INTERACTIVE SCHEMATIC

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 RENR9458-04
July 2013

330D, 336D, and 336D2 Excavator

Hydraulic System - Attachment
330D: 336D: 336D2:
GBC1-UP J2F1-UP XBH1-UP
GGE1-UP JBF1-UP FAR1-UP
THJ1-UP PRF1-UP TLY1-UP
LRM1-UP LMG1-UP
ERN1-UP MYG1-UP
RAS1-UP KDJ1-UP
T2Y1-UP W3K1-UP
WRK1-UP
PPN1-UP
MYP1-UP
JWR1-UP
DTS1-UP
KKT1-UP
WET1-UP
PGW1-UP

Stick Lowering Control Valve

© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Part Machine Schematic

Description
Number Location Location
Attachment
Block 201-9379 1 D-5
Valve Gp - Load Control
263-1962 2 E-6
(Stick Lowering, Drift Reduction, Relief)
Standard 330D with Heavy Lift and Fine Swing
Accumulator Gp - Hydraulic (Charged) 164-6981 3 B-4
Block 201-9379 4 D-2
Cylinder Gp - Boom NOTE A 5 F-2
Cylinder Gp - Bucket NOTE A 6 F-7
Cylinder Gp - Stick NOTE A 7 F-7
Filter & Valve Gp - Pilot (Hydraulic Oil) 158-8987 8 A-4
Filter Gp - Oil (Hydraulic Return) 188-4140 9 A-6
Filter Gp - Oil (Hydraulic, Case Drain) 126-2075 10 A-4
Manifold Gp - Control (Pilot Oil) 215-8987 11 B-6
Motor Gp - Piston (Fan) 234-4638 12 A-7
Motor Gp - Swing 200-3373 13 F-5
Motor Gp - Travel Left 14 F-5
Right 271-6376 15 F-3
Pump Gp - Piston (Hydraulic Fan) 259-0815 16 B-3
Pump Gp - Piston (with Pilot Gear Pump) 283-6116 17 B-2
Swivel Gp 234-4440 18 E-4
Valve Gp - Check (Oil Cooler Bypass) (Control Valve) 190-7745 19 A-7
Valve Gp - Main Control 285-1536 20 C-1
Valve Gp - Pilot (Joystick, LH) 270-5951 21 C-7
Valve Gp - Pilot (Joystick, RH) 270-5947 22 C-6
Valve Gp - Pilot (Travel) 270-5947 23 D-7
Valve Gp - Pressure Reducing (Boom, Swing Priority) 234-4102 24 B-4
Valve Gp - Shuttle 185-0462 25 B-6
259-7732 26 B-4
Valve Gp - Solenoid (Heavy Lift) 121-6303 27 A-4
Valve Gp - Swing Cushion (Fine Swing) 158-9085 28 E-5
Valve Gp - Travel Counterbalance Left 29 E-5
204-2819 30 E-3
Right
Boom Lowering Control Valve
Valve Gp - Load Control Left 40 E-3
255-5683
(Boom Lowering, Drift Reduction, Relief) Right 41 E-1
Valve Gp - Manual (Boom Lower) 270-5692 42 E-2
Note A: Refer to Parts Manual for your specific machine.
TAP LOCATION

Tap Schematic
Number Description Location
AA Pilot Filter Pressure Test Port A-4
BB Drive Pump Pressure Test Port B-2
CC Power Shift Pressure Test Port A-2
DD Idler Pump Pressure Test Port A-2
SOS Hydraulic Oil Sampling Port A-4
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 7 6 5 4 3 2 1

SWING MOTOR TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) (15) MOTOR GP HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
TRAVEL PILOT PUMP OUTPUT

PG (13) MOTOR GP 271-6376 IMPLEMENT AND LEFT TRAVEL PUMP OUTPUT

HEAVY LIFT CONTROL CIRCUIT
SWING LEFT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT

DR 200-6376 IMPLEMENT AND RIGHT TRAVEL PUMP OUTPUT

TRAVEL SPEED CONTROL CIRCUIT
(6) CYLINDER GP (7) CYLINDER GP R.C.V-C
HYDRAULIC FAN PUMP OUTPUT
SUPPLY LINE
BUCKET STICK DRAIN / RETURN LINE
POWER SHIFT CONTROL CIRCUIT
(14) MOTOR GP ATTACHMENT CONTROL CIRCUIT
F TRAVEL RIGHT TRAVEL CONTROL AND RIGHT TRAVEL MOTOR CIRCUIT
SWING CONTROL AND SWING MOTOR CIRCUIT
F
271-6376 BOOM CONTROL AND BOOM CYLINDER CIRCUIT
BG AG BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT
STICK CONTROL AND STICK CYLINDER CIRCUIT
Pp3 Pp3 SHUTTLE VALVE CONTROL CIRCUIT
DR (5) CYLINDERGP SWING BRAKE CONTROL CIRCUIT
B1 A1 T1 BOOM
T1
T2 T2
(40) VALVE GP
AR3 BR3 AL3 LOAD CONTROL
(BOOM LOWERING
DRIFT REDUCTION, RELIEF)
(28) VALVE GP AG BG BG AG 255-5683
(2) VALVE GP SWING CUSHION
LOAD CONTROL CYL (FINE SWING)
(STICK LOWERING 158-9085
DRIFT REDUCTION
A B B A CYL CYL
, RELIEF) X
263-2962 A
X X
B X (41) VALVE GP
Dr (29) VALVE GP (30) VALVE GP LEFT VALVE RIGHT VALVE
TRAVEL TRAVEL LOAD CONTROL
BL2 AL2 Dr (BOOM LOWERING,
COUNTERBALANCE COUNTERBALANCE
Dr DRIFT REDUCTION,
E CV Pi T
204-2819 BL1 AL1 BR1 AR1 204-2819 E
RELIEF)
255-5683
(18) SWIVEL GP
CV Pi T CV Pi T
234-4440
BL3

(23) VALVE GP (42) VALVE GP

PILOT (TRAVEL) MANUAL
TP
270-5947 (BOOM LOWER)
TT 270-5692
TRAVEL(L) TRAVEL(R)

D D
BACK FWD FWD BACK
T1 T5 T2 T4 T6 T3

aL1 bL1 bR1 aR1

(1) BLOCK
201-9379 BL3 AL3 (4) BLOCK
201-9379

SP3 SP2 aL2 aL1 aR4 BP3 BP2

R.C.V-B
AL2 AL1 AR1 aR3
R.C.V-A
BL2 BL1 aR1 BR1 BR3 AR3
(21) VALVE GP T AL4 aL4 SP1 ST aL3 Di4 Pi4
BR2 AR2 aR5 R3
aR2 Pi1 BP1 BT
PILOT (22) VALVE GP
(JOYSTICK, LH) PILOT (UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 BR5 AR5 (IN)
270-5951 (JOYSTICK, RH)
270-5947 (20) VALVE GP
JLP JRP MAIN CONTROL
285-1536
JLT JRT
STICK SWING BUCKET BOOM
C C

OUT IN R L OPEN CLOSE DOWN UP

JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
BOOM(2)

TRAVEL(R)
SWING

STICK(2)
TRAVEL(L)

BOOM(1)
BUCKET
STICK(1)

ATCH
(OUT) (R) (FWD) (OPEN) (UP) (OUT)
A1 A2 A3 A4 A5 A6 A7 A8
Di2 Pi2 Pi3 Di3 DST Pi5 bR2 Di1 bR5
(25) VALVE bL1 bR1
GP SHUTTLE HL bL4 bL3 bL2 bR3 bR4 HR
PL PR
259-7732

B1 B2 B3 B4 B5 B6 B7 B8
(24) VALVE GP (17) PUMP GP
(26) VALVE PRESSURE Pi1 PISTON
B GP REDUCING (16) PUMP GP 283-6116 B
SHUTTLE (BOOM, SWING PISTON
aR3-a aR4 bR3 bR4 bL3 bL2 bL4 aL2 PRIORITY) (HYDRAULIC FAN) HR
185-0462 PR
P2 Pi1 P-IN PSA2 B1 A1 B2 A2 234-4102 259-0815
DR1 PSA1 PRESSURE SENSOR
(DRIVE PUMP)
T-OUT2 DR2 L1
L
(TRAVEL)

R.C.V-C
(SWING)

(27) VALVE R.C.V : RETURN CHECK VALVE

(11) MANIFOLD GP T GP
D0 Ps1 a4 BB
NO.1

NO.2

CONTROL (PILOT)
(LOCK)

R.C.V-B SOLENOID B a1
NO.3

215-8987 P1 P2 (HEAVY PROPORTIONAL

M1 REDUCING VALVE
LIFT)
G LINE PATTERNS
121-6303 RIGHT
SLOW RETURN BYPASS
S HYDRAULIC FAN PUMP DRIVE Pressure Line
R.C.V-A P1 A Psv
D E F PILOT CC Pilot / Load Sensing Pressure
PAC IDLER LEFT
(19) VALVE GP PUMP a3 Drain / Return Lines
CHECK DR3 DR4 Pi2 DR5 T-OUT1 DR6 (3) ACCUMULATOR GP T P Component Group
(OIL COOLER
164-6981 M2
BYPASS) Attachment
190-7745 DR1 DR L3 L2 Air Line
a2
(10) FILTER GP
A4 S1 Dr1 D1 Ps2 a5 DD CALLOUTS
OUT IN
A (12) MOTOR GP OIL (CASE DRAIN) A
PISTON (FAN) YY Taps (Pressure, Sampling, Sensor - by letter)
126-2075 (8) FILTER
234-4638
T AND VALVE
PL
B A (9) FILTER GP GP PILOT THIS SCHEMATIC IS FOR THE 330D,
OIL (RETURN) PG PC 158-8987 336D, AND 336D2 EXCAVATOR HYDRAULIC SYSTEM
ATTACHMENT: STICK LOWERING CONTROL VALVE
188-4140 AA SOS HL
MEDIA NUMBER: RENR9458-04
HYDRAULIC TANK Pi2 PRESSURE SENSOR PART NUMBER: 255-5869, CHANGE: 00, VERSION: HE
(IDLER PUMP) Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

20 9 25 21 22 23 7 2

1
6
19

5
26
40
11
18
12
3
4
27
24
29
41
14
17 16 15 30 10 8 13 28 42
ACCUMULATOR

3
BLCV : BOOM LOWERING CONTROL VALVE
VIEW ALL CALLOUTS

42 40

41
FW
D
LINE GP - SLCV

D
FW

2
SLCV: Stick Lowering Control Valve
MOTOR GP - SWING SWIVEL
VIEW ALL CALLOUTS

13 18

28
PUMP GP - PISTON (MAIN)
VIEW ALL CALLOUTS

CC 10 SOS AA 9

BB 17 DD 8