CHAPTER - 06 ASSEMBLY AND DETAILS DRAWING. A] STEPS TO DRAWASSEMBLY DRAWING FROM DETAILS DRAWING:- 1. Understand the purpose, principle of operation and field of application of the given machine. This will help in understanding the functional requirements of individual parts and their location. 2. Examine thoroughly, the external and internal features of the individual parts. 3. Choose a proper scale for the assembly drawing. 4, Estimate the overall dimensions of the views of the assembly drawing and make the outline blocks for each of the required view, leaving enough space between them, for indicating dimensions and adding required notes. 5. Draw the axes of symmetry for all the views of the assembly drawing. 6. Begin with the view from the front, by drawing first, the main parts of the machine and then] adding the rest of the parts, in the sequence of assembly. 7. Project the other required views from the view from the front complete views. 8. Mark the location and overall dimensions and add the part numbers on the drawing. 9. Prepare the parts list. B] STEPS TO DRAW PART OR DETAILS DRAWING FROM ASSEMBLY DRAWING: 1. Understand the assembly drawing thoroughly, by referring to the parts list and the different orthographic views of the unit. 2. Study the functional aspect of the unit as a whole. This will enable to understand the arrangement of the parts. 3. Visualize the size and shape of the individual components. 4. As far as possible, choose full scale for the drawing. Small parts and complicated shapes may| require the use of enlarged scales so that their presentation will havea balanced appearance. 5, Select the minimum number of views required for describing each part completely. The view from the front selected must provide maximum information of the part. 6. The under mentioned sequence may be fol lowed for preparing different views of each part : (i) Draw the main centre lines and make outline blocks, using the overall dimensions of the views. (ii) Draw the main circles and arcs of the circles. (iii) Draw the main outlines and add all the internal features. (iv) Cross-hatch the sectional views. (v) Draw the dimension lines and add dimensions and notes. 7. Check the dimensions of the mating parts. 8. Prepare the parts list.1] PLUMMER BLOCK (PEDASTAL BEARING)1] DETAILS OF PLUMMER BLOCK2] ASSEMBLY OF CONNECTING ROD Fig. 19.4 Petrol engine connecting rod2] DETAILS OF CONNECTING ROD f HOg6 Se $2n0 Lo court a eng £ S gaa y3 gaan) 3098 ee ® wOle Fig. 20.7 Details of petrol engine connecting rod3] ASSEMBLY OF LATHE TAIL-STOCK BEEEROCOREEO Fig. 18.18A Lathe tail-stock3] DETAILS OF LATHE TAIL-STOCK BEERCOQEEOIE Fig. 18.18 Lathe ta-stook4] ASSEMBLY OF GLAND &STUFFING BOX Name | Mat | Qty 1 | Body a]i Gland | Brass| 1 Bush Brass} 1 Sud ms | 2 ms | 24] DETAILS OF GLAND & STUFFING BOX 1 Body a [4 2 Gians Brass| 1 3 Bush Brass| 1 4 ‘Stud ms | 2 5 Nut m2 | ms | 2 Fig. 18.1 Stuffing box5JASSEMBLY OF SCREWJ ACK Fig. 18.51A Screw jack5] DETAILS OF SCREWJ ACK wat os289e2 Name. 5 PP Fig. 18.51 Sorew jack6] CROSS HEAD ASSEMBLY Figure 1 The Crosshead assembly Fig. 18.3A Crosshead6] DETAILS OF CROSS HEAD7] ASSEMBLY OF REVOLVING CENTRE Fig. 18.20A Revolving centre7] DETAILS OF REVOLVING CENTRE Fig. 18.20 Revolving centre8] ASSEMBLY OF MILLING MACHINE TAIL-STOCK @ : _ Bie) ZA Sheela bio ---nond te ue et Be: 7 Ly 2 ZIZZATZZIEEN + Sy FRILL ZZ A Part Ne] Name Wat | oy. 1 | Boay a 1 2 | Cente |ease hardened 1 ‘alloy steel 3 | Hand wheel Caststet | 1 4 | Screw Ms: 1 5 | Screw Ms: 1 6 | Washer Ms. 1 7_| Nut Ms. 18] DETAILS OF MILLING MACHINE TAIL-STOCK LEZIZIIIIES Fig. 18.19 Milling machine tail-stock9] ASSEMBLY OF CRANE HOOK9] DETAILS OF CRANE HOOK SRG GRLK RGR OlE aan anawnan =|9|10] ASSEMBLY OF NON-RETURN VALVE af QMPpy d SY SSS SSS al WU SS10] DETAILS OF NON-RETURN VALVE 6 HOLES, M16 PCD150 a Parts list No.| Name Mat [Oty 1 [Body Brass! 1 2 | Cover Brass] 1 3 |Valveseat Bronze 1 4 |Valve Brass] 1 5 |Studwinnut | Ms | 6 6 |Setscrew ms | 1 Fig. 18.30 Non-retum valve (Light duty)11] ASSEMBLY OF FEED CHECK VALVE SS bd Sy k Ay, Be q\ IZ Fig. 18.34A Feed check valve11] DETAILS OF FEED CHECK VALVE Part No | Name Mat [Oy 1 [Body aya 2 | cove a} 4 3 | seine ws | 1 4 | vane om | 5 | valve seat om | 4 6 | clans om | 7 | rand weet a} 4 8 | sts us | 6 9 | sus ws | 2 10 | na us | 6 m1 [na ws | 312] ASSEMBLY OF PRESSURE RELIEF VALVE12]DETAILS OF PRESSURE RELIEF VALVE z list Parts Ne. Name. Mati [ty 1 | Body a [4 2 | Valve member ms | 1 3 | Adjusting serew ms [1 4 | Sealed adapter ws | 1 5 | Control sorew ws [1 © | Adapter ms [1 7 | Control rod ws [1 8 | Control knob Exonte | 1 © | Washer Rubber | 2 10 | seat Rubber | 2 11 | Spring wiredia | Spring S] 1 ‘mm :O0 = 48 12 | Locknut Ma ws [1 Fig, 18.35 Pressure relief valve13] ASSEMBLY OF C-CLAMP Fig. 18.48A C-clamp13] DETAILS OF C-CLAMP N "all * boeerat = is) pa ES Parts list St Oy oe22222 Name at Ra ideal: Na, Hci toon bee Fig. 18.48 C-camp14] ASSEMBLY OF SQUARE TOOL POST ©) es 5, AS Si» ip ‘ SH en Fig. 18.15A Square tool post14] DETAILS OF SQUARE TOOL POSTI5]ASSEMBLY OF DRILL JIG SY iS 2 Fig. 18.24A Drill jig15] DETAILS OF DRILL J IG SLOTTED CHEESE HEAD. ‘SCREW B ME™50 ® ai aso sso---/9 BSE RRROROE Fig. 18.24 Drill jig16] ASSEMBLY OF INDEXING DRILL JIG Fig. 18.25A Indexing drill jig16] DETAILS OF INDEXING DRILL J 1G =-=---- [9 gl %| Sa aE aE wao--lg Fig. 18.25 Indexing il jig17] ASSEMBLY OF LEVER SAFETY VALVE Wad - OE Fig. 18.36A Lever safety valve17] DETAILS OF LEVER SAFETY VALVE a a OC + | aT 1 | & | tedenn ust 2 | Vee seat om 9 |teergue | us| 1 & | coer cet] tt [rucumas | us | a 5 |comrtan [atom] 1 | 12 | wg al} 8 | sone ms | 1 | 13. | Lowrpn ws] 1 | tote Ms v4 _|Suswmnanco | — | 618] ASSEMBLY OF SPRING LOADED RELIEF VALVE Fig. 18.37A Spring loaded relief vaive18] DETAILS OF SPRING LOADED RELIEF VALVE [S.No] Name | Mat | Oy a 2 | Lave us | 1 3 | vave cu} 4 | Fucrumbon | mus | 1 5 | Fuermpn | us | 1 6 | sem ws | 7 | Fange al 4 8 | tension spring | Hes | 1 8 | Tension ast} toni | ws | 4 10 | Seow us | 3 Fig. 18.37 Spring loaded rete valve19] ASSEMBLY OF AIR VALVE Fig. 18.10A Air valve19] DETAILS OF AIR VALVE aseassgaclf| Fig. 18.10 irvale20] ASSEMBLY OF BLOW OFF COCK20] DETAILS OF BLOW OFF COCK21] ASSEMBLY OF SELF CENTRING CHUCK Parts list PartNo. Name Wat | Gy 1 ‘| Faceplate ws [1 2 | Back plate ws | 1 3° | Scroll plate wes] 1 4 | Pinion mes} 3 5 | Flange a}1 8 | Jw wes} 3 7 | Socket head screw —|e 8 _| Socket head sorew —| 3 Fig. 18.26a Seif centring chuck21] DETAILS OF SELF CENTRING CHUCK Fig, 18.26b Details of sf ceriring chuck22] ASSEMBLY OF FOUR J AWCHUCK22] DETAILS OF FOUR J AWCHUCK Pants ist [Sina] Name at [OW 1 [oy alt 2 | me ala 3 | Sco stool] 4 |Lecate steel] 4 5 |machioe screwse | — | 8 2 Fig. 18.27 Details of four jaw chuck23] ASSEMBLY OF GATE VALVEoe Moe es. ie 23] DETAILS OF GATE VALVE aaoeeee lg Trovirilg24] DETAILS OF STEAM ENGINE CROSSHEAD STEAM ENGINE CROSSHEAD = R23 . z a a Part No, Name Piston rod ‘Gudgeon pin Slide biock Cotter S°R8BE awa -/8) d ween Fig. No. 124] ASSEMBLY OF STEAM ENGINE CROSSHEAD25] DETAILS OF CRANE HOOK ex nanae arma SaEOATE Pine Fae SE aa of eee sehen Pe ae Fee | Sand 6 [OOK TRUNION 7 = (045 _| 7_|SEMIFIN HEX NUT 6_| ay-aunc-25 Se ee 9 | WASHER 2 |S xa ee ae 1 Ee cae PROB. 25 Crane hook. Note: - Dimensions of assembly and details drawing are different.zy | 6 = 632 COTTER PIN| 3426] DETAILS OF CLAPPER BLOCK ‘Washer Part No. Name Mat [Oty 1 | Swivel plate a [i 2 | Dragrelease plate a | 1 3 | Pin ws | 1 4 | Tootnolder mcs | 1 5 | Toolciamping screw | MS | 1 6 ws | 126] ASSEMBLY OF CLAPPER BLOCK LA I27] DETAILS OF MACHINE VICE 4HOLES.DAS yg 2 ceROR 2 Prt Par Ne] Wane a ef + [ame a i 2 | Mortis jow a Wu @ Te f. i sanwan naa [g| ae 2HOLES, OWS so. 22 imal27] ASSEMBLY OF MACHINE VICE28] DETAILS OF PIPE VICE28] ASSEMBLY OF PIPE VICEogggoiooi§¥o29] ASSEMBLY OF SPEED REDUCER30] DETAILS OF V-BELT DRIVE smoesouszecuse [ie30] ASSEMBLY OF V-BELT DRIVE SESS