Sirio TH From SN 12540 en

MAINTENANCE AND OPERATING MANUAL -
SPARE PARTS CATALOGUE

FOR DEVELOPING MACHINE
mod. SIRIO TH 85-120-150
MODEL
SERIAL
YEAR OF CONSTRUCTION
SIRIO TH 85-120-150 – INSTRUCTION MANUAL
MAIN WARNINGS
- TO ENSURE THE SAFETY OF ALL PERSONNEL IT IS EXTREMELY IMPORTANT THAT

NOBODY EXCEPT THE MACHINE OPERATOR TRANSITS IN THE MACHINE WORK
AREA.
- THE MACHINE IS EQUIPPED WITH MECHANICAL AND ELECTROTECHNICAL

DEVICES TO PROTECT THE OPERATOR. HOWEVER GREAT ATTENTION MUST BE
PAID DURING ALL WORK OPERATIONS ON THE MACHINE. THE MANUFACTURER
PROVIDES 2 KEYS FOR OPENING THE LATERAL PROTECTIVE GUARDS.
- ALL OPERATIONS DESCRIBED IN THIS INSTRUCTION MANUAL ARE TO BE

PERFORMED ONLY AFTER:
- MACHINE ARREST (MAIN SWITCH TURNED TO OFF POSITION);
- DISCONNECTING THE ELECTRICAL SUPPLY CABLE.
- ALL ADJUSTMENT AND MAINTENANCE INTERVENTIONS DESCRIBED IN THIS

MANUAL MUST BE PERFORMED BY QUALIFIED EXPERT PERSONNEL IN ORDER
TO PREVENT ANY INJURY TO PERSONNEL OR DAMAGE TO THE MACHINE.
- ONLY CONSUMER MATERIALS APPROVED BY THE MACHINE MANUFACTURER

MUST BE INTRODUCED INTO THE MACHINE.
Instructions manual – Developing machine mod. Sirio TH Page 1 of 135

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Contents
Contents
1 General informations concerning the instruction manual ................................................................... 4

1.1 Introduction.......................................................................................................................................... 4
1.2 Reference to applicable standards ..................................................................................................... 4
1.3 Aim of this document........................................................................................................................... 4
1.4 Manual use and preservation .............................................................................................................. 5
1.5 Technical Servicing ............................................................................................................................. 6
2 Machine description ................................................................................................................................. 7
2.1 Description .......................................................................................................................................... 7
2.2 Additional danger risks ........................................................................................................................ 8
2.2.1 Warning signs concerning additional risks................................................................................... 8
2.3 Protection systems to safeguard the operator on the machine ........................................................ 11
3 Technical characteristics ...................................................................................................................... 12
3.1 Environmental conditions .................................................................................................................. 12
3.2 EC Plate ............................................................................................................................................ 13
4 Correct and incorrect machine use ...................................................................................................... 15
4.1 Warning advice against danger as a result of incorrect use ............................................................. 15
4.2 Training personnel ............................................................................................................................ 15
5 Handling and Transport ......................................................................................................................... 16
6 Machine installation ............................................................................................................................... 19
6.1 Spaces to be left free around the machine ....................................................................................... 20
6.2 Machine levelling ............................................................................................................................... 21
7 Assembly and preparation .................................................................................................................... 22
7.1 Preparing the machine ready for use ................................................................................................ 22
7.2 Preliminary control checks ................................................................................................................ 22
7.3 Damage during transport .................................................................................................................. 22
7.4 Machine cleaning .............................................................................................................................. 22
7.5 Connection to external energy supplies ............................................................................................ 23
7.5.1 Connection to water supply........................................................................................................ 23
7.6 Installation of the exit shelf (*) ........................................................................................................... 26
7.7 Developer, regenerating and rubber product containers .................................................................. 28
7.7.1 Ideal set-up of product containers ............................................................................................. 30
7.8 Spray force adjustment ..................................................................................................................... 31
7.9 Brush roller adjustment ..................................................................................................................... 32
8 Machine set up........................................................................................................................................ 33
8.1 Operator work and control position ................................................................................................... 33
8.2 Connection to electrical main line ..................................................................................................... 34
8.3 Main switch........................................................................................................................................ 36
8.4 Water circulation set-up (Optional) ................................................................................................... 37
9 Machine use ............................................................................................................................................ 39
9.1 Switch-on sequence .......................................................................................................................... 39
9.2 Shutting down the machine ............................................................................................................... 39
9.3 Work cycle ......................................................................................................................................... 40
9.4 Rubber film coating ........................................................................................................................... 40
9.5 Washing section ................................................................................................................................ 41
9.6 Rubber film application...................................................................................................................... 41
9.7 ANTIOX Regenerating action............................................................................................................ 42
9.8 Control panel ..................................................................................................................................... 43
9.8.1 Service signals ........................................................................................................................... 44
9.8.2 Levels ......................................................................................................................................... 44
9.9 PLC function ...................................................................................................................................... 44
9.10 Manual functions ........................................................................................................................... 49

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Contents
10 Maintenance and repairs.................................................................................................................... 50
10.1 Precautions to be observed before machine maintenance ........................................................... 50
10.2 Conductivity meter maintenance ................................................................................................... 51
10.3 Filter replacement .......................................................................................................................... 51
10.3.1 Filters replacement (machine supplied with RENOVA DEV LIGHT system cylinder) ............... 52
10.4 Filtration system cylinder replacement (machine supplied with RENOVA DEV LIGHT system) .. 53
10.5 General cleaning and replacement of recirculation filters (Optional) ............................................ 54
10.6 Water line inlet filter cleaning......................................................................................................... 56
10.7 Developer liquid discharge ............................................................................................................ 56
10.8 Preparation of coolant ................................................................................................................... 56
10.9 Interventions to be performed by the manufacturer ...................................................................... 56
11 Machine demolition and elimination ................................................................................................. 57
12 Noise level ........................................................................................................................................... 58
13 List of Sirio spare parts...................................................................................................................... 60
13.1 Spare parts photo 1 ....................................................................................................................... 60
13.3 Spare parts photo 3 (Optional) ...................................................................................................... 64
13.4 Spare parts photo 4 (Optional) ...................................................................................................... 66
13.10 Spare parts photo 10 ..................................................................................................................... 78
13.17 Spare parts photo 17 (Optional) .................................................................................................... 92
13.18 Spare parts photo 18 (Optional) .................................................................................................... 94
13.21 Spare parts photo 21 ................................................................................................................... 100
14 Description of electrical parts and wiring diagrams ..................................................................... 127
14.1 Denomination of electrical cables and card connection point ..................................................... 127
14.2 User names ................................................................................................................................. 128
14.3 Fuses and respective values ....................................................................................................... 129
14.4 Led and respective functions ....................................................................................................... 129
14.5 Fuses and respective values - ANTIOX 477155 card ................................................................. 129

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
General informations
1 General informations concerning the instruction manual
1.1 Introduction
This manual has been drawn up to help the user understand and use the machine correctly, so it must be
read with great care before machine use.
The instruction manual has been created by the Company and is considered as an integrated part of the
machine.
Each machine is sold with its own personal instruction manual. The user is responsible for maintaining the
manual in perfect condition for the duration of the machine and for its destruction only after the machine has
been demolished.
The Company is not responsible for any alterations made to this manual or any possible modifications made
to the machine by the customer after its delivery , unless specified in this manual.
The manufacturer reserves all copy write to this manual and all integral or partial diffusion is strictly
prohibited in any form whatsoever, (printing, photocopies, microfilms, or other means) including processing,
reproduction or diffusion through electronic systems, to physical or legal persons, without the company’s
registered approval.
1.2 Reference to applicable standards
This manual contains references to instructions according to the following standards:
Directive 2006/42/CE Annex 1 and subsequent modifications.
Machinery safety – fundamental concepts, general design

UNI EN ISO 12100-1 : 2005
principles - Part 1: basic terminology, methodology
Machinery safety – fundamental concepts, general design

UNI EN ISO 12100-2 : 2005
principles - Part 2: technical principles
CEI 44-5 - Parte 1 Machinery safety - Electrical equipment.
Determining source noise emission levels using acoustic

ISO 3744
pressure.
2006/95/CE Low Voltage Directive.
2004/108/CE Electromagnetic Compatibility Directive.
1.3 Aim of this document
The aim of this manual is to furnish the User with all information and instructions that must be obeyed
scrupulously for correct machine use and to safeguard the personnel working on the machine. For
this reason, the user must provide for the following :
- This manual must me kept handy to the machine and made available to all operators who
must read and consult it with care,
- The manual must be transmitted to any successive owners in the case of machine sale or transfer.

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1.4 Manual use and preservation
This manual is addressed to the machine user, to personnel in charge of handling installation, use,
supervision, and final machine demolition.
The manual has been drawn up to describe machine use according to project design and technical
characteristics, and supplies the instructions for handling, adequate and safe installation, assembly,
adjustment and use; It provides information for maintenance intervention, information for ordering spare
parts and warnings against all possible danger risks on the machine.
In particular, the manual must be kept constantly on hand for consulting concerning the following information:
- working conditions established for the machine;
- operator’s work position;
- instructions concerning:
- machine set up;
- machine use;
- transport;
- installation;
- assembly and dis-assembly;
- adjustment interventions;
- maintenance and repairs;
- eventual training instructions.
Respect of current legislation
As well as the rules provided in this manual, the user must respect all the specific legal rulings included in
the section concerning safety on work premises.
Preservation of this manual
The operating manual supplied in an electronic version, in a PDF file format on CD-ROM, is considered an
integral part of the machine, and as such must be preserved in good condition until the machine’s eventual
dismantling.
The manual must be kept in a safe dry place, protected from the sun, and must always be kept available and
handy for immediate consulting near the machine.
User information
1) This manual describes the current technical state of the machine and cannot be considered
inadequate in the case of machine updating according to new technology.
2) The manufacturer reserves the right to update production and manuals without the obligation to
upgrade previous production and manuals.
3) Material characteristics may be modified at any time according to technical evolution, without prior
notice.
4) In the case where the machine is supplied without electrical control and protection parts (electrical
board on the machine) the Manufacturer assumes no responsibility concerning safety standards on
the machine as a result of electrical parts that do not conform with prescribed and/or established
recommendations. In all cases, the respect of all electrical standards and rulings for the equipment
mounted in addition to the machine will be the exclusive responsibility of the Customer who must
provide for perfect installation appropriate to the use in question.
5) Please note that the following document is attached to this operating manual:
- CE Declaration of Conformity approved by the manufacturer’s production
coordinator, in paper copy.

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6) The Manufacturer will not be held responsible for injury or damage as a result of the following cases:
- Incorrect machine use;

- Use by un-trained personnel;
- Use contrary to instructions included in this manual;
- Use contrary to current laws and rulings;
- Use with faulty primary energy supplies;
- Use with insufficient maintenance as established;
- Use after non-authorised modifications or interventions, or not authorised in writing by the
Manufacturer;
- Use with non-original spare parts or parts not specifically defined for this machine model;
- Use after the total or partial non-observance of the instructions contained in this instruction
manual.
7) The general sales guarantee does not cover the following:

- inadequate protection and preservation;
- problems as a result of incorrect machine use;
- operation of any pump without the use of any chemicals, practically dry;
- use by incompetent personnel;
- exceeding the machine performance limits;
- excessive mechanical and/or electrical stress.
Eventual requests for further copies of this manual must be made with a purchase order transmitted to the
Company:
- essential safety requirements in compliance with machine rulings and relative enclosures.
1.5 Technical Servicing
Contact the machine’s Retailer exclusively in the case of a malfunction or other problems on the machine.
If the machine’s Retailer is not available, contact the Manufacturer:
OVIT S.r.l.
Via Europa, 6/8
20085 Locate Triulzi (MI)
Tel. +39/2/90730425
Fax +39/2/9079009
E-mail (ITALY): info@ovit.it
E-mail (FOREIGN COUNTRY): contact@ovit.it
www.ovit.it

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Machine description
2 Machine description
2.1 Description
This machine is a chemical bath plate-developing machine.

A water recirculation unit can also be provided as an optional accessory.
Figure chap. 2.1 – General view

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Machine description
2.2 Additional danger risks
Risk of injury: pay careful attention and avoid placing your fingers or getting your clothes caught up
in the developer’s internal feed mechanisms.
Additional danger risks chap. 5 “Handling and Transport”
- Perform all handling and transport operations according to the instructions in chapter 5.
2.2.1 Warning signs concerning additional risks
Ain order to provide operators with all necessary information concerning danger risks, the following warning
signs have been installed on the machine.
Symbol Description
The use of safety gloves is mandatory to provide protection from corrosive and toxic
substances on the machine, when handling chemical products.
The use of protective eyeglasses is mandatory to protect eyes from accidental spurts of
irritating substances when handling chemical products.
It is mandatory to carefully read the operating and installation manual before operating
the machine.
COMPULSORY: GROUNDING INSTALLATION.

Connect to a qualified building ground electrical installation.
Danger: heated parts.
Danger: the machine may accidentally be automatically activated by a foreign body;

such as someone’s hand, covering one of the sensors at the plate input area.
Danger: mechanical moving parts, even with safety casings open.
Danger: hands can be crushed by moving feed rollers.
EU 2002/96/EC The symbol of a crossed out waste bin on the unit indicates that at the end of its
lifespan the product must be processed separately from ordinary domestic waste, and
must be conferred to a differentiated refuse collection centre for electrical and electronic
equipment (RAEE), or shipped back to the retailer when purchasing a new unit. The
User is responsible for conferring the unit at the end of its lifespan to an appropriate
differentiated collection centre, where its parts and components can be recycled,
treated and disposed of accordingly, contributing to preventing possible negative effects
on health and the environment, and favouring the recycling of its materials. For more
detailed information on available collection systems, contact your local waste collection
service, or the retailer from whom the unit was purchased.

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Machine description
Figure A chap. 2.2.1 – Warning signs concerning additional risks

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Machine description
Figure B chap. 2.2.1 – Warning signs concerning additional risks

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Machine description
2.3 Protection systems to safeguard the operator on the machine
All hot parts, live electrical wires and parts, and mechanical moving components are protected by the
following devices for the operator’s safety:
Reference Description
Protective key-locking panels (*), providing protection from rotating gears.
1
WARNING: MECHANICAL PARTS IN MOTION EVEN WITH THE PROTECTIONS OPEN.
Upper moveable guards, slaved to magnetic sensors, providing protection from the machine’s
2 internal moving parts. If opened, the rotation of the rollers and all mechanical movements will
stop immediately.
3 N° 2 emergency arrest buttons.
1 2
3
3 1
Figure chap. 2.3 – Machine view with references
(*)The production department head is the only person who should keep the 2
keys provided with the machine for opening the key-locks.

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Technical characteristics
3 Technical characteristics
Below is a list of the technical characteristics of the machine.
Characteristic Sirio TH 85 Sirio TH 120 Sirio TH 150

Entry surface width offline 300 - 700mm 300 - 1300 300 - 1300
Entry surface length offline 300mm 300mm 300mm
Total machine length 1500mm 1500mm 1500mm
Width 1450mm 1850mm 2050mm
Exit surface length 1000mm 1000mm 1300mm
Min/max height 980 - 1010mm 980 - 1010mm 980 - 1010mm
Entry surface height 830mm 830mm 830mm
Supply 380 – 415 V~ (3W+N+PE) / 208 – 240 V~ (L+N+PE), 50-60Hz
Maximum absorbed power 3,9 kW 5,4 kW
Water connection ¾’’ ¾’’ ¾’’
Min/max water pressure 2 – 4 bar 2 – 4 bar 2 – 4 bar
Developer tank capacity 45 Lt. 65 Lt. 80 Lt.
Weight 440 Kg 560 Kg 800 Kg
Noise level < 70 dB (A)
SIRIO TH WATER RECYCLER characteristic (OPTIONAL)

Characteristic 85 120/150
Tank capacity 40 Lt. 60 Lt.
Weight 63 Kg 74 Kg
Supply 208 – 240 V~ (L+N+PE), 50-60Hz, 0,6 A
Dimensions cm 64 X 72 X H62 cm 64 X 92 X H62
NOTE: the Manufacturer reserves the right to bring about slight modifications without prior notice.
3.1 Environmental conditions
The following are a list of environmental conditions for operating the machine.
Nominal operating temperature from +5°C to +30°C

Storage temperature from -5°C to +60°C
Relative humidity Max. 85 %
Altitude Up to max. 2000m a.s.l.
± 10 %
Power voltage
(with respect to the nominal value, see above)
Pollution degree 2
Overvoltage category II

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3.2 EC Plate
The machine is mounted with a metal plate showing the name and address of the manufacturer, the machine
model, the serial number, the main machine information including supply voltage, and frequency and the EC
seal.
The generic danger symbol advises users to carefully read this operating manual.
Figure A chap 3.1 – Plate with EC seal

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A metallic CE nameplate is affixed to the water recirculation unit.
Figure B chap 3.1 – Plate with EC seal

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Correct and incorrect machine use
4 Correct and incorrect machine use

This machine is chemic bath film and plate developer.
Any use other than that for which the machine has been designed is considered as incorrect and can result
in bad machine damage and serious danger of injury for the operator.
The Manufacturer declines any and all responsibility for the improper usage of the developer due to a failure
to read and understand the contents of this operating manual.
4.1 Warning advice against danger as a result of incorrect use
The machine is not designed or built to be operated outdoors: operate in indoor environments only.
The machine is not designed for use in explosive environments, so it is absolutely forbidden to use this
machine in environments where there is any danger of explosion.
For any use not envisaged for this machine, the user must contact the manufacturer for any information
concerning danger or warning advice as a result of incorrect machine use.
For any modifications to be applied on this machine after delivery to the customer, the user must contact
the manufacturer for information concerning the effects the modifications may have and their
compatibility with current safety standards.
Cinematic positions must never be varied in an attempt to modify machine function sequence.
It is absolutely forbidden for the user to replace the transmission components mounted on this
machine.
4.2 Training personnel
The Manufacturer declines any responsibility for interventions not conducted by competently trained
technicians with the required level of expertise on the machine’s proper usage. To this end, the
Manufacturer organizes and holds special training courses, issuing participation certificates at the
end of these courses.

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Handling and transport
5 Handling and Transport

Machine handling must be performed exclusively using a forklift with adequate capacity for the machine
weight.
Take care to position the machine according to the raising points marked on the machine.
RAISING POINTS
Figure chap 5 – Machine handling

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Handling and transport
Warnings
Machine transport must be performed by qualified technical personnel.
The machine must be handled using a forklift only. Make sure the forklift is adequate for the machine
weight.
Take great care that no personnel are in the transit area to prevent all danger of injury to personnel
during load raising and handling.
One of the handling operators must control that the machine does not obstruct the crane or forklift
driver’s view of any possible obstacles as the machine is of considerable size
All personnel not involved in the handling operations must be kept well clear of the fork lift transit
area, and those involved in machine handling must maintain a safe distance from the fork lift to avoid
being hit by the vehicle or machine.
The manufacturer packs this machine in a wooden crate with a maximum weight of 300 kg, or cases
weighing 250 kg. Where this packing is changed for heavier cases or crates, make sure that the raising
cables are adequate for the combined weights of packing crate and machine to ensure perfectly safe
handling conditions.
Never make sharp movements during machine raising and handling as this can lead to swaying and
collision with personnel or objects.
Machine parts should be protected with rust-proof lubrication for transport, especially for sea shipping.

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MACHINE
INSTALLATION

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Machine installation
6 Machine installation
Warnings
The machine must be installed in a location presenting optimal thermo-hygrometric conditions, for
the operator’s well-being and in order to reduce to a minimum the possibility of fatigue, allowing the
operator to work in maximum safety conditions.
The machine's installation environment must be well aerated and devoid of explosive gases.
Before starting the installation process, check to make certain the User's plant's electrical
installation is suited to that of the machine.
All data necessary for installation is indicated on the line's identification nameplate (see sect. 3.1).
Before the line's installation, the User must make ready a suitable working environment:
- The area must be sufficiently large enough to allow for normal machine working operations
and ordinary maintenance.
- The floor must be non-slip and level.
- Adequate lighting.
- A grounded electrical installation conforming to current standards in force.
- The machine must be prepared for its electrical connection.

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6.1 Spaces to be left free around the machine
The distances to be observed around the machine, expressed in metres, are those indicated in the figure
below.
N. B: for the CTP-ONLINE series plate processors, the clearance required at the front end (plate entry
side) must be established separately by the CTP retailing representative at the moment of the
machine’s installation.
0,6 – 1m
Plate Plate
entry exit
0,6 – 1m
Figure chap 6.1 – Spaces to be left free
Warnings
Do not obstruct the air vent (indicated by a special symbol) on the cooling group situated in the
lower section of the machine.
Do not place the developer in a position which hinders the operation of the power switch
(indicated by a special symbol).

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6.2 Machine levelling
The machine must be installed by an authorised technician. Ensure that the machine is level by adjusting the
screws under each corner of the machine, using a M 17 hexagonal wrench.
Figure chap 6.2 – Machine foot

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Assembly and preparation
7 Assembly and preparation
7.1 Preparing the machine ready for use
On arrival at the user’s plant, follow all the instructions below for correct machine positioning:
Unpack the machine removing any protection wrapping;
Raise the machine using a forklift by placing the blades under the pallet;
Follow all the warnings and instructions in chapter 5 “Handling and Transport”;
Position the machine as necessary for work operations.
7.2 Preliminary control checks
When the machine reaches its destination it is advisable to carry out the following control checks:
Make sure that all machine parts have reached the user’s plant.
Run a set of preliminary control checks as described below:
7.3 Damage during transport
In order to check whether the machine has suffered any damage during transport, check all protruding
machine parts.
Check very carefully that the protection wrapping shows no signs of tearing or damage.
7.4 Machine cleaning
Clean the machine carefully removing all traces of foreign matter and dust or grease that may have
deposited during transport.
Warning
Wear protective gloves when cleaning the machine on arrival at the user’s plant.

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7.5 Connection to external energy supplies
Warnings
All adjustment and maintenance operations described in this manual must be performed by qualified
expert personnel.
For all adjustment, tuning, or replacement operations not described in this manual consult the
manufacturer’s or sales agent’s qualified personnel.
The machine arrives at the user’s production facilities already perfectly fine-tuned and tested by qualified
and skilled technical personnel.
7.5.1 Connection to water supply
1) Connect the hose from the water line to the inlet connection “A”.
2) The tube “B” drains water directly into the recirculation (optional). If the developer does not feature a
recirculation unit, connect point “C” to a suitable water drainage in the production facilities.

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
3) If the machine is equipped with continuous circulation (optional), connect the water circulation inlet hose
to connection “A”.
4) Then close the valve “D” located inside the circulation unit.
5) Send 30-40 litres of water (for machine model S 85), or 50-60 litres of water (for machines model S120, S
150) into the tank.
Tank

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6) Insert the recirculation unit into the dedicated connector at the rear, then connect it to the electrical power
line, as described below:
• The recirculation unit is supplied with an unplugged power cable. The cable must thus be connected to
a suitable plug (conforming to local regulations in force). The connection plug must be accessible to the
operator at all times. Check to make certain the power tension for the recirculation unit corresponds to
the voltage specifications at the User’s production plant. The unit’s power tension and frequency are:
208 – 240 V~ (L+N+PE) 50-60Hz 0.6A.
Connect the ground conductor as required, in conformity with local regulations in force in
the User’s country.
Connect the plug to a wall socket that is in turn connected to an automatic circuit breaker.
- USA market: NEMA type plug No. 6-15R (15A 250V); external 16A circuit breaker.
- European market: 10-16A type plug; external 16A circuit breaker.
Warnings
In compliance with the regulations in force, the User will have to provide the machine with safety
devices, to avoid short-circuits, and overloads, in order to protect the machine power supply line.
The circuit-breaker must be situated in proximity to the equipment, and must be easily accessible to
the operator.
The circuit-breaker must feature a marking identifying it as a device for disconnecting the machine.
Only qualified engineers can connect the machine to the power sources according to the regulations
in force.
7) Insert hose “G” into an empty container.

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7.6 Installation of the exit shelf (*)
INSTALLATION OF THE EXIT SHELF

Insert the round rod into its hole under the shelf and position the split pins at each end.
The exit shelf can be flipped up for easy access to water circulation system.
(*) The module could be configured with a tilter stacker on the exit.
Exit
shelf
Round rod
Split pins
The machine is equipped with the cable dedicated to the connection for the electronic interface with CTP
(optional on request), variable according to the type of CTP, “I”.
This is not a serial port; it is a connector for signal contacts.
I
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Stacker configuration line:
Set the stacker inlet part in the same position elevation like the output rolls of developer unit (during the
installation day). The smallest and the subtlest plate must be parallel to the floor for all the wayout period of
the plate.
The output sensor of the developer unit must be read a straight plate and not a bended plate

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7.7 Developer, regenerating and rubber product containers
On the rear side of the developer machine are two hoses “M”, equipped with non-return/check valves for
loading the developer and “N” for the regenerating liquid. The “I” tubes are for the rubber; one drains the
excess rubber when it reaches a level that is too full, the second (particular 1) is fitted with a tap and is used
to completely empty the rubber tray for cleaning purposes.
Particular 1 M-N

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For automatic developer loading, place the hose “M” in the can; turn the switch “LOAD PUMP” on the side of
the control panel.
Loading will stop automatically when the maximum level has been reached.
The “O” overflow pipe and tray drain pipe at the inlet shall end up in a canister.
During the developer loading cycle, a buzzer rings to warn that the safety level has not been reached. Once
this level is reached, the buzzer stops ringing. At this point open the valve “S” (Picture page 51) to eliminate
air bubbles. Open instead the two valves “T” if the machine is supplied with RENOVA DEV LIGHT special
filtration system cylinder (optional) (see picture page 52).
IMPORTANT: MAKE SURE THE DRAIN VALVE “A” IS CLOSED BEFORE FILL UP THE DEVELOPER
TANK.
\
CLOSED
OPEN
Warnings
In case of contact with the chemicals, wash out with accuracy with abundant running water.
It is the responsibility of the owner of this equipment that data is available concerning possible
health risk from the chemicals used with the equipment.
CONSULT THE TECHNICAL DIAGRAMS ATTACHED TO THIS MANUAL FOR THE PRODUCTS USED
IN THE DEVELOPER.
USE PRODUCTS APPROVED BY YOUR RETAILER ONLY.
DO NOT POSITION THE PRODUCT CONTAINERS NEAR THE MACHINE’S ELECTRICAL PANEL.

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7.7.1 Ideal set-up of product containers
Position the various containers as shown in the following diagram:
LEGEND
A) ELECTRICAL CONNECTION
B) WATER LINE CONNECTION
1) DEPLETED DEVELOPER CONTAINER

2) RUBBER CONTAINER
3) DEVELOPER CONTAINER
4) REGENERATOR CONTAINER

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7.8 Spray force adjustment
Inside the developer bath is a spray hose “Y” connected to an adjustment valve “K” used to maintain the
bath temperature constant.
The spray that is directed towards the brushes must not be too strong.

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
7.9 Brush roller adjustment
The brush rollers (the correct brush function must be adjusted so that the tips of the bristles only just touch
the plate) must not be adjusted to apply too much pressure, so control (with the machine switched off) that
the plate is able to pass under the brush without excessive difficulty.
To adjust pressure, use a hexagonal wrench (TC-CE) MA5, on the “Z” screws (the brush will be
raised when the screws are turned in clockwise direction, and vice versa).
Brush roller
Brush roller
Figure chap 7.9 – Brush height adjustment screws

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Machine set up
8 Machine set up
8.1 Operator work and control position
The work position is located in front of the machine between the two emergency buttons, while the control
panel is on the right hand side of the machine.
Figure chap 8.1. - Work and control position
Warnings
Always wear suitable protective gloves when handling toxic and corrosive substances on the
machine, and whenever handling chemical products.
The use of protective eyeglasses is mandatory to protect eyes from accidental spurts of irritating
substances when handling chemical products.

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Machine set up
8.2 Connection to electrical main line
Warnings
In compliance with the regulations in force, the User will have to provide the machine with safety
devices, to avoid short-circuits, and overloads, in order to protect the machine power supply line.
The circuit-breaker must be situated in proximity to the equipment, and must be easily accessible to
the operator.
The circuit-breaker must feature a marking identifying it as a device for disconnecting the machine.
Only qualified engineers can connect the machine to the power sources according to the regulations
in force.
The machine is equipped with a power cable, but without a plug attached.
It is therefore necessary to connect a suitable plug to the cable (conforming to current norms in force).
The connection plug must be accessible to the operator at all times.
Make certain the line voltage (refer to the machine’s CE nameplate) corresponds to the line voltage and
frequency available at the User's production facilities.
The machine’s required power voltage and frequency are indicated on its identification nameplate.
Connect the ground conductor correctly, in accordance with local norms in force.
If the voltage is 380 – 415 V~ (3W+N+PE):

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Machine set up
If the voltage is 208 – 240 V~ (L+N+PE):
Connect the plug to a wall socket that is in turn connected to an automatic circuit breaker.
- USA market: NEMA type plug No. 6-30R (30A 250V); external 30A circuit breaker.
- European market: 32A type plug; external 25A circuit breaker.

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Machine set up
8.3 Main switch
For machine switch-on first activate the lever on the magnetothermal switch, turning it to position 1-ON and
then turn the main switch to position 1.
Main
switch Magnetothermal
Figure chap 8.3 – Magnetothermal and main switches

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Machine set up
8.4 Water circulation set-up (Optional)
With the electrical power cable connected (see chap. 7.5.1, point 6), the recirculation unit will be
running at all times, since there is no switch to start it up or power it off.
However, two fuses are installed to prevent damage to the electrical system from a power overload.
The unit’s operation requires a connection “A” (see chap. 7.5.1, point 1), with a certain quantity of water
(approx. 45 L/min.), which can be regulated as described below.
The flow of the two water conduits (intake and output) can be adjusted as follows:
1) Open the yellow taps “T” completely;
T T
2) Start up the circulation and adjust the quantity of

water using tap “U”;
3) When there are air bubbles in the filter, unscrew

valve “Z” slightly.

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
MACHINE USE

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Machine use
9 Machine use
Warnings
- If it is necessary to arrest the machine immediately for any reason, press the red emergency hand
button.
- It is absolutely forbidden to remove the protection guards supplied by the manufacturer for
operator’s protection while the machine is switched on.
9.1 Switch-on sequence
To switch on the machine, proceed as follows:
1) Turn the magnetothermal switch level to position 1-ON.

2) Turn the main switch to position 1.
9.2 Shutting down the machine
NOTICE: developer unit SIRIO has a dedicated function to

prevent self sticking rolls: for a time of nine seconds, every four
minutes it works automatically in this way: all rolls turns with
fresh air from dryer unit.
ADVICE: this function is active only when the STBY_MODE is
disabled; when unit is in “Ready to use” condition, (Automatic
mode activated ).
Warning
When the Sirio is powered off using only the thermo-magnetic switch (so as to allow the night-time
Antiox function to remain inserted), the LCD on the control panel may stay lit for a few minutes, since
this command may have been received with the circulation pump currently active. The control panel
will in any case switch itself off automatically afterwards (with only the Antiox electronic card
remaining active).

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Machine use
9.3 Work cycle
When the machine is switched on, place the plate to be developed on the work surface so that it touches the
sensor on the surface, then push the plate until it touches the first pair of entry rollers.
After about 3 seconds the development, washing, rubber filming and drying cycles will start up automatically
in different moments.
Check that the quantities of developer liquid and water that exit from the hoses are appropriate
Set the forward travel and developer brush motor speeds on the control panel.
9.4 Rubber film coating
The developer is equipped with a sensor “W” that activates the rubber film coating cycle automatically when
the plate is inserted into the second entry (only in the electronic-offline version).

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Machine use
9.5 Washing section
The water flows through two hoses after the developer stage to wash both sides of the plate.
The quantity of water that exits from these micro-perforated hoses can be adjusted by turning the two
external yellow taps (see chapter 8.4).
9.6 Rubber film application

The rubber must be dissolved, so that a density of 4/5 Baumé is obtained (Baumé
grade indicates the liquid density unit of measurement. For a quick measurement of
this density, utilize a densimeter).
When the machine is on stand-by for more than 24 hours, it is advisable to flip up the rubber liquid distribution
roller from position 1 to position 2 or vice-versa. Note that the mobile roller changes support roller.

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Machine use
9.7 ANTIOX Regenerating action

For this particular stage it is not possible to establish a standard. The operator must adjust the regenerating
action according to necessity or to the plate manufacturer’s instructions.
For manual regenerating action, press the button for this purpose that controls the pump directly for
the whole time the button is pressed in.
The developing machine has an ANTIOX function for regenerating development

even during stoppage. This function works as follows: plate manufacturers
recommend that during factory tests, the antiox function be set so:
- every 15 minutes the circulation pump functions for 2 minutes and every 32
minutes a regeneration of ~50 cc takes place.
2 min 2 min 2 min 2 min
A A A A
R R
0
Min
15 min 15 min 15 min 15 min
32 min 32 min
Regeneration Regeneration
Main Magnetothermal
switch
RESET
A = 7 (Pos.) = 15 min. A = MIXING / CIRCULATION

Trimmer R = 2 (Pos.) = 2 sec. ≈ 50 cc. R = REGENERATION
It is possibile to change these parameters, using the commutators (Trimmer), then

saving the parameters by pressing RESET button (see figure) from the ANTIOX card.
In order to maintain this function when the machine is switched off, the
machine must be switched off using only the magnetothermal switch, without
interrupting the main switch supply.

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Machine use
9.8 Control panel
The control unit is composed of two electronic cards controlled by microprocessors.

The first card is housed inside the developer machine and controls all machine cycles independently. The
second card is housed inside the control panel and performs all the operator functions and monitors the
power card.
The LCD type display (large format) displays all necessary data in relation to the work parameters of the
developer machine in continuation.
REFERENCE DESCRIPTION
1 Right emergency button
2 Graphic display
3 Dual position switch: ON/OFF LOAD_PUMP
Figure chap 9.8 – Control panel

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Machine use
9.8.1 Service signals
On the last graphic display line, the following data (verbal type) can appear as follows:
• LEVEL ALARM: Developer liquid under minimum level; this signal is accompanied by a warning
buzzer.
• WARMING UP: Warming up of the chemical product in the tank, heating elements activated.
• COOLING DOWN: cooling down of the chemical product in the tank, refrigeration activated.
• READY TO USE: Ready to use: temperature values attained.
9.8.2 Levels
In the developer product tank there are two types of warning signal.
_MINIMUM LEVEL _ under this level a buzzer will ring and the “LEVEL ALARM” message will appear
on the display
Automatically all heating, cooling and mixing of the developer product will be deactivated.
_MAXIMUM LEVEL _ that interrupts the automatic development product loading.

This also provides for topping up the developer product level automatically, leaving the red switch (LOAD
PUMP) on the side of the control panel activated.
9.9 PLC function
In the initial page, the distributor symbol is displayed at start-up, then it disappears automatically after a few
seconds (accompanied by a buzzer signal) to display the main work page.
At this stage the unit transfers immediately to MANUAL mode (MANUAL SYMBOL IN BLACK). To exit, press
the same key .
Each time the operator needs to return to the general MANUAL function, simply press the first key
starting from the top of the row (roller inversion).
Once the operator has entered the AUTOMATIC mode . This means that the machine is either in the
WARMING UP or COOLING DOWN stage.
Once the machine has reached the programmed temperature, it will move on to the READY TO USE stage.

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Machine use
Press the “VARIATION” key to activate the adjustment page:
Select the “VARIATION + ↔ -“ key. It is the third from the top, then in succession, use the same key to
select the parameter to be changed. Increase or reduce the established selection by varying with the + & -
keys ( shown in black letters). Then proceed as follows:
SET established developer product temperature
REGEN replenishment every 26 cm
cl each linear Effective values

REPLENISHMENT
meter detected during tests (*)
1 25 cc cc
2 40 cc cc
3 60 cc cc
4 75 cc cc
5 95 cc cc
6 115 cc cc
7 135 cc cc
8 150 cc cc
9 180 cc cc
(*) Refer to the values indicated on the cover of the CD-ROM
provided with the machine.

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Machine use
SPEED travel speed value setting
Time the plate remains in

SET Speed
the develop. Bath I (A) VDC (*)
VALUE (cm/sec)
(in seconds)
0 - - - 0
1 2’ 10” 0,36 2,05 A 5,8 V
2 1’ 37” 0,48 2,05 A 6,6 V
3 1’ 12” 0,65 2,05 A 7,5 V
4 1’ 00” 0,78 2,05 A 8,2 V
5 51” 0,92 2,1 A 8,8 V
6 46” 1 2,1 A 9,5 V
7 41” 1,12 2,1 A 10,2 V
8 36” 1,27 2,1 A 10,9 V
9 34” 1,38 2,1 A 11,7 V
10 31” 1,52 2,2 A 12,4 V
11 29” 1,62 2,2 A 13,1 V
12 27” 1,74 2,2 A 13,9 V
13 25,5” 1,84 2,2 A 14,6 V
14 24” 1,96 2,2 A 15,3 V
15 22,5” 2,08 2,3 A 16,0 V
16 21,5” 2,19 2,3 A 16,7 V
17 20,5” 2,29 2,3 A 17,4 V
18 19,5” 2,41 2,3 A 18,1 V
19 18,5” 2,54 2,3 A 18,9 V
20 18” 2,61 2,3 A 19,6 V
21 17” 2,76 2,3 A 20,3 V
22 16” 2,94 2,3 A 21,0 V
23 15,5” 3,03 2,3 A 22,5 V
24 14,5” 3,24 2,4 A 23,2 V
25 14” 3,36 2,4 A 23,9 V
26 13,5” 3,48 2,4 A 24,6 V
27 13” 3,6 2,4 A 25,3 V
28 12” 3,9 2,55 A 26,0 V
(*) This voltage refers to the travel motor card
NOTE: THE VALUES WERE DETECTED DURING MACHINE TESTS, WITH MECHANICS AND ELECTRONICS IN
EXERCISE TEMPERATURES.
ALL VALUES ARE SUBJECT TO SLIGHT VARIATIONS DUE TO TIME AND MAINTENANCE CONDITIONS.
ANTIOX
CIRCULATION OSCILLATING
POSITION 8 = 20 MINUTES POSITION 2 = 2 seconds
2 = 60 cc

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Machine use
In the adjustment page there are four new icons that can be used to change parameters:
ICONE DESCRIPTION
Symbol +, increases the value shown in the parameter area
Symbol -, reduces the value shown in the parameter area
Down arrow symbol will select the parameter to be changed in the established page
(displaying it in black letters) starting from SET as far as the PLATES position, and then
it starts from SET again
Exit symbol to return to main page
To make corrections, use the key to move to the required parameter, using the and
keys to make the corrections until the desired value is obtained, then move on to the next parameter , or
press the key to return to the main page.
Warning
The PLATES plate counter can be zero set using this key only.

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Machine use
Warning
The numbers shown next to the parameter (temperature excluded) refer to measurements and are therefore
pre-programmed values.
Other functions included on the main page are as follows:
ICONE DESCRIPTION
Roller inversion command for front extraction of the plate. This cancels the cycle
underway and resets the STAND_BY mode.
This must be maintained pressed down until the plate has been extracted completely.
Commands the developer liquid regeneration pump activation in manual mode.

Distribution will be continued for the whole time the key is kept pressed down.
If the Manual symbol is in negative mode, the developer machine is in STAND_BY, this condition occurs
only after start-up or after the key has been pressed .
When the key is pressed, the machine changes to automatic cycle function .
Warning
In the service signal area the READY status can be “hidden” by other signals such as COOLING
DOWN, WARMING UP or LEVEL ALARM.

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Machine use
9.10 Manual functions
The main functions of the plate developer machine can be activated manually
Access to the manual functions is obtained by using the key;
Press until the symbol appears; pressing this key will return to the main page.
ICONE DESCRIPTION
Brush activated:
When this key is pressed, the brush inside the developer bath is activated in the opposite
direction to the forward travel and according to the programmed speed (BRUSH)
When the brush is activated, the icon becomes negative.
By pressing the key again, the brush is deactivated and the icon returns to positive
mode.
Drying activated:
When this key is pressed the fan is activated in the drying section. The heating choice
can be selected according to the variable DRY.
0 = cold air; 5 = warm air; 9 = very hot air.
At the same time the rubber film and washing electrovalve exits are activated.
In addition, when this option is installed, the plates are brushed before they are dried..
When the drying option is activated, the icon returns to negative mode.
When this key is pressed again, the exits described above are deactivated and the icons
return to positive mode.
Travel activated. :
When this key is pressed, the plated is moved according to the travel speed specified by
the variable SPEED.
When the travel option is activated, the icon returns to negative mode.
When this key is pressed again, the travel is deactivated and the icon returns to positive
mode.
Warning
Never activate the adjustment or manual functions whenever a plate is loaded inside the machine!!

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Maintenance and repairs
10 Maintenance and repairs

Warnings
Adequate maintenance is fundamental for long machine life, perfect performance and correct
Running conditions, necessary to guarantee the safety measures provided by the manufacturer
Qualified technicians who are familiar with the technology of this machine must perform all
maintenance, repairs and replacement operations.
10.1 Precautions to be observed before machine maintenance
The following operations must be carried out before the machine is put into the correct conditions for
maintenance:
- switch off every device mounted on the machine, or connected to the machine if it is an external component,
- attach a warning card to signal that the machine is under maintenance.
STANDARD MAINTENANCE TABLE

OPERATION REGULARITY
General machine cleaning Each time the developer liquid is replaced
Developer liquid filter replacement (100µ) See parag. 10.3
Filtration system cylinder replacement See parag. 10.4
Circulation filter replacement (100µ)+RESINS AND CARBON See parag. 10.5
Every 2-3 months during the replacement of
Control check on brushes and relative pressure
the developer liquid into empty tank.
Control check on electrical components Only in the case of breakdown
Control check on circulation water (< pH 10) Every week
Control check on circulation water level Regular
IMPORTANT: once a year it is essential to wash correctly the developer circuit, by

using specific products recommended by all plate or chemical products
manufacturers, using specific instructions provided by this manufacturers.
NOTICE: developer unit SIRIO has a dedicated function to

prevent self sticking rolls: for a time of nine seconds, every four
minutes it works automatically in this way: all rolls turns with
fresh air from dryer unit.
ADVICE: this function is active only when the STBY_MODE is
disabled; when unit is in “Ready to use” condition, (Automatic
mode activated ).
Warning
Always wear suitable protection gloves when cleaning the machine.

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
10.2 Conductivity meter maintenance
SIRIO developer machines can be equipped with an inductive conductivity meter that controls the efficiency
of the developer liquid.
The sensor on this conductivity meter does not require any maintenance.
10.3 Filter replacement
The cartridge filter ”R” on the developer liquid circuit must be replaced
with another identical model (100µ) when the liquid is replaced.
Before beginning this operation, close the taps ”U” then re-open the taps after liquid replacement, only when
the developer needs to be replaced in the tank.
When the machine is started up again, if any air bubbles appear in the filter, open and close the “S” valve
several times to eliminate the air bubbles.
Warnings
Wear suitable protection gloves.
Wear protective goggles.
- Provide for the elimination of the developer liquid. Refer to chap. 11 “Machine demolition and
elimination”.

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
10.3.1 Filters replacement (machine supplied with RENOVA DEV LIGHT system cylinder)
If the machine is supplied with RENOVA DEV LIGHT special filtration system cylinder (optional), the machine
is supplied with two developer filters as well.
For their replacement, switch off the system and disconnect its electrical power outlet, then close the two
PVC valves “P”. Flow out the chemical inside the two filter containers, using the black cocks “T”. Once
empty, unfasten the rings on the filtering cartridge containers using the appropriate wrench provided “C”,
then extract the containers and rinse them out properly, position the new cartridges inside the containers and
tighten the rings once again.
NOTE: the cartridges are marked with A and B letters. Pay attention to position the cartridges
correctly.
The filtering elements must be replaced when the developer liquid is replaced.
Pair of filtering
cartridges
Warnings
Provide for the elimination of the developer liquid. Refer to chap. 11 “Machine demolition and
-
elimination”.
Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
10.4 Filtration system cylinder replacement (machine supplied with RENOVA DEV LIGHT system)
Unfasten the rings on the cylinder and remove it from its housing, then insert a new cylinder. Tighten the
rings. The filtration cylinder must be replaced every 30.000 m2 of developed plates.
DEPLETED FILTERING CARTRIDGES AND CYLINDERS MUST BE DISPOSED OF BY

AN AUTHORIZED WASTE DISPOSAL FIRM IN ACCORDANCE WITH REGULATIONS
AND LEGISLATION IN FORCE.
RENOVA DEV LIGHT

cylinder
Warnings
- Provide for the elimination. Refer to chap. 11 “Machine demolition and elimination”.

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
10.5 General cleaning and replacement of recirculation filters (Optional)
The recirculation water must be completely changed when its pH value exceeds 10, and regardless of this
value, it must in all cases be changed every month.
The water tank can be emptied with the pump switched on, if great care is taken to switch it off as soon as air
reaches the circuit. Complete the discharge by opening the tap ”D”.
Once the water tank has been emptied, proceed with cleaning out the bottom manually, to remove any
impurities. Use a slightly abrasive sponge, dampened with warm water.
Clean tank
bottom

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Replacing the recirculation filters
When the ”U” taps on the circulation circuit are completely closed, if only a small quantity of water reaches
the machine the cord filter ”V” must be replaced. This filter must be changed every time the water is
changed, or once a month, depending on the machine’s use, and must be replaced with a filter of the same
type: 100μ.
U
The bags “Z” containing mixed resins and active carbons, respectively, must be changed when the water’s
pH value exceeds 10, and regardless of this value, approximately every 5000/6000 plates.
Remove the bags and replace them with new ones.

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
10.6 Water line inlet filter cleaning
The “V” filter must be unscrewed regularly in order to clean the wire mesh.
10.7 Developer liquid discharge
Discharge the used developer liquid by opening the general cock shown in the picture below.
For automatic loading of new liquid, see chap. 7.7 “Developer, regenerating and rubber product containers”.
Tank discharge
cock
10.8 Preparation of coolant
The coolant liquid is obtained by mixing antifreeze coolant-based ethylene glycol (10%) and
DEMINERALIZED water (90%).
Prepare 0.5 litres of coolant fluid + 4.5 litres of DEMINERALIZED water, per a total of 5 litres.
10.9 Interventions to be performed by the manufacturer
Below is a list of the maintenance operations that require special technical know-how and that must be
performed by the manufacturer’s qualified personnel.
The user must never for any reason intervene on the following:
- replacement of electrical components

- interventions on electrical installation
- repairs on mechanical transmission parts.
Warning
For all interventions involving adjustment, tuning, and replacement not described in this manual, that may
result necessary, please consult the manufacturer’s or sales agent’s technicians.
If the developer unit is used in a manner not specified by the manufacturer how descripted in this
manual , the protection provided by the equipment may be impaired

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Machine demolition and elimination
11 Machine demolition and elimination

The user must be responsible for the demolition, dismantling, and elimination of the various materials that
make up the machine according to EC Rulings or the current laws in force in the country where the machine
is installed. If the machine, or parts of the machine need to be scrapped, all safety measures must be
adopted to prevent danger risks associated with the dismantling of industrial machinery.
Take particular care during the following stages:
- Dismantling of the machine in work areas.
- Machine transport and handling.
- Machine dismantling.
- Separation of the various materials that make up the machine.
In addition, certain fundamental rules must be obeyed during machine demolition to safeguard the
environment and public health and safety.
Eliminate even the slightest trace of oil and grease on the machine; lubricants must not be
dispersed in the environment, but must be recovered or treated by specialists in the elimination
of harmful products.
Whenever materials used for production processing, lubricants or condensation water are not eliminated
according to the laws and standards in question, the following danger risks are possible:
1) Environmental pollution.
2) Intoxication of personnel involved in demolition.
For the separation of the various materials and their recycling or elimination, please refer to the national or
regional laws in question for the elimination of solid industrial waste and toxic and harmful waste:
- All sheathes, flexible hosing and plastic components or non-metal components must be dismantled
and eliminated separately.
- Electrical components such as valves, electrovalves, pressure regulators, switches,
transformers,etc., must be dis-assembled for re-use if still in good condition, or where possible,
repaired and recycled.
- The frame and all metal machine parts must be dis-assembled and grouped according to material
type. In this manner, all the various original machine parts can be melted down for recycling.
The elimination of products classed as toxic- harmful must be carried out according to national
and regional laws, by delivery to members of an authorised consortium for the elimination of
waste oil.
EU 2002/96/EC The symbol of a crossed out waste bin on the unit indicates that at the end of its
lifespan the product must be processed separately from ordinary domestic waste, and
must be conferred to a differentiated refuse collection centre for electrical and electronic
equipment (RAEE), or shipped back to the retailer when purchasing a new unit. The
User is responsible for conferring the unit at the end of its lifespan to an appropriate
differentiated collection centre, where its parts and components can be recycled,
treated and disposed of accordingly, contributing to preventing possible negative effects
on health and the environment, and favouring the recycling of its materials. For more
detailed information on available collection systems, contact your local waste collection
service, or the retailer from whom the unit was purchased.

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Noise level
12 Noise level
From testing conducted at our laboratory, maximum noise emission levels at the operator’s work station do
not exceed 70 dB (A).

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
SPARE PARTS CATALOGUE

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
13 List of Sirio spare parts
13.1 Spare parts photo 1
CODE ITEM
470120 DEVELOPER SECTION COVER S_85
470125 WASHING SECTION COVER S_85
470150 SIDE HATCH LOCK
115200025 FOOT Ø 70 M16 H108 SET
115470153 KEY FOR HATCH LOCK
350026 ENTRY / EXIT SENSORS

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
Photo 1
470120 470125
472120 472125
475120 475125
470150
115470153
350026
115200025

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
100200289
AUT. SWITCH 3PH + N 25A
100200289/UL
120200294
MAIN SWITCH 32A '0/1'
120200294/UL
100200308 NON-RETURN VALVE
100200305 SIRIO TANK DISCHARGE COCK
100200741 CORNER HOSE CLAMP 3/4" X 20

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
Photo 2
120200294 100200289
120200294/UL 100200289/UL
100200305
100200308 100200741

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
13.3 Spare parts photo 3 (Optional)
CODE ITEM
470141 PVC CIRCULATION TANK S_85
474141 PVC CIRCULATION TANK S_120 & S_150
8701016 RESIN BAG FOR WATER CIRCULATION
8701017 CARBON BAG FOR WATER CIRCULATION
401302 TWIN WHEELS Ø 50 RUBBER

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
Photo 3 8701017
8701016
401302
470141
474141

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
200431 MIXER MAGNETIC PUMP PMD 1521 FOR WATER CIRCULATION
100200737 TEE PP BLACK 3/4''
8701000 DEVELOPER CARTRIDGE CORD FILTER
100200299 MINI-BALL VALVE 1/2" M/F
115200365 BLACK HANDLE M 443/140
130201381 HOSE CLAMP Ø 20
130201382 HOSE CLAMP L Ø20
130201870 CONTAINER FOR CIRCULATION FILTER

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
100200299 Photo 4
130201382
100200737
130201381
130201870
8701000
200431

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
477202 CONTROL PANEL SET WITH DIGITS
120200200 EMERGENCY ARREST BUTTON
120200245 RED LUMINOUS BUTTON 0-1 LOAD _ PUMP

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
Photo 5
120200200
477202
120200245

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
470132 DEVELOPER STAINLESS STEEL COVER S_85
350052 COVER SUPPORT PIN
300021 WHITE BALL BEARING
470169 AUTOMATIC SECOND ENTRY POINT – SENSOR SET
470172 SECOND ENTRY POINT SENSOR STAINLESS STEEL ROD 90°
350037 SECOND ENTRY POINT SENSOR 90°

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
300021
350052
470132
350037 470172 472132
475132
470169
Photo 6
Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM CODE ITEM

470202 RUBBER FILM SPREADER ROLLER S 85 470135 FIRST DEVELOPER PANEL S 85
470300 BRUSH SET S 85 Ø 80 X 870 470101 RUBBER ROLLER WITH GEAR S 85
470302 SIRIO SINGLE SECTOR BRUSH 470100 RUBBER ROLLER S 85
470137 THIRD WASHING PANEL S 85 472100 RUBBER ROLLER S 120
472137 THIRD WASHING PANEL S 120 475100 RUBBER ROLLER S 150
475137 THIRD WASHING PANEL S 150 470190 ROLLER PRESSURE BLOCK SET
470136 SECOND DEVELOPER PANEL S 85 470175 DEVELOPER LIQUID BRUSH S 85
470146 DELRIN 2Z20 MODULE ROLLER GEAR

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
Photo 7
SEE PHOTO 8 470146
SEE PHOTO 9
470202
472202
475202
470190
470300
472300
475300
470302
470100
472100
470137 475100
472137
475137
470101
472101
475101
470175 470136 470135

472175 472136 472135
475175 475136 475135
Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
470307 SPREADING GUM BAR S 85
350054 RUBBER FILM ROLLER BLOCK
200145 DRIVE GEAR PIN FOR WASHING BRUSH
470145 Ø 15 HOLE 2Z20 MODULE GEAR
470301 WASHING BAR S 85
470210 STAINLESS STEEL ROLLER Ø20 WASHING SECTION S 85
470302 SIRIO SINGLE SECTOR BRUSH
200300 TOOTHED BRUSH CLOSING RING
200302 NON TOOTHED BRUSH CLOSING RING (SMOOTHED)
120201152 BLACK RUBBER CABLE RUN DG 21/10

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
Photo 8 120201152
470307 470301
472307 472301
475307 350054 200145 470145 475301
350054
470210
472210
470302 200300 - 200302 475210
Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
470145 Ø 15 HOLE 2Z20 MODULE GEAR
470146 DELRIN 2Z20 MODULE ROLLER GEAR
470194 Ø 10 HOLE 2Z20 MODULE IDLE GEAR
470197 RIGHT HAND BLOCK SET – ONE BRUSH
470190 ROLLER PRESSURE BLOCK SET
120201152 BLACK RUBBER CABLE RUN DG 21/10

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
120201152 Photo 9
470197 470190 470194
470145
470145
470194
470146
470145
Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
470100 RUBBER ROLLER S 85
472107 RUBBER ROLLER S_120 Ø 70 UPPER – LAST COUPLES
475107 RUBBER ROLLER S_150 Ø 70 UPPER – LAST COUPLES
470101 RUBBER ROLLER WITH GEAR S 85

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
470100 Photo 10
472107
475107
470101
472101
475101

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
300090 BAR SUPPORT
350054 RUBBER FILM ROLLER BLOCK
470230 STAINLESS STEEL SUPPORT FOR RUBBER FILM SPREADER ROLLER
200145 DRIVE GEAR PIN FOR WASHING BRUSH

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
Photo 11
300090
200145
470230
350054

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
470183 DISTRIBUTION BAR JOINT IN PVC
470187 DEVELOPER SPREADER BAR S 85
470204 IMMERSED STAINLESS STEEL ROLLER Ø35 S 85
470205 IMMERSED STAINLESS STEEL ROLLER SUPPORT
470173 LEFT HAND BLOCK SET – ONE BRUSH
300061 PRESSURE Ø20 STAINLESS STEEL SPRING
200169 ROLLER PRESSURE SPRING CAP

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
Photo 12
470173
300061
200169
SEE PHOTO 13
470183
470187
472187
475187

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
470204 IMMERSED STAINLESS STEEL ROLLER Ø 35 S 85
470205 IMMERSED STAINLESS STEEL ROLLER SUPPORT

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
Photo 13
470205
470204
472204
475204

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
N° CODE UL CODE ITEM

1 477620 477620/UL LEFT DRYER GROUP SET WIRED-UP SIRIO 85
2 477720 477720/UL LEFT DRYER GROUP SET WIRED-UP SIRIO 120 & 150
3 477220 477220/UL LEFT SIDE ELECTRIC FAN
4 477625 477625/UL RIGHT DRYER GROUP SET WIRED-UP SIRIO 85
5 477725 477725/UL RIGHT DRYER GROUP SET WIRED-UP SIRIO 120 & 150
6 477225 477225/UL RIGHT SIDE ELECTRIC FAN
7 200246 200246/UL ELEMENT RH 23 VT18 500+500W – S85
8 200247 200247/UL ELEMENT R23 3R VT18 1000+1000W – S120 & S150

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
Photo 14 1 4
2 5
7
8
3 6

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
477172 DEVELOPER TANK MAXIMUM LEVEL PROBE
477170 DEVELOPER TANK MINIMUM LEVEL PROBE
100200307 FLOW ADJUSTMENT COCK K

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
Photo 15
477170
477172
100200307

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
130201890 FILTER CONTAINER BOARD COMPLETE OF PUMP
130201861 FILTER CONTAINER SET WITH DISCHARGE COCK
8701000 CARTRIDGE CORD FILTER 100µ
100200790 CORNER HOSE CLAMP 1" X 25
100200735 BLACK PP NIPPLE 3/4''X 3/4''
130201862 BRACKET FOR FILTER CONTAINER
100200755 ELBOW 90° PP 3/4'' X 3/4'' M/M BLACK
100200305 3/4'' F/F BALL VALVE
100200741 CORNER HOSE CLAMP 3/4" X 20 PP
100200310 FILTER CONTAINER DISCHARGE COCK
100200707 MALE THREADED ADAPTER 16 X 20 X 1/2"
130201865 WRENCH FOR FILTER CONTAINER
740400 DEVELOPER CIRCULATING PUMP 3/4"
130201410 PVC MALE RUBBER HOSE HOLDER 1/2 " X 20
100200737 TEE PP BLACK 3/4"
100200792 HOSE CLAMP 1" X 25
100200722 ELBOW 90° PP BLACK 3/4" F/F
100200730 PVC M/F 1/2'' X 3/4'' REDUCER

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
Photo 16 130201890
100200737 100200790 100200305
100200792
100200735
130201861
740400 8701000
100200730
100200741
100200707
100200722
130201410
130201862
100200305
130201865 100200310
100200755
Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
8701043 RENOVA DEV LIGHT SPARE CYLINDER
100200713 CORNER HOSE CLAMP WITH RING NUT PP 3/4" X 20

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
Photo 17
100200713
8701043

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
100200305 DISCHARGE COCK
100200310 FILTER CONTAINER DISCHARGE COCK
100300492 ELBOW PVC 90° 1/2'' M X 1/2'' F
100200722 ELBOW NIPPLE 90° PP BLACK 3/4' FF'
130201862 BRACKET FOR FILTER CONTAINER
130020120 FILTER CONTAINER JR DUPLEX RENOVA DEV
130201100 FILTER CONTAINER MEDIUM DEV S_85 GREEN
1200309 PAIR OF FILTERING CARTRIDGES B & A

MAGNETIC PUMP PDM - 421/11
200437 SUPPLIED IN CASE THE MACHINE IS SUPPLIED WITH RENOVA DEV LIGHT
COMPLETE SPARE CYLINDER (OPTIONAL)

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
200437
100300492 100200305
130201862 100300492
100200722
130020120
100200722
100200305
130201100
100200310
Photo 18 1200319

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
100200388 WATER ENTRY FILTER GROUP ASSEMBLED SET
100200378 THREADED BAR 1/2" BRASS
100200399 RING NUT 1/2" BRASS (N° 2)
100200502 ELBOW M/F 1/2"
100200385 WATER FILTER Y 1/2" 300 MICRON
100200503 REDUCED NIPPLE M/M 3/4" X 1/2"
470180
MAGNETIC SENSOR
470180/UL
2004042 DEVELOPER LOADING PUMP
477161 DEVELOPER TANK TEMPERATURE PROBE

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
2004042
470180
470180/UL
100200378
100200399
100200385
100200388
477161
100200502
100200503
Photo 19

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
200490 WATER SOLENOID VALVE GROUP ASSEMBLED SET
200389
SOLENOID VALVE 230V SET
200389/UL
STRAIGHT UNION M/F 1/2"
100200386
(Already included ordering the Cod. 200389 solenoid valve)
100200375 WATER STAINLESS STEEL 1/2 “ CONNECTION
1204160 RUBBER FLOW ADJUSTMENT COCK
200404 REGENERATION DEVELOPER / RUBBER LOADING PUMP
100200280 BALL VALVE BRACKET 1/2" X 13

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
1204160
200404
200490 200389
200389/UL
100200280
Photo 20 100200375 100200386

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
120200149 VITON HOSE PASSER
100200295 BALL VALVES GROUP ASSEMBLED

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
Photo 21
120200149
100200295

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
200185 WORM SCREW
260320 COGGED PULLEY SHAFT 31 T10/16
475263 MILLED TOOTHED MOTOR PULLEY 12T10-31
470147 SHORT PIN FOR ROLLER MOVEMENT
200296 RATIO MOTOR 24 VDC NIDEC 405.153
200297 BRUSHES MOTOR 24 VDC NIDEC 405.251
470182 TRANSMISSION SHAFT
470283 COGGED BELT T10-370-16
1154770474 MOTOR SUPPORT BRACKET S_0474
475040 BRUSH MOTOR PIN WITH GEAR

470145 BRUSH GEAR MOD.2 Z20 HOLE Ø15

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
470147 200297 470147 200297 Photo 22
200296
475263 200185 470182 SEE PHOTO 24
470283
475040
260320
470145
200296 1154770474
Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
477297 ENCODER COMPLETE CARD
477155 ANTIOX CTP CARD (SEE ALSO CHAPTER 14.5, PAGE 129)
3500320/UL TRANSFORMER
04.0400136 5A CIRCUIT FILTER
477156 SWITCHES FAN
477102 CPU POWER CARD SET WITH 3 SWITCHES AND THEIR SUPPORTS
477100 CPU POWER CARD- 3 MOTORS (ONLY BASE PLATE)
477150 FORWARD TRAVEL MOTOR CARD
477151 DEVELOPER BRUSH MOTOR CARD
477152 WASHING BRUSH MOTOR CARD

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
477297 Photo 23
477156 477102
477152 477150 477151 477100
3500320/UL
477155 04.0400136
(SEE CHAPTER 14.5, PAGE 129)

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
260590 DIGITAL INDICATOR CONDUCTIVITYMETER BC 9
260595 CONDUCTIVITY METER INDUCTION SENSOR
470149 LONG PIN FOR ROLLER MOVEMENT
470185 COGGED BELT 200 XL037
470186 COGGED PULLEY 28 XL037
115300150 KOYO SB204 LATTEN SUPPORT

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
Photo 24
260590
115300150
470186
470149
470147 470149
470185
260595

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
470203 VELVET BRAID Ø55 X 1100 S_85
472203 VELVET BRAID Ø55 X 1350 S_120
475203 VELVET BRAID Ø55 X 1750 S_150
470188 EXIT UPPER ROLLER S_85 SET
470189 EXIT LOWER ROLLER S_85 SET
350026 ENTRY / EXIT SENSORS

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
Photo 25
470203
472203
475203
470188
472188
475188
470189
472189
475189
350026

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
260132
ELEMENT 450W
260132/UL
260595 CONDUCTIVITY METER INDUCTION SENSOR
470143 SCRAP CONNECTION
470142 ASSEMBLED TEE GROUP
100200733 HOSE CLAMP 1" X 25

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
Photo 26 260132
260132/UL
470142
260595
470143
100200733

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
200435 FRIGO UNIT
100200763 REDUCTION PVC 1” F X 3/4" M
100200330 BALL VALVE M/F 3/4"
100200784 CORNER HOSE CLAMP 3/4" F X 16
200420 PMD-221/11 MAGNETIC PUMP FOR CHILLING LIQUID CIRCULATION
100200790 CORNER HOSE CLAMP 1" X 25
100200741 CORNER HOSE CLAMP 3/4" X 20
100200737 TEE PP BLACK 3/4"
100200712 STRAIGHT HOSE CLAMP 3/4'' X 16

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
Photo 27 100200737
SEE PHOTO 26 100200763
100200741 100200784 100200330
100200712 200435
200420
100200790

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
200255 WORM SCREW GEAR
470145 GEAR MODULE 2 Z 20
470148 DELRIN SUPPORT FOR ROLLER MOTION
115300301 STAINLESS STEEL BEARING 6002 2RS
115300300 BEARING 6002 2RS

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
470148
115300301
470145
200255
115300300
470147
Photo 28

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
470193 RIGHT HAND DEVELOPER ROLLER BLOCK SET
470191 LEFT HAND DEVELOPER ROLLER BLOCK
470192 RIGHT HAND DEVELOPER ROLLER BLOCK
470194 NEUTRAL GEAR mod. 2 Z 20
404110 BRUSH IDLE GEAR PIN

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
Photo 29
404110
470191
470194
404110
470192
470193

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
470173 LEFT HAND BLOCK SET – ONE BRUSH
470197 RIGHT HAND BLOCK SET – ONE BRUSH
300061 H30 PRESSURE Ø20 STAINLESS STEEL SPRING
470176 DEV. BRUSH BLOCKING PLATE
470194 Ø 10 HOLE 2Z20 MODULE IDLE GEAR
470195 LEFT BLOCK (ONE BRUSH)
470196 RIGHT BLOCK (ONE BRUSH)
470164 SPRAY-PROOF STAINLESS STEEL BRUSH LOCKING PLATE

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
470176 470176
470194 300061
300061
470164
470195
404110
470196
404110
Photo 30
470173 470197

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
470178 LEFT BLOCK SET – TWO BRUSHES
470200 RIGHT BLOCK SET – TWO BRUSHES
300056 H33 PRESSURE STAINLESS STEEL SPRING
470176 DEV. BRUSH BLOCKING PLATE
470179 LEFT BLOCK – TWO BRUSHES
470194 NEUTRAL GEAR mod. 2Z20 HO,E Ø10
470198 LEFT / RIGHT BLOCK – TWO BRUSHES
470199 RIGHT BLOCK – TWO BRUSHES
470164 SPRAY-PROOF STAINLESS STEEL BRUSH LOCKING PLATE

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
470176 470176
300056 404110 300056
470164
470194
404110
470198
470198
470179
470199
Photo 31
470178 470200

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
250129 ROLLER SLIDING BUSH
300080 BRUSH BLOCK SET

300060 BLOCK STAINLESS STEEL PLATE
300061 STAINLESS STEEL SPRING Ø20 PRESSURE
300065 BRUSH BLOCK
470190 ROLLER PRESSURE BLOCK SET

470181 PRESSURE BLOCK STAINLESS STEEL PLATE

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
Photo 32
300060
470190
300061
300065
250129
470181
300080

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
CODE ITEM
200169 ROLLER PRESSURE SPRING CAP
250126 SPECIAL MM 48 SPRING
470290 ROLLER ADJUSTABLE PRESSER S_85
472290 ROLLER ADJUSTABLE PRESSER S_120 & S_150

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Spare parts
Photo 33
250126
470290 472290
200169 (S_85) (S_120 & S_150)

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
DESCRIPTION OF
ELECTRICAL PARTS –
WIRING DIAGRAMS

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
Description of electrical parts
14 Description of electrical parts and wiring diagrams

14.1 Denomination of electrical cables and card connection point
CABLE CONDUCTOR CONNECTOR

NAME
FUNCTION AWG N° NUMBERING
USER NAME
CARD
2*18
0 Electrovalve
1*14
13 - 14 - G/V E0 J 13
2*18
1 Rubber pump
1 * 14
15 - 16 - G/V P1 J 13
Devel. Regenerating 2*18
3 pump 1*14
17 - 18 - G/V P3 J 13
2*18
4 Devel. Mixing pump
1*14
21 - 22 - G/V P4 J 14
Cooling unit +
2*18
5 Pump for chilling liquid
1*14
25 - 26 - G/V C 5 – P9 J 14
circulation
23 - 24 - G/V
6 Devel. elements 1*16 A right - B left
R6A-R6B J 14
2*18
7 Loading pump
1*14
29 - 30 - G/V P7 J 14
8 Forward travel motor 2*18 Vdc ( +/ - ) M8 J4
9 Devel. Brush motor 2*18 Vdc ( +/ - ) M9 J5
10 2° wash brush motor 2*18 Vdc ( +/ - ) M 10 J3
11 Panel cable 4 x 23 Vdc ( +/ - ) - G/V C_P J1
13 Loading pump switch 3 X 20 Vdc ( +/ - ) P7 J 12
14 Cover alarm 3 X 20 Vdc ( +/ - ) FTA 3 J 12
15 Tank max. level 3 X 20 Vdc ( +/ - ) FTA 8 J 12
16 Motor step counter 3 X 20 Vdc ( +/ - ) - G/V FTA 5 J8
17 Entry B sensor 3 X 20 Vdc ( +/ - ) FTA 2 J8

2° entry automatic
18 washing sensor
3 X 20 With shield FTA 4 J7
19 Tank min. level 3 X 20 Vdc ( +/ - ) FTA 7 J7
20 Devel. Temper.sensor 3 X 20 With shield FTA 6 J7
21 Entry A sensor 3 X 20 Vdc ( +/ - ) FTA 1 J7

Ec//T1
23 Conductivity meter 3 X 20 Vdc ( +/ - ) - G/V EC
230 V
Develop external level
24 sensor
- Vdc ( +/ - ) FTA 9 J7
25 Min level sensor rubber 3 X 20 Vdc ( +/ - ) FTA 11 J7

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
14.2 User names

ELECTRONIC
CPUB Electronic control board (CPU board) 477100
AoXB AntiOx electronic board (AoxBoard) 477155
F 230V line filter 04.0400136
T1 General voltage transformer (I/O) 3500320/UL
CP Control panel 477202
PUMPS
P1 Rubber pump 200404
P3 Developer Regeneration pump 200404
Developer circulating pump 740400
P4 MAGNETIC PUMP PDM - 421/11
SUPPLIED IN CASE THE MACHINE IS SUPPLIED WITH RENOVA 200437
DEV LIGHT COMPLETE SPARE CYLINDER (OPTIONAL)
P7 Developer Loading pump 2004042
P8 Water Circulation Pump 200431
MOTORS
M8 Forward travel ratio motor 200296
M9 Devel. Brush ratio motor 200297
M 10 Second washing brush ratio motor 200297
WATER ELECTROVALVE
E0 Electrovalve 230V 200389 - 200389/UL
CONDUCTIVITY METER
Ec Conductivity meter 260600
FANS
F 12 L Left hand drying fan (left) 477220 - 477220/UL
F 12 R Right hand drying fan (right) 477225 - 477225/UL
COOLING DEVICE
C5+ Cooling device + 200435 +
P9 Pump for chilling liquid circulation 200420
ELEMENTS
R 12 L Dryer left element 200246/7
R 12 R Dryer right element 200246/7
R6A Devel. Tank element 260132 - 260132/UL
R6B Devel. Tank element (parallel) for larger models 260132 - 260132/UL
SWITCHES AND PUSH BUTTONS
S1 AUT. SWITCH 3PH + N 25A 120200289 - 120200289/UL
S2 MAIN SWITCH 4 X 25A 120200294 - 120200294/UL
S3 Right hand side emergency arrest button 120200200
S4 Left hand side emergency arrest button 120200200
S7 Devel.loading pump switch 120200245
SENSORS
FTA 1 Sensor A plate entry 350026
FTA 2 Sensor B plate entry 350026
FTA 3 Cover alarm magnetic sensors – motor block 470180 - 470180/UL
FTA 4 Automatic second entry sensor 350037
FTA 5 Forward travel rpm sensor 477162
FTA 6 Devel. Tank temperature probe sensor 477161
FTA 7 Devel. Tank minimum level sensor 477170
FTA 8 Devel. Tank maximum level sensor 477172
FTA 9 Developing external level sensor Optional
FTA 11 Sensor D plate exit 350026
Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
14.3 Fuses and respective values
FUSE NAME FUNCTION VALUE
F1 Secondary transformer 24V F 10 A

F2 1° drying unit element F 10 A
F3 2° drying unit element F 10 A
F4 Cooling unit + Pump for chilling liquid circulation F 6,3 A
F5 Devel. element F 6,3 A
F6 CIRCUIT general switch F 12,5 A
F7 Transformer 230V T1A
F8 Washing electrovalve F 6,3 A
F9 Drying unit fan F 3,15 A
F10 Rubber pump F1A
F11 Developer regenerating pump T2A
F12 Not used F 3,15 A
F13 Developer loading pump F 6,3 A
F14 Developer mixing pump T2A
F15 Water recirculation pump (P8) – N T2A
F15 Water recirculation pump (P8) – PH T2A
! a 4A “insertion type” fuse is mounted on each one of the three power cards for insertion in the J3, J4 and
J5 plugs of the microprocessor motherboards (diagram 4).
14.4 Led and respective functions
LED NAME FUNCTION
D8 Dryer half power

D9 Dryer full power
D10 Refrigeration unit and pump for chilling liquid circulation
D11 Develop resistance
D12 Final step: fans + rubber + solenoid valve
D13 Regeneration pump
D14 Develop mixing pump
14.5 Fuses and respective values - ANTIOX 477155 card
FUSE NAME FUNCTION VALUE
F1 General T 63 mA
F2 Stirring / Circulation Dev T2A
F3 Regeneration Dev T2A

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
F15

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012
PROBES/RUBBER REG.
Page 131 of 135

PROBES/RUBBER REG.
Page 132 of 135

Page 133 of 135
res
+12
VCC
S3 C1
10µF K1
1
RR1 R1 R6
GND GND 1N4007 J2
10K 10K 1K
D2
D3 1
1N4007 2
2 3 4 5 6 7 8 9 10 osc
res D7
LED CON2
S1 U1 RELE1SC
C 1 1 2
CMP2/P0.0 P1.7 N
2 20 3
GND CIN2B/P0.1 P1.6 R2
4 19 4 Q1
CIN2A/P0.2 RST/P1.5
8 BC337
18 8 4K7
CIN1B/P0.3 INT1/P1.4
17 9
SEL4 CIN1A/P0.4 SDA/INT0/P1.3 GND
16 10
S2 CMPREF/P0.5 SCL/T0/P1.2
C 1 14 11
CMP1/P0.6 RXD/P1.1 +12
2 13 12
GND T1/P0.7 TXD/P1.0
4 6
X1/P2.1 K2
8 Y1 7 VCC
X2/CLOCKOUT/P2.0 R7
16M J3
SEL4 87LPC762 1K
D4 1
1N4007 2
R4 cir
GND VCC D8
10K CON2
LED
R5 D6 RELE1SC
F3 osc N
680 LED
FUSE R3
S4 Q2
F2 BC337
cir 4K7
FUSE D5 +12 U2 VCC GND

J1 J4
LM7805CT D1
F1 GND
1 1
1 3
2 IN OUT DIODE 2
FUSE G
CON2 N CON2
GND D
W04M
2 GND
C2 C3
470µF 100µF
5-APRIL 2001 cod. 477155
N GND GND GND REV.1 SCHEDA ANTI-OX cod. 477155
Page 134 of 135

SIRIO TH 85-120-150 – INSTRUCTION MANUAL
All rights reserved.

The manufacturer reserves all copywrite to this manual and all integral or partial diffusion is strictly
prohibited in any form whatsoever, (printing, photocopies, microfilms, or other means) including processing,
reproduction or diffusion through electronic systems.

Edition 9 of 1-07-2012 – Rev. 8 of 07-2012

Sirio TH From SN 12540 en

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Sirio TH From SN 12540 en

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MAINTENANCE AND OPERATING MANUAL -

SPARE PARTS CATALOGUE

- TO ENSURE THE SAFETY OF ALL PERSONNEL IT IS EXTREMELY IMPORTANT THAT

- THE MACHINE IS EQUIPPED WITH MECHANICAL AND ELECTROTECHNICAL

- ALL OPERATIONS DESCRIBED IN THIS INSTRUCTION MANUAL ARE TO BE

- ALL ADJUSTMENT AND MAINTENANCE INTERVENTIONS DESCRIBED IN THIS

- ONLY CONSUMER MATERIALS APPROVED BY THE MACHINE MANUFACTURER

Instructions manual – Developing machine mod. Sirio TH Page 1 of 135

1 General informations concerning the instruction manual ................................................................... 4

Instructions manual – Developing machine mod. Sirio TH Page 2 of 135

Instructions manual – Developing machine mod. Sirio TH Page 3 of 135

1 General informations concerning the instruction manual

1.2 Reference to applicable standards

This manual contains references to instructions according to the following standards:

Directive 2006/42/CE Annex 1 and subsequent modifications.

Machinery safety – fundamental concepts, general design

Machinery safety – fundamental concepts, general design

CEI 44-5 - Parte 1 Machinery safety - Electrical equipment.

Determining source noise emission levels using acoustic

2006/95/CE Low Voltage Directive.

2004/108/CE Electromagnetic Compatibility Directive.

1.3 Aim of this document

Instructions manual – Developing machine mod. Sirio TH Page 4 of 135

1.4 Manual use and preservation

Respect of current legislation

Preservation of this manual

Instructions manual – Developing machine mod. Sirio TH Page 5 of 135

- Incorrect machine use;

7) The general sales guarantee does not cover the following:

1.5 Technical Servicing

If the machine’s Retailer is not available, contact the Manufacturer:

Instructions manual – Developing machine mod. Sirio TH Page 6 of 135

This machine is a chemical bath plate-developing machine.

Figure chap. 2.1 – General view

Instructions manual – Developing machine mod. Sirio TH Page 7 of 135

2.2 Additional danger risks

2.2.1 Warning signs concerning additional risks

COMPULSORY: GROUNDING INSTALLATION.

Danger: heated parts.

Danger: the machine may accidentally be automatically activated by a foreign body;

Danger: mechanical moving parts, even with safety casings open.

Danger: hands can be crushed by moving feed rollers.

Instructions manual – Developing machine mod. Sirio TH Page 8 of 135

Figure A chap. 2.2.1 – Warning signs concerning additional risks

Instructions manual – Developing machine mod. Sirio TH Page 9 of 135

Figure B chap. 2.2.1 – Warning signs concerning additional risks

Instructions manual – Developing machine mod. Sirio TH Page 10 of 135

2.3 Protection systems to safeguard the operator on the machine

3 N° 2 emergency arrest buttons.

Figure chap. 2.3 – Machine view with references

Instructions manual – Developing machine mod. Sirio TH Page 11 of 135

Characteristic Sirio TH 85 Sirio TH 120 Sirio TH 150

Entry surface length offline 300mm 300mm 300mm

Total machine length 1500mm 1500mm 1500mm

Width 1450mm 1850mm 2050mm

Exit surface length 1000mm 1000mm 1300mm

Min/max height 980 - 1010mm 980 - 1010mm 980 - 1010mm

Entry surface height 830mm 830mm 830mm

Supply 380 – 415 V~ (3W+N+PE) / 208 – 240 V~ (L+N+PE), 50-60Hz

Maximum absorbed power 3,9 kW 5,4 kW

Water connection ¾’’ ¾’’ ¾’’

Min/max water pressure 2 – 4 bar 2 – 4 bar 2 – 4 bar

Developer tank capacity 45 Lt. 65 Lt. 80 Lt.