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4
New Developments in Palm Oil Fractionation
5
Palm Oil Developments 62
attention in the development of production capacity by the addi- et al., 2007; Norizzah et al., 2012)
fractionation technology. A typical tion of more crystallisers and filter over the last 10 years. Chong et
crystalliser is fitted with a cooling capacity (Alfa Laval, 2014). Today, al. (2015) offered a technology for
coil and an agitator. The agitator fractionation technologies incorpo- adoption which promises higher
design can affect the mass and heat rate fully automated control of the olein yield production. The tech-
transfers from the crystallising oil to crystallisers and membrane filter nology shows that the fractiona-
the cooling surface (Kellens and press via programmed temperature tion process can be improved by
Hendrix, 2000). In recent years, controllers and programmes for modifying the fractionation cooling
there have been some modifica- filter press feeding and squeezing, programme alone, while additional
tions in crystalliser design. These respectively, to ensure consistent steps are incorporated mid-way
modifications serve to reduce utili- productivity. during the fractionation process.
ties consumption, and to increase
yield and production of higher CONTINUOUS In 2014, two process patents
purity fractions, thereby reducing FRACTIONATION were filed, one for crude palm oil
processing cost. A good combina- and the other for RBD palm oil
tion of efficient cooling and agita- Continuous fractionation involves fractionation in which the addition-
tion systems is important to ensure modifications to both crystallisa- al steps were incorporated (Chong
the formation of highly filterable tion and process flow. In 2013, the et al., 2014a, Chong et al., 2014b).
crystals during membrane filtration. Desmet Ballestra Group filed a pat- These are named the MPOB modi-
ent for the continuous fractiona- fied fractionation programmes for
Some crystallisers are equipped tion of triacylglyceride oils (Kellens crude palm oil and RBD palm oil
with double-layered cooling coils et al., 2013). The process involves fractionation, respectively. The pat-
instead of a single cooling coil. the use of one or more crystallisers ented processes produce smaller
Double-layered cooling coils are in series. In the process, molten fat mean diameter crystals with great-
used to provide faster heat transfer is fed continuously to the crystallis- er size homogeneity compared
and thermal homogeneity within ers in series, during which time the with the conventional cooling pro-
the oil while maintaining minimal fat is cooled gradually using heat gramme. This results in easier filtra-
disturbance to crystal growth (Li- exchangers to initiate crystallisa- tion leading to a reduction in olein
pico, 2008). In the Oiltek dry frac- tion and to allow the formation of entrainment, thus increasing the
tionation plant technology, hybrid crystal growth. Each of the crystal- olein yield. The increase in olein
cooling coils are used to provide lisers exhibits a temperature gradi- yield is achieved solely through
higher yields and shorter cooling ent. The crystallising slurry is con- an alteration to the fractionation
times. Tall and slim crystallisers tinuously withdrawn from the last cooling programme used by the
with programmed agitator speed crystalliser and filtered (Kellens et refinery. No capital investment is
are designed to provide efficient al., 2013). involved in this technology because
heat transfer between the coils it does not require any equipment
and the oil. In addition, an agitator MODIFICATION OF upgrade on the existing fractiona-
with a lower dish end and a radial COOLING PROGRAMME tion process. The increase in olein
lower paddle is used to facilitate yield will benefit the refinery due to
slurry circulation and prevent the Modification of fractionation con- the price differential between the
slurry from settling to the bottom ditions is another research area olein and stearin.
of the crystalliser. Agitators with that is crucial for improvement of
speed variators and a program- the fractionation process. A basic ADDITION OF
mable rate of agitation are used to understanding of the crystallisa- CRYSTALLISATION AIDS
ensure agitator speed control and tion of palm oil products is nec-
efficient homogenisation of the essary before it can be applied to The use of crystallisation aids is
slurry with minimum disturbance the fractionation process. A lot of another interesting area of devel-
to the process (Oiltek, 2012). The fundamental research studies on opment in palm oil fractionation.
Alfa Laval fractionation technology palm oil crystallisation have been Over the last few years, research
uses a modular crystalliser design. carried out by MPOB (Chen et al., collaboration between MPOB and
This design enables increases in 2004; Zaliha et al., 2005; Chong Sakamoto Yakuhin Kogyo has
6
New Developments in Palm Oil Fractionation
shown that the fractionation pro- Unlike the olein fractions, FAC Efficient separation is essential
cess can be improved by the use of the stearins was significantly al- to ensure production of a purer
of polyglycerol ester additives. tered by the PGEmix-8 additive. stearin fraction with minimum en-
Kuriyama et al. (2011) reported Figure 3 shows the total FAC of trainment of the olein. There are
that GRAS status additives can be the stearin fractions when the PGE- a few separation methods used in
used to aid the fractionation pro- mix-8 additive was used. It was fractionation plants. These include
cess for improved yields and frac- found that the total saturated fatty centrifugation, vacuum filtration
tion characteristics. acids (SFA) of the stearins were and membrane filtration (Timms,
increased while the monounsatu- 2005). The principal of centrifuga-
Laboratory-scale fractiona- rarated fatty acids (MUFA) were tion is based on the density differ-
tion conducted by MPOB has also reduced with increasing amounts ence between the solid and liquid
shown a significant increase in olein of PGEmix-8 added into the frac- phases of the slurry. It is only use-
yield. The laboratory experiments tionation process. The polyunsatu- ful for separation of a slurry system
were conducted using low concen- rated fatty acids (PUFA) content with a density difference of 10%
trations of the PGEmix-8 additive remained unchanged for all the or more between the solid and the
at 0.1%, 0.3%, 0.5% and 0.7% stearins. This indicates that the liquid phases. Therefore, this sepa-
w/w. A control run was carried out ration method is only applicable
stearins produced with the addi-
without addition of the additive. to detergent fractionation (Timms,
tive were purer and contained less
The crystallisation was conducted 2005).
amounts of unsaturation compo-
at an isothermal condition of 24°C nents, as a result of less olein en-
for 100 min. The slurry was filtered For dry fractionation, vacuum
trainment with the use of the ad-
using vacuum filtration. filtration and a membrane filter
ditive. The result is similar to the
press are used. The design of the
findings of Kuriyama et al. (2011),
Figure 2 shows the olein yield of vacuum filtration is similar to a
who reported that olein yields can
the laboratory-scale fractionations laboratory vacuum filtration system
be improved by including additives
at different dosages of PGEmix-8, in which a vacuum is applied to
into the process without compro- suck the liquid oil through a filter
which is a polyglycerol ester made
mising olein quality. (Timms, 2005). There are two
up of a mixture of palmitic, oleic
and stearic acids. It was observed types of vacuum filtration used
that olein yield was significantly
MODIFICATION OF industrially, the belt filter (Tirtiaux)
raised with increasing levels of
FILTRATION and the drum filter (Desmet)
PGEmix-8 used in the fractionation (Kellens and Hendrix, 2000). Belt
process. The olein and stearin To complete the fractionation pro- filters give better separation in
fractions were analysed for their cess, the solid phase needs to be terms of producing stearin with a
triacylglycerols and fatty acids separated from the liquid phase lower level of entrainment than
compositions. Table 1 shows a at the fractionation temperature. drum filters (Timms, 2005).
comparison of the acylglycerol
composition of olein fractions
after the isothermal crystallisation.
It was found that the acylglycerol
composition of all oleins was similar
Olein yield, %
7
Palm Oil Developments 62
Area %
Figure 3. Total (a) SFA, (b) MUFA and (c) PUFA contents in the stearin fractions
with the use of PGEmix-8 additives.
8
New Developments in Palm Oil Fractionation
TABLE 2. COMPARISON OF FATTY ACID COMPOSITION (FAC) OF OLEIN FRACTIONS AFTER ISOTHERMAL
CRYSTALLISATION AT 24°C FOR 100 MIN
Note: SFA = saturated fatty acids; MUFA = monounsaturated fatty acids; PUFA = polyunsaturated fatty acids.
The most common filtration sure is then applied to squeeze the drix, 2000). In general, membrane
method used at present is the entrained liquid oil. A standard fil- press filtration is the most efficient
membrane filter press. During op- ter press normally applies a pres- separation method with the lowest
eration, less than one bar pressure sure of 5-6 bars. A high-pressure liquid oil entrainment in the stearin
is applied to fill the filter press with membrane filter press can operate fraction, as well as producing the
the crystallised slurry. Higher pres- up to 30 bars (Kellens and Hen- highest olein yield.
Continued on page 14
9
Palm Oil Developments 62
10
Lipid- and Water-soluble Palm Antioxidants Reduce Development of Atherosclerosis Plaques in Rabbits
atherogenic diet-fed rabbit animal fatty plaque was observed in the development of aortic lesions in
model, recently a study (Idris et VIT E+OPP group. Development rabbits. In the study by Idris et
al., 2014) was carried out to evalu- of fatty streaks was significantly al. (2014), synergistic effects were
ate these oil palm antioxidants in lower (p<0.05) in the OPP and observed between vitamin E and
combination with each other in the VIT E+OPP groups compared with OPP. This observation is consistent
same animal model of atheroscle- the CTR and VIT E groups. On the with previous findings. A mixture
rosis for potential synergism. other hand, fatty streak incidence containing both water-soluble and
was highest (23.02+7.75%) in the lipid-soluble antioxidants is able to
THE STUDY VIT E-fed diet followed by the CTR quench free radicals in both aque-
group (Figure 1c). Lesion-free area ous and lipid phases (Chen and
In the study (Idris et al., 2014), 32 (i.e. free of fatty streaks, fatty and Tappel, 1996). Murakami et al.
New Zealand White rabbits were fibrous plaques) was significantly (2003) showed that a combina-
divided into four groups of eight higher (p<0.05) in the VIT E+OPP tion of quercetin or catechins plus
and fed an atherogenic diet for and OPP groups compared with α-tocopherol exhibited significant-
100 days. Group 1, the Control the VIT E and CTR groups (Figure ly higher activity than the sum of
group (CTR), was fed the ath- 1d). This observation suggests the individual activities using the
erogenic diet, and Group 2, the protective effects of the OPP and liposome oxidation method.
Vitamin E group (VIT E), was fed VIT E+OPP treatments against the
the atherogenic diet with added occurrence of atherosclerosis. Upaganlawar et al. (2009)
vitamin E (500 mg vitamin E kg-1 reported that antioxidants are
diet). Animals in Groups 1 and 2 DISCUSSION uniquely different from one an-
were provided with distilled water other and work synergistically and
as their drinking fluid. Group 3, Vitamin E (Williams et al., more effectively when they are
the palm phenolics group (OPP), 1992) and phenolic compounds used in combination. The obser-
was fed the atherogenic diet with (Yamakoshi et al., 1999) have vations of Idris et al. (2014) are in
palm phenolics (at a concentration been documented to inhibit the agreement with those of Stocker
of 1500 mg gallic acid equivalent
litre-1 [mg GAE litre-1]) provided as a b
their drinking fluid, while Group
4, the combination of vitamin E
and oil palm phenolics group (VIT
E+OPP), was fed the atherogenic
diet with added vitamin E, and
palm phenolics (1500 mg GAE li-
tre-1) was provided as their drinking
fluid. The animals had free access
to the diets and drinking fluids.
c d
Results from the study (Idris
et al., 2014) show that the CTR
group had a significantly higher
(p<0.05) fibrous plaque score
(8.90±5.41%) compared with
the VIT E (2.88±2.01%), OPP
(1.48±4.45%) and VIT E+OPP
groups (Figure 1a). Fatty plaques
were significantly higher (p<0.05)
in both the CTR and VIT E groups
compared with the OPP and VIT Source: Idris et al. (2014).
E+OPP groups (Figure 1b). No
Figure 1. Photographs of aortic lesions in rabbits fed an atherogenic in different
occurrence of fibrous plaque or groups (a) CTR, (b) VIT E, (c) OPP and (d) VIT E+OPP.
11
Palm Oil Developments 62
and O’Halloran (2004) who report- reported that reduction of oxida- CONCLUSION
ed that dealcoholised red or white tive stress in vivo by catechin and
wine which contains polyphenolic vitamin E in hamsters could prevent The effects of oil palm phenolics
compounds was capable of syner- fatty streak accumulation in the (OPPs) either on their own or in
gising with vitamin E and decreas- aorta. The effect of oil palm phe- combination with vitamin E (VIT E
ing atherosclerosis in apolipopro- nolics in inhibiting the formation + OPP) in inhibiting atherosclerosis
tein E-deficient (Eo) mice. of fibrous plaques in the present were investigated, and a superior
study was evident in both the OPP inhibitory effect on the develop-
One possible mechanism by and VIT E + OPP groups compared ment of atherosclerotic lesions was
which oil palm phenolics reduced with the CTR and VIT E groups, observed in both the OPP and VIT
atherosclerotic lesions is through suggesting that oil palm phenolics E + OPP groups compared with the
their anti-inflammatory effects. may potentially inhibit atheroscle- CTR and VIT E groups. These find-
Cytokines play a significant role rosis. Similarly, other phenolic com- ings suggest a potential area for
in mediating the inflammatory pounds demonstrated this property the application of oil palm vitamin
response in atherosclerosis. Ath- as well. For example, pomegran- E and oil palm phenolics as antioxi-
erosclerosis is generally associated ate juice (Kaplan et al., 2001) and dants in modulating cardiovascular
with cytokines that promote a Type grape extract (Auger et al., 2004) risk factors; this merits further re-
1 helper T-cell (Th1) cellular im- were found to reduce atheroscle- search attention. The effects shown
mune response rather than a Type rotic lesions when fed respectively by this combination of bioactives
2 helper T-cell (Th2) humoral im- to hamsters and mice. present in palm oil also constitute
mune response. The modulation of an important factor in the formu-
the Th1/Th2 axis toward the lat- Subsequently, histopathologi- lation of functional foods and in
ter may thus be athero-protective. cal examination also revealed mas- the choice of a diet which uses the
Leow et al. (2013) showed that oil sive destruction of the tunica intima palm oil as a food source.
palm phenolics were able to atten- (the innermost layer of the arteries
uate antigen presentation and pro- and veins) in the CTR group indi- ACKNOWLEDGEMENT
cessing in the spleens of mice given cating endothelial activation (Idris
an atherogenic diet. In addition, et al., 2014). These fibrous caps The author thanks the Director-
oil palm phenolics also modulated were formed due to the prolifera- General of the Malaysian Palm Oil
the Th1/Th2 axis of the immune tion and migration of smooth mus- Board for her support and permis-
system towards the latter, thus cles and connective tissue deposi- sion to publish this paper.
suggesting that oil palm phenolics tion. The formation of lipid core
reduced atherosclerosis via their and foam cells was reduced after REFERENCES
anti-inflammatory actions. This administration of vitamin E and oil
mechanism may thus help explain palm phenolics individually, and AUGER, C; GE´ RAIN, P; LAURENT-
the changes. In addition to their especially in combination. These BICHON, F; PORTET, K; BORNET,
anti-inflammatory effects, oil palm results suggest the great potential A; CAPORICCIO, B; CROS, G;
phenolics also restored the antioxi- of these phytonutrients in mitigat- TEISSE´DRE, P L and ROUANET,
dant capacity of mice fed the ath- ing atherosclerosis even when the J M (2004). Phenolics from com-
erogenic diet (Leow et al., 2013). animals are fed high fat diets. mercialized grape extracts pre-
Further investigations to discover vent early atherosclerotic lesions
other possible/probable mecha- Thus, the anti-atherogenic ef- in hamsters by mechanisms other
nisms by which oil palm phenolics fects conferred by oil palm pheno- than antioxidant effect. Journal of
reduce atherosclerosis are war- lics and vitamin E in the findings of Agricultural and Food Chemistry,
ranted. Animals fed with VIT E + Idris et al. (2014) may be explained 52: 5297-5302.
OPP showed a significant reduc- by the vast mixture of phenolic ac-
tion (p < 0.05) in the development ids, together with the presence of CARMENA, R; DURIEZ, P
of atherosclerotic lesions compared tocotrienols and tocopherols. These and FRUCHART, J C (2004).
with animals given either vitamin E anti-atherogenic mechanisms of oil Atherogenic lipoprotein particles in
alone or oil palm phenolics alone. palm phenolics merit further re- atherosclerosis. Circulation, 109:
In a similar study, Xu et al. (1998) search attention. 2-7.
12
Lipid- and Water-soluble Palm Antioxidants Reduce Development of Atherosclerosis Plaques in Rabbits
13
Palm Oil Developments 62
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