621501 ENGINE O11 GENERAL Specifications General assembly drawing Engine performance curve Weight tabl 01-001 @GENERAL SPECIFICATIONS SPECIFICATIONS i ificati % The dimensions may change due to modification Engine model SA12V140-1 i HD785-3 Applicable machine Da75A-2 wasoo-2 {with mechanical governor) No. of cylinder - Bore x Stroke (ram) 12-40 x 165 Total piston displacement (co) 30,480 Firing order AU-LI-RG-L5-RG-L9-RG-L6-RZ-L2-RELA Overall length (mm) | 1718 2,000 2,036 = | Overall width (mm) 1515 1,480 1,282 F | Saar opy emma | nam | san | fetes Sous ion) tml |e = = Flywheel horsepower —_(kW(HPY/rem) | 583(781)/2,000 | 69718001/2,000 | 768(1,0301/2,100 3 | Maximum torque (Nentkgmylrom) | 3,364842)1,400 | 3,726(3801/,400 | 4,11914201,500 E | High idling speed (pm) | 2150250 | 2,250+50 | 2,450+50 & | Low idling speea (rem) | 600 + 650 * 8 675225 5 aieriaptor ratio (@RWeh(aMHPenny | 202 (149) 202 (149) 206 (152) 8 Dry weight kg) 3,300 3,200 3,100 Fuel pump Bosch PE-P type Governor Bosch RSUY centrifugal, al-speed type oil amount ie) 103 98 85 capacity) (95) (90) (68) Coolant amount @) 230 301 230 Alternator — — 24V,50A | 24V,75A | 24V,50A band arcontore Starting motor DAV, 7S HW x2 | 24V, 75 Wx? | 24, 75 RW x2 Banery pave xaos) ey, ap anne | av, 2m ANE Turbocharger Komnsu x02 | Rema RH 2 | Koma KTRTO 2 Air compressor Others With a Shale ender rctren ‘ype? imac by ZU) Wigh atter-cooter Sil ender reece ripe? by XE) With ate % 1: P mode (short for Power mode) % 2: E mode (short for Economy mode) 3: Refill capacity 01-002 @ (oil amount at H level when engine is stopped) + (oil in oil filter)621501 GENERAL SPECIFICATIONS SA12V140-1 DENYO DCAgO0SPK HD785-3 HD985-3 {with electronical governor) | {with electronical governor) HVTO0-1 HV700-2 | ( AROKVA {eoh3} ) 12-140 x 165, 30,480 RI-L1-R5-L5-R3-13-R6-L6-R2-L2-R4-L4 2,036 2,036 1,980 1,980 1,996 1,252 1,252 1,252 1,252 1,342 - 1,525 1,525 1,590 1874 1,874 (With exhaust brake) | (With exhaust brake) - 31.P mode] 2.E mode | #1.P mode | #2.€ mode| reaesn200| exten 700 reerasoes0e|eseeenr.700) 560(750V/2,100 | 645 (865)/2,100 | S22 994 1 S0e iso) 48 (1,000,800 (60H2) ‘rT 50] zusoo 250s toro goo |sezuceeyn2sd 2,824 (288)/1,500 | 3,334 (340)/1,500 — 2850-50] 2100.50 2450 50]2100.=59] 286060 | 245050 | sites tae 670 £25 | 670225 670225 | 670225] 750 + 50 750 + 50 200 100 202 (149) 202 (149) 202 (149) | 202 (149)] 213 (157) 210 (155)_—_| Farmsrinaey ouput mh 3,100 3,100 3,000 3,000 3,100 Komatsu KFE Bosch PE-P type Booch Mode PEP (PST) Electronic control type Bosch RSUV centrifugal, all-speed type | sy ee 98 98 85 105 151 (90) (90) (66) (95) (148) 5 230 280 (excluding radiator) 24V, TBA 24V, 50A 24V, 90A 24V, 90A 24V, 25A 24V, TSKWx2| 24V, 7.5KW x2 12V, 200Ah x 4| 12V, 200Ah x 4 2HV, 7EKW 2 | 24V,7.5KW x2 | 24V, 7.5KW x 2. 12V, 200Ah x4 | 12V,200Ahx4 | 12V, 200Ah x 4 Komatsu KTR110 x 2/ Komatsu KTR110 x 2 Singla cylinder rciprocat| Single cylinder reciprocal ‘ype x 2 Imada by ZEXEL)| type x2 [made by ZEXEL) ‘With aftercooler With aftercooler Komatsu KTR110 x 2 | Komatsu KTRI10x2__ Komatsu KTRI10x2 Single cylinder reciprocal | Single cylinder reciprocal | Single cylinder reciprocal type x2 {made by ZEXEL| type x2 (made by ZEXEL! type x 2 (made by ZEXEL) With aftercooler | With aftercooler | With aftercooler 01-003 @GENERAL GENERAL ASSEMBLY DRAWING $A12V140-1 View from left side (HV700-1, HV700-2) 1077.6 Rear face of flywheel housing | 01-004 @ GENERAL ASSEMBLY DRAWING ‘ene of crakanat = 926 16.5 621501621501 GENERAL GENERAL ASSEMBLY DRAWING SA12V140-1 View from right side (HV700-1, HV700-2) 3 center of crankshaft a ner of 18 i } i cot 3 rom radiator) g s2isroo2 01-005 ®GENERAL GENERAL ASSEMBLY DRAWING SA12V140-1 View from front (HV700-1, HV700-2) usenet a «+ orreaisn afostign e e ) » cone f earhaiony enier of evan] 21sr002 01-006 @ 621601621501 GENERAL GENERAL ASSEMBLY DRAWING SA12V140-1 View from rear (HV700-1, HV700-2) 155 uo, 19 Center of erankshatt / / 16~121.75 ier 20) 6218F008 01-007 ®@GENERAL GENERAL ASSEMBLY DRAWING $A12V140-1 View from left side (WA800-2) Water outlet port il pressure sensor Shy / / / Ar discharge port \ ‘, Oi level Fuel return Fuel inlot ‘sensor ® 0 Fer face of flywheel housing 01-008 ®@ 621501621501 GENERAL GENERAL ASSEMBLY DRAWING SA12V canter of erent 140-1 View from right side (WA800-2) Water inlet port 8 ° Roar face of flywheel housing Fuel inlet Fuel return Oil pan heater SZE00015 01-009 ®GENERAL GENERAL ASSEMBLY DRAWING SA12V140-1 View from front (WA800-2) m5 mm, Air bleed {to radiator) Air bleed {to radiator) Barring point estan Seotmten Conter of crankshaft 2-24 drill Kole SZEq0016 01-010 @ 621501621501 GENERAL GENERAL ASSEMBLY DRAWING $A12V140-1 View from rear (WA800-2) ES Contor of crankshaft 426 ari hole 2 re= 121778 = pn 2) 5 2 __ 07.5 é 387.5 ‘SZE00017 01-011 ®@GENERAL GENERAL ASSEMBLY DRAWING SA12V140-1 View from left side (DCA800SPK) () a ressure sensor > [ Oil pressure pick-up port cb mesh | i i d ‘cantor of orankshatt E Flywheel housing rear surface sAtoo1an 01-011-1 @ 621501621501 i GENERAL GENERAL ASSEMBLY DRAWING ‘SA12V140-1 View from right side (DCA800SPK) Oil fter clogging sensor Oil fier gi - | de 21 3 . q i Za} fi a3 ee Al Center of crankshatt |? © ° —\ 0 © Offa ff = ES 1 Speed sensor Ful iter Corrosion resistor 01-011-2 ®GENERAL SA12V140-1 View from front (DCA800SPK) 6 662 210, 01-011-3 © Py 210, 940.5 629.8 GENERAL ASSEMBLY DRAWING [Center of crankshatt 621501621501 GENERAL GENERAL ASSEMBLY DRAWING $A12V140-1 View from rear (DCA800SPK) Heater relay Heater relay Center of engine 565 ‘saconst2 01-011-4 @GENERAL ENGINE PERFORMANCE CURVE ENGINE PERFORMANCE CURVE $A12V140-1 (D475A-2) Flywheel horsepower: 583 kW (781 HP}/2,000 rom Maximum torque: 3,354 Nm (342 kgmi/1,400 rpm Minimum fuel consumption ratio: 202 g/kW +h (149 g/ HP > hy me = a8 = a voor § T (200) a1 % iy ° & = _ ; & jf = = 700 Output Eas, | © 373 i wB w= B 4 uw ES us et ; 18 TN (100) [Feel consumption aio T oO 600 800 1000 1200 +1400 +~«1600+~«1800~—<2000+~—«2200 Engine spaed (rpm) 01-012 ® 621501621501 GENERAL ENGINE PERFORMANCE CURVE SA12V140-1 (WA800-2) Flywheel horsepower: 597 kW (800 HPY/2,000 rpm. Maximum torque: 3,726 Nm (380 kgmni/1,400 rpm. Minimum fuel consumption ratio: 202 g/ kWh (149 g/HP +h} a2 = iio) | l™ z L 2002 2 t T Gon = t\- ssr 3 t too & oe: oy 8 _ oy o en ay so | (600) 1 \ output | sa | (700) [ Sas - z (600) \ 2 og , 5 eo | é 230 400) | 224 y 0) #2 (200) | / oe ss us & od) T 3 | | / 3 (100) “uel consumption ratio | ) | Faer consurption rau | a8 a8, eo aod Tos 1200 1460 —¥600 800 36002200 Engine spees irom! 01-013 @GENERAL ENGINE PERFORMANCE CURVE $A12V140-1 (HD785-3, HD985-3) POWER mode ECONOMY mode Flywheel horsepower: 768 kW (1,030 HP}/2,100 rpm 656 kW (880 HP//1,700 rpm Maximum torque: 4,119 Nm (420 kgm)/1,500 rpm 3,824 Nm (390 kgm)/1,250 rom Minimum fuel consumption ratio: 202g/kW+h(149 g/HP+h) 202, g/kKW+ h (149. g/ HP +h) 1 T Tovaue seas >= = i ' Power mode é zen § K a | econom mode ¢ ‘ 1961 3 (200) & ost oe 08 0 out Poyter mode 5 t= if 57 | (oo Veer me Po va oi ( 2 ue | 2 és \ i om & a - 28 159 (400) (220) | di 92 zt oF Ea io EE |i BE ug es (200 (ie 23 | iar 8 / io = 15 F aE (700 Fact consumption ratio (360) a ees +} 2a + & 0 ano i000 1260 1400 18001300” 20007 300” 2400 Engine speed (pm) 01-014 ® 621501621501 GENERAL ENGINE PERFORMANCE CURVE SA12V140-1 (HV700-1) Flywheel horsepower: 560 KW (750 HP) 2,100 rpm. Maximum torque: 2,824 Nm (288 kgm) 1,500 rpm Minimum fuel consumption ratio: 213 g/kW + h (157 g/HP « h} 3929 a Tora zw 2 ft (00 F im 2 1961 3 too F ee: Y 00) 16 (7000) ° 671 i (600) sor ao) es La) Go) = lou 2 us Be 3 373 2 00) \ é 208 209 ody a) | 1d 2 22 . mm 2h 60) do § / BEF us ne ES 200) | Gao 23 iar 3 Ful consumption ratio fm 5 ™— | ee 27 «too (00) {208 8b) 0600 a0o 1000200 1400 16001900 ~—<2000~—~2200 Engine speed (rpm) 01-015 @GENERAL ENGINE PERFORMANCE CURVE SA12V140-1 (HV700-2) Flywheel horsepower: 645 kW (865 HP)/2,100 rpm. Maximum torque: 3,334 Nm (340 kgm)/1,500 rpm Minimum fuel consumption ratio: 213 g/kW * h (157 g/HP +h) so23 % rove 2 | | z 2942 2 a 2 z to 3 \ (200) & é 223 #8, (1000) ° eo By = | By on 2 B a) : \ Eom 2B \ Po & B Py a 8F B By "| Ge0, BE we J ao FE a, di 28 Fuel consumption ratio. 70 § 5 — eee | a é By ——— , ise Bs 00 soo Tato —Ta00 400" T0009 Food ane Enin speed om) aera 01-016 @ 621501621501 GENERAL ENGINE PERFORMANCE CURVE ‘SA12V140-1 (DCABD0SPK) Flywheel horsepower: 622 KW (834 HP)/1,500 rpm (50 Hz) 746 KW (1,000 HP)/1,200 rpm (60 Hz) Maximum torque: imum fuel consumption rati 211 g/KW + h (155 g/HP + h) (at rated output) (50 Hz) 215 g/KW « h (158 g/HP « h) (at rated output) (60 Hz) 4413 Torn (450) 3923 © (soo) 8 é ' f. 3432 = \ \ (350) 3. 2042 (300) aan | (1100) A «o00) — ot g + & 3 8 597 _| (800) 21 2 (70) = 522 —-— ay BE (700) ay, Fuel consumption ratio | —— 2 204 $5 (150) 33 eit | T] 0 1400 1500 1600 1700 1800 Engine speed (rpm) sxcponse 01-017 @GENERAL WEIGHT TABLE WEIGHT TABLE Ai This weight table is a guide for use when transporting or handling components. Unit: kg No. Hem Main component parsa2 | wasoo2 | Ho7a63 Komatsu KTRI10 22x2 22x2 222 1 | Turbocharger ylinder head assembly [EERE re TOROTOT vax? | wax | tase? 3 [Cylinder block assembly | Syiger Base Peatna ap ‘a0 B10 810 4 |Goar case cover 2 ee 8 82 82 5 | Gear case Integrated type 6 6 4 6 | Ol pan areroa ve 39 Ea 73 7. | Flywheel assembly | Flywheel ring gear 8 | Flywheel housing 102 12 102 9 [Crankshaft assembly __| Crankshaft, crankshaft gear 210 210 210 Camshaft, camshatt gear, 20 (Li 20) 20 (L) 10. | Camshaft essemb! i yf earast plete 20 (R 20 (RD 204R) 11 Piston, connecting rod | Piston, piston ring, piston pin, 1X12 | W512 | 109% 12 assombly connecting rod 12_[Oil pump 80 80 80 With governor (left bank) 30 30 = 13 | Fuel injection pump | Without governor (right bank) 2B 23 — Komatsu KFE electronic conta ype | — = 4x2 | 14_|Water pump - - 2d} 2 24V, 50, = = 16 |Atternator 2AV, 75 A i 125 125 2AV,90A _ 16 | Starting motor 24V, 75 kW. 8x2 18x2 18x2 125-871-3130 = 130 17 | Air compressor (5125593130) : —_ (6215-81-3207) = [22 [Atter-cooler assernbly 25 x2 5 Exhaust brake = = ox2 01-018 ®@ 621501621501 GENERAL WEIGHT TABLE Unit: kg HD985-3 | Hv700-1 | HV700-2 | DCAgoOsPK 2x2 2x2 22 x2 22x2 83x12 weaxi2 | 13x12 | 13x12 810 810 810 810 R 72 2 72 52 82 52 52 6 6 6 6 B 86 6 96 102 102 102 02 210 210 210 210 2040) 20 (L} 20 (U) 20 (L) 20(R) 20 (R) 20(R) 20 (R) 705 x12 josxi2 | 15x12 | 15x12 80 80 80 a0 = 30 30 30 = 23 2 23 x2 2 2 Ey 2 125 275 278 a8 8x2 8x2 18x2 18x2 130 13.0 130 130 722, 122 122 120 5 25 x2 25 x2 2 x2 9x2 (Option) 01-019 ®