Professional Documents
Culture Documents
Service Guide
HWDOC-X450-en-D
August 2020
Disclaimer
This document contains Honeywell proprietary information. Information contained herein is to be used
solely for the purpose submitted, and no part of this document or its contents shall be reproduced,
published, or disclosed to a third party without the express permission of Honeywell International Sàrl.
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the
implied warranties of merchantability and fitness for a purpose and makes no express warranties
except as may be stated in its written agreement with and for its customer.
In no event is Honeywell liable to anyone for any direct, special, or consequential damages. The
information and specifications in this document are subject to change without notice.
Copyright 2020 - Honeywell International Sàrl
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Contents 3
Chapter 1 - About this Document 5
Chapter 2 - Planning 8
2.1 Overview 8
2.1.1 Software requirement 8
2.1.2 BIOS configuration 9
2.2 Description 9
2.2.1 Honeywell server model number 9
2.6.22 Monitor 20
2.6.23 Video cable 20
Chapter 3 - Installation 23
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3.1 Tasks for installing the server 23
3.1.1 Before you begin 23
Chapter 4 - Operation 28
4.1 Server overview 28
4.1.1 Front view of Dell T130 28
Chapter 5 - Servicing 33
5.1 Removing the Side Cover 33
5.2 Servicing the hard disk drives and power supply 34
5.3 Servicing Honeywell options 35
5.3.1 Slot requirements for General Ethernet and FTE node setup 35
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CHAPTER
This document contains installation and service information for the Dell PowerEdge T130 server (T130
Honeywell Server). The instructions and service information contained in this document address the
server itself, and assumes that the associated network communication equipment is pre-installed by
the Honeywell factory or has manuals dedicated to its installation and service. This server is not a
standard Dell model and you cannot order it independently from Dell.
Note: If the Local Control Network (LCN) coaxial based system has been integrated with an Experion
Fault Tolerant Ethernet (FTE) based system, the node (server) may be upgraded to be an Experion
Local Control Network (ELCN) node, which has its ELCN Interface provided via FTE. This node may be
installed as a physical or virtual platform.
If the node is upgraded to an ELCN node, and the node is a physical (a.k.a. bare-metal) platform, a
Local Control Network Processor (LCNP) board coaxial interface to LCN is not used. The LCN MAU is
disconnected, and/or the LCNP board is removed.
Redundant ELCN Bridges are required if the ELCN node is communicating with any other existing,
coaxial-based LCN node.
Some LCN nodes may have been replaced by their ELCN equivalent nodes, and overall system
features/architecture will differ from that of a non-ELCN integrated system (classic LCN/TPN system). In
this case it may be necessary to refer to appropriate ELCN documentation, in addition to the
information provided herein.
NOTE
If the Local Control Network (LCN) coaxial based system has been integrated with an Experion
Fault Tolerant Ethernet (FTE) based system, the node (server) may be upgraded to be an
Experion Local Control Network (ELCN) node, which has its ELCN Interface provided via FTE.
This node may be installed as a physical or virtual platform.
If the node is upgraded to an ELCN node, and the node is a physical (a.k.a. bare-metal)
platform, a Local Control Network Processor (LCNP) board coaxial interface to LCN is not used.
The LCN MAU is disconnected, and/or the LCNP board is removed.
Redundant ELCN Bridges are required if the ELCN node is communicating with any other
existing, coaxial-based LCN node.
Some LCN nodes may have been replaced by their ELCN equivalent nodes, and overall system
features/architecture will differ from that of a non-ELCN integrated system (classic LCN/TPN
system). In this case it may be necessary to refer to appropriate ELCN documentation, in
addition to the information provided herein.
The following table lists Honeywell ELCN/Experion publications that may be useful for references.
ELCN Reference Documents Table for Server/Workstation PSIG Documents
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Chapter 1 - About this Document
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Chapter 1 - About this Document
Experion Network Best Best practices for planning the installation of Experion
Practices (WP-07-02-ENG) FTE networks, and connecting them into plant IT
networks.
Experion Control Building Procedures for basic tasks in the Control Builder
User's Guide (EPDOC-XX19- application (configuring hardware devices, continuous
en-510A) control strategies, sequential control strategies).
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CHAPTER
2 PLANNING
l Overview
l Description
l Platform information
l Experion nodes slot requirement
l Memory configuration for Dell T130
l System specifications
l Industrial regulatory compliance
l Light industrial regulatory compliance
2.1 Overview
Platforms sold by Honeywell are engineered for the process control mission of Experion and TPS
systems to provide consistent and robust performance. Through an extensive qualification process,
Honeywell defines specific peripheral devices, slot locations, and BIOS settings for best performance
and reliability, sometimes even adding cooling fans for longer service. Honeywell platforms are then
built to Honeywell specifications by the computer manufacturer.
Honeywell engineering has tested theDell PowerEdge T130 serverwith other Honeywell hardware and
software and has qualified its use for specific configuration items as identified in the Software Change
Notice (SCN). This server is not a standard Dell model and cannot be ordered independently from Dell.
The Technical Assistance Center (TAC) is well trained and supports Honeywell platforms. Use of any
other server including a similar Dell model, is considered a project special and its TAC support is
limited according to the services policy.
The Dell PowerEdge T130 servers are shipped with the Tab number 51156307-100.
l Software requirement
l BIOS configuration
The server platform runs the latest version of the following Experion Server.
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Chapter 2 - Planning
l ESV
l ACE/SCE
l EAS
l Eserver
NOTE
51156307-100 do not support T-nodes i.e. ESVT and ACE-T.
2.2 Description
l Standard features of Dell T130
l Slots configuration
Model
number Description
MZ- Intel Xeon E3-1220 v5 3.0 GHz,8M Cache / 16 GB UDIMM (2x8 GB) / 500
PCSV74 GB or 1 TB SATA Hard disk drive (QTY 1)
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Chapter 2 - Planning
platforms.
Assembly 363.3 mm with rubber pads 175 mm 454 mm 11.5 KGs (25.35 lbs)
l Intel Xeon E3-1220 v5 3.0 GHz CPU / 8 GB UDIMM (2x4 GB) / 500 GB SATA Hard disk drive.
l Rear Ports: 1 serial, 1 Video, 2 USB V2.0 / 2 USB3.0 / 2 RJ45, 1 ID push button with blue/amber
LED.
l Front Ports: 2 USB 2.0, ID push button with blue/amber LED, 1 system power on/off button.
l Broadcom 5720 1GbE Dual Port Ethernet NIC with failover and load balancing.
l Bus Type: PCIe.
l Expansion slots: 4 PCIe slots.
o One full-height, half-length x8 PCIe Gen3 card slot connected to processor
o One full-height, half-length x16 PCIe Gen3 card slot connected to processor
o One full-height, half-length x1 PCIe Gen3 card slot connected to Platform Controller Hub
(PCH)
o One full-height, half-length x8 PCIe Gen3 card slot connected to PCH
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Chapter 2 - Planning
Fault Tolerant Ethernet Installation and Installing and using FTE on a TPS or
Service Guide Experion PKS node.
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Chapter 2 - Planning
system.
Is available
Publication Contains information about with
Readme files Last-minute updates about technical changes The drivers and
to the server or advanced technical reference utilities CD
material for experienced users or technicians.
Getting Started With Unpacking and connecting the cables. Packaged with
Your System the computer
Quick Installation Installing and configuring the server operating Packaged with
Guide system. the computer
Product
Documentation
CD
Rack Installation Installing the server in a server rack or cabinet. Packaged with
Instructions — Sliding the computer
Rails
www.dell.com
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Chapter 2 - Planning
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Chapter 2 - Planning
A1 8 GB UDIMM 0
A3
A2 8 GB UDIMM 1
A4
2.6.1 Microprocessor
Microprocessor Tab 100 / Tab 200: Skylake Intel Xeon E3-1220V5 ,3.0 GHz, 8M
cache, 8GT/s.
Intel Smart 8 MB
Cache
PCIe slots
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Chapter 2 - Planning
2.6.2 Memory
2.6.5 Video
Adapter type On-Board LOM 1GBE Dual Port (BCM5720 GbE LOM)
2.6.7 Power
The following provides the specifications for DC power supply.
Wattage Tab 100 / Tab 200: Single, Cabled Power Supply, 290 Watts.
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Chapter 2 - Planning
2.6.8 Environmental
ATTENTION
ATTENTION
Copper Reactivity Level Copper Reactivity Level < 3 mm3/m3 parts per billion
H2S Gas concentration H2S Gas concentration < 10 mm3/m3 parts per billion
S02, S03 Gas concentration S02, S03 Gas concentration < 1 mm3/m3 parts per
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Chapter 2 - Planning
billion
CI2 Gas concentration CI2 Gas concentration < 50 mm3/m3 parts per billion
NOX Gas concentration NOX Gas concentration < 1 mm3/m3 parts per billion
HF Gas concentration HF Gas concentration < 500 mm3/m3 parts per billion
NH3 Gas concentration NH3 Gas concentration < 2 mm3/m3 parts per billion
Width 175 mm
Depth 454 mm
Storage 1.88 Grms at 10 Hz to 500 Hz for 15 min (all six sides tested).
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Chapter 2 - Planning
Operating Six consecutively executed shock pulses in the positive and negative x, y,
and z axes of 40 G for up to 2.3 ms.
Storage Six consecutively executed shock pulses in the positive and negative x, y,
and z axes (one pulse on each side of the system) of 71 G for up to 2 ms.
2.6.13 Altitude
Operating 3048 m (10,000 ft). This value may be limited by the type and number of
options installed.
Maximum allowable altitude change rate is 457 m/min (1500 ft/min). (that
is 1 °F /167.64 meters that is -17.22 °C / 167.64 meters).
2.6.15 Drives
Hard Tab 100 / Tab 200: 500 GB 7.2K RPM SATA 3 Gbps 3.5” Cabled Hard
Drive Drive.
LAN 2 x RJ-45
USB Front :Two Hi-Speed USB Hosts (One USB 2.0 and one USB 3.0).
Back :Total Six Hi-Speed USB Hosts (four USB 2.0 and two USB
3.0).
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Chapter 2 - Planning
2.6.17 Management
Power related Monitoring of voltage, fan, µprocessor and other thermal conditions
Description Requirement
AC Power N/A
The following table provides the maximum weight and dimensions for 500 GB hard drive.
Description Requirement
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Chapter 2 - Planning
2.6.22 Monitor
The Honeywell-based Dell T130 server supports industrial standard video format (typically 1024X768 at
a refresh rate of 75Hz). You must use a multisync monitor along with the Dell T130 server platform
operating system. The server can be configured only with a single screen option. In this configuration,
the monitor is connected to the AGP video controller output connector. Note that no touch screen option
is available for this server platform.
WARNING
l Electromagnetic Compatibility
l Safety compliance
Element Description
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Chapter 2 - Planning
ATTENTION
The following formula is a proximity guideline, for use of Portable Transceivers (walkie-talkies) in
the frequency range of 80MHz to 1GHz.
D > 0.30*√ {P} (D must be greater than 0.30 multiplied by the square root of P)
D = Distance from equipment, in meters.
P = Power Output of the Portable Transceivers (walkie-talkies), in Watts.
Examples:
P = 10 Watts, D > 0.949 meters
P = 5 Watts, D > 0.671 meters
P = 1 Watt, D > 0.300 meters
Electrical cables, which are routed external to the equipment, must be fully shielded cables (360
degree metallic shielding), to comply with the above EMC standards.
ATTENTION
In the above referenced standards is a “Normative Reference” section citing additional
standards, which may apply as, suited and required for product compliance.
ATTENTION
Honeywell does not claim Safety Compliance or Electromagnetic Compatibility (EMC)
Compliance for system equipment configurations that have not been described in this guide as
standard system configurations. Any equipment configuration other than that described in this
publication decertifies the Safety and EMC compliance of this product.
l Electromagnetic Compatibility
l Safety compliance
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Chapter 2 - Planning
Element Description
ATTENTION
The following formula is a proximity guideline, for use of Portable Transceivers (walkie-talkies) in
the frequency range of 80MHz to 1GHz.
D > 0.30*√ {P} (D must be greater than 0.30 multiplied by the square root of P)
D = Distance from equipment, in meters.
P = Power Output of the Portable Transceivers (walkie-talkies), in Watts.
Examples:
P = 10 Watts, D > 0.949 meters
P = 5 Watts, D > 0.671 meters
P = 1 Watt, D > 0.300 meters
Electrical cables, which are routed external to the equipment, must be fully shielded cables (360
degree metallic shielding), to comply with the above EMC standards.
ATTENTION
In the above referenced standards is a “Normative Reference” section citing additional
standards, which may apply as, suited and required for product compliance.
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CHAPTER
3 INSTALLATION
This section describes the procedures for installing the platform and cabling the server in a 1-meter
deep Honeywell cabinet.
l Tasks for installing the server
l Power and grounding requirements
l Starting the server
Checklist Tasks
Understanding the Power and grounding requirements. Also refer to, TPN
System Installation Guide (SW20-600).
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Chapter 3 - Installation
WARNING
The power supply circuit is connected to AC power. The power control switch on the front panel
only enables the power supply circuit outputs.
ATTENTION
It is strongly recommended that you connect the power cord to a clean power source with backup
such as an Uninterruptible Power Source (UPS).
ATTENTION
To ensure proper computer cooling and airflow through the cabinet, all the unused rack mount
locations must have a blank front panel and an air duct baffle installed.
The blank front panels and air duct baffles are available in four height options. The following table
provides the four height options and the corresponding part and tab numbers.
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Chapter 3 - Installation
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Chapter 3 - Installation
WARNING
AC power cords from all computing nodes mounted in a given cabinet must be distributed
across the two power entries as equally as possible. Failure to do so may result in tripping
the circuit breakers.
4. Secure any loose cables, and verify that all cables have proper strain relief.
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Chapter 3 - Installation
5. If necessary, refer to the section Install air duct baffles and blank panel front covers in cabinet.
ATTENTION
Any unused rack mount space must have an air duct baffle and blank front panel
installed.
ATTENTION
If the power light does not become solid green, refer to the Troubleshooting section in
the Dell™ PowerEdge™ T130 Systems Owner’s Manual.
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CHAPTER
4 OPERATION
l Server overview
Figure 4.1 Front panel with 3.5 inch Hot-swappable hard-drive chassis
The following are the explanation for the items in the images.
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Chapter 4 - Operation
1. Diagnostic INdicators
2. Power-on Indicator, Power Button
3. Optical Drive (Optional)
4. USB Connector
5. USB Connector
The following are the explanation for the items in the image.
1. USB Connectors (6)
2. Ethernet Connectors (2)
3. System Identification Button
4. System Identification Connector
5. Video Connector
6. Power Supply
7. Self-diagnostic Button
8. AC Power Supply Status Indicator
9. Serial Connector
10. Cooling Fan
11. VFlash
12. Ethernet Connector (1)
13. Expansion Card Slots (4)
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Chapter 4 - Operation
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Chapter 4 - Operation
are used to mark the beginning and end of a trunk segment and Tap Dummy Load (TDL) which
terminate a drop cable when no node is present. The model number for the ControlNet Universal
Interface is TC-PCIC02-100.
The following image displays the PCIC card used by Honeywell.
TC-PCIC02: This is a universal PCIC card.
ATTENTION
TC-PCIC02: Controlnet Network interface can be connected toDell PowerEdge T130
serverusing Magma PCIe to PCI converter. For more information on “How to connect using
Magma Converter”, refer to the Magma PE3R Installation Instructions available at the following
Honeywell Process Solutions support website.
https://www.honeywellprocess.com/library/support/Documents/Experion/Magma_Installation_
Instructions_HWDOC-X279-en.pdf
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Chapter 4 - Operation
Solutions support website before installing the third party hardware cards inside Magma chassis.
https://www.honeywellprocess.com/library/support/Documents/Experion/Magma_Installation_
Instructions_HWDOC-X279-en.pdf.
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CHAPTER
5 SERVICING
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Chapter 5 - Servicing
5.2.1 References
The following table lists the specific Dell publications and relevant sections for troubleshooting and
servicing the hard disk drives and power supplies.
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Chapter 5 - Servicing
CAUTION
Do not damage the EMI gasket fingers when removing/installing boards.
WARNING
Use a grounding strap and grounded work surfaces and equipment when handling any electro
statically sensitive components such as the video cards, NIC adapter cards, and SCSI controller
cards. Store and transport parts only in electro statically safe containers.
5.3.1 Slot requirements for General Ethernet and FTE node setup
The following table identifies the specific slots for each of the Honeywell options for general Ethernet
and FTE node configurations.
FTE Supervisory (Default) Free Free Slot Free Slot Free Slot
Slot
1 NIC, Standard Ethernet through Free Free Slot Free Slot Free Slot
one on-board NIC Slot
2 NICs, Standard Ethernet Free Free Slot Free Slot Free Slot
through two on-board NICs Slot
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Chapter 5 - Servicing
5.4.1 Prerequisites
l Turn off the system
l Disconnecting power cords and cables from the server.
CAUTION
The DIMMs are hot to the touch for some time after the system is powered down. Allow time for
the DIMMs to cool before handling them. Handle the DIMMs by the edges and avoid touching
DIMM components.
3. While wearing a grounded ESD wrist strap, press the socket ejectors on the memory module
socket down to allow the memory module to be inserted into the socket.
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Chapter 5 - Servicing
5. Align the edge of the memory module connector with the alignment key on the memory module
socket, and insert the memory module into the socket.
ATTENTION
The memory module socket has an alignment key that allows you to install the memory
module in the socket only in one way.
6. Press down the memory module with your thumbs while pulling up on the socket ejectors with your
index fingers to lock the memory module into the socket.
When the memory module is properly seated in the socket, the socket ejectors on the memory
module socket align with the socket ejectors on the other sockets that have memory modules
installed.
7. Place the shroud back into the chassis and ensure that it is placed completely inside the chassis.
8. Close the side cover.
9. Replace the server in the cabinet.
10. Connect the power cords and cables to the back panel of the server.
11. Press the Power On/Off button on the server, to turn on the power.
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Chapter 5 - Servicing
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Chapter 5 - Servicing
8. While wearing a grounded ESD wrist strap, grasp the Magma PCIe host card at the corners and
gently insert it in slot 1.
9. Align the Magma PCIe host card edge with the card edge guide.
10. Replace the card retainers (blue plastic notch) to lock the inserted Magma PCIe host card in
position.
11. Connect the Magma host cable to the Magma PCIe host card inserted in slot 1.
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Chapter 5 - Servicing
Broadcom Dual Use Onboard NICs Use one or two Onboard NICs
Onboard NIC (NIC1 & NIC2) (marked as NIC1 and NIC2)
System information
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Chapter 5 - Servicing
Memory information
Video memory 16 MB
CPU information
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Chapter 5 - Servicing
Processor 1
Level 3 Cache 8 MB
Number of cores 4
Mircocode 0x74
SATA settings
PORT A
Capacity 500 GB
PORT B / C / D Auto
Model Unknown
Capacity N/A
PORT E Auto
Capacity N/A
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Chapter 5 - Servicing
Boot settings
Boot sequence
1. Hard drive C
2. Embedded SATA Port Optical Drive E: [DVD drive model number]
3. Integrated NIC1 Port 1 Partition1: BRCM MBA Slot 0100 v16.4.3 or higher
Integrated devices
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Chapter 5 - Servicing
Slot Disablement
Slot 1 Enabled
Slot 2 Enabled
Slot 3 Enabled
Slot 4 Enabled
Serial communication
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Chapter 5 - Servicing
C1E Disabled
C states Disabled
Monitor/Mwait Enabled
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Chapter 5 - Servicing
System security
Secure boot
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Chapter 5 - Servicing
Miscellaneous settings
Asset Tag -
System information
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Chapter 5 - Servicing
Memory information
Video memory 16 MB
CPU information
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Chapter 5 - Servicing
Processor 1
Level 3 Cache 8 MB
Number of cores 4
Mircocode 0 x 9c or higher
SATA settings
PORT A
Capacity 500 GB
PORT B / C / D Auto
Model Unknown
Capacity N/A
PORT E Auto
Capacity N/A
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Chapter 5 - Servicing
Boot settings
Boot sequence
1. Hard drive C
2. Embedded SATA Port Optical Drive E: [DVD drive model number]
3. Integrated NIC1 Port 1 Partition1: BRCM MBA Slot 0100 v16.4.3 or higher
Integrated devices
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Chapter 5 - Servicing
Slot Disablement
Slot 1 Enabled
Slot 2 Enabled
Slot 3 Enabled
Slot 4 Enabled
Serial communication
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Chapter 5 - Servicing
C1E Disabled
C states Disabled
Monitor/Mwait Enabled
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Chapter 5 - Servicing
System security
Secure boot
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Chapter 5 - Servicing
Miscellaneous settings
Asset Tag -
Hard Disk 500 GB 7.2K RPM SATA 3 Gbps 3.5 inch 400- 51156307-901
Drive Hot-plug Hard Drive or better AEGM
5.8 Troubleshooting
Not applicable.
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Notices
Trademarks
Experion®, PlantScape®, SafeBrowse®, TotalPlant®, and TDC 3000® are registered trademarks of
Honeywell International, Inc.
ControlEdge™ is a trademark of Honeywell International, Inc.
OneWireless™ is a trademark of Honeywell International, Inc.
Matrikon® and MatrikonOPC™ are trademarks of Matrikon International. Matrikon International is a
business unit of Honeywell International, Inc.
Movilizer® is a registered trademark of Movilizer GmbH. Movilizer GmbH is a business unit of
Honeywell International, Inc.
Other trademarks
Microsoft and SQL Server are either registered trademarks or trademarks of Microsoft Corporation in the
United States and/or other countries.
Trademarks that appear in this document are used only to the benefit of the trademark owner, with no
intention of trademark infringement.
Third-party licenses
This product may contain or be derived from materials, including software, of third parties. The third
party materials may be subject to licenses, notices, restrictions and obligations imposed by the licensor.
The licenses, notices, restrictions and obligations, if any, may be found in the materials accompanying
the product, in the documents or files accompanying such third party materials, in a file named third_
party_licenses on the media containing the product, or at
http://www.honeywell.com/ps/thirdpartylicenses.
Documentation feedback
You can find the most up-to-date documents on the Honeywell Process Solutions support website at:
http://www.honeywellprocess.com/support
If you have comments about Honeywell Process Solutions documentation, send your feedback to:
hpsdocs@honeywell.com
Use this email address to provide feedback, or to report errors and omissions in the documentation. For
immediate help with a technical problem, contact your local Honeywell Process Solutions Customer
Contact Center (CCC) or Honeywell Technical Assistance Center (TAC).
- 55 -
l Send an email to security@honeywell.com; or.
l Contact your local Honeywell Process Solutions Customer Contact Center (CCC) or Honeywell
Technical Assistance Center (TAC).
Support
For support, contact your local Honeywell Process Solutions Customer Contact Center (CCC). To find
your local CCC visit the website, https://www.honeywellprocess.com/en-US/contact-us/customer-
support-contacts/Pages/default.aspx.
Training classes
Honeywell holds technical training classes that are taught by process control systems experts. For more
information about these classes, contact your Honeywell representative, or see
http://www.automationcollege.com.
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