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BRITISH STANDARD Components for slings — Safety — Part 2: Forged steel lifting hooks with latch, Grade 8 BS EN 167-2:2000 +A1:2008 BS EN 1677-2:2000+A1:2008 Bomeeteseteoe {oder the authori ete ISHN 9780 580 coBEs 9 National foreword ‘This British Standard is the UK implementation of EN 1677-2:2000+A1-2008, It supersedes BS EN 167 withdrawn, ‘The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment Al is indicated by ED ‘The UK participation in its preparation was entrusted to Technical Committee MHE/1, Chains and fittings. A list of organizations represented on this committee ean be obtained on request to its secretary 2:2000, which is ‘This publication does not purport to include all the necessary provisions of ‘a contract. Users are responsible for its eorret application. Compliance with a British Standard cannot confer immunity from legal obligations. Amendmentstorrigenda issued since publication Date Comments 30 September 2009 | Implementation af CEN amendment A1-2008 EUROPEAN STANDARD NORME EUROPEENNE EUROPAISCHE NORM oni 2008, ies sac2020 ‘Supersedes EN 1677-22000 English Version Components for slings - Safety - Part 2: Forged steel lifting hooks with latch, Grade 8 Accesses pou Singues Stet Paie2:Cecats Ezlete by feacagnt Scheel Te 2: ‘lovee aber og ga Classe 8 Geamasse Haken mt Scerurgslappe, Goes ‘The European Standardwas apereved by CEN en 2 May 2000 an nes Amant 1 ape by CEN en 21 Faby 208 CEN membres banda campy wn ne CENICENELEC Inara Regaine wen spt he canons fx png th Eropsan Staudt sau ta atoraluraardutho ary aertan Uplodate es an Baoan erence rec nh ran ‘andres maybe cts nsppoaton otha CEN Management Cee cra any CEN amber “The European Stands ent ves oa verre [Engleh French, Garman. Averionin ay her anguage made by Yanlaon sate egentity «CEN errs so aging se rated toe GN Manager Cent as sre ao he CEN mambo ae esata sandr bes ot Aus, Gelgan, Bulgar, Cyprus, Cz Rapuble, Deak. Eston. Feng. Franan Cemary, Gene, urge lean ron sy Late. Lire, Latour, Mol, Raesans, Nonay Plans Parga mena, Sova, Swan, Spin Sodan Swtzrand an ned Koo a Meragement Centr: rede Stasart. 36. 8-080 Brussale (208 6EN Ab ean many fam yay mer ne et No EN 1877-22000 208: £ BS EN 1677-2:2000+A1:2008 EN 1677-2:2000+A1:2008 (E) Contents Page Foreword... 3 Introduction oe 1 Scope. 4 2 Normative ferences 4 3 Terms and definitions s 4 Hazards... 5 5 Safety requirements. 51 Design. s 52 Dimensions. oe “8 52° Matoral and hea reatment. ae aay 34 Manufacturing methods and workmanship... — a) 55 Mechanical properties. 3 56 Hooklatchos, = Verification of safety requirements. a4 641 Qualification of porsonnel oa 82 a4 62 3 Sa 64 — Hook latches... tne = 4 7 Marking 3 Manufacturer’ certificate. 9 Instructions FoF Se en st 12 ‘Annex A (informative) Bases forthe calculation of hook dimensions sa 13 ‘Annex B (informative) Designation systom for hooks - Grade 8. i 14 B41 Designation B2 General format’ << “4 ‘Annex ZA (informative) [6D Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC... ‘Annex 28 (formative) [6) Relationship botwoon this European Standard and the Essontial ‘Requirements of EU Directive 2006/42/EC.. BS EN 1677-2:2000+A1:2008 EN 1677-2:2000+A1:2008 (E) Foreword “This document (EN 1677-2:2000+A1:2008) has been prepared by Technical Committee CEN/TC 168 "Chains, ropes, webbing, sings and accessories - Sally’, the secretariat of wich fs held by BSL “This European Standard shall be glven the status of a national standard, ether by publication of an identical {ext or by endorsement. tthe latest by October 2008, and conficting national standards shall be withdrawn at the latest by October 2008. “This document includes Amendment 1, approved by CEN on 2008-02-21 “This document supersedes EN 1677-2:2000, ‘The start and finish of text introduced or altered by amendment is indicated in the text by tags ED This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supporis essential requrements of EU Drectve(s) For relationship with EU Directive(s), see Informative Annexes ZA and ZB, which are integral parts of tis ‘document “The olher Pars of EN 1677 for components fr stings are Part 1: Forged stee! components - Grade & Part 3: Forged stee!seltlocking hooks - Grade & Parts: Links - Grade 8 Part 5: Forged steel iting hooks wih latch - Grade Part: Links» Grade 4 ‘Annexes A and B of tis European Standard are informative, ‘According to the CEN/CENELEC Internal Regufatons, the national standards organizations ofthe following ‘counties. are bound to Implement this European Standatd: Austria, Belgium, Bulgaria. Cyprus, Czech Republic, Denmark. Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, italy, Latva, Lithuania, Luxembourg, Malta, Netherlands, Nonway, Poland, Portugal, Romania, Siovakia, Slovenia, Spain, Sweden, Swiizeriand and United Kingdom. BS EN 1677-2:2000+A1:2008 EN 1677-2:2000+A1:2008 (E) Introduction ‘This European Standard has been prepared to be @ harmonized standard providing one means of complying wih the essential safety requicements of the Machanery Direcve and assocaled EFTA reguations. ‘The hooks covered by this Part of EN 1677 are normally supplied to be part ofa sling but they may also be used for other applications. In such instances its impertant that the hook design is checked to ensure its fitness fr the intended use ‘The extent to which hazards are covered is indicated in the scope. In adtion, ling equipment shall conform. ‘as appropriate lo EN 262 for hazards that are nol covered by th standard, 4 Scope This Part of EN 1677 species requirements for forged ste! fing hooks with latch of grade & having eye or Céevis and pin up to. 63 tL, mally for use in: — chain sings aocording to EN 818-4 — steel wire rope sings according to rEN 13414-1:1899 — texte sings accowting to EN 1492-1:2000, prEN 1452-2:2000 intended fo iting objects, materials or goods. ‘This Part of EN 1677 doos not apply to hand forged hooks ‘The hazards coveres by this Part of EN 1677 are dete in clause 4 ‘Annex Ais informative, and glves the bases fr caution of hook dimensions ‘Annex Bis informative, and gives an example ofa designation system for hooks of grade 8 1B) Annexes ZA and ZB give the relationship wth EU-Directves, 2 Normative references ‘This European Standard incorporates, by dated or undated reference, provisions from other publications. ‘These noimative references are cited al appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments fo of revisions of any ofthese publications apply to this European Standard only when incerporated in it by amendment or rewsion. For undated references the latest edition ofthe publication referred to applies. EN 292-1, Safety of machinery - Basic concepts - General principles for design - Pat 1: Basi terminology, ‘methodology EN 292.2:1991/41:1995, Safety of machinery - Basic concepts - General principles for design - Part 2: Technical principles and specifications (Amendment f: 1985) EN 818-4, Shottnk chain for liting purposes ~ Safely - Par 4 Chain sings Grade 8 BS EN 1677-2:2000+A1:2008 EN 1677-2:2000+A1:2008 (E) EN 818-6:2000, Short ink chain for ling purposes - Safely - Part 6: Chain sings ~ Specification for information fr use and maintenance fo be provided by the manufactures EEN 1060-1996, Safety of machinery - Principles of sk assessment BEN 1677-1:2000+A1:2008 Gl, Components for sings — Safety - Part 1: Forged steel components - Grade a EN 1492-1:2000, Texte sings ~ Safety - Part 1: Flat woven webbing slings made of man-made floes EN 1492-22000, Texte slings ~ Safety - Part 2: Round slings made of man-made fibres PrEN 13414-1:1900, Steel wire rope sings ~ Safety - Part 1: Wite rope slings 3. Terms and definitions For the purpose ofthis Pat of EN 1677, the defintions given in EEN 1677-1:2000+At:2008 4 apaly. 4 Hazards Accidental release of a load, or release of & load due to failure of @ hook, puts at isk, either directy or indirectly, te safety or health of those persons within the danger zone. In order to prove the necessary strenglh and durabitly of nooks, this Pat of EN 1677 gives requirements for the design, manufacture and testing to ensure the specined levels of performance are met ‘Since felure can be caused by the incorrect choice of grade and specifcation of hook, this Part of EN 1677 ‘also gives requirements for marking and the manufacturers cortticate Errors in fiting can al lead to failure and this Part of EN 1677 containe dimensional raquiements to allow ‘correct Risk of injury due to sharp edges. sharp angles or rough surfaces when handling s also covered by this standard “Those aspects of safe use associated vith good practice are given in EN 818-6:2000, Table 1 contains those hazards which requice action to reduce risk identified by isk assessment as being ‘specific and significant for forged steel iting hooks with latch, Grade 8. BS EN 1677-2:2000+A1:2008 EN 1677-2:2000+A1:2008 (E) ‘Table 1 — Hazards and associated requirements Hazards dented Relevant dase Relevant in annex Ao of annex A of clauselsubclause of EN 1050: 1995 EN 202.2: 1901/1: 1905 _| the Part of EN 1677 TY Mechanical 132 = Hazard due to 4123 5 Inadequacy of 4125 5 ‘Strength 424 6 173 7 174 8 13 | Cutting hazard 1341 54 18 | _ Friction or 134 34 abrasion hazard 75 | Eros of ing 154 32 Hazara ® | Fating objects 73) Ey 5 Safety requirements 5A Design ‘The arteulaion and elaive movement shal be in accordance with 5.1 of E) EN 1677-1:2000+A1-2008 NOTE The frm ofthe nooks nol specie in deta For example, a minimum vlue of cmensionF (208 gue 1) 28 ‘measured in any deton i apectied so that the eye of he hook can accommodate 8 ph Bu the eye othe Nook eed tbe crodar The form of the upper end shal be ether of the eye type or the clevs type as designated in table 2 and figure 1 Each hook shall have a spring loaded latch conforming to 5.6 to ensure that the load cannot become ‘accidentally unhooked. ‘Table 2 — Forms of hooks Form | Desciption Principal use E | eyetype | crain sings, wire rope sings and title sings | clewistype Mecharicaly ‘assombed chain ‘sings 5.2 Dimensions ‘The principal dimensions ofthe hooks shall conform to table 3, in which the hook dimensions are reated to the working load iit BS EN 1677-2:2000+A1:2008 EN 1677-2:2000+A1:2008 (E) NOTE 1 wan an eye type nook, connecting devices may be required between the Nook an hereto he sng, NOTE2 For direct use m wire ropesings ar ttle sings, dimension F shouldbe larger han the minimum value gen In adaktion, the folowing requirements shal be met: 8). the actual point height B shall be equal to or greater than the ful throat opening O (see figure 1); b) the ful throat opening O shall not exceed 95 % ofthe actual seat diameter D; ‘9, the hook latch shal be capable of cosing over the maximum dlameter of bar A, as indicated in figure 1 that can be admitted through the actual throat opering O;, BS EN 1677-2:2000+A1:2008 EN 1677-2:2000+A1:2008 (E) BS EN 1677-2:2000+A1:2008 EN 1677-2:2000+A1:2008 (E) ‘Table 3 — Dimensions of hooks (see figure 1) Code | Working | Orin. | Onin. | Orin | Fmin. | Hmax | Lmax Number | load it (wy) t | mm | im | om | mm | mm | om 7 [os | u ys | 6 6 2 e 4 os | | | on 8 7 fou 5 os | w | 1 | we | wm | a | a 6 | w2 | 2 ]w | w if wz | a | a 7 1s | 2 | 20 | «2 | t | a | 2 8 2 za | 2 | w | a | as 8 2s | x | 2 | 2 | we | as | 26 wo | sis | 38 | 2 | a7 | a | a | 29 1" 4 | a2] a2 | oo | 2 | a | a2 3 | sa | a | x | os | aw | ss | or “ 6 sz | a | a | 2 | 59 | 4 6 e | | | 4 | 2 | o | 46 18 wo | o | st | a | a | ve | si wo | nz | m | se fost | ae | ao | se aw | 2s | 7 | s | ss | a | a5 | 57 2 1s | 2 | os | se | a | os | 65 2 ws | es | os | oo | « | o | 65 a | 2 | 0 | 2] co | s | wr | 7 a | a2 | «% | | 7 | se | am | 7s 2 | 2 | ws | at | 7 | sr | 10 | or a2 | sis | to] ot | as | os | 135 | on aw | 4 | se | m2] of | v2 | 152 | t02 zo | 60 | wo | 16] tor | er | 70 | 115 as |_63_| wa | 120 | 10 | ow | 100 | 129 5.3 Materials and heat treatment Materials ane heat veatmentshalbe in accordance wth 52 off) EN 1677-1:2000+1:2008 6.4 Manufacturing methods and workmanship Manufacturing metheds and workmanship shallin accordance wth 63 of ED EN 1677-1:2000+A1:2008 6.5 Mechanical properties ‘The mechanical properties shal conform to 54 of E5) EN 1677-1:2000+A1:2008 BS EN 1677-2:2000+A1:2008 EN 1677-2:2000+A1:2008 (E) 5.8 Hook latches ‘The latch shall engage inthe point ofthe hook to form a complete closure of mating eurfaces. With the hook ia ‘any onentation the spring shall ensute thatthe latch i held positively inthe closed poston. Latches operated solely by gravity shal nol be used. NOTE The force required fo fly open the lich should not exceed that which can be appied manvaly. Table 4 Contains qulance’en the minimum iva torque end masimum torque dung atch opering meceseary 40 tal these requremaris ‘Table 4 — Torque values for latches — guidance Code number Minimum inital [Maximum torque ‘oraue ‘during opening from uptoand Inetusing Nm hen 6 (0.05 oa 6 7 04 02 10 02 oa " 1“ 03 os 6 18 o7s 15 19 2 1 2 28 2 2 45. 35. ‘The spring shall be constructed from corrosion protected material and shall be able to withstand at least 10.000 complete openings ofthe latch without fracture. ‘The latch shall be able to withstand force f,, applied across the width of the latch, equidistant between the Point of the hook and the centre of rotation of the latch, and force fs which shall be applied across the thickness ofthe latch laterally tof, (see figure 2). Both f, and fz shall be equivalent to 300 kg or 10 % of the Working load limit ofthe hook, whichever isthe greater, but f shall not exceed 20 KN, 10 BS EN 1677-2:2000+A1:2008 EN 1677-2:2000+A1:2008 (E) Figure 2— Application of forces for type testing of the lateh 6 Verification of safety requirements 6 Qualification of personne! ‘Alltesting and examination shall be cari out by a competent person 6.2 Typotosts “Typo teste and aoceptance cera shal bein accordance with 6.2 of E) EN 1677-1:2000+%:2008 In the tots species in 6.2: to 6.25 of [EN 1677-1:2000+/1:2008 (4 the force shall be applied to the hook axially, without shock, using a test fire of diameter not greater than 60 % ofthe seat dlameter, D, of the nook. 6.3 Manufacturing test regime and acceptance criteria ‘The manufacturing test regime and acceptance cfiteria shall be in accordance with E65 of EN 1677-1:2000+A1:2008 €. 6.4 Hook latches ‘A type test (see 6.2 of i) EN 1877-1:2000+A1:2008 Gl) to verity conformity to 6.6 shall be caried out on 3 ‘sample latches for each size of hook. The test shall be carried out with the latches in sity or in atest fixture ‘hat accurately simulates the location ofthe lateh and nook point. Forces f, and f, shall be separately applied ‘as indicated in igure 2. The lalch shal show no permanent deformation foloving removal of the forces " BS EN 1677-2:2000+A1:2008 EN 1677-2:2000+A1:2008 (E) any of he three camples fais the test, the lach ofthe size submitted for type testing shall be deemed not to conform to this Part of 5) EN 1677 2000+A1 2008 Gi. 7 Marking Marking shall be in accordance with elause 7 of ED EN 1677-1:2000+A1:2008 4. 8 Manufacturer's certificate ‘The manufacturer's certificate shall conform to clause 8 of EEN 1677-1:2000+A1 2008 Gi. 9 Instructions for uso Instructons for use shall accompany the hooks nd shall conform to the relevant clauses of EDEN 818-5:2000+A1-2008 CY. Advice shall be given on how fo assemble and disassemble forged steel Cevis hooks and how o ensure the correct it of the pn 2 BS EN 1677-2:2000+A1:2008 EN 1677-2:2000+A1:2008 (E) Annex A (informative Bases for the calculation of hook dimensions ‘The dimensions given in table 3 are derived from the folowing formulae: D=212 \WLL 0-162 VIL = 15.4 VLE Feta vWLL He 24 VIEL L162 VWLL ‘The dimensions (in milimelres) have been calculated using the WLL given in table 3 and rounded fo the nearest whole number. 13 BS EN 1677-2:2000+A1:2008 EN 1677-2:2000+A1:2008 (E) Annex B (informative) Designation system for hooks - Grade 8 B.1 Designation Designation of hooks should be in accordance with the general format given in B.2. The denomination of a hook should be determined by the manufacturer. B.2 Gonoral format ww] Denomination EN Number block ENte7-2 -8- — 18 Grade number Form letter (00 table 2) ose number (ee table 3) “4 BS EN 1677-2:2000+A1:2008 EN 1677-2:2000+A1:2008 (E) Annex ZA (informative F) Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC “This European Standard has been prepared under a mandete given to CEN by the European Commission ‘and the European Free Trade Association to provide a means of conforming to Essential Requirements of the New Approach Directive 98/37/EC, amended by $8/79ICE on machinery ‘Once tis standard is cited inthe Official Journal ofthe European Communities under that Directive and has been implemented as a national standard In at least one Member State, compliance with the normatve ‘lauses of this standard confers, within the limits of the scope of this standard. a presumption of conformity ‘wah the relevant Essential Requiroments of at Directive and associated EFTA regulations, WARNING - Other requirements and other EU Directives may be applicable tothe product(s) faling within the ‘scope ofthis standard. 15 BS EN 1677-2:2000+A1:2008 EN 1677-2:2000+A1:2008 (E) Annex ZB (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Assocation to provide a means of conforming to Essential Requiements of the New Approach Directive 2006/42/EC on machinery. 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