25.

The General Arrangement drawing should consist of all necessary information including nozzles orientations, Elevations, Projection etc.

26. All Piping and connections in this package shall be as per Piping specifications of this project.
27. Vendor is responsible for proper material selection of Vessels, Piping and equipment involved in this proposal as per Design
conditions. Furthermore, Vendor to confirm that the selection of material for fire tubes & coils shall be capable to sustain high temperatures due to fire & heating.

28. Projections of Inlet/Outlet and other nozzle connections shall be sufficient for bolt tightening with presence of insulation.
29. Vendor to provide complete GA drawing including Skid footprint and anchorage details with grout thickness. Furthermore,
Vendor to provide all loads including Dead load, Test load, Operating load, Wind load, Seismic load.
30. Design, Fabrication, Inspection & Testing Shall Be In Accordance With ASME Sec VIII Div.1 Latest Code and Follow Best
Industrial Practices And Shall Have Design Life Of 25 Years. Furthermore, Pressure Equipment Shall Be Manufactured In ASME Certified Workshop.

31. Heater package shall be supplied with PLC based Control Panel for package controlling and monitoring purpose. Control Panel
shall be skid mounted suitable for Hazardous area classification. Control Panel shall be equipped with 15" HMI screen for local monitoring and controlling by
operator.

32. PLC based control system shall be supplied with 01 No. serial port (RS 485) and 01 No. Modbus TCP/IP ports for communication of data with Plant main Control system. T

33. PLC based control system shall also be hardwired interfaced with Plant Main Shutdown System for transferring of shutdown and
trip signal. Supplier shall provide 02 Nos DI and 02 No DO signal for Plant interfacing as minimum. All signals shall be dry (Volt
Free) contact type.
nt main Control system. The serial communication ports shall be able to have full-duplex communication.
Total duty ) Type
Site Location Elevation
Sesimic Zone /Ambient temperature(Min/Max) 2B / (37 - 120 F) Design Wind Load
Primary Fuel for Burners Natural Gas (Note-5, 12) No. required
Bath Medium Glycol/Water Mix (50 : 50) Vendor to Confirm
Max. allowable bulk temperature VTA (Note 2)
Max. allow. average film temperature VTA (Note 2)
Total rate of Water Feed VTA (Note 2)
Density of Feed Water 62.4
Specific gravity of feed water 1
Working temperature (Water Side) VTA
Material and ASTM No. (CS) VTA
OPERATING COIL DATA
FLUID TO BE HEATED NATURAL GAS + OIL + WATER (MIXED PHASE) - SOUR
Winter Summer
INLET INLET
Mass Density (Fluid) 9.364 9.534
Flow (Maximum) 61182 58388
Design Pressure 250 250
Stream Pressure (Inlet / Outlet) 38 / 33 38 / 33
Stream Temperature (Inlet / Outlet) 83 / 150 127 / 134
COIL SECTION HEAT TRANSFER
Heat absorption rate (average) VTA
Heat absorption rate (peak) VTA
Heat transf. coef. inside tubes VTA
Fouling coefficient VTA
Design pressure of coil 500 VTA
Design temperature of coil 200 VTA
Temperature of flue gas at outlet VTA
Material and ASTM No. VTA
Outside diameter VTA
Tube arrangement (hor./vert.) VTA
Total length VTA
Effective length VTA
Total effective outside surface VTA
Method of inside tube cleaning VTA
 Doc No: 3
Page: 3 of 5
Rev: 1A
Date: v-20
Prep./Chk. By:
Water Bath Heater
1214 ft
161 km/hr
1 x 100%

°F
°F
lb/h
lb/ft3

°F

ASE) - SOUR

lb/ft3
lb/hr 27759.53
psig
psig 2.62 2.28 17.24
°F 28.33333 65.55556

kW /m2
kW /m2
kW /m2.K
kW /m2.K
psig
°F
°F

inches

feet
feet
ft2
 UTILITY DATA
Ambient air temperature (Min./Max.) 37 °F/ 120 °F Relative humidity: 24.9% - 92.07%
Instrument Air Temperature min./max : 100/ 130 oF Pressure, min./max. 70/145
Output signals for instruments VTA
Fuel Gas for burner Temperature min./max: 90/130 oF Pressure, min./max. 80 / 150
Electrical Area Classification Zone 1, Gas Group IIA, T3
Electrical Power Available 230 VAC/ 1 Ph / 50 Hz
For Instruments 24 V DC
COMBUSTION DATA
Fuel gas Fuel oil Residual fuel
Density at burner Note 5 & 12 N/A N/A
Net heating value Note 5 & 12 N/A N/A
Viscosity at burner Note 5 & 12 N/A N/A
C/H weight ratio Note 5 & 12 N/A N/A
H2S or S content Note 5 & 12 N/A N/A
Fuel pressure at burner Note 5 & 12 N/A N/A
Fuel temperature at burner Note 5 & 12 N/A N/A
Total fuel quantity VTA N/A N/A
Total flue gas quantity VTA N/A N/A
Fuel gas composition MOL % Note-13
BURNERS
Manufacturer VTA
Type of burner/gun VTA
Number of burners 2 No.s (Min .) VTC
Gas ring size/No./Dia. holes VTA
Location in furnace VTA
Fuel Gas Consumption per burner VTA
Design capacity per burner VTA
FIRE TUBE & STACK
Material VTA
Diameter (inside top) VTA
Height above grade VTA
Lining material VTA
Thickness of lining VTA
Anchoring material VTA
Extent of lining VTA
Design temperature of stack VTA
TYPICAL SKETCH
Doc No:

Page: 4 of 5
Rev: 1A
Date: ov-20
Prep./Chk. By:

psig

psig
 PROCESS NOTES
1) Design duty based on process duty. Vendor to consider 10% design margin in flow / duty in equipment.
2) Design pressure and temperature of water bath system shall be atmospheric at 200 °F respectively.
3) The vendor shall do the detailed design, prepare detailed drawings including P&ID’s, General Arrangement etc. and get the same approved from company. P&ID shall indicate all instrumentation , s

4) Air Blower (if required) should be supplied along with package.

5) Vendor to advise to design burner on conditions given below, Fuel Gas will be supplied at skid edge at the following conditions:
Pressure 80 -150 psig
Temperature 90- 130 0F
Viscosity 0.011 - 0.012 cP
Density 0.25 - 0.27 lb/ft3
6) Water Bath Heater is to be provided with suitable Fuel Gas pressure let-down to the required burner pressure, and with suitable combustion air intake, filtration and blower system (if required) for
efficient operation.
7) Vendor shall provide proper insulation material to minimize heat loss considering the entire design life of heater.
8) The design life of Water Bath Heater package and all components shall be 20 years.
9) Vendor shall be responsible for shop floor design of the Heater. The Vendor shall submit all dimensions and calculations for approval.

10) The inlet stream composition is attached for both summer and winter cases. Refers to attachment-1 of the document.
11) The inlet stream (for heating) as well as Fuel Gas for burner will consist of 100 ppmv H2S hence burner along with whole mechanical design must
consider the same. The equipment shall be NACE Compliant.
12) Vendor to providededicated fuel Gas Knock out pot along with skid to avoid liquid carry-over into burner. Fuel gas should heat via water bath f
fluid before entering into Fuel Gas Knock-out Po s.
13) Equipment must be complied in accordance with the attached in the Annexure-1 as minimum and mandatory requirement.
14) The composition of Fuel Gas available for burner is as follows,
Component Mol Fraction
CO2 0.00909
Nitrogen 0.00392
Methane 0.67717
Ethane 0.15332
Propane 0.08137 i-Butane 0.01239 n-Butane 0.02516
i-Pentane 0.00673 n-Pentane 0.00674
22-Mpropane 0.00000 n-Hexane 0.00444
Mcyclopentan 0.00143
Benzene 0.00080
Cyclohexane 0.00105 n-Heptane 0.00171
Mcyclohexane 0.00114
Toluene 0.00059 n-Octane 0.00080
E-Benzene 0.00007 m-Xylene 0.00010 p-Xylene 0.00010 o-Xylene 0.00006 n-Nonane 0.00023
124-MBenzene 0.00000 n-Decane 0.00013
H2O 0.01132
H2S 100 ppm

Component Mol Fraction

CO2 0.00909
Nitrogen 0.00392
Methane 0.67717
Ethane 0.15332
Propane 0.08137
i-Butane 0.01239
n-Butane 0.02516
i-Pentane 0.00673
n-Pentane 0.00674
22-Mpropane 0
n-Hexane 0.00444
Mcyclopentan 0.00143
Benzene 0.0008
Cyclohexane 0.00105
n-Heptane 0.00171
Mcyclohexane 0.00114
Toluene 0.00059
n-Octane 0.0008
E-Benzene 7E-05
m-Xylene 0.0001
p-Xylene 0.0001
o-Xylene 6E-05
n-Nonane 0.00023
124-Mbenzene 0
n-Decane 0.00013
H2O 0.01132
 Doc No:
Page: 5 of 5
Rev: 1A
Date: v-20
Prep./Chk. By:

ID shall indicate all instrumentation , signals/interlocks on it required for safe and smooth operation of the heater package.

and blower system (if required) for

mandatory requirement.

0.00023
1.41E-05 0.0014142
 Attachment-1
Water bath heater Inlet Stream Composition
Winter Case Summer Case
S. No. Gas Compositon (mol%) Gas Compositon (mol%)
1 CO2 0.0018 CO2 0.0013
2 Nitrogen 0.0001 Nitrogen 0.0001
3 Methane 0.0519 Methane 0.044
4 Ethane 0.0499 Ethane 0.0367
5 Propane 0.0727 Propane 0.0516
6 i-Butane 0.0222 i-Butane 0.0165
7 n-Butane 0.0565 n-Butane 0.0432
8 i-Pentane 0.029 i-Pentane 0.0247
9 n-Pentane 0.0349 n-Pentane 0.0306
10 22-Mpropa 0 22-Mpropane 0
11 n-Hexane 0.0537 n-Hexane 0.0529
12 Mcyclopen 0.0173 Mcyclopentan 0.017
13 Benzene 0.0093 Benzene 0.0092
14 Cyclohexan 0.0148 Cyclohexane 0.0149
15 n-Heptane 0.0493 n-Heptane 0.0524
16 Mcyclohex 0.0298 Mcyclohexane 0.0315
17 Toluene 0.0177 Toluene 0.0188
18 n-Octane 0.057 n-Octane 0.0628
19 E-Benzene 0.0053 E-Benzene 0.0058
20 m-Xylene 0.0083 m-Xylene 0.0092
21 p-Xylene 0.0083 p-Xylene 0.0092
22 o-Xylene 0.0048 o-Xylene 0.0053
23 n-Nonane 0.0402 n-Nonane 0.0449
24 124-MBen 0 124-MBenzene 0
25 n-Decane 0.0543 n-Decane 0.0609
26 n-C11 0.0389 n-C11 0.0437
27 n-C12 0.0324 n-C12 0.0364
28 n-C13 0.0324 n-C13 0.0364
29 n-C14 0.026 n-C14 0.0292
30 n-C15 0.0242 n-C15 0.0272
31 n-C16 0.0186 n-C16 0.0209
32 n-C17 0.0156 n-C17 0.0176
33 n-C18 0.0147 n-C18 0.0165
34 n-C19 0.0135 n-C19 0.0151
35 n-C20 0.0106 n-C20 0.0119
36 n-C21 0.0097 n-C21 0.0109
37 n-C22 0.0084 n-C22 0.0094
38 n-C23 0.0073 n-C23 0.0082
39 n-C24 0.0065 n-C24 0.0073
40 n-C25 0.0059 n-C25 0.0066
41 n-C26 0.0051 n-C26 0.0057
42 n-C27 0.0048 n-C27 0.0054
43 n-C28 0.0044 n-C28 0.0049
44 n-C29 0.0039 n-C29 0.0044
45 n-C30 0.0036 n-C30 0.0041
46 n-DotriC32 0.0059 n-DotriC32 0.0066
47 n-HexatriC 0.0179 n-HexatriC32 0.0201
48 H2O 0.0007 H2O 0.0077
49 Oxygen 0 Oxygen 0
50 H2S 0 H2S 0
Total 1 Total 1