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Article

pubs.acs.org/JPCB

New Sulfonated Polystyrene and Styrene−Ethylene/Butylene−


Styrene Block Copolymers for Applications in Electrodialysis
Franciélli Müller,† Carlos A. Ferreira,*,† Lourdes Franco,‡,§ Jordi Puiggalí,‡,§ Carlos Alemán,*,‡,§
and Elaine Armelin*,‡,§

Departamento de Engenharia de Materiais, PPGEM, Universidade Federal do Rio Grande do Sul, Av. Bento Gonçalvez, 9500,
Setor 4, Prédio 74- 91501-970, Porto Alegre (RS), Brazil

Departament d’Enginyeria Química, ETSEIB, Universitat Politècnica de Catalunya, Av. Diagonal 647, 08028, Barcelona, Spain
§
Centre for Research in Nano-Engineering, Universitat Politècnica de Catalunya, Campus Sud, Edifici C′, C/Pasqual i Vila s/n,
Barcelona E-08028, Spain
*
S Supporting Information

ABSTRACT: In this study we prepared blends of polystyrene (PS)


and high-impact polystyrene (HIPS) with poly(styrene−ethylene−
butylene) (SEBS) triblock copolymer. After sulfonation, blends were
used to fabricate ion-exchange membranes by solvent-casting and
subsequent thermal treatment to obtain homogeneous packing
densities. The morphology and structure of the blends were
investigated by scanning electron microscopy, atomic force micros-
copy, and FTIR spectroscopy. Furthermore, the thermal transitions
and stability of all the blends were characterized using calorimetric
techniques and compared with those of the individual polymers.
Analyses of the physical properties (i.e., ionic conductivity, ion-exchange capacity, water uptake, dimensional stability, mechanical
properties, etc.) showed that the performance of the PS-containing membranes is, in general, higher than that of the HIPS containing
one. Furthermore, the highest sulfonation degree was also found for the PS/SEBS membranes. The capabilities of the membranes
were tested by investigating the extraction of Na+ by electrodyalisis. Comparison of the percentage of extracted ions indicates that the
incorporation of SEBS results in a significant improvement with respect to membranes made of individual polymers.

■ INTRODUCTION
Membranes made of both natural and synthetic polymers have
The performance of ion exchange membranes can be assessed
on the basis of the following aspects: flux and selectivity, cost of
been developed for over 50 years and currently comprise a wide production, thermal and chemical stabilities, and mechanical
range of applications, such as water purification,1 gas separation,2 strength.13 These properties are essentially related to the chemical
solvent dehydration,3 fuel cells,4,5 lithium batteries,6,7 biosensors and physical nature of polymers. In the last few decades, the
and biomaterials,8−11 and medical dialysis.12 In comparison with design of materials able to combine high ionic conductivity and
traditional industrial separation processes, such as adsorption, durability, good mechanical strength, reduced permeability, and
extraction, and distillation, membranes technology holds inherent low cost for high-volume production has become one the major
advantages (e.g., less reagent and solvent consumption, no chemical challenges in the field of new polymer materials for electrodialysis
additives, and recyclability), leading to reduced energy consump- applications.14−17
tion while the performance of separation processes increases. Sulfonated hydrocarbons are very promising ion exchange
A membrane is defined as an interface between two adjacent membranes.18−23 Compared to Nafion, a commercially available
phases acting like a selective barrier that regulates mass transfer and widely studied fluorocarbon PEM manufactured by DuPont,
between two compartments. Among various kinds of mem- sulfonated hydrocarbon PEMs are generally easy to produce and
branes, ion exchange membranes constitute the most useful recyclable, relatively free from environmental pollution problems,
category. In particular, proton exchange membranes (PEMs) are and can be synthesized using cheap monomers. Indeed, their
extensively used as electrolytes in electrochemical devices, such unique inconvenience is that, after a few months of use, they
as fuel cells, batteries, and electrolyzers, as well as barriers in need to be replaced due to porous obstruction.
separation processes, such as filtration, gas separation, and Within this context, amorphous sulfonated polystyrene
dialysis. PEMs are typically phasing segregated materials, where copolymers (SPS), high-impact polystyrene (HIPS), and
a percolated network of a hydrophilic domain conducts protons
while the hydrophobic phase confers not only mechanical Received: July 10, 2012
strength but also dimensional and hydrolytic stability during Revised: September 4, 2012
electrodialysis operation. Published: September 19, 2012

© 2012 American Chemical Society 11767 dx.doi.org/10.1021/jp3068415 | J. Phys. Chem. B 2012, 116, 11767−11779
The Journal of Physical Chemistry B Article

poly(styrene−ethylene−butylene) triblock copolymer (SEBS) has been also evaluated. Thus, the membranes reported in this
are promising membrane materials, especially for dialysis applica- work have been found to exhibit a valuable combination of
tions. This is because of their high thermal and mechanical mechanical, chemical, and electrochemical properties. The use
stabilities and their relatively low production cost with respect to of PS and SEBS block copolymer is also expected to provide a
that of Nafion. Furthermore, they maintain their mechanical significant cost reduction compared to conventional technolo-
properties and have high water uptakes over a wide temperature gies for the fabrication of commercial PEMs (e.g., Selemion).35
range.
In this study, we investigate and characterize SEBS-containing
blends that has been mixed with polystyrene (PS) and HIPS as
■ EXPERIMENTAL SECTION
Materials. PS (Mw= 27.5 × 103 g/mol) and HIPS (Mw =
cation-exchange membranes (CEMs) for electrodialysis appli- 16 × 103 g/mol) homopolymers, were kindly supplied by
cations. Furthermore, a conducting polymer, polyaniline (PAni) Innova S.A. (PS-N2380 and HIPS-SR550). The SEBS, which
doped with camphorsulfonic acid (CSA), was added to enhance was purchased from Kraton Co. (catalog number G-1650M),
both the conductivity and stability of these CEMs, the results is a linear triblock copolymer with two PS end blocks (Mw=
being compared with those obtained for other organic 10.3 × 103 g/mol) and a poly(ethylene-co-butylene) (PEB)
membranes modified with conducting polymers.24−28 Figure 1 midblock (Mw = 53.3 × 103 g/mol). Solvents, metal salts,
and acid solutions employed were: 1,2-dichloroethane (Vetec,
ACS reagent, ≥99.0%), dimethylformamide (Vetec, ACS
reagent, ≥99.8%), methanol (Aldrich, anhydrous, 99.8%),
ethanol (Panreac, ACS reagent, ≥99.5%), acetone (Panreac,
NMR reagent, 99.8%), tetrahydrofuran (Panreac, PAI reagent,
99.5%), trichloromethane (Panreac, PAI reagent, 99.95%),
dimethyl sulfoxide (Panreac, PAI reagent, 99.95%), trifluoro-
acetic acid (Sigma, ReagentPlus, 99%), dichloroacetic acid
(Sigma, ReagentPlus, 99%), tetrachloromethane (Sigma,
anhydrous, ≥99.5%), o-xylene (Panreac, PS reagent 99%),
sodium chloride (Sigma, BioXstra, ≥99.5%), sulfuric acid
(Nuclear, ACS reagent, 95−98%), and acetic anhydride (Synth,
99.5%). Aniline (Nuclear, ACS reagent, 99.9%), ammonium
persulfate (Synth, reagent grade), hydrochloric acid (Sigma,
ACS reagent, 37%), and ammonium hydroxide (Synth, ACS
grade) were used for the synthesis of PAni emeraldine base,
which was performed using a standard method reported by
MacDiarmid and Epstein.36 The resulting polymer was doped
with CSA (Aldrich, purum, ≥98.%).
Blends and Membrane Preparation. Acid-bearing
polymers were prepared by sulfonation of the PS segments.
Sulfonation was carried out in 1,2-dichloroethane using the
procedure described in ref 29. PS (or HIPS) and SEBS blends,
in the ratio of 75% of homopolymer and 25% of triblock
copolymer, were prepared. In a 2 L three-necked flask equipped
with a dropping funnel, thermometer, and mechanical stirring,
60 g of PS (or 60 g of HIPS) was dissolved in 195 mL of
1,2-dichloroethane. In a 1 L Erlenmeyer flask equipped with a
magnetic stirring, 15 g of SEBS was stirred in 1,2-dichloro-
Figure 1. Chemical formula of the systems used in this work: (a) ethane until complete dissolution. After this, 19 mL of acetic
polystyrene-b-(ethylene-co-butylene)-b-styrene triblock copolymer anhydride was added to the last solution, the mixture was
(SEBS), (b) polystyrene homopolymer (PS), (c) high-impact placed in the reaction flask containing PS (or HIPS), and the
polystyrene (HIPS), (d) polyaniline doped with camphorsulfonic contents were heated to 40 °C. Then, 6 mL of sulfuric acid was
acid (PAni-CSA), (e) Selemion AMV commercial membranes, and (f) added dropwise and the reaction was maintained at 40 °C, with
Selemion CMT.
a controlled oil bath, for 5 h. Then, the reaction was cooled to
room temperature and the mixture was precipitated in a 50/250
depicts the chemical structure of SEBS triblock copolymer, (v/v) methanol/dimethylformamide solution. The precipitate
PS, HIPS graft copolymer, and PAni-CSA. In order to confer was washed with water until the residual water was pH 7, being
ionic conductivity to the hydrophilic domain of the membrane, subsequently reduced in a rotary evaporator. The remaining
the aryl groups of SEBS have been sulfonated using the partially sulfonated PS/SEBS (or sulfonated HIPS/SEBS)
procedure described by Chlanda and Cooke.29 The properties of blend solution in dimethylformamide was poured on a glass
these polymeric membranes are largely influenced by both the plate, spread to uniform thickness (100−150 μm) with a
phase morphology and the interfacial properties, which in turn spreader, and dried for 15 min at 110 °C in an oven.
depend on the composition, the processing conditions, and the Blends with low resistivity were prepared considering 5 wt %
compatibility between the components of the blend.30−34 of PAni doped with CSA (PAni-CSA) in the composition.
Moreover, the impact of homogeneity on surface layers, which Aniline was polymerized according to the standard method
is obtained through a thermal treatment after solvent-cast film described in ref 36. Doped PAni was first filtered and then
preparation, on the efficiency and resistance of the membranes treated with 1.0 M NH4OH to obtain the emeraldine base
11768 dx.doi.org/10.1021/jp3068415 | J. Phys. Chem. B 2012, 116, 11767−11779
The Journal of Physical Chemistry B Article

form. Subsequently, PAni emeraldine base was doped with The limiting current density (ilim) was derived from the
1.5 M CSA and the solution stirred for 24 h.37 The conducting variation of the membrane potential (φm) against the applied
polymer was added to the reaction after 5 h of sulfonation, and current density (i).42 The i−φm polarization curves were
the reaction remained under agitation for a further 30 min for performed with all the membrane systems described above. The
its complete dissolution. The blends modified with Pani-CSA value of i was increased every 2 min, and the corresponding φm
have been labeled as PS/SEBS/PAni and HIPS/SEBS/PAni. was determined using two platinum contact electrodes adhered
The influence of the drying procedure on the membranes to the surface of the membrane. Flame photometric determina-
properties has been evaluated for HIPS/SEBS blends tions with a Digimed DM-61 flame photometer were used to
considering two different methods: (a) films dried at room obtain the concentration of Na+.
temperature by solvent casting and (b) films dried at 110 °C for Instrumentation and Techniques. The sulfonation
15 min in an oven and subsequently annealed overnight at degree (SD%) of the membranes was determined by the
60 °C under vacuum. The membranes made of all the other Standard Test Method ASTM International D5453,43 the results
composition blends were prepared using procedure b. being corroborated by 1H NMR (in DMSO-d6 or CDCl3) using
Water Uptake Measurement and Ion-Exchange a 300 MHz Bruker AMX300 spectrometer operating at
Capacity (IEC). In order to evaluate the water absorption, 300.1 MHz. Intrinsic viscosities were measured from polymer
the “wet” and “dry” weights (Wwet and Wdry, respectively) were solutions in toluene or dimethylformamide, using an Ubbelohde
obtained as follows. Membranes were equilibrated in deionized viscometer thermostated at 25.0 ± 0.1 °C. Structural character-
water overnight at room temperature, blotted with a Kimwipe ization of membranes was performed using a Thermo Scientific
to remove surface water, and finally weighted to obtain the Nicolet 6700 FTIR spectrophotometer. Samples were placed
Wwet. Then, the membranes were kept in an oven at 80 °C for in an attenuated total reflection (ATR) accessory (Thermo
12 h and weighted to obtain Wdry.38,39 The water uptake was Scientific Smart Orbit) with a diamond crystal. The FTIR
determined by the mass difference between the wet and the spectra were obtained after 32 scans at a resolution of 4 cm−1,
dried membranes. The water absorption was calculated as the in a spectral range of 400−4000 cm−1, in transmittance mode.
percentage increase in mass over the dry weight: Scanning electron microscopy (SEM) studies were carried out
Wwet − Wdry using a focused ion beam Zeiss Neon 40 microscope equipped
water uptake = × 100% with an energy dispersive X-ray (EDX) spectroscopy system and
Wdry (1) operating at 30 kV. Samples were mounted on a double-sided
adhesive carbon disk and sputter-coated with a thin layer of carbon
To determine the ion-exchange capacity (IEC), the membranes graphite to prevent sample charging problems. Topographic AFM
were equilibrated in 100 mL of 1 M HCl solution for 72 h. After images were obtained with a Molecular Imaging PicoSPM using a
that, they were removed from the solution, and the excess of NanoScope IV controller under ambient conditions. The root-
acid was eliminated by washing the films repeatedly with distilled mean-square (rms) roughness (r) was determined using the
water. Next, membranes were immersed in 1 M NaCl to statistical application of the Nanoscope software, which
exchange protons by Na+, three renewed solutions being used in calculates the average considering all the values recorded in
this process. The amount of H+ in such three solutions was the topographic image with the exception of the maximum and
determined by titration with 0.005 M NaOH to a phenolph- the minimum. AFM measurements were performed on various
thalein end point. The IEC was expressed in milliequivalents of parts of the films, which produced reproducible images similar
H+ per gram (mequiv·g−1) of the dry weight of the membrane:40
to those displayed in this work.
VNaOHMNaOH Differential scanning calorimetry (DSC) was performed on a
IEC = TA Instruments Q100 differential scanning calorimeter using
Wdry (2)
a heating rate of 100 °C/min under nitrogen gas. Data were
where VNaOH and MNaOH are the blank-corrected volume (mL) collected from −90 to 200 °C. Due to the amorphous behavior
and molar concentration (mol/L) of NaOH solution, respectively. of polymers employed in this work, melting peaks are not
Both the IEC and the water uptake values were taken as the expected, and the Tg values were determined from the second
average values of five membrane samples. heating run after quenching the sample from the melt state.
Electrodialysis. Tests were conducted using a three- Thermogravimetric analysis (TGA) of the membranes was per-
compartment cell described in our previous works.25,41 formed using a Q50 thermogravimetric analyzer (TA Instru-
Platinized titanium electrodes were used as anode and cathode. ments) at a heating rate of 20 °C/min under a nitrogen
The volume in each compartment was 200 mL. Membranes atmosphere. Prior to DSC and TGA measurements, all samples
were immersed in the working solutions for 48 h to reach an were dried under vacuum at 60 °C overnight.
equilibrium state. A pseudostationary state was achieved with Ionic conductivity was measured by ac impedance spectros-
pre-electrodialysis for 15 min. After this period, solutions were copy with an AutoLab PGSTAT302N frequency response
replaced by new ones, and the experiment was restarted. analyzer (FRA) employing a two-electrode configuration and
Solutions of NaCl (0.1 M) were prepared with deionized water a procedure described elsewhere.44,45 A 10 mV sinusoidal ac
and poured on the working compartment cell located on the voltage over a frequency range from 10 kHz to 10 mHz was
middle. In the compartments located on the right and on the applied. Conductivity values reported in this work correspond
left of the working compartment cell, solutions of Na2SO4 0.1 M to the average of five membrane samples.
were poured. The anionic membrane was the commercial Mechanical properties were evaluated using a universal
Selemion AMV, which was purchased from Asahi Glass Co. testing machine (Zwick GmbH & Co., model Z2.5/TN1S)
(Figure 1e), and the cationic membranes were those prepared with integrated testing software (testXpert, Zwick). Samples
in this study. The effective area of the membranes was 10 cm2. used for the test stress−strain assays consist of rectangular
Tests were conducted by applying a current density of 3.5 mA/cm2 specimens with dimensions 30 mm long × 4 mm wide. The
for 4 h at 20 ± 2 °C. initial grip separation was set at 10 mm, and the cross-head
11769 dx.doi.org/10.1021/jp3068415 | J. Phys. Chem. B 2012, 116, 11767−11779
The Journal of Physical Chemistry B Article

speed was 0.80 mm/min. Mechanical properties of the in dimethylformamide (i.e., this blend was insoluble in toluene).
membranes were determined from stress−strain curves derived The reduced and inherent viscosities (ηred and ηinh, respectively)
from uniaxial tensile tests. Specifically, these properties were the of PS/SEBS blends increase progressively with decreasing
Young’s modulus (E), the elongation or strain at break (σmax), concentration. This unusual behavior has been attributed to the
the yield strength or stress at maximum force (εσ max), and the ionic strength promoted by the mobile ions located inside the
tensile strength or stress at break (εb). All the mechanical assays polymer matrix, due to the presence of the counterions of
were conducted at room temperature. The mechanical parameters the sulfonate groups. PS/SEBS blends exhibited the highest
reported in this work were averaged over 10 independent sulfonation degree, having better polyelectrolyte properties than
measurements for each dry and wet membrane. The dry HIPS/SEBS copolymers. Thus, polyelectrolytes expand in polar
membranes correspond to polymer films with a post-thermal solvents like dimethyl sulfoxide, dimethylformamide, or water
annealing, whereas the wet membranes refer to dry membranes solutions. The viscosity values showed in Table 1 for PS/SEBS
after their immersion in deionized water at room temperature copolymers in dimethylformamide solution were calculated using
for 24 h. the Fuoss and Strauss equation46 and cannot be taken by simple

■ RESULTS AND DISCUSSION


Sulfonation Degree, IEC, Water Uptake, Conductivity,
extrapolation of ηsp/c to zero concentration.
Water sorption increased with concentration of sulfonate
groups due to the strong hydrophilicity of this functionality,
and Solubility Parameters. Membrane sulfonation was as described in other works.47,48 The water uptake and the
carried out by reacting acetic anhydride and sulfuric acid with number of water molecules coordinated by the −SO3− group of
a mixture of PS or HIPS and SEBS. Thus, the reaction of acetic the sulfonated HIPS/SEBS blends were reduced after the heat
anhydride with sulfuric acid produces acetylsulfuric acid, which treatment. This result is associated with both an increase of the
in turn reacts with the aryl groups to produce the sulfonated packing density and a reduction of the free volume for the
membrane.29 The reaction time is a crucial factor since, transport of proton and water molecules, as will be discussed in
although the number of sulfonic acids in the styrene aromatic detail in the next subsection.
ring increases with the reaction time, the chemical stability and The dimensional stability of the membranes increases as the
life performance of the membranes used in electrodialysis blend affinity for water decreases. Accordingly, as the blend
decrease with increasing reaction time. In this work the sulfona- affinity for water increases, ionic transport resistance decreases.
tion reaction time was 5 h in all cases, which was reported to be Water absorption is slightly higher for the membranes prepared
suitable for the lifetime of the membrane performance. with PS (e.g., 18% and 14% for PS/SEBS and PS/SEBS/PAni,
The resulting partially sulfonated binary blends were soluble respectively) than for those obtained using HIPS (e.g., 13% and
in common polar aprotic solvents (e.g., chloroform, tetrahy- 8% for HIPS/SEBS and HIPS/SEBS/PAni, respectively). The
drofurane, dimethyl sulfoxide, and dimethylformamide) and latter values refer to membranes dried in an oven, even although
completely insoluble in apolar solvents. PAni-CSA-containing membranes dried at room temperature displayed higher water
blends were partially soluble in all the solvents mentioned uptakes (not included in Table 1). This must be attributed to
for binary blends with the exception of chloroform. Solubility the fact that the latter present a more porous morphology than
was also highly dependent on the number of sulfonic groups the former, as observed by SEM. In particular, the highest water
incorporated to the polymer matrix. Due to the chemical absorption was obtained for the HIPS/SEBS membrane dried at
structure of the blends, the solvent-cast films exhibited relatively room temperature (36%).
good dimensional stability. They were tough and flexible, The IEC measured for different membranes are included in
being excellent candidates for the fabrication of electrodialysis Table 1. The IEC is higher for the PS-containing membranes
membranes. than for those made of HIPS. Indeed, the IEC of the HIPS/
Table 1 summarizes the main properties of the polymer SEBS membrane is higher before annealing (0.42) than after
membranes prepared in this study. HIPS/SEBS presents low annealing (0.36), evidencing the influence of the drying
intrinsic viscosity in toluene solution, while PS/SEBS showed process. The IECs found for the PAni-containing membranes
the highest intrinsic viscosity determined by capillary viscosimetry is higher than that found for membranes without conducting
polymer. This has been attributed to both the hydrophilicity of
Table 1. Chemical Composition, Intrinsic Viscosity, PAni-CSA, which facilitates the ions’ transport, and the higher
Sulfonation Degree (SD), Water Uptake, Ion-Exchange ionic conductivity achieved for conducting polymer-containing
Membrane (IEC), and Conductivity Parameters Measured membranes. Thus, PS/SEBS/Pani shows the highest ionic con-
for the Blends Made of PS or HIPS and SEBS, with and ductivity (Table 1) and IEC. Similarly, the values of these two
without Conducting Polymer properties are higher for HIPS/SEBS/PAni than for HIPS/SEBS.
The sulfonation degree (SD), which depends on the reaction
intrinsic water time, was quantified by UV fluorescence and confirmed by NMR
viscositya SDb uptake IECc conductivityd
sample (dL/g) (%) (wt %) (mequiv·g‑1) (S/cm) spectroscopy. As in this study, the reaction time was maintained
as a constant, so slight differences in the SD should be essentially
HIPS/SEBS 0.02* 11 13 0.36 1.6 × 10−9
attributed to the polymer matrix composition. Moreover, the SD,
HIPS/SEBS/ 0.08* 9 8 0.51 7.1 × 10−9
PAni which ranged from 9.3% to 13.1%, was smaller than that
PS/SEBS 1.43# 13 18 0.86 6.3 × 10−9 reported for commercial and noncommercial membranes.49,50
1
PS/SEBS/PAni 1.32# 11 14 1.24 1.5 × 10−7 H NMR analysis (see Supporting Information) confirms the
a
Measured by capillary viscosimetry in *toluene and #dimethylforma- low sulfonation degree of polymer blends. The main peaks,
mide at 30 °C. The intrinsic viscosity of PS, HIPS, and SEBS measured attributed to the aromatic rings from polystyrene units, appear
in toluene is 0.23, 0.16, and 0.15 dL/g. bMeasured according to the at 6.4−7.2 ppm. NMR spectra of PS/SEBS and PS/SEBS/PAni
procedure indicated in the ASTM D5453-09.43 cMeasured by titration. partially sulfonated graft polymers exhibit a broad peak at
d
Measured by ac impedance in the solid state and at room temperature. 7.4 ppm corresponding to the C−H aromatic protons adjacent
11770 dx.doi.org/10.1021/jp3068415 | J. Phys. Chem. B 2012, 116, 11767−11779
The Journal of Physical Chemistry B Article

Figure 2. FTIR-ATR spectra of (a) PS and SEBS individual polymers and the sulfonated PS/SEBS blend and (b) HIPS and SEBS individual
polymers and the sulfonated HIPS/SEBS blend. Asterisks indicate C−H out-of-plane bending vibrations.

to the sulfonic groups and one additional peak at 8.1 ppm aliphatic stretching); 1600, 1490, and 1450 cm−1 (CC
corresponding to the OH dynamic group. However, HIPS/ aromatic stretching); and 1027 and 904 cm−1 (C−H in-plane
SEBS blends show a modest shoulder of C−H aromatic peak bending); the strong absorption bands at 748, 694, and
close to 7.2 ppm, indicating a very low ratio of C−H adjacent 538 cm−1 are attributed to C−H out-of-plane bending. The
sulfonic groups compared to PS/SEBS copolymers. We bands of the SEBS copolymer (Figure 2a) are detected at 3060,
conclude that HIPS graft polymer needs higher reaction time 3025, 2918, 2850, 1602, 1493, 1456, 1375, 756, 698, 543 cm−1;
with acetic anhydride and sulfuric acid for effective sulfonation comparison with PS evidences a significant enhancement of the
degree in polymer chains. Quantification of SD from C−H bands associated with the C−H aliphatic groups at ∼3000
aromatic peaks was not possible due to the overlapping of cm−1. The sulfonation reaction produces two new intense peaks
aromatic signals of nonsulfonated rings.51−53 in the PS/SEBS blends at 1215 and 1161 cm−1 (Figure 2a),
Structural and Thermal Characterization. FTIR spec- which correspond to the asymmetric and symmetric SO
troscopy was used to corroborate the sulfonation of the blends. stretching vibrations, respectively, indicating the success of the
The FTIR-ATR spectra of the individual components (PS, sulfonation reaction.54 Another strong absorbance, which has
SEBS, and HIPS) are compared with those of the sulfonated been attributed to the C−S stretching, is detected at 1124 cm−1.
PS/SEBS and HIPS/SEBS in Figure 2. The mean peaks of PS The appearance of characteristic peaks associated with the
(Figure 2a) are observed at 3079, 3058, and 3025 cm−1 (C−H symmetric stretching of the −SO3− group and the in-plane
aromatic stretching, triple bands); 2917, 2848 cm−1 (C−H bending of the para-substituted phenyl ring at 1030 and 1004 cm−1,
11771 dx.doi.org/10.1021/jp3068415 | J. Phys. Chem. B 2012, 116, 11767−11779
The Journal of Physical Chemistry B Article

Figure 3. DSC curves of sulfonated PS/SEBS and HIPS/SEBS blends compared to nonsulfonated PS, SEBS, and HIPS. All curves are referred to the
second heating run with the membranes previously annealed overnight at 60 °C and under vacuum.

Table 2. Thermal Properties of Sulfonated Blends and Nonsulfonated Individual Polymers (PS, HIPS, and SEBS)
sample Tg1a (°C) Tgβa (°C) Tgαa (°C) Tma (°C) ΔH (J/g) Td,5%b (°C) Td,50%b (°C) Tonsetb (°C) char yieldc (%)
PS 104 − − − − 388 426 428 0.04
k 95 − − − − 393 437 437 1.10
SEBS − −57 93 17 20.5 406 450 454 0.16
PS/SEBS 127 −60 95 17 0.72 303 403 411 3.24
PS/SEBS/PAni 130 −63 95 17 0.68 281 403 410 5.46
HIPS/SEBS 104 −61 97 16 0.79 247 436 446 4.43
HIPS/SEBS/PAni 104 −56 96 18 0.58 246 434 439 10.7
a
Glass transition (Tg) and melting (Tm) temperatures were obtained by DSC. bDecomposition temperatures were obtained by TGA for 5% and 50%
of weight loss. Tonset is the temperature at which the sample shows a significant mass loss. cAt 600 °C and under nitrogen gas flow.

respectively, confirm the sulfonation of the PS/SEBS blend. change of color, even when a very small concentration is used,
Furthermore, the broad and weak absorption band between because of the electrochromic properties of these materials).
3600 and 3300 cm−1 in the sulfonated membrane indicates Most sulfonated hydrocarbon CEMs are derived from
the presence of a significant number of −OH from the −SO3H amorphous glassy polymers in the nonequilibrium state.
groups, corroborating that the polymer blend was successfully Amorphous glassy polymers generally encompass a free volume
sulfonated. Comparison of the HIPS, SEBS, and HIPS/SEBS that is higher than the minimal free volume, which is obtained
FTIR spectra (Figure 2b) allowed us to conclude that, as from the difference in specific volume when the transition from
expected, the latter blend was also successfully sulfonated. Thus, the liquid to the hypothetical equilibrium glassy state occurs.
the main absorption bands from −SO3H groups detected in the Thus, the thermal history of glassy polymers can significantly
spectrum of the blend, and not identified in those of individual influence the packing density of their polymer chains. All the
HIPS and SEBS, were used as the reference. membranes synthesized in this study were previously annealed
On the other hand, we should mention that FTIR spectro- overnight at 60 °C under vacuum before DSC and TGA
scopy was not useful for distinguishing the presence of PAni in analysis, unless other conditions are explicitly stated.
No endothermic peak from a fusion process was detected in
the polymeric matrix, due to the very low intensity of CC or
the DSC curves of the blends, which has been related with a
CN groups. In spite of this, we detected the presence of PAni
material completely amorphous and a pronounced Tg response,
in PS/SEBS/PAni and HIPS/SEBS/PAni by Raman spectros-
with the exception of SEBS. The latter copolymer exhibits three
copy (not shown). The PAni-CSA Raman spectrum was similar transitions that have been assigned to α relaxation of the PS
to those described in the literature.55,56 Peaks at 1168 and segment (Tgα = 93 °C), the β relaxation (Tgβ = −57 °C), and
1339 cm−1 are related to C−H bonds of quinoid rings and the melting temperature (Tm ∼ 17 °C) of the elastomeric block,
formation of the polaronic C−N+ group typically found in the latter corresponding to the maximum endotherm peak just
doped PAni, respectively. The peaks associated with the CN after the first Tg. The small area of the melting endotherm
and CC stretching appeared at 1506 and 1580 cm−1, (ΔH = 20.5 J/g) indicates that there is a very small percentage
respectively, while the SO groups of CSA were identified by of crystallinity in the material (Figure 3).57 The addition of PS,
a broad band at 1034−1000 cm−1. In the PS/SEBS/PAni and which shows only one glass transition close to 104 °C, to SEBS
HIPS/SEBS/PAni membranes spectra peaks of PAni were results in a blend with glass transition temperature (Tg1 = 127 °C)
observed, demonstrating the incorporation of the conducting higher than those of the two individual components.
polymer into the blend. Moreover, the incorporation of PAni Incorporation of PAni-CSA 5 wt % to PS/SEBS does not affect
was also visually corroborated because of the change to a dark significantly the thermal properties of the blend, as is reflected in
color (i.e., the addition of conducting polymers provokes a Table 2. On the other hand, the two sulfonated blends retain
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Figure 4. Thermogravimetric analysis of membranes prepared by solvent casting: (a) PS, SEBS, and HIPS (nonsulfonated) and (b) PS/SEBS, PS/
SEBS/PAni, HIPS/SEBS, and HIPS/SEBS/PAni blends (sulfonated). All samples were previously annealed overnight at 60 °C under vacuum with
the exception of that explicitly indicated.

signs of α and β relaxations from SEBS copolymer, which should the polymer chain degradation. Comparison of the thermog-
be attributed to phase separation. The Tg1 transition of the ravimetric curves of sulfonated HIPS/SEBS samples dried at
blends varies with the composition, whereas Tm is a modest room temperature or under vacuum reveals that membranes
shoulder with no practical significance. Substitution of PS by submitted to the latter drying process suffered a partial elim-
HIPS in the blend to extend the chains and incorporate the ination of sulfonic acid. Thus, the weight loss observed at
rubbery segment provokes a higher mobility of the chains. This around 250−340 °C is lower for samples dried under vacuum
produces a slight increase in the Tg1 with respect to that of the than for those dried at room temperature. Shi and Holdcroft52
HIPS homopolymer (Figure 3). reported not only that highly sulfonated membranes increase
TGA of PS, HIPS, and SEBS, which are displayed in Figure 4a, the loss weight in the 50−200 °C region but also that the
exhibit one degradation step only. The highest decomposition degradation steps of these samples are sharper than those with
temperature (Tonset) was obtained for SEBS (Table 2). low degree of sulfonation. These features corroborate our
However, blends present three well-defined degradation hypothesis about the formation of strong intermolecular
steps, as shown in Figure 4b. According to the literature,48,52 interaction between sulfonic acid groups and water molecules.
the first step (between 50 to 200 °C) has been related to the On the other hand, the presence of a low concentration
loss of residual water that was retained in the samples because (5 wt %) of PAni-CSA does not influence the thermal stability
of the interactions with the sulfonic groups. The second weight of the blends, even though the residual char at 600 °C is higher
loss, which occurs at around 250−340 °C, has been attributed than for blends without conducting polymer (i.e., 5.5% and
to the elimination of sulfonic acid groups. Finally, the third 10.7% for PS/SEBS/PAni and HIPS/SEBS/PAni, respectively).
step, which depends on the blend composition, corresponds to Degradation temperatures are listed in Table 2.
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Figure 5. Stress−strain curves of sulfonated membranes annealed at 60 °C under vacuum overnight (dry) and exposed to a high humidity chamber
(RH 100%, wet): (a) PS/SEBS, (b) PS/SEBS/PAni, (c) HIPS/SEBS, and (d) HIPS/SEBS/PAni blends.

Table 3. Mechanical Properties Obtained for Polymer Blends


E (MPa) σmax (MPa) εσ max (%)
polymer film dry wet dry wet dry wet
PS/SEBS 1046 ± 4 779 ± 6 28 ± 2 19 ± 0.6 4.4 ± 0.4 8.1 ± 2
PS/SEBS/PAni 685 ± 7 592 ± 8 19 ± 0.3 12 ± 0.8 4.7 ± 0.6 3.8 ± 0.3
HIPS/SEBS 811 ± 7 545 ± 6 21 ± 0.3 17 ± 0.5 12.3 ± 1.3 11.6 ± 1.1
HIPS/SEBS/PAni 280 ± 4 235 ± 3 7 ± 0.3 4 ± 0.05 6.4 ± 0.6 4.4 ± 0.2

Mechanical Properties. The stress−strain curves of PS/ obtained for the dry sulfonated PS/SEBS (28 ± 2 MPa) and the
SEBS, PS/SEBS/PAni, HIPS/SEBS, and HIPS/SEBS/PAni dry sulfonated HIPS/SEBS/Pani (7 ± 0.3 MPa). As expected,
blends are displayed in Figure 5, while the Young’s modulus, the incorporation of PAni-CSA produced deterioration of the
tensile strength, and elongation at break are listed in Table 3. In mechanical properties, even in the wet samples (Table 3 and
order to avoid the negative influence of the packing density Figure 5b,d). This effect was previously described for other
associated with the free-volume inside glassy polymer chains, related systems.59,60
samples were submitted to thermal annealing before stress−strain Regarding to the Young’s modulus, PS-containing blends
studies. Thus, the annealing process is supposed to stabilize the showed the highest modulus (1046 and 779 for dry and wet,
glassy polymers, inducing densification of the polymer matrix. respectively). The presence of rubber phases in HIPS increases
This restricts the polymer chain mobility, and the membrane the deformation and reduces the flow resistance of the PS matrix.
plasticization effects induced by the absorbed small molecules Thus, the elastomer supports part of the load in the stage prior
(e.g., water or solvents) are minimized.58 Mechanical assays to rupture, which is displayed for both dry and wet HIPS/SEBS
indicate that all blends undergo yielding at roughly the same membranes (Figure 5c).
stress level and present brittle−ductile behavior. Thus, the The Young’s modulus was lower for the wet membranes
elongation of the samples is not accompanied by any significant than for the dry ones in all cases, indicating that the rigidity
reduction in the cross-sectional dimensions (macroscopic decreases when the membrane hydration increases. Hydration
necking) up to fracture. The flow stress follows the same affects the membranes in the following way: (1) membranes
trend, with the exception of the wet sulfonated PS/SEBS blend, swell as the ionic regions grow with the incorporation of water
which showed a slight neck section with 5−8% of elongation and (2) molecular fragments with charged end groups become
(Figure 5a). The highest and the lowest tensile strengths were more mobile.61 However, these effects were relatively low in the
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systems studied in this work because of the applied thermal


annealing treatment. Thus, hydration only caused a slight reduc-
tion of Young’s modulus and tensile strength with respect to the
values determined for dry films. PS/SEBS is an exception to this
behavior, its higher hydration being attributed to the lower
densification of the polymeric matrix compared to HIPS/SEBS.
SEM and AFM Studies. In addition to the chemical
structure, composition, and thermal properties, preparation
conditions are of fundamental importance in CEMs design. The
thermal annealing applied on sulfonated hydrocarbon polymers
has been found to alter the macroscopic characteristics of
CEMs studied in this work. The homogeneity and porosity
of membranes prepared with partially sulfonated blends and
PAni-CSA have been investigated with SEM, the resulting
morphologies of films prepared by solvent casting and after
annealing treatment being compared.
Figure 6 displays SEM micrographs for PS, HIPS, and SEBS
as reference. Low-magnification images show smooth and
regular surfaces. However, before annealing, PS presents a
typical matrix droplet structure at the surface with high free-
volume density and some porosity, as is reflected in the high-
magnification micrograph (Figure 6a, inset). HIPS presents
the most homogeneous surface with nondroplet structure
(Figure 6b), whereas a phase separation between the PS and
the −EB− block has been found in SEBS. This separation is
evidenced by the appearance of white zones randomly distributed
on the film surface (Figure 6c).
Prior to annealing, the PS/SEBS blend does not present well
distributed phases, indicating immiscibility between the triblock
copolymer and the homopolymer. The −EB− block separation
phase is clearly identified in the micrometric (Figure 7a) and
nanometric images displayed in Figure 7b, respectively. On the
other hand, the miscibility of SEBS with HIPS is better than
with PS, even before annealing. Thus, HIPS/SEBS micrographs
(Figure 8a,b) show a free-volume surface density with bigger
and coarser droplet structure than PS (Figure 6a,b) but without
white regions like those identified in PS/SEBS films.
After annealing, polymer blends present higher homogeneity
and nondroplet structures, corroborating that thermal treatment
significantly improves the packing density of thermoplastic
blends (Figures 7c and 8c). On the other hand, sulfonated
PS/SEBS/PAni membranes show a homogeneous and compact
structure (Figure 7d), whereas incorporation of PAni to
HIPS/SEBS results in an immiscible system as is evidenced
by the appearance of numerous particles at the film surface
(Figure 8d). Figure 6. SEM micrographs of the individual polymers used as
Differences in the membrane surface morphology can be reference: (a) PS, (b) HIPS, and (c) SEBS. The inset in part a denotes
expressed in terms of roughness. AFM was used to measure the a high-magnification image showing the porosity inside the PS film
prepared by solvent-casting and without annealing treatment (scale
average roughness (r) of all membranes investigated in this bar: 2 μm).
work, surface topography images being displayed in Figure 9.
The roughness values determined for PS/SEBS and PS/SEBS/
PAni membranes are very similar (r = 17 and 15 nm, res- AFM measures on membranes exhibiting droplet structures (i.e.,
pectively), proving that PAni-CSA is well-dispersed in the prior to the annealing treatment) were difficult due to the large
polymer matrix, which is fully consistent with the SEM size of height profile.
micrographs. Substitution of PS by HIPS in the binary blend Electrodialysis Study for Na+ Extraction. Limiting
composition promotes a higher roughness (r = 55.0 nm) due to current density (ilim) values were determined for the polar-
the volume density of the grafted polymer. In contrast, the ization curves (i.e., variation of the membrane potential, ϕm,
roughness of the HIPS/SEBS/PAni membrane (r = 19.6 nm) against the applied current density, i) using the Cowan−Brown
was significantly lower than that of HIPS/SEBS. This is probably procedure.62,63 At low i values, the linear relation with ϕm
because the regions analyzed by AFM do not represent the indicates the quasi-equilibrium state in the interface between
ternary blend topography (i.e., the particles observed by SEM the membrane and the solution. Such linear behavior is lost to
were presumably PAni clusters not detected by the AFM tip, and reach a plateau region, which allows us to identify the ilim value
polymer surface is deformed). Finally, we should mention that at the inflection point of the curve. The ilim values of PS/SEBS,
11775 dx.doi.org/10.1021/jp3068415 | J. Phys. Chem. B 2012, 116, 11767−11779
The Journal of Physical Chemistry B Article

Figure 7. SEM micrographs of PS/SEBS blends: (a) low magnification (before annealing), (b) high magnification (before annealing), (c) low
magnification (after annealing); and (d) PS/SEBS/PAni (after annealing).

Figure 8. SEM micrographs of HIPS/SEBS blends: (a) low magnification (before annealing), (b) high magnification (before annealing), (c) low
magnification (after annealing), and (d) HIPS/SEBS/PAni (after annealing).

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The Journal of Physical Chemistry B Article

Figure 9. AFM topographic image of the membrane surfaces: (a) PS/SEBS, (b) PS/SEBS/PAni, (c) HIPS/SEBS, and (d) HIPS/SEBS/PAni. Left:
front image. Right: 3D image.

HIPS/SEBS, PS/SEBS/PAni, and HIP/SEBS/PAni mem- Selemion CMT (Figure 1f), which is currently considered
branes ranged from 3.9 to 5.1 mA·cm−2. Electrodialysis assays among the most advanced commercial membranes. For the
were carried out using ilim = 3.5 mA·cm−2, which is relatively membranes prepared in this work, the largest transport of Na+
close to the values derived from the polarization curves, and was found for the PS/SEBS (24.8%), the percent extraction
membranes with an effective area of 10 cm2 in all cases. obtained for HIPS/SEBS being ∼5% smaller. This should be
Table 4 shows the percentage of Na+ extracted through the attributed to the fact that, even after annealing, the partial
membranes fabricated in this work. For comparison, Na+ immiscibility between the triblock copolymer and the
extraction results recently obtained for HIPS/PAni membranes homopolymer favors the formation of a porous interface region
using the same experimental conditions (i.e., PAni doped with in the former. The addition of PAni-CSA to PS/SEBS and
CSA, ilim = 3.5 mA·cm−2 and area of the membrane = 10 cm2) HIPS/SEBS membranes does not have any positive effect in the
have been included in Table 4.28 Furthermore, electrodialysis extraction. Indeed, the percentage of Na+ extracted decreases
control measurements have been also performed using by only 1.3% and 0.2%, respectively.
11777 dx.doi.org/10.1021/jp3068415 | J. Phys. Chem. B 2012, 116, 11767−11779
The Journal of Physical Chemistry B Article

Table 4. Percent Extraction (E%) and Extraction in mg/L the packing density. On the other hand, PAni-CSA has been
(Emg/L) of Na+ for Membranes Prepared in This Work and found to be completely immiscible with HIPS/SEBS, while it
Commercial Selemion CMT (control)b,a forms homogeneous and compact mixtures when mixed with
PS/SEBS.
membrane E% Emg/L
d
Electrodialysis assays showed that transport of Na+ decreases
PS/SEBS 24.8 519 as follows: PS/SEBS > PS/SEBS/PAni > HIPS/SEBS > HIPS/
PS/SEBS/PAnid 23.5 510 SEBS/PAni. Thus, the Na+ extraction ability is higher for the
HIPS/SEBS (before annealing)d 21.0 435 PS-containing membranes than for the HIPS-containing ones,
HIPS/SEBS (after annealing)d 20.1 412 incorporation of PAni-CSA having a negative effect in both cases.
HIPS/SEBS/PAnid 19.9 411 Moreover, the percentage of Na+ extracted using the membranes
HIPS/PAni (solvent dissolution)c,e 0.3 5 fabricated in this study ranges from 24.8% to 19.9%, which
HIPS/PAni (mechanical mixture)c,e 10.3 90 represents a very noticeable improvement with respect to HIPS/
Selemion CMT 63.4 1242 PAni membranes previously studied.28 Thus, SEBS modulates
a
Data previously reported for HIPS/PAni have been included for the impact resistance of HIPS facilitating the ion transport and,
comparison.c. bilim = 5 mA·cm−2 and area of the membrane = 10 cm2 therefore, this triblock copolymer should be considered as a very
in all cases. cFrom ref 28. dElectrodialysis assays performed using a effective material for the fabrication of CEMs.


three-compartment cell. eElectrodialysis assays performed using a five-
compartment cell. ASSOCIATED CONTENT
*
S Supporting Information
Table 4 clearly shows that SEBS improves significantly the 1
H NMR spectra of PS, SEBS, HIPS, PS/SEBS, and PS/HIPS.
transport of Na+ found in our previous study for HIPS/PAni This material is available free of charge via the Internet at
membranes, which ranged from 0.3% to 10.0% depending on http://pubs.acs.org.
the experimental procedure used for their fabrication.28 This
should be attributed to the fact that the impact resistance of
the HIPS/SEBS blend is smaller than that of HIPS, allowing
■ AUTHOR INFORMATION
Corresponding Author
increasing the permeability of ions transport in the former. On *E-mail: ferreira.carlos@ufrgs.br (C.A.F.), carlos.aleman@upc.
the other hand, inspection of the results obtained using the edu (C.A.), and elaine.armelin@upc.edu (E.A.).
Selemion CMT indicates that, although the blends prepared in
Notes
this work represent an important advance in the field, more
The authors declare no competing financial interest.


work is still needed to reach the performance of the commercial
membranes. Thus, the membranes fabricated in this work are ACKNOWLEDGMENTS
still ∼2.5 times less effective than the commercial Selemion
CMT. This difference has been attributed to the fact that the This work has been supported by CAPES-MICINN International
latter presents a significantly higher concentration of sulfonic Cooperation Program from Brazilian and Spanish Education and
groups than the SEBS-containing membranes. Accordingly, our Science Ministries (PHB2007-0038-PC), MICINN and FEDER
future research in this field will be essentially oriented toward funds (MAT2009-09138 and MAT2009-11513) and by the
the search of effective methods to increase the concentration DIUE of the Generalitat de Catalunya (2009SGR925,
of sulfonic groups in HIPS/SEBS and, especially, PS/SEBS 2009SGR1208). We are indebted to Mr. D. Aradilla for his
membranes. assistance in AFM analyses. F.M. acknowledges financial support


from the CAPES agency (grant no. BEX 4463/10-2) for her one
CONCLUSIONS year stay at UPC. Support for the research of C.A. was received
Sulfonated PS/SEBS, HIPS/SEBS, PS/SEBS/PAni, and HIPS/ through the prize ‘‘ICREA Academia’’ for excellence in research
(funded by the Generalitat de Catalunya).


SEBS/PAni membranes have been fabricated and characterized.
The sulfonation degree, which ranged from 9.3% to 13.1%, was
of fundamental importance for the dimensional stability and
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