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Journal of Building Engineering 23 (2019) 155–171

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Journal of Building Engineering


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Sustainability of nanomaterials based self-healing concrete: An all-inclusive T


insight
⁎ ⁎
Ghasan Fahim Huseiena, , Kwok Wei Shahb, , Abdul Rahman Mohd Sama
a
UTM Construction Research Centre, Institute for Smart Infrastructure and Innovative Construction, School of Civil Engineering, Faculty of Engineering, Universiti
Teknologi Malaysia, 81310, Skudai, Johor Bahru, Johor, Malaysia
b
Department of Building, School of Design and Environment, National University of Singapore, Singapore 117566, Singapore

A R T I C LE I N FO A B S T R A C T

Keywords: Presently, the construction industries worldwide are looking for materials with low carbon footprint and en-
Sustainability vironment friendliness. Yet, ordinary Portland cements (OPC) based materials are widely used in building sectors
Nanomaterials and remain majorly responsible for carbon pollution. The deterioration that happens in such concretes from the
Self-healing concrete very beginning of the service not only life reduces their lifespan but also demands more OPC. Furthermore, the
Environment pollution
continuation and repairing are mostly laboured intensive and too expensive. Thus, self-recovery of the damaged
High performance
concretes is significant concerning environmental mitigation and energy saving. Lately, nanomaterials based
concretes have been exploited diversely in the construction engineering owing to their enhanced mechanical and
durable attributes. The design as well as production of self-healing and sustainable concrete is an intensely
research topic in nanotechnology. In this view, this article provides a comprehensive assessment on nanoma-
terials based self-healing concretes. The past development, recent trends, environmental impact, sustainability,
merits and demerits of several methods of self-healing concrete production are discussed.

1. Introduction affecting the durability and service life of concrete structures in the
natural climate. The effect of aggressive environment can manifest in
Cement industries that produce the main constituent of concrete the form of expansion and cracking of concrete. Sometimes the cracking
remain the foremost concern to the world in terms of contributor for of concrete may cause serious structural problems [14,15]. In this
climate change and hindrance towards sustainability. Apart from USA, sense, the continuous increase in the durability requirements of the
the fast-developing nations such as China, Indonesia, India, and Turkey concrete structures led to the development of smart concretes (using
are also causing major environmental pollution. According to Robert self-healing technology) where excellent durability is mandatory [16].
Hutchinson (2016), above 4 billion metric tons of OPC that is produced Generally, self-healing is beneficial for the materials’ durability.
annually from numerous cement industries worldwide as basic con- Particularly, it is advantageous when human interference is difficult
stituent of concrete are primarily responsible for the major CO2 foot- such as in construction purposes in the midst of harsh physical and
print [1–4]. Identification satisfactory and realistic alternatives are chemical environments. Self-healing is also required to protect material
challenging task. In the civil engineering sector, OPC is broadly used as characteristics especially in kinetic and thermodynamic conditions that
efficient binder in concrete and other construction materials. Mean- support large defects density like nanostructures. Nanomaterials in-
while, OPC manufacturing is commonly accepted as the main provider variably reveal excellent functional attributes. Compared to ordinary
of emitted greenhouse gases in the atmosphere [5–8]. International materials, nanomaterials degrade faster due to the presence of nu-
Energy Agency (IEA) reports suggest that it amounts to 6–7% of total merous interfacial atoms. Many functional nanostructures can be
CO2 emissions [8–11]. By the year 2050, the worldwide demand of OPC combined to fabricate diverse nanosystems, wherein some components
is expected boost to nearly 200% [8]. Mitigation of CO2 emissions from can also be incorporated to offer self-healing actions. In fact, this
OPC related activities requires new types of sustainable, smart and strategy is simplistic compared to the design of a more robust nano-
environmental affable self-healing materials [12,13]. system [17]. Of late, due to the rapid advancement of nanoscience and
It is known that cement materials have very low resistance to ag- nanotechnology the design and fabrication of self-healing materials has
gressive environment and that is one of the most severe problems taken new frontiers, wherein materials with particle size below 500 nm


Corresponding authors.
E-mail addresses: fhghasan@utm.my (G.F. Huseien), bdgskw@nus.edu.sg (K.W. Shah).

https://doi.org/10.1016/j.jobe.2019.01.032
Received 18 September 2018; Received in revised form 25 January 2019; Accepted 25 January 2019
Available online 26 January 2019
2352-7102/ © 2019 Published by Elsevier Ltd.
G.F. Huseien et al. Journal of Building Engineering 23 (2019) 155–171

is termed as nanomaterials. Self-healing materials can recover from the carbonate as well as efflorescence. Moreover, outside attacks of che-
damages autonomously. In many circumstances, the self-healing action micals happen primarily due to CO2, Cl2, SO4 as well as several other
can also be prompted via temperature as external stimuli, systems with liquids and gases generated by the industries. Physical causes of dete-
this capacity are called non-autonomic self-healing materials [18]. rioration include the effects of high temperature or differences in the
Looking at the future prospects self-healing concrete, this commu- thermal expansion of aggregate and of the hardened cement paste.
nication revisits the ongoing research activities on nanomaterials based Other reason of deterioration is the occurrence of alternating freezing
self-healing concrete beneficial for future sustainable developments. and thawing of concrete and the associated action of the de-icing salts.
Present paper is organized in three main sections. Section 1 discusses Physical and chemical processes of deterioration often act in a sy-
the importance of self-healing concrete towards more sustainable and nergistic way including the influence of sea water on concrete. Poor
smarter growth in the building sectors than the existing traditional durability performance of OPC in aggressive acidic or sulphate (espe-
concretes in terms of enhanced environmental friendliness and pollu- cially in marine) environment is caused due the existence of calcium
tion reduction. Second section highlights some undertaken strategies of complexes. These calcium complexes are very easily dissolved in acidic
self-healing processes that disclosed repairing mechanisms with so- atmosphere, leading to enhanced porosity and thus fast deterioration
phistication, elegancy and efficiency. Various mechanisms of self- [30].
healing, benefits and drawbacks of every strategy are emphasized and In many places worldwide, OPC structures that are existing for
compared. Section 3 deals with based self-healing systems as feasible many decades are facing rapid deterioration [31]. Definitely, the per-
solution of self-recovery mechanisms when active concretes are ex- manence of OPC is linked with the nature of concretes’ constituents,
posed to corrosion, deterioration, degradation and cracking. where CaO of 60–65% and the hydration product of Ca(OH)2 nearly
25% is responsible for fast structural decay. Several studies indicated
2. Sustainability of Traditional OPC based concrete that occurrence of fast reaction of Ca(OH)2 in the acidic surroundings
allows OPC to be deprived of water, leading to acid fusion and weak-
2.1. Cement generated environmental problems ening of resistance against aggressive attacks. On the top, the intense
reaction of evolved CO2 with Ca(OH)2 contribute to rapid corrosion of
Universally, OPC has been continually exploited as concrete binder the concretes containing OPC [31]. The safety, service life, permanence,
and different building substances. It is known that production of OPC and life span of the mix design of concretes are considerably influenced
based concretes needs huge amount of fuel and raw ingredients that are by the cracks development and subsequent erosion. These distinguished
acquired via resource mining and energy exhaustive processing [9]. drawbacks of OPC based concretes drove researchers to enhance
This in turn causes great quantities of greenhouse gases (essentially CO2 properties of conventional OPC by adding pozolanic materials, polymer
and NOX) emission into the atmosphere. Per ton of OPC manufacturing, and nanomaterials so that it becomes more sustainable and endurable.
almost one ton of CO2 is created by consuming 2.5 t of raw materials The immediate consequence for affected concrete structures is the an-
and fuel [19–22]. Some estimates revealed that approximately 1.35 ticipated need of maintenance and execution of repairing [32]. Thus,
billion tons of CO2 is emitted per annum from the OPC production in- there is a renewed interest for the development of sustainable concrete
dustries alone, accounting nearly 7% of the total greenhouse gases re- to solve all these existing shortcomings involving harsh environmental
leased to the environment [8,23]. Compared to CO2 levels in 2010, the conditioning and durability.
CO2 emissions from OPC industries on the earth's atmosphere is going
to be a major environmental concern because the global demand of OPC 2.3. Energy problems in cement industries
is predicted to grow nearly to 200% by 2050 [8]. Over the years, nu-
merous strategies were adopted to reduce OPC manufacturing including Nowadays, cement is the primary workhorse in the construction
the durability enhancement of concrete and elongation of service life- sectors worldwide. Cement is processed at high temperature
span. In this standpoint, self-healing concrete is emerged as one of the (≈1450 °C) in a rotary kiln by mixing limestone or chalks with clay.
gifted solutions to mitigate the OPC generated environmental pollution. Next, the yielded hard nodules of clinker are crushed with low amount
of gypsum using ball milling technique. Firing of such cement con-
2.2. Concrete durability stituents at higher temperature needs substantial amounts of energy to
be consumed (burning of coal or petroleum coke). Rapid decay of land
Characteristically, the serviceability of construction materials has setting, generation of dust during transport, creation of noise all over
considerable economic significance, particularly with modern infra- quarrying and processing of raw materials are regarded as major en-
structures and components. For urbanization, concrete materials that vironmental concerns in OPC production. According to previous pub-
are greatly exploited must meet the standard codes of practices re- lications [28,33], OPC manufacturing devoid of considerable amounts
quisites’ related to strength and durability [24]. For instance, poor plan, of CO2 release is impossible. Actually, the CO2 emission occurs in two
low capacity or over-load, faulty material design and structures, wrong phases including fuel burning (to achieve very high temperatures of
construction practices or unsatisfactory maintenance, and lack of en- klin) and calcining (a chemical reaction occurs during limestone firing).
gineering knowledge can often diminish the service life span of con- Until now, even the most efficient cement production plant emits 60%
crete under operation [25]. In the construction industries fast declina- or more of CO2 from various inevitable chemical pathways. The con-
tion of concrete structures being a major setback necessitates additional sumption of a considerable quantity of energy during crushing of ce-
improvement. Varieties of physical, chemical, thermal and biological mentitious raw materials in the clinker phase remains the foremost
processes are responsible for the progressive deterioration concrete ecological distress in the OPC industries [34,35]. Undeniably, devel-
structures during their service [7,26]. Several studies [27–29] revealed oping autonomic self-healing cement-based materials must be realized
that the concrete performance is greatly affected by improper usage, as a practical solution to the existing problems.
physical and chemical conditions of environments. It is verified that
both external and internal factors involving physical, chemical, or 3. Self-healing concrete
mechanical actions are often responsible for the deterioration of the
concrete structures. 3.1. Sustainability of smart concrete
Mechanical damage of concrete structure occurs due to different
reasons such as impact, abrasion, cracking, erosion, cavitation, or Low carbon emission and energy saving building material in-
contraction. Chemical actions that cause the declination of concretes corporated with smart material (in self-healing technology) is a well-
are carbonation, reaction associated with alkali and silica, alkali and known candidate energy technology in enhancing energy efficiency and

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sustainability of building. The major aim of sustainable development is (acts as healing agent) inside of the empty spaces that form a composite
to keep livelihood on earth in the predictable future with absolute network matrix [43,44]. When concrete structure is damaged and de-
support or care so that ecological balance is not disturbed [36]. Sus- velops cracks under certain external stress or stimuli these functional
tainability is founded on three basic elements such as the economic elements so called healing agents flow out of these hollow spaces to
security, environmental safety and societal benefits. Sustainable ad- repair the cracks instantly. Analogous to the arteries in living system,
vancement must preserve these factors to protect the biodiversity with self-healing processes use hollow fibres implanted with the engineering
balanced ecosystem. In the present industrial uprising era, engineers, materials of varying length scales depending on the damaged structures
scientists, policymakers and architects are attempting to use resource- to be repaired [44,45]. For instance bulk polymers used in polymeric
fully the sustainable model to reduce the negative impact on our eco- composites for self-healing purposes [46–49]. It has been shown that
system. Therefore, in the perspective of building materials the phrase these hollow fibres or tubular structures are greatly effective for dis-
sustainability used synonymously with robust or friendly and green charging the healing agents upon encapsulation [50,51]. To identify
environment [37,38]. In this viewpoint, self-healing materials have easily and speedily the internal damages in composite structures, Pang
attracted increasing interest due to their potential to lessen the de- and Bond proposed a method called damage visual enhancement [49].
gradation, prolong the functional lifespan, and suppress the main- It was demonstrated that (Fig. 3) fibres packed with engineered healing
tenance costs of materials [39,40]. However, the self-healing tech- materials and tagged with fluorescent dye can easily monitor the re-
nology contributions directly to enhance the environment and pairing progression.
reduction the pollution from increasing concrete life-span and reduc- The idea of biological self-healing mechanism such as bleeding can
tion the demand and consumed of OPC as well ‘as affecting to saving now be applied to repair the cracks of cementitious materials [52,53]
energy and increase the sustainability of concrete. appropriate. Using this concept, the functional components (healing
elements) can be packed inside the fragile fibrous vessels dispersed
3.2. Life cycle analysis of self-healing concrete inside the concretes network. Upon sustained damages these fragile
fibres are broken and functional repair materials are released to initiate
During the past decade, the self-healing technique extensively stu- the self-repairing. Liquid methyl methacrylate in short MMA (is a me-
died and introduce as an innovative technique for concrete crack self- thyl ester of methacrylic acid and a reactive resin) was embedded
repair. However, several innovative strategies to self-healing for ce- within hollow polypropylene fibres and then encapsulated inside the
mentitious materials have been proposed and developed. Nowadays, it concrete [53], which could release MMA and reduced the concrete
is known as the life cycle assessment (LCA) methodology which has porosity. Some studies were conducted on the release of crack holding
been standardized in ISO 14040–14044. Thus far, it has been used for cementitious glue from hollow pipettes of glass inside the concrete
assessing the environmental impact of all kinds of products and services immediately following the flexural test. Such concrete structures
preferably from the cradle to the grave. The goal of this LCA was a packed with glue/adhesive components were found to display about
quantification of the environmental impact reduction that could be 20% more load carrying capacity than the one without glue following
achieved by using the proposed self-healing concrete instead of a more the flexural testing.
traditional concrete. Some direct benefits of concrete self-healing in- Several researchers [52,54,55] independently clarified the buoyant
clude the reduction of the rate of deterioration, extension of service life, process involving self-healing. To get a basic insight of the self-healing
and reduction of repair frequency and cost over the life cycle of a processes, hollow fibres (pipettes) were positioned within cementitious
concrete infrastructure. These direct benefits may be expected to lead to network matrix, where one terminal was connected to the self-healing
enhanced environmental sustainability since fewer repairs implies mediator and another end was fastened. In this study, concrete mixes
lower rate of material resource usage and reduction in energy con- were designed [54] and glass tubes with respective external and in-
sumption and pollutant emission in material production and transport, ternal diameter of 2 mm and 0.8 mm was positioned within the speci-
as well as that associated with traffic alterations in transportation in- mens. Both dilute (27%) non-dilute alkali-silicate mixture and 2 com-
frastructure during repair/reconstruction events [41]. Van Belleghem ponents combined epoxy resin of low viscosity were utilized for self-
et al. [42] has reported the Self-healing of cracks with encapsulated healing component. Subsequently, this complex solution was loaded
polyurethane precursor formed a partial barrier against immediate in- until the Crack Mouth Opening Displacement (CMOD) reached to
gress of chlorides through the cracks. Application of self-healing con- 0.03–2 mm after the elimination of the load. Next, these cracked sam-
crete was able to reduce the chloride concentration in a cracked zone by ples were again cured to examine the improvement of self-healing
75% or more. Service life of self-healing concrete in marine environ- ability. Compared to normal specimens (without healing agent) speci-
ments could amount to 60–94 years as opposed to only 7 years for mens that contained the dilute and non-dilute alkaline silica solution as
ordinary (cracked) concrete. However, life cycle assessment calcula- the healing component correspondingly revealed a mean ratio of the
tions indicated important environmental benefits (56–75%) and mainly strength recovery of 1.1 and 1.5. Conversely, specimens in the presence
induced by the achievable service life extension. of epoxy resin displayed little improvement in the strength recovery
ratio, which was much below the value that was obtained by direct
3.3. Mechanism of self-healing in cementitious materials mixing of resin and manual injection into the cracked regions (about
three times better recovery). This observation was majorly ascribed to
In human body, injured surfaces (skins) and tissues are self-re- the inadequate blending and stirring of the two constituents, which
covered due to the assimilation of nutrients that creates new substitutes produced the low healing ratio due to less hardening of resin. It could
to repair the injured parts. Likewise, in the self-healing of cements also be due to the presence of some residual epoxy that remained inside
based materials essential products (acts as nutrients) are supplied to the pipes because of the sealing of one end.
heal the cracks in damaged concretes. In the past few decades, intensive According Joseph [55], the testing regime was analogous except
investigations have been performed to explore novel strategies for ef- some insignificant distinctions. Bent plastic tubes with respective ex-
ficient self-healing with durability. Fig. 1 provides a schematic pre- ternal and internal diameter of 4 mm and 3 mm were employed as the
sentation involving the developed self-healing strategies for cementious vehicle of healing mediator (Ethylcyanoacrylate). It was concluded that
materials. supply of such healing component externally could achieve self-healing
successfully. After healing of the damaged area the stiffness after crack,
3.3.1. Hollow fibres the peak load and the ductility were enhanced considerably. Results
Fig. 2 schematically displays the hollow fibres enabled self-healing during and after test revealed that, ethyl cyanoacrylate as adhesive
processes. Hollow fibres store some functional materials’ components could penetrate a large area of the fractured surfaces due to the

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Fig. 1. Developed strategies for self-healing in cement based materials.

capillary suction and gravitational effects. the inert shell, isolating and protecting them from unnecessary reac-
tions in the outside surroundings [61,62]. The implementations of mi-
3.3.2. Microencapsulation croencapsulation with self-healing products were established [61,63].
With the time, the man-made materials for encapsulation were de- Fig. 3a explains the self-healing idea, where the crack ruptures the
veloped from natural examples spanning from macro- to nano- scale. implanted microcapsules, resulting in the release of healing agent into
Birds’ egg or seeds are the simplest illustration of natural encapsulation the crack surfaces via capillary action. Thereafter, the healing agent
on a macroscopic scale and a cell within it is an example on microscopic comes in contact with the embedded catalyst, inducing polymerization
scale [57–59]. The growth of microencapsulation started with the and thus closing of the surrounding cracks. Fig. 3b displays a typical
synthesis of capsules comprised of dyes, which was then included in cracked microcapsule image.
paper for the copying and replacing the carbon-paper [60]. Over the Nishiwaki [64] reported the filling of microcapsules using epoxy
passage of time, several novel technologies have been developed in resin as healing material where the shell of urea–formaldehyde for-
diverse areas. Microencapsulation is not considered as disconnected malin in the size range of 20–70 µm was incorporated. These micro-
product or part of it, which is rather defined as the development of capsules plus acrylic-resin (an hardener in the form of gelatin shell of
including micrometer size solid granules or liquid drops or gases within size range of 125–297 µm) were employed. It was shown that

Fig. 2. Schematic representation of self-healing processes using hollow fibres [56].

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Fig. 3. (a) The microcapsulation approach and (b) typical ESEM micrograph of a cracked microcapsule [61].

microcapsules incorporated with sodium silicate were effective for self-


healing [65]. In this work, concrete was first stacked to almost the
breaking point before the load was removed and then cured for 1 week.
Results revealed the concrete with 2% sodium silicate micro-
encapsulation could recover as much as 26% of its actual strength
compared to the reference sample (recovery of 10% only). It was con-
cluded that by growing the healing material's amount even upper
strength recovery ratio could be attained. Jianying Yu et. al [66] in-
spected the one-component microcapsules were prepared with toluene-
di-isocyanate (TDI) as the healing agent and paraffin as the shell. The
results indicted d that the TDI was successfully encapsulated in the
paraffin shell and The mortars with the microcapsules showed more
favorable self-healing capacity.

3.3.3. Expansive agents and mineral admixtures


Kishi et al. [67] reported the creation of cementitious materials such
as Al2O3–Fe2O3-tri (AFt), Al2O3–Fe2O3-mono (AFm) and calcium car-
bonate (CaCO3) in the cracked concrete and air voids of Ca(OH)2
crystals. It was assumed that such hydration yields could leached out
and re-crystallize in the flown water through the fractures. According to Fig. 4. Typical crack-healing processes via immobilized bacteria in concretes
[71].
this idea, Kishi and co-workers [67–69] evaluated the self-healing
concrete performance with different healing agents. Expansive agent,
geo-materials and chemical mixtures together with their blends were Furthermore, EDX spectra displayed that majority of the modified geo-
included in the investigation of agents [69,70]. A comparison of the polymer gel was existed in dense phase than the hydro-garnet one.
reference specimen was made with the specimen containing 10% ce- Further study on chemical additives [68] indicated that the inclusion of
ment substituted by expansive materials comprised of C4A3S, CaSO4 NaHCO3, Na2CO3 and Li2CO3 to the standard concrete could enhance
and CaO (lime) was conducted. It was revealed that for concrete beams by cementitious re-crystallization and precipitation of particles in
containing expansive agents could almost heal the presence of an early concrete. It was concluded that using proper amounts of carbonates and
crack of 0.22 mm later than 1 month, in which rehydration yield among expansive agents, the self-healing attributes of cracks could con-
cracks was identified. Nevertheless, for the ordinary concrete structure siderably be improved.
these cracks were partially healed during the the same time period.
Therefore, re-crystallization of expansive agents in air voids for self- 3.3.4. Bacteria as self-healing agent
recovery was extra efficient compared to normal concrete [67]. Tanvir In recent years, the utilization of biological techniques for repairing
Qureshi et. al [29] reported that the expansive minerals improved the were proposed by introducing bacteria inside the concrete [71–75]. In
self-healing capacity of concrete mixes. The autogenous self-healing the mid-1990s Gollapudi et al. [76] conducted a study and introduced
performance of any particular cement mix could be numerically pre- an environmental friendly approach to repair concrete cracks, where
dicted based on their hydration degree which is an indicator of cement ureolytic bacteria was incorporated to accelerate the precipitation of
mix state at any particular age. CaCO3 in the micro-crack areas in concrete. The microbes assisted
It was also demonstrated that a geo-material containing SiO2 precipitation of CaCO3 was characterized using several parameters such
(71.3%) and Al2O3 (15.4%) when added to the expansive material as the dissolved inorganic carbon contents, materials pH, calcium ions
could form a geo-polymer via polymerization of aluminate and silicate concentration, and accessibility of nucleation sites (accessible localized
compleaxes individually [68]. Subsequently, these were dissolved at areas of reaction). The bacterial cell walls acted as nucleation sites and
high pH due to the existence of alkali metals. Thorough investigation bacterial metabolism controlled the other factors [72].
revealed that the size geo-polymer gel particles were below 2 µm and Tittelboom and coworkers [72] used bacteria in concrete to gen-
the cracked interfacial phases of the original ruptured zone generated erate an enzyme called urease that could catalyze urea (CO(NH2)2) into
numerous hydro-garnet or AFt phases (Fig. 5). Thus presence of ex- ammonium ions (NH4+) and carbonate radicals (CO3−2). In the che-
pansive agent played a decisive role to bridge those cracks. mical reactions 1 mol of urea underwent intracellular hydrolyses to

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Fig. 5. Applications of nanomaterials in concrete.

1 mol of carbonate and 1 mol of ammonia following Path I. Then, car- beam by super-elastic wires made of SMAs. Results showed that the
bamate was hydrolysed spontaneously to form one extra mole of am- mortar beam containing SMA wires could recover about totally after
monia and carbonic acid via path II. These products later formed 1 mol sustaining a very huge crack. Likewise, shape memory polymers (SMPs)
of bi-carbonate (HCO−3) and 2 mol of ammonium (NH+4) and hydro- have been developed by Jefferson et al. to incorporate into cementitious
xide (OH−1) ions (Path III and IV). Path IV and V was responsible for materials [79]. When crack arises in the cementitious matrix because of
the enhancement of pH, drifting the bicarbonate equilibrium to form early age shrinkage, thermal influences and/or mechanical loading then
carbonate ions. the shrinking process in the included SMA tendons can be stimulated by
heating. This in turn can repair the cracks by developing a measurable
CO(NH2)2+H2O → NH2COOH+NH3 Path I
compressive stresses across the closed crack surfaces. Such cracks
NH2COOH + H2O → NH3 + H2CO3 Path II closing mechanism can improve the natural self-healing processes and
the durability performance of the structural elements in concrete. It was
H2CO3 + H2O → HCO−3 + H+1 Path III concluded that post-tensioned mortar beams via aligned shrinked
2NH3 + 2H2O → 2NH+4 + 2OH−1 Path IV polymer tendons could be effective for crack closing and weak pre-
stressing. Results from several screening tests revealed that the most
HCO−3 + H+1+ 2NH+4 + 2OH−1 → CO3−2 + 2NH+4 + 2H2O Path efficient tendons were polyethylene terephthalate (PET) Shrinktite with
V a shrinking potential of about 34 MPa at controlled situations with
90 °C heating and subsequent cooling down to room temperature. The
The bacteria could accept cations (with Ca+2 deposited on the
influence of heating together with extra curing could enhance the
surface of cell-wall) from the surroundings because of their negatively
mortar's strength around 25%.
charged cell walls. Then, the Ca+2 could react with the CO3−2 and led
to precipitate CaCO3 at the cell wall surfaces which offer the active
nucleation site (Path VI and VII). Using this approach of localized 3.3.6. Coating
precipitation of CaCO3 via bacteria, the cracked surfaces could be re- Recent developments in materials’ technology provide extra func-
paired. Fig. 4 depicts the crack-healing mechanism using bacteria as- tionalities leading to the term of “intelligent material” which are
sisted concrete immobilization. characterized via desired response to some external stimuli such as
temperature, light, humidity, etc. Innovative materials for buildings
Ca+2 + Cell → Cell-Ca+2 Path VI (coatings) have been developed and tested successfully [84,85].
Amongst these materials we may find coatings for self-healing concrete
Cell-Ca+2 + CO3−2 → Cell-CaCO3 Path VII
with specific durability properties. The technical of self-healing coating
used with reinforcement concrete for steel bar self-healing and reduc-
3.3.5. Shape memory materials as self-healer tion the corrosion damaged. Self-healing coatings are a recent avenue of
Several researchers [77–80] revealed the usefulness of functional research that could provide a way to fight the deterioration of modern
materials incorporation in cementitious concrete structures to achieve infrastructure. Conventional anti-corrosive coatings have limited ef-
efficient self-healing. These candidates include shape memory alloys fectiveness if even a small portion of the coating is damaged [86]. Self-
(SMAs) or shape memory polymers. The fundamental idea is that when healing coatings, however, can continue to function due to their ability
cracks are formed then such materials with short predefined memory to heal after fracture [87]. In effect, this self-repair is anticipated to be
shape could shrink in a controlled condition, thereby generating a able to greatly prolong the life of steel rebar structures. Initial in-
contraction to optimally act as cracks closure agent. Chang and Read vestigation into application on steel rebar was conducted by Chen et al.
(1932) identified a reversible phase change in gold–cadmium (Au-Cd) [88]. This technology could be applied to rebar structures that are ty-
alloy which was referred as first observation on shape memory effect pically coated with epoxy coatings in the highly corrosive areas of the
[80]. Over the years, several SMAs have been realized with excellent Northeast to combat rapid corrosion rates.
thermo-mechanical and thermo-electrical features [81]. For instance, In the past, many studies have been conducted [12,13,26] to de-
Nitinol reveals super-elasticity together with shape memory effect re- termine the mechanism of protecting the concrete roads, bridges and
fers by returning back to their predetermined shapes under heat other structures against tiny cracks development. Yet, no conclusive
treatment. In super-elasticity it undergoes an exceedingly large inelastic remark has been made and thus remained as major issue. Cracks allow
deformation and recovers the shape soon after unloading [82]. Wires of water, salt used for deicing and air to enter the concrete. During winter
SMAs was used by Song and Mo [83] to get intelligent reinforced season, frozen water inside the cracks expands and made them bigger,
concrete (IRC). The post-tension effects in IRC were achieved by uti- speeding up concrete's deterioration in the presence of road salt. Many
lizing stranded martensite wires of SMA. The alteration in the electrical investigations have been conducted on self-healing anticorrosive coat-
resistance of SMA wires was monitored to get the strain distribution ings for protection of metals but no work is performed on self-healing
within the concrete. Any cracks development due to explosions or protective coating for concrete. Self-healing coatings that initiate self-
earthquakes could be identified, wherein electrical heating of the SMA healing through external cracking or damaging has seen substantial
wires could reveal contraction and reduce the cracks, there could research. These coatings often have micro containers mixed in that can
handle macro-cracks via self-rehabilitation. The concrete structure was rupture easily when acted upon. The containers hold healing agents
intelligent enough to detect the self-rehabilitation and thus the name that then seal the crack and prolong the functionality of the coating.
was coined. Containers that hold these healing agents can vary from polyurethane
Sakai et al. [77] examined the self-restoration process in concrete microcapsules to microfilament tubes and often have little effect on the

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mechanical properties of the coating. Research in this area has provided investigation before practical applications could be made. Li et al.
good results and application in real world environments can be further [50,105,106] also examined the self-healing phenomena of cementi-
investigated [87,89,90]. tious materials in addition to the inclusion of external chemical as
Many types of organic and inorganic materials used for this purpose. healing glue in concrete. The concrete matrix and its interaction with
Epoxy coatings are widely used to prevent corrosive agents such as the exposed surroundings were examined. The ECC specimens were pre-
water and salts from coming in contact with rebar. The development of cracked and exposed to various environments such as water permeation
polymer coatings that react to environmental stimuli such as heat or pH and submersion, cycles related to wetting and drying, and chloride ions
changes to initiate crack healing has also been investigated [91,92]. attack. Results revealed that the mechanical and transport character-
Coatings that react to heat have achieved success, with some retaining istics was principally recovered, particularly for ECC preloaded with
all of their mechanical properties after multiple healing cycles [93]. As tensile strain below 1%. Apart from the tiny cracks, the small water/
polyelectrolyte nanocontainer coatings, changes in the pH of the solu- binder ratio and the presence of great quantity of FA in the mixture
tion have been able to set a response within seconds [94]. Full recovery could support the self-recovery action through hydration and pozzo-
of the mechanical properties of the coatings were also achieved, making lanic mechanisms.
it a promising option for research in the future [94]. Drying oils such as The ECC materials was locally developed from waste matters and/or
tung oil and linseed oil have received significant investigation re- by-products [107]. Several mixtures were designed using powders of
garding their healing properties and encapsulation [95–97]. When ex- blast furnace slag (BFS) as well as limestone (LS) and subsequently
posed to air, tung oil will polymerize into a tough, glossy, waterproof analyzed by measuring the tensile strain (2–3%) as well stiff cracks
coating. These characteristics have made drying oils a valuable com- (with typical size < 60 µm). It was found that [108] the mixes designed
ponent in paints, varnishes, and printing inks. Tung oil encapsulation by Zhou et al. [107] were dissimilar from the one casted by Li et al. [50]
was first achieved by Samadzadeh et al. [98]. These urea-formaldehyde in terms of basic constituents (high proportion of BFS and LS instead of
microcapsules displayed good adhesion to the epoxy matrix, compared FA) and very high water to binder ratio in the range of 0.45–0.60
to industry standards, by testing the microcapsules pull-off strength against 0.23. This indicated that the quantity of un-hydrated cementi-
following ASTM D4541-09. Testing of damaged samples to measure tious materials cured later than 28 days was much below the one used
service life through immersion in sodium chloride solutions was con- by Li et al. [101]. It was shown that ECC specimens made from great
ducted. Results were promising, as the tung oil microcapsules extended quantity of BFS, LP and reasonably high ratio of water to binder that
service life up to nine times that of epoxy coatings after damage. could restore comparable self-repairing properties than ECC materials
analyzed by high proportion of FA and low water to binder ratio. This
3.3.7. Engineered cementitious composite observation was ascribed to the presence of tight crack width, wherein
In the early 1990s, the special class of concrete called ultra-ductile the self-healing of ECC was decided by the availability of un-hydrated
fibre reinforced cementitious composites was designed. Originally, it is cement and other complementary products including BFS. Therefore,
known as Engineered Cementitious Composite (ECC) [99], which is low ratio of water to cementitious material ratio and high fraction of
constantly improved over the last two decade [16,99]. This material cementitious specimen were useful to support the self-recovery process.
possesses high ductility (3–7%), tight crack size (about 60 µm) and The significance of crack size was underscored in the context of con-
comparatively low fibre content (roughly 2% or lesser by volume) stant hydration dependent self-recovery because it consumed very low
[100]. Actually, metal-like feature is the significant mechanical char- amount of healing materials to close the cracks and was easy for the
acter of ECC. It can sustain elevated loads after initial crack during healing specimens to develop from both faces of the cracks for joining.
auxiliary distortions. Li et al. [101] examined the self-repairing idea of Commonly, the micro-crack behaviour and the cracking chance of
Dry [52] related to bleeding which was used to discharge chemicals ECC in the presence of micro-encapsulated modules were found to
that could close the tensile cracks with subsequent air curing. This improve, wherein healing materials were released. This assured the
mechanism led to regain the mechanical properties of the un-cracked efficiency of the sensing and actuation processesthrough micro-en-
composites. It was acknowledged that the self-healing process was in- capsulation. The tight crack size in ECC is greatly significant because it
effective for usual concrete, cement or concrete reinforced with fibre. It needs low quantities of healing products for cracks filling and efficient
is due the difficulty in controlling the size of the tensile cracks in these for the healing products to develop from both facades for connecting
materials. Local breakages could multiply continuously inside the crack these cracks. In short, ECC possesses higher fraction of cementitious
width under declining tensile load and exhaust quickly the accessible materials and lesser water to binder ratio than conventional cements,
chemicals responsible for crack closure and re-healing. Therefore, ef- thus more effective self-healer. Table 1 enlists the benefits and draw-
fective self-recovery requires the control of the tensile crack width backs of various self-healing concrete strategies developed in the past.
which must be restricted within tens of micros. Else, very large glass
pipes are needed to modify the mechanical characteristics of compo- 4. Nanomaterials
sites. This argument was consistent with several other reports, that
emphasized the role of cracks width [102–104]. 4.1. Production of nanomaterials
The tightly controlled crack size being one inherent characteristics
of ECC can offer advantages for applying the self-healing idea to ECC. It is well known that nanoparticles produce superior effect on filler
Later, two different experiments were conducted [30] to examine the than micron-sized materials. Guterrez [123] acknowledged that all
viability of the proposed bleeding notion. In the first experiment, the materials can be converted into nanoparticles via crushing or chemical
ECC materials with a single empty glass fibre free of any healing che- treatment. The production accuracy of nanoparticle is decided by the
mical were tested in situ at a loading stage under an FESEM. The idea purity and the chemical constituents of the parent materials. Two
was to confirm the sensing and actuation properties of ECC. The other routes are followed for the large scale production of nanomaterials
experiment was performed to measure the flexural strength of ECC including the top-down approach [124] and bottom-up approach [125].
containing the glass fibres packed with sealing material (ethyl cya- These approaches are chosen based on the appropriateness, price and
noacrylate). Both studies were performed under MTS load-frames to knowledge of the nanoscale properties of the material under con-
ascertain the re-healing effectiveness of the sealing mediator after sideration [126]. Milling technique fall in the category of top-down
sustaining damage (fracture) in the load-cycles. The sensing and ac- approach, wherein the selection of milling machine is favoured due to
tuation processes were authenticated using FESEM images and the in- its accessibility, inexpensiveness and feasibility of easy modification
fluences of revitalization were authenticated via flexural stiffness re- without requiring any chemical reagents or complex electronic equip-
gain. It was also acknowledged that several other issues need further ments. In the top-down approach, big structures (bulk) are transformed

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Table 1
Comparison of various self-healing concrete strategies.
Ref. Strategy Mechanism Merits and Demerits

Precursors Products

[48,49,53] [109,110] Internal encapsulation and Epoxy/ polymer Resin hardened Healing systems are discharged when needed. Complexity in casting.
Hollow fibre hardened Intermediate quantity of healing materials. Negative influence on the mechanical characteristics of the cement matrix in
the presence of large number of hollow fibers.
Efficient under multiple damages. Probable intricacy in the release of healing materials.
[111] External supply system Epoxy/ polymer Resin hardened Healing materials are discharged when needed. Low recovery ratio, which was much below than direct mixing of resin and
hardened Adaptable high quantity of healing material. manual injection into the cracks. Later one revealed three times better healing.
[39,69] Microcapsule SiO2 C-S-H gel calcium Healing materials are discharged when needed. Complexity for capsules making and casting
Al2O3 nitrate
TiO2
Fe2O3 Response for multiple damages simultaneously. Inadequate healing system.
Possible effectiveness under multiple damage The bonding among capsules and matrix is uncertain
events. Negative influence on the mechanical characteristics of the cement matrix in
the presence of several capsules.

162
[112–114] Expansive agent and mineral CSH2, CH, C4A3S C-(A)-S-H gels Superior efficiency in healing Unwanted growth under ill-treatment
admixtures Excellent compatibility of the produced healing Formation of healing products is uncertain.
products with the cementitious matrix Not very useful in the presence of several damages.
[72,111,115,116] Bacteria CO2, Ca(OH)2 CaCO3 Good biological effectiveness, a free of pollution Need several prerequisites.
and natural Measures must be taken to shield bacteria in concrete
Mechanical features recovery and efficacy for many damages may be a
concern.
[117–119] Shape memory materials Enhanced the ettringite C-S-H gel Macro-cracks can be tackled. Expensive
formation Strong recovery in the mechanical behaviour Induction of healing via heat treatment leads to uncertainties.
Effectiveness towards many damages events
[120] Coating Method Polymer Reduction the Easy Maintenance Many prerequisites to be met.
Epoxy porosity Cheap
Decrease the corrosion problems Efficiency towards numerous damages may be a setback
For external healing.
[121,122] Nanomaterials SiO2, Al2O3 C-(A)-S-H gels Strong recovery in the mechanical behaviour High safety requirements.
TiO2, Fe2O3 Effectiveness towards many damages For internal
and external application
Cheap and saving energy.
Excellent healing efficacy.
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G.F. Huseien et al. Journal of Building Engineering 23 (2019) 155–171

to small one (nanodimension) while keeping their actual physical or one of the important application to produce sustainable and smart
chemical behaviour intact via atomic level control [127], which has concrete.
been applied at industrial level. Using milling technique, high volume
of nanoparticles can be produced. Though top-down approach is con- 4.3. Production of nanoconcrete
temporary for nanofabrication, the consistency and superiority of the
yields are often unpredictable. To overcome such drawbacks, the mil- Using materials with a particle size less than 500 nm in concrete
ling techniques (a top-down approach) can further be improved by production as admixture or part cement replacement called nanocon-
increasing the number of balls, ball types, milling speed, and nature of crete. It was shown that the strength of normal concrete tend to en-
the jar, where the quality of nanoparticles become better [128]. hance with the inclusion of nanoparticles. The bulk properties and
High energy ball milling technique has been widely used to fabri- packing model structure of concrete can remarkably be improved via
cate diverse nanomaterials such as nanoparticles, nanograins, na- the incorporation of nanoparticle. Nanoparticles act as excellent filling
noalloy, nanocomposites and nano quasicrystals. John Benjamin in- agents through the refinement of intersection zones in cementitious
troduced this technique to produce oxide particles inside the matrix of materials and production of high density concrete. The manipulation or
nickel superalloys (1970). Utilizing milling technique the properties of modification of these nanoparticles in the cement matrix can render a
alloy component effective for high thermal structure was altered and new-fangled nanostructures [139–141]. General deficiencies in the
mechanical strengths were improved. Factors including fractures, microstructures of concretes including voids, micro-porosity and cor-
plastic distortions/deformations, and cold welds during the milling rosion originated from the reaction of alkaline silica can be discarded.
process affect the materials conversion into the desired morphology. The advancement of nanomaterials occurred due to their characteristics
Milling not only crushes the material into tinier fragments but also as new binding agent with particles sizes much tinier than traditional
blends numerous particles or materials to transform into new phases OPC. This property enhances the hydration gel product by imparting a
with different compositions. Usually, the final yields of milling tech- neat and solid structure. Besides, using a blend of filler and extra che-
nique are in the form of flakes where refinements are performed based mical reaction in the hydration scheme, high performing novel nano-
on the selected ball and milling standard. Most of the nanomaterials concrete with enhanced durability can be achieved.
(nanosilica, nano alumina, nanoclay) utilized in concrete can be ob- The application of nanotechnology in concrete is still in its infancy.
tained via bottom-up approach, which is adopted for materials en- Ever-growing demand for ultra-high performance concrete (UHPC) and
gineering at atomic or molecular levels via the self-assembling process recurring environmental pollution caused by OPC enforced the en-
so called molecular- nanotechnology or molecular-level processing. It is gineers to exploit nanotechnology in construction materials. Classical
applied indirectly in nanomaterials and chemical production [32]. blends of UHPC with incorporated silica fumes can achieve enhanced
Varied morphology of nanoparticles obtained via bottom-up strategy is strength and high durability. However, limited accessibility and high-
often customized through chemical synthesis technique. In comparison pricing of nanomaterials not only slowed down the growth of UHPC
to top-down strategy, the bottom-up strategy can generate nanomor- technology but also made it less demanding compared to conventional
phology with more uniformity and reproducibility. Besides, using high strength concrete (HSC). To overcome these limitations, nano-
bottom-up approach one can produce novel nanocrystals with perfect technology enrouted production of UHPC emerged in its own right
atomic or molecular ordering. Bottom-up approach based production of wherein an alternative to silica fume has been developed. Exploiting the
nanomaterials are useful for achieving high electronic conductivity, nanoproduction idea, a typical nanomaterial mimicking the attributes
optical absorption and chemical reactivity [129]. Through bottom-up of silica fume was designed. Nanosilica is certainly the newest material
strategy, one can get tinier size and formation of consistent surface in nanotechnology based processing that has been used as substitute to
atoms with modified surface energies and morphologies. Usually, silica fume [142]. Using this celebrated nanosilica component, several
bottom-up technique is exploited to prepare self-healing and self- types of nanoparticles have been synthesized which are effective for
cleaning nanomaterials with improved catalytic properties, sensing concrete production [143], Nanoalumina [144],titanium oxide nano-
capacity and novel pigments characteristics. Moreover, the main particles [145], carbon nanotube [146] and nanopolycarboxylates
drawbacks of bottom-up scheme is related to high running cost, need of [147] are the emergent nanomaterials in the new nanoconcrete era. It is
experts for chemical synthesis and limitation to laboratory orientation now customary to discuss about the production and possible applica-
only [130]. The nanoparticles produced using bottom-up approach is tions of nanomaterials.
excellent for advance applications including electronic components and
biotechnology. 4.4. Significance of nanomaterials as self-healer

4.2. Nanomaterials based concretes The contribution of nanomaterials in enhancing the workability,
strength and durability of building materials can affect the hydration
In recent years, the growth in nanotechnology and the accessibility kinetics of cement. Furthermore, the addition of nanomaterials can
of nanomaterials suited for construction usage including nanosilica, improve the performance of cement appreciably. The high performance
nanoalumina, Polycarboxylates and nanokaolin have improved the of nanomaterials attracted the researchers to apply nanomaterials to
concrete properties remarkably [126,131,132]. Intensive researches create sustainable concrete by self-healing technology. The demerits of
revealed that the mechanical properties such as compressive strength, preceding methods are used for self-healing such as tricky to harden the
splitting tensile and flexural strength of cement pastes [133,134], bi-components healing system. The amount of healing materials packed
mortars [131,135], and concretes [136] can be improved via a tiny inside the microcapsules was little. Strength of bonds amid the micro-
quantity of nanomaterials. Early strengths of pastes, mortars [131,135] capsules and the cement network required to be stronger than that of
and concrete [136] in the presence of nanomaterials were reported to the former. It led the researchers to resolve these problems and find
be much higher than those formulated with conventional OPC. Devel- another way to produce sustainable concrete with performance. In
opment of such higher strengths were ascribed to the faster cement order to solve these problems, the merits of nanomaterials are pre-
hydration process and pozzolanic reaction, reduction of pores density, sented in a nowadays, make the researchers in this field believe to these
and enhanced interfacial bonding amid hardened cement paste and materials will be the best way for sustainable concrete.
constituents (aggregates). Nanomaterials were also exploited to reduce
the porosity and enhance the durability properties of concrete 5. Nanomaterials based self-healing concrete
[137,138]. With developing the concrete technology, the nanomaterials
were used in many applications (Fig. 5) and the self-healing technology Advancement of self-healing materials in concrete industries is an

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emerging trend. The generic term self-healing concrete is used for ce- size could act as ultra-filler inside the concrete, leading to dense and
ment-based materials that repair themselves after the material or refined micro-voids to impart smart microstructures [154]. Other
structure gets damaged via diverse deterioration mechanism. benefits involving nanosilica is the better control of water to cement
Nowadays, using nanomaterials for sustainable concrete also gets a lot ratio, wherein the strength can be customized easily. Quercia. et al.
of attention around the world. Compound the two technologies (self- [155] reported the incorporation of nanosilica at certain dosage im-
healing and nanomaterials) together contributed to enhancing the proved the strength of concrete and performed as cement substitution
durability of concrete and successfully led to producing sustainable component. Nearly 20–30% of cement could be lowered via the im-
concrete [148,149]. Most application of nanomaterials in self-healing plementation of nanosilica, thereby it can be a good substitute to ce-
has been used to control the corrosion of steel bars in reinforcement ment. In self-healing application, the capacity of nanosilica to react
concrete. Koleva [148] have been reported the ability to Improving with available Ca(OH)2 in concrete and formulate (CSH gel) was ex-
reinforced concrete performance by incorporating nanoscale materials amined [156–159]. Using nanosilica the self-healing concrete tech-
with tailored properties i.e. core-shell polymer vesicles or micelles in nology as additional mineral admixtures or in nanoencapsulation
the cement-based system. Few researches have been conducted to using method has been studied. However, the disadvantage of nanosilica is
nanomaterials for self-healing concrete. the cost and availability in certain nations where nanosilica need to be
Qian et al. [150] studied the curing situations in the presence of air, imported for usage in the concrete industries [32].
CO2, and water in the wet-state as well as dry-state. Furthermore, the
effects of nanoclay with water (used as inner water furnishing agent for 5.2. Nanoalumina
hydration) on the micro-cracks were determined. Results revealed that
the healing extent could be considerably superior with the inclusion of In the cement hydration, it is known that the silica and alumina are
nanoclay and better cementitious materials concentration for mixes. It two main components involved to formulate C-(A)-S-H gels with cal-
was stated that for all studied air cured mixtures, the final crack did not cium. The role of silica inside cement was to alter strength whereas
occur at the new location, indicating good healing. Despite the interior alumina controlled the setting-time. Nanoalumina is produced from
water supply from nanoclay it revealed comparatively weak strength- alumina, where the use of nanoalumina in concrete is seldom reported.
ening, enabling it hard to relocate the final crack-sites from pre-existing The inclusion of nanoalumina in concrete particularly high perfor-
one to another positions. This unproductive recovery with air curing mance concrete can enormously affect concrete characteristics because
was also reported by Hua [63]. It was shown that the self-healing be- it regulates the setting-time of cement [161,162]. Presence of nanoa-
haviour of ECC with Super Absorbent Polymer (SAP) capsules with lumina within cement can accelerate the early setting-time for high
water as the interior pool for extra hydration was effective. Meanwhile, performance concrete, which in turn diminishes the segregation and
various repairing products were recognized across the cracked facades. flocculation. In high performance concrete mixes, any disturbance in
However, noticeable healed cracks were absent completely. It was ac- the cement creates inhomogeneity and affects the working perfor-
knowledged that the cracks could very likely undergo via the self-re- mance. Nanoalumina in high performance concrete functions as dis-
covery mechanism without much effectiveness. The significance of persive mediator in cement particulates [163,164]. Besides, nanoalu-
enough water or moisture accessibility was highlighted that acted as the mina can refine the porosity of hydration-gel product as nanofiller
reactant for additional hydration as well as the ions transportation because the cement proportion in high performing concrete is high.
media. Therefore, grains size distribution in such concrete is essential si-
multaneously with silica mediated hydration. Without nanoalumina
5.1. Nanosilica mediated refinement, the hydration mechanism is weaker since the si-
lica component cannot penetrate the interior structure of the gel. In-
In sustainable concrete development, nanosilica (SiO2) is a gifted corporation of nanoalumina can create a path for easy injection of the
nanomaterials broadly utilized in ultra-high performance concrete silica or binding materials into the interior microstructures of the hy-
(UHPC). In general, nanosilica (Fig. 6) was manufactured from micron dration gel to start the refinement [165,166]. All these merits are
sized silica. Strong reactions produced by nanosilica in UHPC are mentioned above make the nanoalumina one of the important materials
comparable to silica fume or micro-silica involving their strength, can use in future to produce smart and sustainable concrete by using
performance and durability improvement [151–153]. Qing and Zenan self-healing and nanotechnology.
[152] demonstrated that concrete with nanosilica can gain early
strength than that of silica-fume. It was shown that the incorporation of 5.3. Carbon nanotube
nanosilica in concrete could enhance its workability when the inclusion
of super-plasticizers amount was lowest. Besides, nanosilica particles Carbon nanotube (CNT) is a carbon allotrope having cylinder

Fig. 6. FSSEM nanosilica image [160].

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shaped nanostructure. NTs can be produced with length to diameter fume and other stabilizers in the UHPC microstructures refinement.
(aspect) ratio of up to 132,000,000:1, considerably above any other Birgisson et al. [172] used PCE in HSC instead of silica fume to
material. They possess atypical properties, which are precious for ap- improve the workability and performance of UHPC. Additionally, ap-
plications in diverse fields of materials science and nanotechnology proximately 70% of constituent materials in UHPC including silica
[32,123]. Particularly, due to their unusual thermal conductivity, me- fume, superplasticizer and fibre were reduced. Ultimately, it was shown
chanical and electrical characteristics CNTs can be used as additives for that the incorporation of PCE within UHPC could improve the overall
diverse structural applications. NTs are affiliated to the fullerene fa- performance compared to pure UHPC or HSC. It was acknowledged that
mily, in which the long and hollow construction with the walls created PCE addition of 2.5% of cement weight in HSC could rapidly enhance
by one-atom-thick sheets of carbon so called grapheme makes them the early age strength. Consequently, on the first day the HSC strength
different. Such sheets can be rolled at definite orientations, where the was enhanced from 40 to 80 MPa. Meanwhile, at 28 days, obtained
revolving angle and radius together determines the attributes of CNTs strength was about 70–100 MPa at low PCE level, which proved that
[146]. Nanotubes are divided into single-walled NT (SWNT) and multi- PCE can act as a good substitute to improve the concrete performance.
walled NT (MWNT). Individual NTs are aligned in the form of ‘‘ropes” In short, simple management with least parameters or protocols of PCE
that holds them mutually by van der Waals forces or via pi-stacking makes it celebrated nanomaterials to be incorporated in UHPC.
[167,168]. These ropes make chemical bonds in the CNT structure,
where the bonds of NTs are comprised alike the graphite. These bonds 5.5. Titanium oxide
are much stronger than the one formed in alkanes and diamond,
making CNTs exceptionally strong. Titania or titanium oxide (TiO2) has widely been used as pigment in
Flexibility is one of the significant merits of CNT to produce sus- foods colouring, paints, photocatalyses, implants, solar cells, and many
tainable concrete. Using CNT, the sustainable concrete design may be other applications. Normally, it is resourced from ilmenite, rutile and
changed into distinctive or rigid type. Flexible nature of CNT is ad- anatase phases and exists in nature as minerals’ phases such as rutile,
vantageous for enhancing the sustainable concrete strength. Compared anatase and brookite. At high pressure, TiO2 is transformed to mono-
to other nanomaterials, CNT is superior in terms of flexibility im- clinic baddeleyite and an orthorhombic structures, recently discovered
provement and strength enhancement of sustainable concrete [146]. at the Ries crater in Bavaria [167,173]. Ilmenite and rutile form are the
Predominantly, the dimension of CNT is tinier than other nanomater- most abundant form of titanium dioxide-containing ore worldwide
ials. The major function of CNT in sustainable concrete is to advance (98%). Heating above temperatures 600° to 800 °C one achieves the
the stress and compressive strength [69]. CNT can use in self-healing metastable anatase and brookite phases [174].
concrete technical using Engineered Cementitious Composite (ECC) Incorporation of TiO2 into UHPC and other concretes revealed re-
method and that will contributed to produce sustainable and smart markable influence on self-cleaning capability and contributed as green
concrete for future construction industry. Nevertheless, deficiency of material implementation in engineering construction [173]. Jubilee
CNT resources may trim down the attention towards potential concrete Church in Rome (Italy) exploited this self-cleaning attribute of TiO2 in
application of this material. buildings, materials’ paving and product finishing [126]. TiO2 provides
accelerated strength of concrete at early age, wherein the concretes
5.4. Polycarboxylates performance and abrasion resistance both are enhanced [175]. TiO2
acting as glassy layer (extreme porosity) or pigment in the exterior of
In the past, polycarboxylates (PCE) nanomaterials has been utilized the particles in UHPC and concrete modifies their microstructure and
in concrete [169]. PCE is a polymer based compound that is obtained thus the performance. Moreover, such layers can react with the hy-
from methoxy-polyethylene glycol co-polymer. It functions in the sec- dration gel products in mixing by producing protective layers, thereby
ondary or side reactions which are reinforced to methacrylic acid co- imparts self-cleaning capacity to the surface of concrete. This self-
polymer as the major element. Usually, the carboxylate group is com- cleaning action of titania in the exterior and coated concrete surface
prised of water molecule, rendering a negative charge alongside the make them extremely durable with permeability. This enhanced ac-
backbone of PCE. The polyethylene oxide group provides a non-uniform tivity of titania incorporated concrete is regarded as fibre reinforced
electron cloud distribution and chemical polarities to the secondary or system that mimics the glassy fibre effect. It is realized that refinement
side reactions. The number and the length of secondary or side groups and tailoring of the hydration gel via such fibres can be useful for the
are can easily be changed. In case the secondary or side reactions production of concrete with improved strength and prolonged dur-
possess numerous electrons it lowers the large molar mass and alters the ability [176]. Yet, health safety is a major concern related to the usage
polymer density, resulting in reduced performance of cement suspen- of TiO2 because of its dusty nature where small dosage can result in
sions [32,170]. For both chains to combine and paired simultaneously, notable environmental impact especially to workers during packaging
longer side groups and strong charge density from one to other reaction and manufacturing. Some reports exhibited that TiO2 generates in-
end must form. Usually, polycarboxylate is used in concrete as high flammation and causes cancer to factory workers [175]. Consequently,
range water reducer (HRWR). Inclusion of PCE allows in controlling the it must be handled with care, particularly during mixing and process of
concrete workability better at lower water to cement ratios. TiO2.
The characteristics of PCE in concrete rely on its amount, where
elevated amount may cause in false setting without any hydration in- 5.6. Nanokaolin
cidence in the concrete [171]. Aside, addition of PCE at required level
can create Self Compacting Concrete (SCC) which enhances the work- Nanokaolin is a by-product of kaolin also called kaolinite, a very
ability of concrete. It also cxreates a flow concrete with enormous ef- important industrial clay mineral with the chemical formula of
fects at small and elevated intensity region. Other benefit of PCE in- Al2Si2O5(OH)4 [177,178]. This is a silicate mineral with many layers,
clusion in UHPC or concrete is related to its capacity to be applied in where one tetrahedral layer is connected via oxygen atoms to another
marine atmosphere. Pores or voids in UHPC can remarkably be reduced octahedral layer of alumina [179]. Kaolinite enriched rocks are gen-
to get more compact structure in the presence of PCE because it can erally called kaolin or china clay [180]. This clay encloses white mi-
eliminate air bubble and improves the concrete density. Furthermore, neral that called dioctahedral phyllosilicate that is formed by chemical
refinement of UHPC microstructure can avoid or reduce the perme- changes of aluminium silicate minerals including feldspar [181]. For
ability rate under marine condition, lowering the attack from sea-water ceramic applications, kaolin is heat treated and altered into
containing sulphate and chloride ions. On top, the usage of poly- Al2O3.2SiO2·2H2O. After treatment or endothermic dehydration crys-
carboxylate is regarded as relatively green strategy than the use of silica talline phase of kaolin is transformed to amorphous structures [182],

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where the new phase is known as metakaolin. IT contains amorphous types of materials are required. In the construction process, nanoclay is
silica and alumina with some hexagonal layering [183], which is very used as an additive to improve the mechanical and binding concrete
reactive pozzolan and reveals comparable reaction as silica fume. characteristics. Morsy et al. [185] acknowledged that the enhancement
Furthermore, by refining the microstructure of metakaolin both in the compressive and tensile strength of mortar cement in the pre-
strength can durability can be improved, thereby allows consistent sence of nanoclay as additive. Furthermore, the thermal properties of
water penetration. This properties make kaolin strong and cost effective concretes can be enhanced via the inclusion of nanoclay as cement
than silica fume [32,184]. additive in the paste [188,189]. Qian et al. [150] studied the inclusion
Nanokaolin is generated following either top-down or bottom-up of nanoclay with water (worked as the inner water provider to promote
approach, where the final product is influence by the processing con- hydration alongside the microcracks). It was shown that the recovery
ditions. Usually, the generation of nanokaolin comprised of layering or level could be considerably improved with the incorporation of nano-
stacking flakes. Apparently, the kaolin particles are identical to the clay in the mixtures. The mechanism of healing depended on the re-
nanokaolin, where the morphologies after the size conversion from action between calcium hydroxide and nanoclay to formulate CSH gel
microparticles to nanoparticles offer wider surface area. In the con- led to healing the crack.
crete, nanokaolin is treated to form extra reactive or stable product
called nanometakaolin. Being a newly used supplementary ingredient 5.8. Nanoiron
in concrete, presence of nanometakaolin improves the concrete prop-
erties unexpectedly [32]. The positive effects of metakaolin in UHPC Copper, cobalt and nickel are ferromagnetic materials with very
and other kinds of concretes are demonstrated [138]. Morsy et al. [185] limited applications due to their toxicity and susceptibility to oxidation.
showed that nanometakaolin inclusion in concrete could improve the Unlike these, iron oxide nanoparticles are attractive owing to their
mortars’ compressive strength by about 8–10%. Interestingly, the ten- super paramagnetic properties and their potential applications in many
sile and flexural strength enhancement of mortar containing nanome- fields. They have many applications in construction industry, but of
takaolin was discerned to be nearly 10–15% compared to plain OPC particular interest is as a colouring and as a anti-corrosion agent in
[185,186]. Despite the advantages of nanometakaolin incorporation construction materials and coatings. Iron oxide nanoparticles have very
into mortars to improving the performance some shortcomings on the good UV blocking capabilities making these nanoparticles ideal for
application of in UHPC were identified. Actually, lacking of raw kaolin glass applications ranging from glass coatings to cunglasses. They also
in certain nations makes nanometakaolin unpopular than celebrated allow for better dispersion in paints and coatings, especially in high
silica fume. Thus, standard guidelines and commercial protocols must gloss and automotive applications [190,191]. The possibility and quick
be developed for large scale production of nanokaolin and nanometa- reaction between Ca(OH)2 and Fe2O3 nanoparticles led to high amounts
kaolin as useful nanomaterial alternative to concrete for serving the of reaction products are formed and close the cracks.
construction industries.
5.9. Nanosilver
5.7. Nanoclay
The nanosilver is now well known for anti- bacterial, viruses and
Nanoparticles of layered mineral silicates are called nanoclay. Based fungal efficancy as well as forcellular metabolism in inhibiting cells
on these nanoparticles chemical compositions and morphologies, na- growth. The nanosilver can slow down growth multiplication of bac-
noclays are categorized into many classes including montmorillonite, terial and fungal infections that causes bad odour, itching and sores.
bentonite, kaolinite, hectorite, and halloysite. It is one of the most in- Using nanotechnology tools it is possible now to produce silver nano-
expensive materials with beneficial outcomes in polymers. It is pre- particles of accurate morphology (size and shape) with very uniform
pared from deposits of montmorillonite mineral having platelet struc- distribution. Surface coating of nanoparticles from diverse material can
tures of average thickness of 1 nm thick and width of 70–150 nm. It enhance the surface area by several orders of magnitude than their bulk
possesses many good qualities and an outstanding base material for counterpart. Particularly, silver is attractive metal because of its ex-
nanotechnology manoeuvring. These notable attributes are the stabi- traordinary size and shape dependent optical characteristics, efficient
lity, interlayer spacing, elevated hydration and swelling capacity as plasmon excitation, and high electrical and thermal conductivity in the
well as strong chemical reactivity. Clays and their improved organic bulk among all metals. These unique features allow silver nanoparticles
products can be analyzed via simple and modern instruments that can (Ag NPs) for potential applications in catalysis, selective oxidation of
evaluate the chemical compositions. These tools include gravimetric styrene, antimicrobial coatings, optical sensing, printed electronics and
analyser, inductively coupled plasma (ICP) or X-ray fluorescence (XRF) photonics. Ag NPs of dimension in the range of 1–100 nm find several
spectroscopy, cation exchange capacity (CEC) using standard ammo- applications in the field of catalytic processes, photonic devices, elec-
nium acetate technique, surface area determination, Fourier transform tronics, optoelectronic, etc due to their distinct physical, structural,
infrared spectroscopy (FTIR), powdered X-ray diffraction (PXRD) and morphological, chemical, electrical, optical, and magnetic attributes.
so on [58,88–90]. These clays are also distinguished via cation ex- On top, Ag NPs have widely been used as antibacterial and antifungal
change capacity that can differ broadly based on the source and nature agents in biomedical field, in textile engineering, for water treatment,
of clay. The clay purity can influence the nanocomposite behaviours. and several other consumer products [190,191].
Therefore, it is significant to obtain montmorillonite with minimal
impurities such as crystalline silica (quartz), amorphous silica, calcite 6. Sustainability of nanomaterials based self-healing concrete
and kaolin [187]. For the clays purification, several techniques have
been developed such as hydrocyclone, centrifugation, sedimentation Presently, nanotechnology is one of the most significant scientific
technique and chemical treatment [183]. and industrial breakthroughs of the twenty-first century. Nanomaterials
Clays are regarded as economical and easily accessible materials. offer great advantages towards concrete sustainability in construction
Despite their abundance worldwide, the guideline and methods for fields such as energy storing, high performance, corrosion resistance,
transforming clay to nanomaterials is not well documented yet. It is environmental remediation, and self-healing applications.
thus important to explore the constructional benefits and disadvantages Sustainability is a celebrated topic nowadays, as nanomaterials become
of nanoclay as potential materials, although it has been diversely em- incorporated into concrete products in rising amounts it may help to
ployed in the polymeric system. Nonetheless, the proof on the im- develop an understanding of their interaction with the environment.
provement in the material hardness, thermal stability, barrier coating, Nanotechnology has the potential to dramatically change the strength,
and solvents together with the enhancement in the electronic and novel sustainability, and whole properties of concrete. Hamers [192] have

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agents incorporated concretes cost higher it should not be too bur-


densome looking at the safety and future benefits.

8. Economy of nanomaterials based self-healing concretes

Generally, concrete is the distinct construction material exploited


worldwide. It has been documented that over 2.6 billion tons of OPC
was manufactured in the year 2007 [156] worldwide, amounting to
above 17 billion tons. OPC was used in varieties of products such as
building basement, walls, footpaths, lamp posts, bridges, dams, tall
towers, skyscrapers, etc. to cite a few. Usually, concrete goods are
proposed to achieve long lifetime and tolerant against local aggressive
atmospheric conditions. Eventually, these concrete structures are
mostly demolished and recycled at occasions upon reaching the final
stage of their service life. Besides, in the building sector is such it is easy
to apply process innovations instead of modernizations of disruptive
goods. Manufacturing combines the products from varieties of supplies
and skilfulness in a broad array of trading into a solitary completed
structure. An alteration in the built structure can be evaluated by the
construction corporation itself. Moreover, a considerably novel product
produced by the supplier needs understanding and approval by the
architects, engineers and the client before being applied by the skilled
and trained on-site workers.
Several factors must be accounted to develop nanotechnology
enrouted concretes. Firstly, concrete and related products must be
manufactured at large scale. Even if the cost of expensive concrete
structures becomes lower it must be capable of handling massive ma-
terial in a safer and environmental friendly way. Secondly, innovations
required to be methodically developed with field testing to achieve the
understanding and assurance in the construction sector. Lastly, struc-
tures of concrete are hard to destroy and need explosives or high-en-
ergies for breaking up. Thus, nanotechnology based concrete produc-
tion should be compatible to these conventional practices. With these
Fig. 7. The C-S-H clusters (a) TEM image and (b) molecular model generated constrictions, the early nanomaterials implementations in self-healing
[175]. purposes must render notable benefits in terms of extra functions with
comparatively low quantities of nanomaterials. This low amount can be
offered via standard construction practices and must not influence the
reported the broad range of complex nanomaterials required to un-
the materials’ performance. Innovative products (smart self-healing
derstand the molecular-level design rules. Eventually, it is challenging
concrete) must be able to advance the delivery of the traditional ma-
to exploit the power of chemistry to guarantee that nanosystems in-
terials including the control of released admixtures in order to likely
corporated technologies can make better environmentally friendly
penetrating the marketplace.
products.

9. Environmental suitability and safety features of nanomaterials


7. Merits and demerits of nanomaterials for self-healing concrete based concretes

In general, sustainable energy and the environment are one of the Commonly, gaseous CO2 is released from OPC concrete during the
central priorities for researchers; triggering a massive capital invest- cement clinker's de-carbonation of lime and calcination reactions. Using
ment on research to define new trajectories in construction materials nanomaterials based self-healing technology emission of CO2 can re-
sustainability and consequent pollution abatement. The attempt re- markably be reduced. Currently, world's development exclusive of
searchers to solve self-healing problems by using nanomaterials as the concrete is beyond imagination [193]. History tells us that without
healing agent contributed to achieving many advantages. Moreover, concrete the wonderful structures like Sydney Opera House, the
deployment of nanomaterials in the self-healing concrete is an emer- Chrysler Building, or Taj Mahal could not have existed. Furthermore,
gent concept. High performance of nanomaterials affects positively the skyscrapers in metropolis all over the world would have reached to
towards the enhancement and development the self-healing concrete. such striking altitudes without the usage of celebrated concretes. In
The applied nanotechnology led to develop a molecular model for the every aspect, durability of concrete played a remarkable role to erect
hydration products (C-S-H gels) of OPC [175] as shown in Fig. 7. As those historic buildings centuries ago without modern technology and
well as enhance of strength and sustainability of self-healing concrete qualified engineers. Definitely, concrete in its own right is an integrated
using nanomaterials the controlled self-healing be better and the price part of everyday life. Briefly, the manufacturing of smart and new
of the material is considerably below epoxy-based materials. concrete demands much money where billions tons of raw materials are
The cost of self-healing concrete compared to conventional concrete wasted annually because inefficient production processes of concrete.
still high even with using nanomaterials. Thus, self-healing concrete is a Moreover, the production of OPC (primary concrete binder) adds to
probable product for several civil engineering structures where the over 5% of the totally released greenhouse gases annually worldwide. It
concrete cost is much higher due to better quality. For instance, in enforces threat to our environment where world development is
tunnel linings and marine structures wherein the security is a major striving for sustainable and green building deployment [194]. There-
issue or in structures in which there is limited accessibility for repairing fore, the future aim is targeted to build cleaner, safer, efficient, reliable,
and maintaining. In such special circumstances, even if the self-healing and stronger smart materials alternative to concrete than the

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Malaysia Centre of Excellence (UTM COE) research grant suitable surface repair materials in severe climates, Constr. Build. Mater. 50
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