46.02.2021 Marcedes SAM Signal Acquistion Module Explained ~ MB Medic
What is a Mercedes SAM module
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‘SAM stands for Signal Acquisition Module, A SAM module (also
called Signal Actuation Module) receives data from sensors, switches,
and controllers, and can send data, actuate (activate)
‘components and monitor systems. Mercedes-Benz has been using
SAM modules since the mid-90s.
Symptoms of a defective Mercedes SAM unit
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This is a list of a fow possible SAM related problems. All systems on a Mercedes-Benz are controlled via
CAN Bus and SAM units, and any issue that you may experience could very well be
due to a defective SAM unit. SAM units don't frequently fail unless there is water
intrusion or other problems.
Here are a few problems caused by a bad SAM unit:
+ Fuel Level / Gauge not working — The sending unit installed in the gas tank records the fuel level. In cars
without CAN / SAM, the signal is sent directly to the instrument cluster via two wires. On Mercedes-Benz,
the signal has to be sent to the rear SAM since itis the closest unit in the Controller Are Network. From
here the fuel level data can be sent to the i
trument cluster or the engine control unit for computing
remaining distance based on fuel level
+ Lights not working - We have seen many Mercedes-Benz where one or a few lights don't work. It can be
that the left or right low beams, fog lights or turn signals may not work. You should always avoid splicing
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wires to get power for aftermarket HID lights, alarm or connecting a trailer hitch
+ Fuse Keeps Blowing — If you have a fuse that keeps on blowing, its possible that the SAM module is
defective and needs to be replaced.
+ Poor key fob / Keyless entry range ~ The key lock and unlock signal for the doors is transmitted via the
rear antenna. The antenna is connected to the rear SAM module and a short in the wiring can cause
damage to the SAM unit. If this is your dilemma, you may notice a blown antenna fuse. Especially if you
replace the fuse and it keeps on blowing. Don't use a higher ampere rating fuse to try to fix this problem.
+ Battery Drain — A defective SAM module can cause battery drain when a Mercedes-Benz is parked
‘overnight or for several days. Other possibilities should be eliminated such as a defective audio gateway
Unit or a bad power seat motor.
+ Taillights staying on — If one or both of your tail ights stay on all the time itis possible that your rear
‘SAM unit is defective, Other symptoms of a bad rear SAM include doors showing open all ime, even
when the doors are closed
+ Center Dashboard Buttons don’t work — Currently, we are working on an S-Class in which all the center
buttons ( hazard light, head restraint, AIRMatic switch etc.) don't work. In this case, we are not getting any
communication with the module which most likely is an issue with the SAM unit
+ Mercedes Blowing Only Cold Air ~ This problem could be caused by a defective front SAM module.
Before you replace the front SAM module, also check (changeover/duo valve) water valve first.
SAM Module Explained
Think of SAM as the router in your home, All your devices network printers, phones, computers (switches,
window motors, sensors, etc) communicate with each other via your router. If you hit print on your PC, the
data (signal) gets sends to your network printer via the wireless router (SAM uni). You may also hear the
term CAN Bus which stands for Controller Area Network, Think of CAN Bus as that ethernet cables and wi-
fi that make up your home network communication possible.
Not all cars have SAM & Controller Area Network, That would be the same as connecting your printer
directly to your computer via a USB cable.
Mercedes SAM Module Location, Purpose
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Where is SAM module located on a Mercedes-Benz? The location of the SAM module depends on the
Mercedes-Benz chassis. Most SAM modules are usually installed by the fuse box. Mercedes-Benz cars,
may have a rear and front SAM module.
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+ Left SAM in located in engine compartment. It handles left front lights, side
light, a rear air outlet, illumination, glove compartment lock illumination, light
switch, steering column adjustment motor group, ESP, SPS and BAS control,
AIRMATIC with ADS control unit, ABC control unit. Left SAM also receives
signal data from the left front brake pad contact sensor, A/C pressure sensor,
refrigerant temperature sensor, brake fluid indicator, outside temperature
sensor and parking brake indicator switch. Low beam is handled left SAM
+ Right SAM is in the engine bay. Handels right, front lights and the side light,
center console storage, lights in the glove box and eyeglass compartment,
ashtray and footwell. It also handles pumping for the windshield washer nozzle and pumping water for the
Headiamp Cleaning System, radiator fan for coolant, the fan for transmission oil cooler, and the circulation
pump for the heating system delivery unit. Monitors right front brake pad wear sensor, coolant level
indicator with windshield washer fluid level indicator and Anti-Theft Alarm, hood switch. Low beam
communication is handled by the right SAM,
+ Rear SAM is typically under the right rear seat. Handels communication with trailer recognition control
unit, ESP, SPS and BAS. It communicates with the overhead control panel. It controls rear lights, closing
the trunk and fasten seat belts indications; fuel tank level sending unit, a tit sensor Anti-Theft Alarm
inclination sensor, door contact switches, and the rear brakes wear sensor, (Source: W220.ee)
Top 4 Problems that cause SAM failure
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+ Corrosion — Itis possible that the SAM control module may have gotten wet, corroded and eventually
failed. Typically this is caused because repair is performed in near the SAM control unit. If the SAM
modules are not closed and sealed, properly they will eventually corrode. Ifa SAM module fails due to
corrosion, at first you may notice that electrical problems are intermittent.
+ Excessive current draw — SAM control units don't fail often. Other than physical damage or corrosion the
next most likely cause to make your SAM unit fail is an excessive current draw. If you've done
modifications to your Mercedes-Benz or have a module that is drawing too much current that can damage
your SAM unit.
+ Broken wires ~ Broken wires or shorts can cause your SAM module to fall due to excessive current draw.
+ Incorrect SAM coding — If you just had your MB serviced and now you have a different problem it is
possible that there is a programming issue. During a repair a technician may have reprogramed a new
sensor but they didn't complete all the needed programming. If this is your situation, tis important to read
all fault codes before you start doing any troubleshooting on your Mercedes-Benz.
|_ the #2 problem that causes SAM units to fails water intrusion (corrosion)
Don't be surpprised if you replace your SAM module and a few months later it fails again. Try to find the cause of
the problem if you don't want for the problem to reapear.
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Troubleshooting SAM Control Unit
Finding the root of the problem that caused a SAM to fail can be
difficult. Finding Mercedes SAM related problems is not as simple as using a
multimeter to check voltage and continuity.
Step 1:
If you are having electrical problems, you should always check all the fuses and
relays first.
Step 2:
Write down your symptoms and research the problem that you have. Do you notice several problems such
‘as windows not working, turn signals, fog lights, fuel gauge. In cases when the SAM unit is defective you
may see several problems that at first don't seem related. Just replacing your Mercedes SAM unit is more
cost effective than opening it up to narrow it down and fix your existing unit.
Step 3:
Next to confirm that the SAM unit is defective you should read the fault codes. For this you will need to see
‘a mechanic that has Mercedes Star Diagnostic or use a scanner such as iCarsoft MB Il, The fault codes will
have enough information to tell you if this is a SAM module problem or not. Note that a generic OBDIIl code
reader is not able to pull fault codes from the 40+ control unit and SAM related fault codes on your
Mercedes-Benz.
The following video shows you how to read and clear codes from the Air Bag control unit. You can follow the
same procedure to read and clear codes from any module including Front and Rear SAM. If you are having
Mercedes-Benz problems, make sure to pull the codes from all the control units not just from the SAM
module.
2
Note that not all control units available for Mercedes-Benz cars will be installed on your Mercedes-Benz. For
example, you may not have DISTRONIC PLUS adaptive cruise control on your MB even though that option
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was available for your model. if you try to connect to the Distronic Plus control unit to read codes you should
get a message that says this module is not available.
Replacing a Mercedes SAM unit can be expensive. You should eliminate any other possible issues and
even get a second opinion before you replace the SAM unit.
No Communication with SAM module
If you get an error message that no communication with the SAM module exists, it means that the SAM is
defective or itis not getting power.
Where to buy Mercedes SAM Control Unit
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Used Mercedes SAM units are affordable and one option if you have an older MB. We have set up custom
eBay searches for you to check prices on Mercedes-Benz SAM control units.
C-Class SAM Control Module C230 C240 C320 W203 W204 (eBay link)
E-Class SAM Control Module E320 E350 E500 W210 W211 W212 (eBay link)
S-Class SAM Control Module $320 $430 $360 $500 $600 CL500 W220 W221 (eBay link)
ML-Class SAM Control Module ML320 ML350 (eBay link)
Mercedes SAM unit repair
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When Mercedes SAM module fails, often the circuit board or the connections have a
short or are corroded. Its possible to open up a SAM unit and try to repair it yourself. IF
you notice any corrosion inside the SAM unit, you should investigate to determine why
and how the water got inside your SAM module. You will need to remove your SAM unit
check it for corrosion, loose contact and clean it carefully. Take pictures of everything when you take your
SAM unit apart. Otherwise, you may have a hard time putting it together. If you have the time and patience
you should be able to repair the SAM unit yourself.
Watch the following video on SAM unit DIY repair.
HOW TO REBUILD MERCEDES SAM MODULE MAIN FUSE BLOCK
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‘SAM unit repair service
Itis viable to send your SAM unit for repair to a specialized shop. They will open your SAM unit, repair it and
return it for you. The benefit of using a repair service is that you don't need to do any programming after you
install your old SAM. At the time of this writing, we found a couple of SAM repair services on eBay where
you can mail your SAM module and get it back repaired in a few days.
+ Mercedes SAM Unit Repair Service (eBay link)
Mercedes SAM Module Programing
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If your SAM module is defective, your next question would be: Do Mercedes SAM modules need to be
reprogrammed?
In the early model years, you could replace the SAM unit with a used SAM from another Mercedes-Benz
and not worry about any programming. Newer Mercedes-Benz models require SAM module programming
and the new SAM unit will need to be coded with the Sofware Calibration Number (SCN). You will need to
contact the dealer if you need a new SAM. An alternative is to buy a “virgin” SAM module and have a
mechanic that has Star Diagnostic perform SCN coding and installation for you.
For example, a W220 $430 SAM module can be swapped with a module from another S-Class and not
require any programming. When you replace your SAM with a used module, make sure to match the part
numbers.
Mercedes Diagnose Inspect SAM coding www.bmwmercedestepaizcom Los Angeles
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Cost to replace Mercedes SAM module
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The cost to replace a SAM module can vary greatly. Not only does it depend on if itis a front, lef, right or
rear SAM. It also depends on the model and most importantly if the SAM unit requires reprogramming
Therefore a defective SAM may cost from a few hundred dollars to thousands of dollars to be replaced.
Is the dealer the only option to get install a new SAM?
If your SAM unit needs to be coded, you will need to have it programmed. The dealer is not your only
option. If you have a mechanic in your area that has an authorized MB Star DAS scanner, they will be able
to perform SAM module programming and SCN coding.
SAM Service Campaign / Recalls
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If you have a new Mercedes-Benz and are having problems that may be related to a defective SAM module,
always call the dealer and ask if there is any open service campains or recall. f there are, you may be able
to get your Mercedes-Benz repaired for free.
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