WHITE BODY PROJECTS

I. PURPOSE OF RESEARCH
This research aims to get the best composition of white body with the best characteristic
and used lower cost of productions for WHITE BODY OF QUADRA PLAN.

II. RESEARCH WHITE BODY INTERNAL

First research from white body started on January 2017. We find the first result according
to white body standart on the 38th test with code SW-38 (Super White) on March 2017, then we
modificated the composition until SW-107 (SW-107 (1) – SW-107 (6)) on August 2017. The
following result are attached in tabel 1.1. The best one in test with code SW-78 and SW-80, so
we test on production scale for SW-78 and SW-80.
From the result test, SW-78 showing good W.A and Shrinkage but the whiteness is low
than SW-80. Then we trial with mixing the two composition, and change the code as TPS
White-01 on 17th August 2017 and we compared with powder from Torrexcid with code TX-01.
The following result are attached in tabel 1.2. TPS WHITE-02 is modification from TPS
WHITE-01 to increase whiteness and plasticity, adding to more clay AGM and reduced feldspar
KFC-5P.

But for the base composition of white body we focus on composition of SW-78 and SW-
80. To make increase the whiteness and shrinkage we mix and modification with white powder
from Torrexcid with code ENA19048 or WB-04. Then we test this mix material with some
variation ( table 1.3).
On the composition SW-80, used WG/47 as whitener from REMIX but on 30th October 17
the stock of this material is exhausted. So we change with Zircozil and Alumin to keep
whiteness of the body, and the code change as SW-80T

III. RESEARCH WHITE BODY EXTERNAL

From the mixing composition of SW-78 & SW-80 with WB-04 (Torrexcid), we trial with
some comparison of variation and the result like on table 1.3
 Tabel 1.1

30/07/17
Material Code
SW-77 SW-78 SW-79 SW-80 SW-81 SW-82
Clay BKR 10
Clay GM 10 10 10 10 10 10
Kaolin 20 20 20 20 20 20
Clay RTM 0 0 0 0 0 0
Clay SMP 0 0 0 0 0 0
Clay SSP 0 0 0 0 0 0

Felds. Lumps 0 0 0 0 0 0
Felds. CHP 0 0 0 0 0
Felds. GG (turkey) 37 37 42 37 42
Felds. SPK 15
IZ 817 20 0
PF. IMERYS 20 20 15 10 10 0
AF-508 0 0 0 0 0 0
KFC- 5S 0 0 0 0 0
S-G4 0 0 0 0 0
0
2
Talc Black 2 0 2 0 2 0
Sand White 0 0 0 0 0 0
Biokeram 0 0 0 0 0 3
White Bentonite (WCR) 0 0 0 0 0
Bentonite ESAN 3 3 3 3 3
DF-8001 0 2 0 2 0
Silica 0 0 0 0 0
Zircosil 1+ 8
Zircosil 5+ 8 0
WG 47/S 8 8 8 8 8 0
KD-089 0 0 0 0 0
Total (%) 100 100 100 100 100

Whiteness
L 88.2 89.4 89.7 90.2 89.2 90.0
a 1.2 1.2 1.2 1.2 1.3 1.2
b 8.7 8.9 8.4 8.5 8.4 8.7
Slip
L.G. 1.74 1.73 1.73 1.75 1.73 1.72
Visco 40 38 37 37 38 39
Cookies
Shrinkage 9.54 8.33 4.72 4.72 6.85 6.39
LOI 3.98 3.71 3.47 3.47 3.76 3.5
WA 1.91 1.92 7.19 7.19 4.29 5.2
Cost
Material Cost (Rp/Kg)
Overall Cost (RP/Kg)
Green strength
Breaking Load 1.7-1.9 1.1-1.3 1.0-1.4 1.0-1.4 1.2-1.3 0.72-0.76
MOR 1.02-1.14 0.66-0.76 0.6-0.84 0.6-0.84 0.72-0.76 0.7-1.2
TABEL 1.2

10 – 17 Augst 2017
Material Code
SW-78 SW-80 TPS White-01 TX-01
Clay AGM 10 10 10 20
Clay STARKE 0 0 0 0
Kaolin BSP 20 20 17 17
Clay RTM 0 0 0 0
Clay SMP 0 0 10 0
Clay MSA-2 0 0 0 0
Clay SSP 0 0 0 0

Felds. KFC 5S 0 0 25 52
Felds. IN-10 0 0 0 0
Felds. Lumps 0 0 0 0
Felds. CHP 0 0 0 0
Felds. GG (turkey) 37 36 25 0
PF. IMERYS 20 19 0 0

Afal Puing SLAB 0 0 3 0

Talc Black 0 1 1 1
Sand White 0 1 1 1
Biokeram 0 0.185 0 0.185
Bentonie Lumps 0 0 0 0
White Bentonite (WCR) 0 0 0 0
Bentonite ESAN 3 3 2 2

DF-8001 2 2 3 0
Zircosil 5+ 0 0 0 7
WG 47/S 8 8 3 0
KD-089 0 0 0 0
Zircosil 0 0 0 0

MZ-31R 0 0 0 0
P-10 0 0 0 0
MZ-40 0 0 0 0
Total (%) 100 100 100 100

Whiteness
L 89.4 90.2 83.3 88.4
a 1.2 1.2 2.9 2.5
b 8.9 8.5 10.6 8.8
Slip
L.G. 1.73 1.75 1.69 1.71
Visco 38 37 30 33
Cookies
Shrinkage 8.33 4.72 8.7 8.88
LOI 3.71 3.47 3.63 4.24
WA 1.92 7.19 2.36 4.11
Cost
Material Cost (Rp/Kg)
Overall Cost (RP/Kg)
Green strength
Breaking Load 1.1-1.3 1.0-1.4 10.3-11.4 0.6-1.1
MOR 0.66-0.76 0.6-0.84 1.98-2.07 0.36-0.66
 Tabel 1.3
RESULT TEST W HITE BODY
TPC-05 TPC-06 TPC -11GL 12/07/17 TPC 24 GL // TPC-03 TPC 09 TPC 12 TPC 11 18/09/17
CODE
COMPOSITION
WB-04 WB-04 SW-78 TPS – WHITE 02 WB-04 WB-04 WB-04
: : : : : : :

SW-80 SW-80 WB-04 WB-04 SW-80 M SW-80 M SW-80

50 ; 50 60 ; 40 [ 1: 1] [ 1: 1] 55 ; 45 60 ; 40 60 ; 40

STATUS TEST BAKAR RK FT BAKAR RK SLAB BAKAR RK FT BAKAR RK SLAB BAKAR RK FT BAKAR RK SLAB BAKAR RK FT BAKAR RK SLAB BAKAR RK FT BAKAR RK SLAB BAKAR RK FT BAKAR RK SLAB BAKAR RK FT BAKAR RK SLAB

RESULT : SIZE : SIZE : SIZE : SIZE : SIZE : SIZE : SIZE : SIZE : SIZE : SIZE :
SIZE SIZE : SIZE : 614 3148 – 3157 621 3187 – 3196 610 – 612 609 - 610 611 – 613 609 – 610 608 – 609 602 – 605
2383 X 1595 2383 X 1595 1208 1580 – 1583 1213 1600 – 1602 1208 – 1210 1196 – 1197 1211 – 1213 119.9 – 1200 1204 – 1206 1194 – 1196

A = -2.08 A = -1.60
B= -0.83 B = -1.24
C = -0.72 C = -1.26
SHRINGKAGE
SHRINKAGE SHRINKAGE SHRINKAGE SHRINKAGE SHRINKAGE SHRINKAGE SHRINKAGE SHRINKAGE SHRINKAGE SHRINKAGE SHRINKAGE SHRINKAGE SHRINKAGE SHRINKAGE
9.90 – 9.98 9.90 – 9.98 8.3 8.7 8.2 8.4 8.5 8.9

WATER ABSORPTION PA : PA : PA : PA : PA : PA : PA : PA : PA : PA : PA : PA : PA : PA :
(REBUS) 0.04 – 0.18 (REBUS) 0.15 – 0.35 0.070 – 0.071 % 0.06 – 0.12% 0.53 – 0.69 % 0.03 – 0.23 % 0.26 – 0.27 % 0.04 – 0.12 % 0.15 – 0.19 % 0.13 – 0.36 % 0.19 – 0.21 % 0.13 – 0.36 %
(VACUM) 0.3 (VACUM) 0.8

WHITENESS
L 84.7 83.2 82.9 82.5 87.9 84.9 85.1 81.8 84.7 90.1 85.3 90.4 86.8 90.6
a 0.8 1.3 1.0 1.8 0.9 0.8 1.4 1.3 1.7 1.1 1.7 1.0 1.6 1.0
b 5.8 7.4 5.5 7.5 5.5 7.7 6.5 8.4 6.9 4.1 7.1 4.2 8.0 4.0

COE COE: COE: COE: COE: COE:

62 x 10(-7) 68 x 10(-7) 66 x 10(-7)

BREAKING LOAD 2.6 – 3.0 1.5 – 2.6

MOR 1.57 – 1.81 0.90 – 1.57