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a
Laboratoire de Physico-chimie des Mate´riaux et Catalyse, Faculte´ des Sciences Exactes, Universite´ de Bejaia, Targa
ouzemmour 06000, Algeria
b
Chemical Metallurgy Group, Department of Chemistry, Wroclaw University of Technology, Wybrzeze Wyspianskiego 27,
50-370 Wroclaw, Poland
KEYWORDS Abstract The synthesis of neodymium(III) bromide (NdBr3) by sintering brominating of neody-
Neodymium(III) bromide; mium oxide (Nd2O3) with ammonium bromide (NH4Br) was investigated. The influence of various
Lanthanide halides; synthesis parameters (temperature, contact time and stoichiometry) on the reaction yield was stud-
Reaction yield; ied and optimized. The main interaction effects of the synthesis parameters on the reaction yield
Full factorial design were also determined by a full 23 factorial designs with six replicates at the center point.
This study showed that the optimum conditions for the synthesis of NdBr3 are following: contact
time t = 60 min, stoichiometry in moles Nd2O3:NH4Br = 1:24 and temperature T = 400 °C. The
reaction yield for these parameters was equal to 97.80%. The first order model was obtained to pre-
dict the reaction yield as a function of these three parameters. It was shown that all parameters have
a significant positive influence on reaction yield. In addition it was pointed out also that the inter-
action effects between them are significant.
Ó 2017 The Authors. Production and hosting by Elsevier B.V. on behalf of King Saud University. This is
an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
* Corresponding author.
E-mail address: berkanima@yahoo.fr (M. Berkani).
Peer review under responsibility of King Saud University.
http://dx.doi.org/10.1016/j.arabjc.2017.05.003
1878-5352 Ó 2017 The Authors. Production and hosting by Elsevier B.V. on behalf of King Saud University.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
Please cite this article in press as: Bounouri, Y. et al., Optimization and modeling of synthesis parameters of neodymium(III) bromide by dry method using full fac-
torial design analysis. Arabian Journal of Chemistry (2017), http://dx.doi.org/10.1016/j.arabjc.2017.05.003
2 Y. Bounouri et al.
Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
2. Experimental. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
3. Full factorial designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
4. Results and discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
4.1. Thermodynamic aspect of the reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
4.2. Thermal analysis of reagents by TG–DTG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
4.3. Optimization of the synthesis parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
4.3.1. Influence of the contact time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
4.3.2. Influence of the stoichiometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
4.3.3. Influence of the temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
4.4. Factorial design analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
4.4.1. Statistical analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
4.4.2. Variance analysis (ANOVA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
4.4.3. Correlation coefficients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
4.4.4. Residual analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
4.5. Main and interaction effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
5. Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
Please cite this article in press as: Bounouri, Y. et al., Optimization and modeling of synthesis parameters of neodymium(III) bromide by dry method using full fac-
torial design analysis. Arabian Journal of Chemistry (2017), http://dx.doi.org/10.1016/j.arabjc.2017.05.003
Optimization and modeling of synthesis parameters of neodymium(III) bromide 3
Figure 1 Thermodynamic functions: (a) Standard enthalpy of reaction, (b) Standard entropy of reaction, and (c) Standard Gibbs free
energy of reaction.
drops of xylenol orange solution were added. The chemical determine the standard thermodynamic parameters such as
analysis of the content of Nd was performed by a complexo- enthalpy, entropy and the standard Gibbs free energy of this
metric titration with a standard EDTA solution until the color reaction. These thermodynamic parameters provided informa-
changed from purple–red to light yellow. The titration was tion about the exothermic or endothermic synthesis process,
repeated 3 times. the degree of disorder, and clarified the possibility of sponta-
neous synthesis process.
3. Full factorial designs The synthesis of NdBr3, from Nd2O3 and NH4Br by dry
route, can be described by the following reaction:
A full factorial design is an experimental design with a number Nd2 O3 ðsÞ þ 6 NH4 Brðs; gÞ ! 2 NdBr3 ðsÞ þ 6 NH3 ðgÞ
of levels limited to two (low and high) for each factor; it takes
into account all the combinations between the levels of factors þ 3 H2 Oð‘; gÞ ð1Þ
during the experiment. The full factorial design allows model-
The standard thermodynamic quantities (Dr H0T ,Dr S0T ;Dr G0T )
ing of the first degree with or without interactions and it
were calculated using the thermodynamic data obtained from
quickly finds the application limits when the number of factors
the literature (Lide, 2007; Barin, 1995). The results of above
increases. This design also allows us to determine the effects of
calculation are presented in Fig. 1.
the factors on the response and the effects of interactions
The results of Fig. 1a show that the reaction is endothermic
between different factors (Montgomery, 2012).
between room temperature and T = 606 K (sublimation tem-
perature of NH4Br). The sudden increase of enthalpy observed
4. Results and discussion at 373 K is associated with the passage of water from liquid to
a gaseous state.
4.1. Thermodynamic aspect of the reaction Fig. 1b shows that the entropic contribution is positive over
the entire temperature range, this is due to the increase in dis-
Before synthesis of NdBr3 by sintering brominating with NH4- order, which can be explained by the increase in the number of
Br, we performed a thermodynamic study of the reaction to moles of gas.
Please cite this article in press as: Bounouri, Y. et al., Optimization and modeling of synthesis parameters of neodymium(III) bromide by dry method using full fac-
torial design analysis. Arabian Journal of Chemistry (2017), http://dx.doi.org/10.1016/j.arabjc.2017.05.003
4 Y. Bounouri et al.
120 0.2
Td = 333.065 °C
0
100 DTG
-0.2
80 -0.4
dm/dT (%/°C)
-0.6
m (%) 60
-0.8
40 -1
-1.2
20
TG % -1.4
0 -1.6
40 197 364 530
T (°C)
Figure 2 Curves TG-DTG of ammonium bromide NH4Br obtained at 10 °C/min under nitrogen atmosphere.
Figure 3 Curves TG-DTG obtained at 10 °C/min under nitrogen atmosphere of neodymium oxide Nd2O3.
The free enthalpy of reaction as a function of the tempera- their stability in function of the temperature. The TG–DTG
ture was calculated according to the equation: curves obtained with heating rate 10 °C/min under a nitrogen
atmosphere are shown in Figs. 2 and 3.
Dr G0T ¼ Dr H0T TDr S0T ð2Þ
Fig. 2 shows that NH4Br begins to lose the weight at 179 °C
Fig. 1c shows that the Dr G0T decreases with increase in temper- and greater weight loss, corresponding to decomposition tem-
ature. This means that the synthesis of NdBr3 is promoted by perature according to the reaction (3), was observed at 333 °C.
an increase in temperature. Also, we can deduce graphically an
NH4 BrðsÞ ! NH3 ðgÞ þ HBrðgÞ ð3Þ
inversion temperature T = 571 K, beyond which the reaction
is favorable. Sintering brominating of neodymium oxide takes place with
NH4Br and also with HBr formed during thermal decomposi-
4.2. Thermal analysis of reagents by TG–DTG tion of NH4Br. (Mendil et al., 2013; Chen et al., 2008).
The curves TG–DTG of Nd2O3 (Fig. 3) shows that the
The two reagents (Nd2O3 and NH4Br) used for the synthesis of oxide does not lose any weight and that during this process
NdBr3, have been analyzed with TG–DTG in order to verify the oxide remained stable. This observation confirms the
Please cite this article in press as: Bounouri, Y. et al., Optimization and modeling of synthesis parameters of neodymium(III) bromide by dry method using full fac-
torial design analysis. Arabian Journal of Chemistry (2017), http://dx.doi.org/10.1016/j.arabjc.2017.05.003
Optimization and modeling of synthesis parameters of neodymium(III) bromide 5
40
35
30
25
R (%)
20
15
10
0
0 20 40 60 80 100 120 140
t (min)
Figure 6 Effect of the temperature on variations of yield.
Figure 4 Effect of contact time on variations of yield.
(Nd2O3:NH4Br)
25 (x3 ) Temperature (°C) 250 325 400
20
15
10
5 moles is the number of moles corresponding to a yield of
0
100% calculated from the mass of the neodymium oxide.
0 [1 : 6] [1 : 18] [1 : 30] The results are presented in Fig. 4.
This figure shows that the yield of the reaction R (%)
Stoichiometry
increases with the increase in reaction time up to 60 min.
Figure 5 Effect of the stoichiometry on variations of yield. Beyond this value, the yield remains almost constant and sta-
bilizes at an average of 30%. Therefore, the optimum contact
time of this reaction is 60 min, and for this reason, we set the
contact time to 60 min in order to study the effect of the stoi-
literature information concerning the lanthanide oxides chiometry and temperature.
(Sarbak et al., 2005).
4.3.2. Influence of the stoichiometry
4.3. Optimization of the synthesis parameters The study of this parameter was carried out in order to see the
effect of excess NH4Br on the reaction yield. It is based on the
In this work, we studied the influence of three main synthesis variation of the stoichiometry in moles of Nd2O3:NH4Br from
parameters (contact time, stoichiometry and temperature) on 1:6 to 1:30. The two other parameters were kept constant
the reaction yield. (t = 60 min and T = 250 °C). The results obtained are repre-
sented in Fig. 5.
4.3.1. Influence of the contact time Increase in the reaction yield R (%) was observed with
The study of contact time influence on the reaction yield was excess of NH4Br up to the molar ratio Nd2O3:NH4Br = 1:24.
realized by varying it from 10 to 120 min while maintaining Beyond this value, the yield was stabilized at a level of about
the two other parameters constant (the molar ratio Nd2O3: 46%. The optimal molar ratio Nd2O3:NH4Br was found to
NH4Br = 1:6 and experimental temperature T = 250 °C). be 1:24.
The reaction yield, noted R, was calculated with the follow-
ing equation: 4.3.3. Influence of the temperature
The thermodynamic study of the synthesis reaction of NdBr3
number of experimental moles
R¼ 100 ð4Þ showed that the synthesis is promoted by an increase in tem-
number of theoretical moles
perature. According to this result, we have chosen to vary
The number of experimental moles is the number of moles of the temperature from 250 to 450 °C, and kept the two other
NdBr3 obtained during reaction. The theoretical number of parameters at their optimum level (t = 60 min and molar ratio
Please cite this article in press as: Bounouri, Y. et al., Optimization and modeling of synthesis parameters of neodymium(III) bromide by dry method using full fac-
torial design analysis. Arabian Journal of Chemistry (2017), http://dx.doi.org/10.1016/j.arabjc.2017.05.003
6 Y. Bounouri et al.
The mathematical model in the coded form for the full fac-
Table 2 Design matrix and the results of the 23 full factorial
torial design 23 is given as follows:
design.
Experiments x1 x2 x3 R (%) R^ ¼ b0 þ b1 x1 þ b2 x2 þ b3 x3 þ b12 x1 x2 þ b13 x1 x3
1 1 1 1 7.40 þ b23 x2 x3 þ b123 x1 x2 x3 ð5Þ
2 1 1 1 30.84
3 1 1 1 14.99 where R^ is the predicted reaction yield, b0 is the global mean, bi
4 1 1 1 46.04 represents the other regression coefficients andx1 ,x2 ,x3 , stands
5 1 1 1 21.84 for contact time, stoichiometry and temperature, respectively.
6 1 1 1 79.76 The results obtained from the 14 experiments are shown in
7 1 1 1 30.07 Table 2, with the low (1), center (0), and high (+1) levels as
8 1 1 1 97.80 specified in Table 1.
9 0 0 0 47.40
10 0 0 0 48.55
4.4.1. Statistical analysis
11 0 0 0 48.17
12 0 0 0 49.32 After realization of the 14 experiments, we have calculated the
13 0 0 0 47.01 various coefficients of the model (bi ), and then we have deter-
14 0 0 0 50.86 mined the main effects and interactions between different fac-
tors. This effect which represents the difference between the
average value of the response (R) at the high level (+) and
the average value of the response at low level () was deter-
Nd2O3:NH4Br = 1:24). Fig. 6 represents the experimental mined using the formula (6) (Cavalitto and Mignone, 2007).
results of this study. P P
It is evident that an increase in temperature up to 400 °C Ei ¼
RðiþÞ
RðiÞ
ð6Þ
has a positive effect on the reaction yield. Beyond this value, n n
the yield decreases slightly. This is probably due to the loss
of NH4Br related to its decomposition at high temperatures
(Mendil et al., 2013). As a result, the optimum temperature
for synthesis of NdBr3 by sintering brominating with NH4Br
is 400 °C for which yield reaches 97.80%.
Please cite this article in press as: Bounouri, Y. et al., Optimization and modeling of synthesis parameters of neodymium(III) bromide by dry method using full fac-
torial design analysis. Arabian Journal of Chemistry (2017), http://dx.doi.org/10.1016/j.arabjc.2017.05.003
Optimization and modeling of synthesis parameters of neodymium(III) bromide 7
Figure 8 Plot of the measured and model predicted values of the response variable.
Please cite this article in press as: Bounouri, Y. et al., Optimization and modeling of synthesis parameters of neodymium(III) bromide by dry method using full fac-
torial design analysis. Arabian Journal of Chemistry (2017), http://dx.doi.org/10.1016/j.arabjc.2017.05.003
8 Y. Bounouri et al.
Figure 10 Main effects plot for reaction yield R (%): (a) contact time, (b) stoichiometry, and (c) temperature.
Please cite this article in press as: Bounouri, Y. et al., Optimization and modeling of synthesis parameters of neodymium(III) bromide by dry method using full fac-
torial design analysis. Arabian Journal of Chemistry (2017), http://dx.doi.org/10.1016/j.arabjc.2017.05.003
Optimization and modeling of synthesis parameters of neodymium(III) bromide 9
correlation between the experimental and the predicted when the sample size is not very large and the number of terms
responses (Liu and Chiou, 2005; Santos and Boaventura, in the model is not great, the adjusted R2Adj may be smaller than
2008; Deming and Morgan, 1993), it is calculated as follows: R2 (Santos and Boaventura, 2008).
PN In our study, the value of R2Adj (0.993) was found very close
ðR^i RÞ
2
SSR
R ¼
2
¼ Pi¼1 2
ð13Þ to the corresponding value R2.
SST N
i¼1 ðRi RÞ
The calculated R2 (R2 = 0.999) is very close to 1, which 4.4.4. Residual analysis
explains a strong linear relationship between the experimental The residuals analysis, which represents the difference between
responses and that given by the model. The values of R2 indi- the experimental and predicted responses, allows us to repre-
cate that the model does not explain only about 0.001 of the sent the unexplained part of the model and check whether
variations. This result is confirmed by the representation of there is a failure in the latter. This test consists of analyzing
the experimental results and those calculated by the model the plot of observed residues depending on the predicted
(Eq. (8)) in Fig. 8, which shows a good correspondence responses (Fig. 9) (Kasiri and Khataee, 2011; Sado and
between the experimental and predicted values. Sado, 2000).
The goodness of fit of the model was also checked by The look of the graph shows a random distribution of
adjusted coefficient R2Adj (Eq. (14)), which corrects the correla- points, confirming the nonexistence of a relationship between
tion coefficient value R2 for the sample size and the number predicted responses and residue. So the model of first level
of terms in the model. that we have established well explains the experimental
results (Kasiri and Khataee, 2011; Goupy and Creighton,
N1
R2Adj ¼ 1 ð1 R2 Þ ð14Þ 2006).
N‘1
(a) (b)
70
(c) 400 °C
60
50
40
R (%)
30 250 °C
20
10
0
0 [1:6] [1:24]
Stoichiometry
Figure 11 Interaction effects plot: (a) time/stoichiometry, (b) time/temperature, and (c) stoichiometry/temperature.
Please cite this article in press as: Bounouri, Y. et al., Optimization and modeling of synthesis parameters of neodymium(III) bromide by dry method using full fac-
torial design analysis. Arabian Journal of Chemistry (2017), http://dx.doi.org/10.1016/j.arabjc.2017.05.003
10 Y. Bounouri et al.
4.5. Main and interaction effects Financial support by the Thematic Agency for Research in
Science and Technology (ATRST) from the Algerian Ministry
A main effect can be defined as the effect of one factor on the of Higher Education and Scientific Research is gratefully
response, ignoring the effects of all other factors, it represents acknowledged.
the change in the response when the factor changes from low M. B and Y. B wish to thank the Department of Chemistry of
to high levels. The effect of a factor is positive if the response Wroclaw University of Technology for hospitality and support
R (%) increases when the factor changes from low to high during this work.
levels. Otherwise (the response R (%) decreases when the fac-
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Please cite this article in press as: Bounouri, Y. et al., Optimization and modeling of synthesis parameters of neodymium(III) bromide by dry method using full fac-
torial design analysis. Arabian Journal of Chemistry (2017), http://dx.doi.org/10.1016/j.arabjc.2017.05.003
Optimization and modeling of synthesis parameters of neodymium(III) bromide 11
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Please cite this article in press as: Bounouri, Y. et al., Optimization and modeling of synthesis parameters of neodymium(III) bromide by dry method using full fac-
torial design analysis. Arabian Journal of Chemistry (2017), http://dx.doi.org/10.1016/j.arabjc.2017.05.003