INTERACTIVE SCHEMATIC

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Information To set your screen resolution do the following:
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Electrical Symbols CLICK the SETTINGS TAB.
Schematic
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until it shows 1024 X 768.
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EC-C2 E-C60
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E-C61

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HOTKEYS (Keyboard Shortcuts)

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 RENR5549-03
July 2014

305 CR Mini Hydraulic Excavator

Electrical System
DSA1-UP
DGT1-UP
BMW1-UP

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT LOCATION
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Actuator - Eng Gov E-9 1 Sender - Fuel A-7 16
A/C Unit (Atch) C-6 2 Solenoid - A/C Clutch (Atch) B-9 17
Alarm - ATCH Travel Relay (Cancel) A-6 3 Solenoid - Engine Shutdown D-9 13
Alarm - ATCH Travel Relay 1 A-6 3 Solenoid - Hydraulic Lock D-3 14
Alternator B-9 3 Solenoid - Speed Select D-3 14
Battery - 12V A-9 4 Switch - A/C Refridgerant Low Press (Atch) B-7 15
Block - Terminal C-9 5 Switch - Engine Pressure D-9 13
Boom Lamp C-2 6 Switch - Gov Throttle A-3 16
Cigar Lighter B-2 7 Switch - Heater (Atch) D-3 B
Cluster Gage A-3 8 Switch - Horn B-3 A
Control - Engine Gov D-5 1 Switch - Hyd Lock (Left) D-3 B
Control - Pat (Atch) D-6 9 Switch - Hyd Lock (Right) B-3 A
Eng Gov Actuator E-9 A Switch - Key B-3 A
Fuse - Slowblow C-8 4 Switch - Light D-3 B
Fuse (5A) C-8 4 Switch - One Touch Low Idle D-2 B
Fuse Box As D-4 C Switch - Pat Atch A-5 A
Glowplugs C-9 10 Switch - Speed Select C-2 17
Heater Unit (Atch) C-6 2 Switch - Travel Alarm Cancel (Atch) C-3 18
Horn C-2 11 Switch - Travel Pressure 1 D-2 19
Meter - Service D-4 C Switch - Travel Pressure 2 D-2 19
Motor - Starter B-9 12 Switch - Travel Pressure 3 C-2 19
Motor - Wiper B-2 11 Switch - Travel Pressure 4 C-2 19
Pump - Fuel Prime D-8 13 Switch - Wiper (Atch) E-2 B
Relay - Boom Lamp B-7 3 Timer - Engine Shutoff E-4 C
Relay - Disable Start B-7 3 Timer - Glow E-4 C
Relay - Glow A-8 3 Valve - Pat Select (Atch) E-3 20
Relay - Main E-5 14 Valve - Pat Sol (Atch) E-2 20
Relay - Start A-7 3 Washer Tank Pump (Atch) E-9 1
Sender - Coolant Temp D-9 15
Machine locations are repeated for components located close together.
A = Located inside of right console.
B = Located inside of left console.
C = Located around relay panel.
 CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 B-6 1
CONN 2 B-6 17
CONN 3 B-6 21
CONN 4 B-2 11
CONN 5 C-2 22
CONN 6 C-3 23
CONN 7 C-7 1
CONN 8 C-7 17
CONN 9 D-6 1
CONN 10 E-3 24
CONN 11 E-3 24
CONN 12 E-6 24
CONN 13 E-6 24
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
SPECIFICATIONS AND RELATED MANUALS

Resistor, Sender and Solenoid Specifications

Part No. Component Description Resistance (Ohms)¹
0% - 83.5 ± 1.5
191-6228 Sender - Fuel 50% - 33.8 ± 2.0
100% - 8.0 + 1.0 - 0.5

Off-Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position
392 ± 39 kPa 196 kPa MIN
132-7748 Travel Pressure Atch Normally Open
(56.85 ± 5.65 psi) (28.42 psi MIN)

Related Electrical Service Manuals

Title Form Number
Electrical and Electronic System: RENR5547
WIRE DESCRIPTION

Wire Description
Wire Wire Wire Wire
Description Description
Number Color Number Color
Power Circuits Accessory Circuits
101 BK Bat (+) 500 BU/BK Wiper Motor
105 RD Key Sw 501 BU/WH Wiper Motor
109 RD Alt Output (+) Term. 506 PU ATCH Washer Tank/Pump
112 PU Main Power Rly Output 511 GN Speaker (L-)
114 GN Horn 512 GN Speaker (L+)
115 PK Lamp 515 GY Heater Unit High
117 YL Cab ACCE Rly 517 YL Heater Unit Low
121 YL ATCH Travel Alarm Rly 521 YL ATCH A/C Compressor
124 GN ATCH A/C Unit Lighting Circuits
131 BR HYD Lock Rly 603 PK Beacon
177 OR Main Bkr 612 GY Boom Lamp
180 GN Wiper Motor 616 BU Boom Lamp & Cab Lamp
190 PK Eng Gov Control Circuits
101A OR Alt Bkr E703 WH ATCH Travel Alarm
109B GY Alt Bkr H740 BK ENG GOV Actuator
Ground Circuits H741 WH GOV Control (M+)
200 BK Main Chassis H742 PU GOV Control (D/SWSIG)
206 BK Engine Control H744 BU GOV Control (D/LSW)
Basic Machine Circuits M729 PU ENG GOV Actuator (POT+)
304 WH Start Relay M730 YL ENG GOV Actuator (POTSIG)
306 GN Engine Control Timer M731 BU ENG GOV Actuator (POTGND)
307 OR Key Switch 817 WH Travel Pressure Switch
327 PK Engine Control 877 YL Start Aid
332 BU Monitor C904 GN ATCH Travel Alarm Relay
Monitoring Circuits L987 WH Glow Relay
403 GN Alternator (P) Term. L989 BU Glow Timer
405 GY Oil Pressure M927 GN HYD Lock Solenoid
441 OR Coolant Sender N933 PU GOV Control (IND)
447 PK Fuel Tank Sender P969 BR ENG GOV ACTR
C444 YL Alternator (L) Term. P977 PK Safety Lock Switch
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 9 8 7 6 5 4 3 2 1
CONN 11
G-C6 P-C1 P-C3
7Y3967 7Y3966 7Y3967
CANOPY CANOPY
616-G23 BU-16 1 615-P2 YL-18 1 RD-18 ATCH CAB LAMP
1980852

200-G15 BK-16 1 200-P1 BK-18 1 WH-18

CONN 13 OPERATOR STATION OPERATOR STATION G-C5 P-C2 P-C4
H-C2 P-C8 P-C6 7Y3966 7Y3967 7Y3966
7Y3967 7Y3966 7Y3967
CONN 10
616-H5 BU-18 1 616-P3 YL-18 1 RD-18 ATCH CANOPY LAMP
1980852
180-G6 GN-16
200-H1 BK-18 1 200-P4 BK-18 1 WH-18 S01-Q13 PU-18 180-G9 GN-16
H-C3 P-C9 P-C7 S02-Q14 GY-18 200-G13 BK-16
7Y3966 7Y3967 7Y3966
S03-Q15 BR-18 200-G16 BK-16
CONN 12 H-C1 131-Q2 BR-18 G24 YL-16

CANOPY

CANOPY
3E3382
G25 GY-16
(A) ENG GOV ACTUATOR 616-H5 BU-18 1 131-Q3 BR-18
E 2153347 E-C15
1552273
603-H4 PK-18
200-H1
200-H2
BK-18
BK-18 200-H3 BK-18
2
3
131-Q4 BR-18
131-Q5 BR-18 506-G17 PU-16 E
POT + 1 M729-E24 PU-16 200-H3 BK-18 4
5 2
A-C28 (C) GLOW TIMER 131-Q1 BR-18 180-G8 GN-16
M730-E25 YL-16 200-H2 BK-18 603-H4 PK-18 7Y3958 1199896
POT SIG 2 5 L03-Q11 GN-18 180-G7 GN-16
POT GND 3 M731-E26 BU-16 603-H4 PK-18 616-H5 BU-18 6
1
200-A23 BK-18 1 GND L01-Q9 RD-18 (20) ATCH PAT SOL VALVE
4
SPACE 4 2 L02-Q10 WH-18 Q-C3 1895670
3 7222-1424-40
+M 5 H740-E22 OR-16 A-30 3 L04-Q12 BU-18 SOL A
9X1054
H741-E23 WH-16 CANOPY CANOPY 308-A46 YL-16 131-Q3 BR-18

308-A47 YL-16
150-A17 RD-12
-M 6 4 ON (KEY) 1

200-A22 BK-18

112-A2 PU-12
308-A46 YL-16 306-A42 GN-18 5 ST (KEY) 200-Q7 BK-16 S01-Q13 PU-18 2
(14) MAIN RELAY
115-1615 200-A23 BK-18 306-A41 GN-18 6 GLOW RELAY 200-Q6 BK-16
OPERATOR STATION 306-A41 GN-18 L987-A75 WH-18 200-Q8 BK-16
L987-A75 WH-18 A-C27 (C) ENGINE SHUTOFF TIMER 131-Q4 BR-18 1 OPERATOR STAION
1552273 2317928
(1) ATCH WASHER TANK S02-Q14 GY-18 2 (B) ATCH WIPER WASHER SW
1917524 2034520 (ISJ)
E-C7 122-A85 RD-16 122-A85 RD-16 1 B+ 12V Q-C4 SOL B
7Y3952 7123-1424-40 2229363 (OSJ)
200-A25 BK-18 200-A25 BK-18 2 GROUND
1 506-E17 PU-18 200-Q6 BK-16 327-A53 PK-16 327-A53 PK-16 3 SIG OUT
PUMP 2 200-E4 BK-18 308-A45 YL-16 308-A45 YL-16 4 KEY ON 131-Q5 BR-18 1 (20) ATCH PAT SELECT VALVE G-C3
306-A42 GN-18 1432269 7Y3958
5 KEY ST S03-Q15 BR-18 2
Q-C2 P W
(9) ATCH PAT CONT 6 Q-C5 180-G7 GN-16 1
ATCH ANTENNA 7123-7923-40 VALVE GP L
1462829 1552269
XXXXXXX 403-A55 GN-18 1911390 G24 YL-16 2

200-Q6 BK-16
+ BATTERY RD/GN 1 131-Q2 BR-18 200-A24 BK-18 A-C25 G25 GY-16 3
7Y3952
321-E8 BR-18 SOL(L) WH/YL 2 S02-Q14 GY-18 506-G17 PU-16 4
200-E5 BK-18 SOL(R) RD/YL 3 S01-Q13 PU-18 112-A4 PU-10 Q-C1 180-G8 GN-16 5
7Y3966
OPERATOR STATION 122-G3 RD-16 S03-Q15 BR-18 112-A5 PU-10 E953-A70 GY-16

1
2
1 ATCH DOME LAMP SELECT VALVE BU/YL 4 (14) SPEED SELECT SOL 6
H B B
1396332
(1) ATCH TRAVEL ALARM 2 5 C548-A101 PK-16 A-C29 200-A33 BK-18
- +

1
1612539 7Y3967
G-C7 SW TILT(L) WH 6 L02-Q10 WH-18 124-A87 GN-14
7Y3952 SW ANGLE(L) BU 7 L04-Q12 BU-18 323-A52 WH-18 A-C16
3E3364
ATCH BEACON 122-G2 RD-16 8 105-A1 RD-16
1286985 122-G3 RD-16 (C) SERVICE METER
G-C4 ATCH RADIO SW TILT(R) RD 9 L01-Q9 RD-18 114-A10 RD-18 P977-A83 PK-16 1 (14) HYD LOCK SOL
7Y3968 2034453 (ISJ) 6T7337
180-G5 GN-16 SW ANGLE(R) GN 10 L03-Q11 GN-18 125-A12 RD-14 200-A32 BK-18 2
603-G22 PK-16 200-G12 BK-16 1 11 122-A11 RD-16
200-G14 BK-16 511-G20 BR-16 511-G20 BR-16 2 RH SPK (+) GROUND BK 12 200-Q8 BK-16 149-A13 RD-16
512-G21 GN-16 180-G5 GN-16 3 +12 VOLT
ATCH BEACON SOCKET 509-G19 WH-16 508-G18 PU-16 4 LH SPK (+) (C) BOX AS-FUSE
2071686

180-A18 GN-16
ENGINE NOTE C
508-G18 PU-16 5 BOX AS-FUSE 231-7924 OPERATOR STATION
512-G21 GN-16 6 RH SPK (-) FUSE(5A) 141-2759
A-C33 FUSE(10A) 113-8490
200-G12 BK-16

200-G14 BK-16
603-G22 PK-16

200-G12 BK-16
7 GROUND (1) ENG GOV CONT

511-G20 BR-16
512-G21 GN-16
122-G2 RD-16
122-G3 RD-16
180-G5 GN-16
(13) ENG SHUTDOWN SOL 1552264 1557553
1958411 E-C13 122-G2 RD-16 8 +12V MEM FUSE(15A) 113-8491 A-C20
7Y3967 7Y3954
509-G19 WH-16 9 LH SPK (-) 195-A20 YL-16 1 RD +B A-C34 (B) ONE TOUCH LOW IDLE SW
L 7Y3967 1936359
1 327-E12 PK-16 ANTENNA H744-A74 BU-16 2 BU L/I SW 150-A15 RD-10 1 10A 1 200-A92 BK-18 1 BU/BK
M
200-A26 BK-18 3 BK GND 2 10A 1 517-A96 BU-18 2 BU/WH (B) ATCH HEATER SW 195-A21 YL-16 1
206-E6 BK-16 0996220
1 R977-A84 OR-16 4 WH IN 5V 150-A16 RD-10 1 15A 1 515-A95 GY-18 3 BK
B
E-C14 (13) FUEL PRIME 508-G18 PU-16 1 + H742-A73 PU-16 5 GN IN SIG 2 5A 1 SYMBOL DESCRIPTION
D 7Y3967 E-C11
7Y3952
2110804 509-G19 WH-16
G-C8
2 - P969-A80 BR-18
N933-A79 PU-18
6
7
BR
YL
IN GND
L/I OUT
3
1
10A
5A
1
1
195-A21 YL-16 H744-A74 BU-16
A-C35
1
CIRCUIT CONNECTED
D

C548-A101 PK-16
YL-16

BR-18
7Y3952 7Y3967

PU-16
BU-16

PU-18
OR-16

PU-16

BU-16

OR-16

L987-A75 WH-18
WH-16
H744-A74 BU-16

YL-16

308-A47 YL-16

308-A45 YL-16
308-A46 YL-16
BK-18

200-A22 BK-18

200-A23 BK-18
200-A24 BK-18
200-A25 BK-18

327-A53 PK-16
150-A17 RD-12

122-A85 RD-16

114-A10 RD-18
122-A11 RD-16

125-A12 RD-14
149-A13 RD-16
1 ATCH SPEAKER LH 8 2 15A 1

306-A41 GN-18

403-A55 GN-18

124-A87 GN-14

323-A52 WH-18
112-A2 PU-12

112-A4 PU-10
112-A5 PU-10
105-A1 RD-16
2034455
(13) ENG PRESS SW
2 PUMP 112-A3 PU-10 3 10A 1 OPERATOR STATION CIRCUIT NOT CONNECTED
1958453 H740-A71 OR-16 1 RD M+ 195-A20 YL-16 (B) HYD LOCK SW LH
2500989

M730-A77

P969-A80
H742-A73
H744-A74

N933-A79
ELECTRICAL CONNECTION TO

H740-A71

M729-A76

M731-A78

R977-A84
H741-A72 WH-16 195-A21 YL-16

H741-A72
195-A20
2

200-A26
BU M- 1 10A 1
405-E14 GY-18 M729-A76 PU-16 3 GN POT 5V 129-A88 BU-16 1 15A 2 (19) ATCH TRAVEL PRESS SW 1 MACHINE STRUCTURE
M731-A78 BU-16 180-A18 GN-16 308-A49 YL-16 1327748
4 YL POT GND 1 10A 1 K-C2 INTERNAL ELECTRICAL CONNECTION

OPERATOR STATION
M730-A77 YL-16 180-A19 GN-16 330-A54 YL-16 1552269 TO SURFACE OF COMPONENT

603-G22 PK-16
200-G14 BK-16
200-G12 BK-16
5 WH POT SIG 1 10A 2

511-G20 BR-16
512-G21 GN-16

122-G3 RD-16
122-G2 RD-16
180-G5 GN-16
180-G6 GN-16 506-G17 PU-16 6 603-A99 PK-18 1 5A 3 817-K7 WH-18 1
180-G7 GN-16 603-G22 PK-16 113-A6 OR-18 (B) LIGHT SW 200-K1 BK-18 2 CONNECTOR
A-C32
OPERATOR STATION
323-E10 WH-18
200-E3 BK-18
M730-E25 YL-16

1952670
H740-E22 OR-16

M729-E24 PU-16

M731-E26 BU-16
H741-E23 WH-16

180-G8 GN-16 616-G23 BU-16 122-G2 RD-16

506-E17 PU-18

3E3382
327-E12 PK-16
405-E14 GY-18
200-E4 BK-18
200-E5 BK-18
321-E8 BR-18

H#
206-E6 BK-16

180-G9 GN-16 122-G3 RD-16 122-G3 RD-16 G-C1 A-C24 A-C21 CIRCUIT GROUPING DESIGNATION
3E3382 1552273 1552272
(15) COOLANT TEMP SENDER 200-G13 BK-16 122-G2 RD-16 122-G1 RD-14 (19) ATCH TRAVEL PRESS SW 2
2230309 1327748
200-G15 BK-16 180-G5 GN-16 1 122-A86 RD-16 200-A36 BK-18 2 WH-18 K-C3 ATCH WIRE, CABLE, COMPONENT
200-G16 BK-16 1552269
180-G6 GN-16 180-G4 GN-14 2 129-A88 BU-16 195-A21 YL-16 616-A64 BU-16 3 YL-18
441-E16 OR-18 506-G17 PU-16 180-G8 GN-16 200-G10 BK-16 3 200-A91 BK-16 200-A32 BK-18 200-A37 BK-18 4 817-K8 WH-18 1 SPLICE
616-G23 BU-16 180-G7 GN-16 506-G17 PU-16 4 506-A94 PU-18 200-A33 BK-18 A625-A67 BR-18 1 BK-18 200-K3 BK-18 2
ENGINE

122-A86 RD-16

C548-A101 PK-16
T

M730-A77 YL-16

P969-A80 BR-18
H742-A73 PU-16
H744-A74 BU-16

N933-A79 PU-18
BLADE, SPADE, RING OR SCREW

H740-A71 OR-16

L987-A75 WH-18
M729-A76 PU-16

M731-A78 BU-16

R977-A84 OR-16
H741-A72 WH-16
122-G2 RD-16 180-G9 GN-16 603-G22 PK-16 603-A99 PK-18 200-A93 BK-18

195-A21 YL-16
308-A45 YL-16
308-A46 YL-16
308-A47 YL-16
200-A22 BK-18
200-A24 BK-18
200-A26 BK-18
200-A23 BK-18
200-A25 BK-18

327-A53 PK-16

603-A99 PK-18
BU-16
114-A10 RD-18

RD-16
RD-16

RD-14

RD-16

150-A14 RD-10
150-A15 RD-10
150-A16 RD-10
150-A17 RD-12
5 RD-18

GN-14

180-A19 GN-16

306-A41 GN-18

403-A55 GN-18
323-A52 WH-18
112-A2 PU-12
112-A3 PU-10
112-A4 PU-10
112-A5 PU-10
105-A1 RD-16

113-A6 OR-18
122-G3 RD-16 180-G4 GN-14 616-G23 BU-16 6 616-A100 BU-16 200-A35 BK-18 TERMINAL
180-G5 GN-16 CONN 9 (18) ATCH TRAVEL ALARM CANCEL SW (19) ATCH TRAVEL PRESS SW 3
1992428 1327748
200-G12 BK-16 200-G15 BK-16 K-C4

129-A88
122-A11
122-A85

125-A12

149-A13
124-A87

817-K10 WH-18
BK-18
BK-18
BK-18
BK-18
BK-18

817-K6 WH-18
817-K7 WH-18
817-K8 WH-18
817-K9 WH-18
1552269
200-G14 BK-16 200-G16 BK-16 (2) ATCH A/C UNIT 200-A36 BK-18 A-C22
ENGINE

1919470 1552272
603-G22 PK-16 200-G13 BK-16 A-C9 200-A37 BK-18 817-K9 WH-18 1
1552273
200-G11 BR-14 200-G12 BK-16 200-A38 BK-18 E703-A69 WH-18 1 WH-18 200-K4 BK-18 2

200-K1
200-K3
200-K4
200-K5
200-K2
200-G14 BK-16 GND 1 200-A89 BK-14 200-A39 BK-18 616-A65 BU-16 4 YL-18
200-G11 BR-14 WATER VALVE MOTOR ACTUATOR 2 C548-A104 PK-16 200-A92 BK-18 200-A39 BK-18 3
200-G10 BK-16 COMPRESSOR RELAY 3 519-A74 PK-18 308-A49 YL-16 200-A38 BK-18 2 BK-18 (19) ATCH TRAVEL PRESS SW 4
511-G20 BR-16 1327748
1 + BLOWER MOTOR 4 124-A87 GN-14 330-A54 YL-16 BU-18 K-C5
- 1552269
512-G21 GN-16 2 COMPRESSOR RELAY 5 521-A98 YL-18 515-A95 GY-18
G-C9 6 517-A96 BU-18 817-K10 WH-18 1
7Y3952 ATCH SPEAKER RH ATCH GROUND CAB 616-A64 BU-16 200-K5 BK-18 2
2034455 616-A65 BU-16 (17) SPEED SELECT SW
1989101
OPERATOR STATION A625-A67 BR-18
E703-A69 WH-18
323-E10 WH-18 200-A30 BK-16 E953-A70 GY-16 180-A19 GN-16 1

L987-A75 WH-18
C548-A101 PK-16
616-A100 BU-16

616-A100 BU-16

PK-16
M730-A77 YL-16

P969-A80 BR-18

BR-18
H742-A73 PU-16

N933-A79 PU-18

H744-A74 BU-16

GY-16
H740-A71 OR-16

M729-A76 PU-16

M731-A78 BU-16

R977-A84 OR-16

WH-18
H741-A72 WH-16
200-E3 BK-18 200-A31 BK-14 H744-A74 BU-16 E953-A70 GY-16

308-A45 YL-16
308-A46 YL-16
308-A47 YL-16

195-A21 YL-16

308-A49 YL-16
330-A54 YL-16
BK-16

PK-18

200-A26 BK-18
200-A22 BK-18
200-A23 BK-18
200-A24 BK-18
200-A25 BK-18
200-A32 BK-18

327-A53 PK-16

200-A33 BK-18
200-A35 BK-18
200-A92 BK-18
200-A93 BK-18
BU-16

506-A94 PU-18

517-A96 BU-18

616-A63 BU-18

BU-16
BU-16
RD-16

114-A10 RD-18

125-A12 RD-14
149-A13 RD-16
150-A14 RD-10

515-A95 GY-18
2

124-A87 GN-14

180-A19 GN-16

306-A41 GN-18

403-A55 GN-18
ABBREV COLOR

323-A52 WH-18
105-A1 RD-16
113-A6 OR-18
200-E4 BK-18 200-A89 BK-14 P977-A83 PK-16
200-E5 BK-18 RELAY PANEL (2) ATCH HEATER UNIT
CONN 6 K-C1
2178515 3E3364 RD RED

P977-A83
A625-A67

E953-A70
206-E6 BK-16

E703-A69
200-A91

603-A99
A-C8

129-A88

616-A64
616-A65
122-A86

OPERATOR STATION
NOTE C 7Y3954
321-E8 BR-18 871-A66 WH-18 817-K6 WH-18
327-E12 PK-16
E-C1
1552262
A-C5
3E5179
327-A53 PK-16 +BATTERY 1 C548-A103 PK-16 200-A34 BK-18
1
2 200-K2 BK-18 A-C31
WH WHITE
405-E14 GY-18 200-E2 BK-14 1 304-A40 WH-14 LOW 2 517-A96 BU-18 1532602
OR ORANGE
C 441-E16 OR-18
506-E17 PU-18
206-E6 BK-16
304-E7 WH-14
304-E7 WH-14
321-E8 BR-18
2
3
304-A40 WH-14
321-A50 BR-18
323-A52 WH-18
403-A55 GN-18
HIGH 3 515-A95 GY-18 322-A51 GY-18 1 (11) HORN
1796289 YL YELLOW C
H740-E22 OR-16 321-E8 BR-18 323-E9 WH-18 323-A52 WH-18 405-A56 GY-18
200-A30 BK-16
200-A31 BK-14
200-A89 BK-14

4
PK PINK
200-E2 BK-14
200-Q6 BK-16
206-E6 BK-16

200-C4 BK-16

H741-E23 WH-16 (5) TERMINAL-BLOCK (4) FUSE (5A) 323-E9 WH-18 327-E12 PK-16 5 327-A53 PK-16 439-A57 YL-18
M729-E24 PU-16 7Y-5499 327-E12 PK-16 403-E13 GN-18 403-A55 GN-18 441-A69 OR-18
M730-E25 YL-16 FUSE HOLDER 185-1290 403-E13 GN-18 405-E14 GY-18
6
7 405-A56 GY-18 506-A94 PU-18
BK BLACK
M731-E26 BU-16 FUSE(5A) 139-5345 405-E14 GY-18 441-E16 OR-18 8 441-A69 OR-18 521-A98 YL-18 616-S6 BU-18 CHASSIS LAMP
1980852
GY GRAY
439-E15 YL-18 506-E17 PU-18 9 506-A94 PU-18 C444-A68 YL-16 200-S3 BK-18
877-E20 YL-18 1 5A 1 441-E16 OR-18 521-E18 YL-18 10 521-A98 YL-18 H740-A71 OR-16 PU PURPLE
506-E17 PU-18 439-E15 YL-18 11 439-A57 YL-18 H741-A72 WH-16
521-E18 YL-18 C444-E21 YL-16 12 C444-A68 YL-16 M729-A76 PU-16 S-C2 S-C1 BR BROWN
3E3364 155-2269
877-WB1 YL-6 C444-E21 YL-16 CONN 8 M730-A77 YL-16 GN GREEN

L987-A75 WH-18
C548-A101 PK-16

C548-A102 PK-16
C548-A103 PK-16
C548-A104 PK-16

P977-A83 PK-16
A625-A67 BR-18

M730-A77 YL-16

P969-A80 BR-18
H742-A73 PU-16

N933-A79 PU-18

E953-A70 GY-16
H740-A71 OR-16

M729-A76 PU-16

M731-A78 BU-16

R977-A84 OR-16
E703-A69 WH-18

H741-A72 WH-16
H740-E22 OR-16 M731-A78 BU-16 616-S4 BU-18 616-S5 BU-18

308-A45 YL-16
308-A46 YL-16
308-A47 YL-16
308-A49 YL-16

330-A54 YL-16
200-A90 BK-14
200-A91 BK-16
200-A92 BK-18
200-A93 BK-18
200-A32 BK-18
200-A33 BK-18
200-A35 BK-18

327-A53 PK-16

200-A34 BK-18
506-A94 PU-18

517-A96 BU-18
616-A63 BU-18
125-A12 RD-14
114-A10 RD-18
149-A13 RD-16
150-A14 RD-10

515-A95 GY-18
GROUND CHASSIS E-C2 A-C4 1

124-A87 GN-14

306-A41 GN-18

403-A55 GN-18

180-A19 GN-16
323-A52 WH-18

871-A66 WH-18
105-A1 RD-16
113-A6 OR-18
H741-E23 WH-16 3E3382 1552273 321-A50 BR-18 2 200-S1 BK-18 200-S2 BK-18 BU BLUE
M729-E24 PU-16 M729-E24 PU-16 1 M729-A76 PU-16 F-C1
3E3364
109-E1 RD-6 M730-E25 YL-16 M730-E25 YL-16 2 M730-A77 YL-16
M731-E26 BU-16 M731-E26 BU-16 3 M731-A78 BU-16 RELAY PANEL 616-A62 BU-16 1 616-F2 BU-18 (6) BOOM LAMP
(4) SLOWBLOW-FUSE 1914819
H740-E22 OR-16 4 H740-A71 OR-16 200-A29 BK-18 2 200-F1 BK-18
(10) GLOW PLUG 250-3109 H741-E23 WH-16 5 H741-A72 WH-16
1200665 6 CONN 5
109- RD-6 RELAY PANEL CONN 7 113-A7 OR-18
101-1 RD-10 1 50A 1 A-C3 113-A9 OR-18

OPERATOR STATION
(15) ATCH-RFGT LOW PRESS SW 3E3370
E-C10 101-2 RD-10 1 50A 1 1251642 M-C2 M-C1 C-C14 125-A12 RD-14
7Y3952 E-C9 1321847 3E3364 1552269 149-A13 RD-16
1 L B 7Y3995 124-M1 GN-18 1 1 C548-A102 PK-16 200-A30 BK-16
2 R P 1 403-E13 GN-18 519-M2 PK-18 2 2 519-A74 PK-18 200-A31 BK-14
E 150-A14 RD-10 CONN 3 200-A89 BK-14
(3) ALTERNATOR 877-E19 YL-6 C-C1 A-C1 306-A41 GN-18
1264794 439-E15 YL-18 3E5179 1552252
307-A43 OR-16 124-A87 GN-14
439-E15 YL-18 113-C1 OR-18 1 113-A7 OR-18 308-A48 YL-16 515-A95 GY-18
877-E19 YL-6 125-C2 RD-14 2 125-A12 RD-14 323-A52 WH-18 517-A96 BU-18

200-G13 BK-16
180-G6 GN-16
200-G16 BK-16
150-WA1 RD-10 113-C1 OR-18 149-C3 RD-16 149-A13 RD-16 327-A53 PK-16

180-G9 GN-16
3

OPERATOR STATION
P969-A80 BR-18
H742-A73 PU-16
N933-A79 PU-18

R977-A84 OR-16

G25 GY-16
C548-A102 PK-16
C548-A103 PK-16
C548-A104 PK-16

G24 YL-16
P977-A83 PK-16
P977-C17 PK-16

A625-A67 BR-18

M730-A77 YL-16
A625-C15 BR-18

H740-A71 OR-16

L987-A75 WH-18
M729-A76 PU-16

M731-A78 BU-16
L987-C16 WH-18

E703-A69 WH-18
IDENT PART NO. LOC NOTE

H741-A72 WH-16
323-E11 WH-18 200-E4 BK-18
200-C4 BK-16

125-C2 RD-14 304-C8 WH-14 304-A40 WH-14 403-A55 GN-18 519-A74 PK-18

YL-16
YL-16
YL-16
YL-16

308-A44 YL-16
308-A48 YL-16

330-A54 YL-16
308-C12 YL-16

200-A31 BK-14

BK-14
BK-18
BK-18
BK-18
BK-18

327-A53 PK-16
447-C13 PK-18

506-A94 PU-18

517-A96 BU-18
616-A63 BU-18
616-C14 BU-16

150-A14 RD-10

125-A12 RD-14
149-A13 RD-16

515-A95 GY-18

114-A10 RD-18
4

124-A87 GN-14

GN-18

403-A55 GN-18
306-C10 GN-18
307-C11 OR-16

323-A52 WH-18

871-A66 WH-18
200-C5 BK-18
200-C6 BK-18
200-C7 BK-18

105-A1 RD-16
125-C2 RD-14
149-C3 RD-16

113-A9 OR-18
113-A8 OR-18
113-A7 OR-18

113-A6 OR-18
113-C1 OR-18

304-C8 WH-14

C444-E21 YL-16 200-E5 BK-18 149-C3 RD-16 306-C10 GN-18 5 306-A41 GN-18 405-A56 GY-18 C548-A103 PK-16 HARNESS AS.
200-E3 BK-18 304-C8 WH-14 307-C11 OR-16 6 307-A43 OR-16 439-A57 YL-18 C548-A104 PK-16
ENGINE

200-CE1 BK-0 200-E2 BK-14 306-C10 GN-18 308-C12 YL-16 308-A48 YL-16 441-A69 OR-18 A 241-3597 C-6

308-A49
308-A47
308-A46
308-A45
200-A90
200-A32
200-A33
200-A34
200-A35
7

306-A41
C 191-4771 B-6
307-C11 OR-16 447-C13 PK-18 8 447-A59 PK-18 447-A59 PK-18 521-A98 YL-18 E 209-8172 C-7
206-E6 BK-16 308-C12 YL-16 616-C14 BU-16 9 616-A60 BU-16 506-A94 PU-18 113-A7 OR-18 G-C2 F 209-8170 C-2
304-E7 WH-14 447-C13 PK-18 A625-C15 BR-18 10 A625-A67 BR-18 519-A74 PK-18 113-A9 OR-18 7Y3957 G 230-7377 D-7 B
228-0075 D-7 C
321-E8 BR-18 616-C14 BU-16 L987-C16 WH-18 L987-A75 WH-18 521-A98 YL-18 125-A12 RD-14
11
CONN 4
ENGINE

N 214-3943 B-2
323-E9 WH-18 A625-C15 BR-18 P977-C17 PK-16 P977-A82 PK-16 871-A66 WH-18 149-A13 RD-16

1
3
4
2
ENG GRD 12 (A) KEY SWITCH N-C1 H 216-0058 E-5
L987-C16 WH-18 9G7641 J 199-0746 B-6
A625-A67 BR-18 200-A31 BK-14 1207724
323-E11 WH-18 P977-C17 PK-16 CONN 2 C444-A68 YL-16
K 199-2425 D-2

B B
M 191-8082 B-7

200-N2 BK-16
180-N1 GN-16
323-E10 WH-18 321-A50 BR-18 C548-A102 PK-16 200-A89 BK-14 P 186-4575 E-2

N3 YL-16
R S 270-1153 C-2 C

N4 GY-16
327-E12 PK-16 113-A9 OR-18 E703-A69 WH-18 306-A41 GN-18 308-A44 YL-16
(17) ATCH AC CLUTCH SOL 403-E13 GN-18 871-A66 WH-18 H740-A71 OR-16 308-A48 YL-16
1919028 C OFF
405-E14 GY-18 E703-A69 WH-18 H741-A72 WH-16 323-A52 WH-18 CABLE AS.
S ON
441-E16 OR-18 A-C6 J-C1 L987-A75 WH-18 327-A53 PK-16 307-A43 OR-16 L CA 191-6235 A-5
ST
P977-C17 PK-16

1552272 3E3376
A625-C15 BR-18
L987-C16 WH-18

521-E18 YL-18 506-E17 PU-18 M729-A76 PU-16 403-A55 GN-18 105-A1 RD-16
447-C13 PK-18

616-C14 BU-16

1 N-C2
306-C10 GN-18

307-C11 OR-16
308-C12 YL-16
200-C6 BK-18

200-C5 BK-18

CC 191-6236 A-5
149-C3 RD-16

125-C2 RD-14
113-C1 OR-18

306-C9 GN-16
304-C8 WH-14

B GND
306-C9 GN-16

200-C7 BK-18

521-E18 YL-18 113-A9 OR-18 7Y3957

E-C12 1 113-J1 OR-18 M730-A77 YL-16 506-A94 PU-18 105-A1 RD-16 113-A8 OR-18 105-A1 RD-16 CE 171-0498 C-9
7Y3967 MOTOR
C444-E21 YL-16 321-A50 BR-18 2 321-J4 BR-18 M731-A78 BU-16 616-A63 BU-18 113-A8 OR-18 114-A10 RD-18 1
101-3 RD-10

871-A66 WH-18 P977-A81 PK-16 T

E-C8 H740-E22 OR-16 3 817-J6 WH-18 871-A66 WH-18 114-A10 RD-18 200-A28 BK-18 (A) HYD LOCK SW RH 3
205-7460 2500989 NOTE B
H741-E23 WH-16 E703-A69 WH-18 4 E703-J7 WH-18 P977-A83 PK-16 A625-A67 BR-18 308-A44 YL-16 P 4
B+
304-E7 WH-14 M729-E24 PU-16 C548-A102 PK-16 330-A54 YL-16 200-A29 BK-18
G S
1
M730-E25 YL-16
CONN 1 P977-A82 PK-16 E703-A69 WH-18 H742-A73 PU-16 200-A30 BK-16 330-A54 YL-16
2

M731-E26 BU-16 616-A60 BU-16 H740-A71 OR-16 N933-A79 PU-18 307-A43 OR-16 P977-A81 PK-16 (11) WIPER MOTOR
MTR BAT H741-A72 WH-16 P969-A80 BR-18 1396351
322-A51 GY-18
101-CA1RD-00 2 5
113-J1 OR-18 L987-A75 WH-18 R977-A84 OR-16 330-A54 YL-16 A-C11 (A) HORN SW
7Y3967 1936358
321-J4 BR-18 200-A29 BK-18 M729-A76 PU-16 308-A44 YL-16 G-C10
MOTOR 2 5
7Y3967
1
817-J6 WH-18 322-A51 GY-18 M730-A77 YL-16 405-A56 GY-18 114-A10 RD-18 1
4
(12) STARTER MOTOR
1
E703-J7 WH-18 616-A61 BU-18 M731-A78 BU-16 200-A29 BK-18 439-A57 YL-18 180-G9 GN-16 1 (7) CIGAR LIGHTER
4 3
1958486 1396341
C-C4 616-A63 BU-18 P977-A83 PK-16 200-A30 BK-16 441-A69 OR-18
RELAY PANEL

RELAY PANEL

3 9X1054
(3) GLOW RELAY C-C8 150-A14 RD-10 307-A43 OR-16 447-A59 PK-18 322-A51 GY-18 1 NOTE B
1199895 9X1054 G-C11
200-A29 BK-18 322-A51 GY-18 616-A61 BU-18 A-C12 7Y3950
(3) DISABLE START RELAY 7Y3967
1151615 200-A30 BK-16 405-A56 GY-18 C444-A68 YL-16
(3) BOOM LAMP RELAY
ENGINE
C
1151615
(3) START RELAY
307-A43 OR-16
322-A51 GY-18
439-A57 YL-18
441-A69 OR-18
H742-A73 PU-16
N933-A79 PU-18
A-C14
1636659
(8) CLUSTER GAGE
1916226
200-G16 BK-16 WIRE GROUP COLOR DESCRIPTIONS
2391182 331-J5 OR-18
D 405-A56 GY-18 447-A59 PK-18 P969-A80 BR-18 616-A61 BU-18 1 BACK LIGHT GROUND CIRCUIT
A 113-J2 OR-18 439-A57 YL-18 616-A61 BU-18 P977-A81 PK-16 405-A56 GY-18 2 ENG OIL PRESS. SW
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
113-J3 OR-18 441-A69 OR-18 C444-A68 YL-16 R977-A84 OR-16 439-A57 YL-18 3 HEATER RELAY
101-CA1 RD-00

B
5 2
1 200-A29 BK-18 447-A59 PK-18 P977-A81 PK-16 N933-A79 PU-18 4 ONE TOUCH LOW IDLE WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
3 322-A51 GY-18 616-A61 BU-18 5 PAT CONTROLLER

OPERATOR STATION
4 1
4 321-J4 BR-18 616-A60 BU-16 C444-A68 YL-16 113-A8 OR-18 6 + BATTERY 12V
3 STARTING CIRCUIT
2 J-C2 616-A61 BU-18 P977-A81 PK-16 7 + BATTERY 12V
331-J5 OR-18

877-E19 YL-6 9X1054

616-A63 BU-18 200-A28 BK-18 8 GRD START AID CIRCUIT
150-WA1 RD-10 9 GRD MONITOR CIRCUIT
OPERATOR STATION

(3) ATCH TRAVEL ALARM RELAY 1

2391182 616-A62 BU-16 447-A59 PK-18 10 FUEL TANK UNIT
INTEGRATED BRAKING CONTROL / ACCUGRAGE / CAES CIRCUIT
441-A69 OR-18 11 COOLANT TEMP SENDER
817-J6 WH-18 C444-A68 YL-16 12 ALT CHRAGE HEATER AND AIR CONDITIONER CIRCUIT
113-J1 OR-18 (A) ATCH PAT SW TURN SIGNAL / WIPER WASHER CIRCUIT
E703-J7 WH-18 1462825 Q-C6
5 2 7123-7464-40

1
P969-A80 BR-18
R977-A84 OR-16
A
B
BR
WH
POT (GND)
POT (+B)
OTHER COLOR DESCRIPTIONS
4 1 TILT(L)
E703-J8 WH-18 WH 2 L02-Q10 WH-18 H742-A73 PU-16 C GN POT (SIG)
3 TILT(R) HIGHWAYS
RELAY PANEL J-C3
ANGLE(L)
RD 3 L01-Q9 RD-18 A-C36 (16) GOV THROTTLE SW
200-CC1 BK-00 3E5519 1952658
(16) FUEL SENDER 4 L04-Q12 BU-18 1552267

A A
BU
ANGLE(R)
1916228 GN 5 L03-Q11 GN-18
(3) ATCH TRAVEL ALARM RELAY(CANCEL)
2391183 BK 6 200-Q7 BK-16
NEG POS
447-C13 PK-18
200-C6 BK-18
(4) 12V BATTERY
FRONT FRAME GND
1535656
OPERATOR STATION

150-A14 RD-10
THIS SCHEMATIC IS FOR THE 305 CR MINI HYDRAULIC EXCAVATOR ELECTRICAL SYSTEM
MEDIA NUMBER: RENR5549-03
B: ISJ NOTE B: ISJ ONLY
SCHEMATIC PART NUMBER: 191-3858, CHANGE: 03, VERSION: X
C: OSJ NOTE C: OSJ ONLY Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

9 8 7 6 5 4 3 2 1
MACHINE HARNESS CONNECTOR AND
COMPONENT LOCATIONS
VIEW ALL CALLOUTS

6 22 7 17 4 16 B 2 15 21 17
3

15

13

12

10

16

14

11 19 24 5 9 C A 23 1 14 18 20

6 7 16 C A 24 B 8 18 16 14 3

10

15

13

12

17

20

22 19 11 9 5 4 17 14 23 2 21 15