18s 10416 - 1982 Indian Standard — ‘"es"rmeszom) SPECIFICATION FOR DRUMS FOR ELECTRIC CABLES (First Reprint MAY 1994) UDC 621.315-292 © Copyright 1983 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG ‘NEW DELHT 11000218: 10418 - 1982 Indian Standard SPECIFICATION FOR DRUMS FOR ELECTRIC CABLES ‘Power Cables Sect ‘Committee, ETDC 59 Chairman Representing Sunt M.L, Doxous Bombay Electric Supply & Transport Under~ taking, Bombay Members ‘Smar S, M, Samanian ( Alternate 19 Shei M. L. Doogre ) Snag. P, Atal Buarat Heavy Electricals Led, Hyderabad ‘Tata Consulting Engineers, Bombay Sunt M. R. Cus Exotwena (Etxornioat,) I Central Public Works Department, New Delhi Sunvayon or Wonxe (Esser) Y ( Alinate) De K. Das Goer “Caicutta Electric Supply Corporation (India) Led, Calcutta ‘Suaz P. Nnoat ( Alterac) feet Cama! Rover Rec i, Boge Sic. ky , Pet SR MC) crt Gane of Mine Seay, Dhanbad (Burcr) (He) HES) san tere i Caton) sa DES cotta Coane Menaatrn’ Anton sere alt See 0, Wants (Ar suf bo Jaa a si, Joma FS armeca (diet seat Moret Dit aeration ofa Ld, adap Ee (alent suit ga oy Sura Bee oly 1 Bombay ARMs (dint) snaSeLnkgcc nvr nL, Sn ses ens As te Spey Undeling New eli eo er ih Eire Sept Underaig, New Den ‘Sant M. K. Antoaa ( Aliernate ) Pil CRM EAN (Alte cane of npaine lcto (Miay eo Ra fens Laas ( Ar) eae ae ees aera © Copgright 1983 BUREAU OF INDIAN STANDARDS ‘Thin publication is protected under the Indian Gappright dct (XIV of 1987) and qeproduction in whole or in part by any means except with written permision ofthe Publnber aball be deemed to be an infringement of copyright under the said Act.Indian Standard SPECIFICATION FOR DRUMS FOR ELECTRIC CABLES @ FOREWORD 0.1 This Indian Standard was adopted by the Indian Standards Institue tion on 30 December 1982, after the draft finalized by the Power Cables Sectional Committee had been approved by the Electrotechnical Division Council 0.2 The drums on which electric cables are wound play an important role during transport and storage of cables and as such need has been felt to Prepare a specification for rationalizing their sizes being used currently 0.3 In this standard, drum size is indicated by a four digit number, the first two digits indicating the diameter of disc in dm and the last’ two ts indicating the diameter of barrel in dm ( if necessary, value of dia- meter rounded to next number is taken in order to get four digit number ) (see also 8.1.1 ). 94 Recommendations for choosing drums having appropriate barrel diameter for different types of cables are given in Appendix A for the guidance of users, The clearance between the outermost layer of the cal le and the edge of the flange should be at least 75 mm or equal to the dia. meter of the cable whichever is less. 0.5 This standard recognizes the use of mild steel or cast iron for bushes or centre plates used for drums, However, details of cast iron bushes are under consideration, 0.6 For the purpose of deciding whether a particular requirement of this standard is complied with, the tinal value, Qbserved or lecioney: ce sing the result of a test, shall be rounded off in accordance with 1S; 2 1960*. The number of significant places retained in the rounded off value should be the same as that of the specified value in this standard. SECTION 1 GENERAL 1. SCOPE 1 This standard covers requirements for wooden drums for electric *Roles for rounding off numerical valves (rsind ) a1S 1 10418 - 1982 2, NOMENCLATURE 2:1 For the purpose of this standard, names of various component parts ‘of the drums as given in Fig. 1 shall apply. SECTION 2 MATERIALS 3, WOODEN COMPONENTS ‘31 The material for wood shall be as classified in 1S: 399-1963* to be duitable for light and heavy packing boxes, The material shall be reason- bly free from rots, fungus, decay and attacks from termites and rodents, ‘The grains shall be straight as far as possible, 3.2 The wood shall be sound and reasonably free from defects, such as Through cracks, knots, warps and splits, that might weaken the component part of the drums, Tt shall have no deleterious effect on the cable surface, 4, METAL COMPONENTS 4.1 Clamping studs, washers, bolts and nuts shall be of mild steel. The Bushes or centre plates shall be of mild steel or cast iron. SECTION 3 DIMENSIONS AND CONSTRUCTION 5, DIMENSIONS 5.1 The major dimensions of drums shall be in accordance with Table 1 (see also Fig. 1). 5.2, The dimensions ‘of wooden components shall be as specified in Tables 2 3. 5.3 The details of metal components ( studs, bushes, centre plates, washers, bolts and nuts ) shall be as specified in Table 4. 6, CONSTRUCTION 6.1 The drums shall be so constructed as to have required mechani Stength so that the drum flanges and other components do not break in use or in storage. Norm — The following tests are under consideration: 1) Transverse loading tot, bb) Impact test, and ©) Barrel batten test TClaniication of commercial timbers and thelr zonal ditribution (reise? ). 4vonannsueg ebuely hid ng —z SUMEH WIG VE ZR6E - SIVOT ST18s 10418 - 1982 SECTION xx dy = Barrel diameter Fic. 1 Drum Nosenctature 2 (Shows fy = Overall width ta Traverse 4, = Flange diameter 18 Drum Havi18 + 10418 - 1982 on the barrel-end supports and barrel-middle support ( where applicable ) or shall be nailed on the barrel-end supports and barrel-middle support (where applicable ). 6.7 Barrel Battens ( Core Filler Planks ) — Barrel battens shall be laid side by side to form a closed barrel. All the barrel battens shall be nailed to barrel end supports and to the barrel middle support ( where applicable } so that the barrel battens are perpendicular to the barrel end supports and barrel middle support ( where applicable ), 6.8 Guide Planks — The guide planks shall be provided in case the bottom end of the cable is left inside the drum. The guide planks shall be made up of a number of pieces and shall be fitted on and over the barrels that the cable is not bent excessively. The top and bottom surfaces shall have radial surfaces and chamfered properly in order to avoid damage to the cable surface. The details of guide planks shall be as given in Table 5. 6.9 Cable Hole — The cable hole in accordance with details given in ‘Table 6 shall be provided on one of the flanges in cate the bottom end of the cable is to be brought outside the drum. The hole shall be of oval shape and shall be above the barrel and shall pass through the flange in such a manner that there is no abrupt bend at cable end. There shall be a small groove on the outside of the flange for placing the cable end. 6:10 Nailing — Nails joining the layers of flanges and barre-end supports and barrel-middle support shall be fixed in a proper concentric circle. ‘The minimum number of nailing circles for various drum sizes shall be as given in Table 7. 6.10.1 The outermost circle of nailing shall be not less than 25 mm or ‘more than 50 mm in radial distance from the edge of the dist 6.10.2 ‘The approximate number of nails in each nailing circle shall be as given in Table 7 depending upon the sie of the drum, |The naling shall be in such a way that their heads are on the inner side of the disc. ‘The nail heads shall be punched well inside the wood. The nail ends protruding on the outside of the discs shall be bent back and clinched. 6.11 Cla: ‘The clamping studs fixing the flanges at a uniform distance between one 8,18 + 10418 - 1982 on tite barreL-end supports and barrel-middle support ( where applicable ) Prohall be nailed on the barrel-end supports and barrel-middie support (where applicable }. 6.7 Barrel Battens ( Core Filler Planks ) — Barrel battens shall be laid tide by side to form a closed barrel. All the barrel battens shall be nailed {2 barrel end supports and to the barrel middle support ( where applicable ) {i that the barrel battens are perpendicular to the barrel end supports and middle support ( where applicable ). 6.8 Guide Planks — The guide planks shall be provided in case the bottom end of the cable is left inside the drum. The guide planks shall be made upof' number of pieces and shall be fitted on and over the barrels that the cable is not bent excessively. The top and bottom surfaces ahall have radial surfaces and chamferred properly in order to avoid damage to the ‘cable surface, The details of guide planks shall be as given in Table 5. $2 Cable Hole — The cable hole in accordance with details given in 'able 6 shall be provided on one of the flanges in case the bottom end of the cable is to be brought outside the drum. The hole shall be of oval shape and shall be above the barrel and shall pass through the flange ia ‘such a manner that there is no abrupt bend at cable end. _ihiere shall be a small groove on the outside of the flange for placing the cable end, 6:10 Nailing — Nails joining-the layers of flanges and barrel-end supports and barrelumiddle support shall be fixed in a proper concentric eeele, ‘The minimum number of nailing circles for various drum sizes shall be so given in Table 7, $.1041 The outermost circle of nailing shall be not less than 25 mm or ‘more than 50 mm in radial distance from the edge of the discs, 10.2 The approximate number of nails in each nailing circle shall be iven in Table 7 depending upon the size of the drum. The naili be in such a way that their heads are on the inner side of the disc The nail heads shall be punched well inside the wood. The nail ends Protruding on the outside of the discs shall be bent back and clinched. 6.11 Clamping Studs and Washers — The clamping studs fixing the flanges and barrel shall be arranged at a uniform distance between one another and shall be fairly concentric with reference to the drum axis. 8,18: 10418 - 1982 G.11.1 The clamping studs shall be fixed with square or round washers and hexagonal nuts, 6.12 Bushes and Centre Plates — Bushes or centre plates shall be fitted on each drum flange for centre hole reinforcement for drum sizes 1407 and above as specified in Table 4. 6.12.1 In case of bush, it shall be fitted with its flange lying on the outer side of the drum flange with a counter flange or washers on the inner side of the drum flange and fixed with hexagonal bolts with thelr heads on the inner side of the drum flange. , 6.12.2 In case of centre plate, it shall be fitted on the outer side of the drum ange with washers on the inner side of the drum flange and fixed wih hexagonal bolts with their heads on the innet side of the drum flange, 5,13 External Lagging ( Planking )— The drum wound with the cable shall be closely fitted with the external lagging. The thickness of external legging shall be as given in Table 3, After fixing external lagging, binder SSuisting of one ( oF two } bailing hoop(s).or galvanised steel wire shall be provided over the external lagging on the circumference of each disc, 7. TOLERANCES: 7-4 The tolerances in the manufacture of drums shall be as follows: Perticulars Tolerance i Up to and inclu 1600 mm + 20mm Drum flange diameter { Above 1600 mm * + 30mm 3 Up to 38 mm + 6mm Flange thickness |Above 38 mm + 9mm Upto 1600 mm 20mm ee UAbove 1600 zn £30 mm Overall width /, and traverse ly £25 mm Barrel-battens ( core filler planks ) thickness + 3mm Stretchers ( core carrier planks ) thickness + 3mm Centre hole diameter ( with bush ) i fmm Centre hole diameter ( without bush ) F gm Norn — The tolerances on thicknesses and widths of othe wooden components shall be such that they meet the requirements uf above mentioned tolerance 5)1S : 10418 - 1982 SECTION 4 MARKING 8, MARKING 8.1 Each drum shall be marked on the inner side of the flange with the following information: a) Manufacturer's name or trade mark; b) Drum size; and ¢) Serial number of the drum. “The requirements of marking of items (a) and (c) are not applicable eaten cas farns art of manubucaring activity offre cable MMinatueturer. In such case Hmm (O) shall be marked on the outer side ofthe Mange, 8.1.1 Information at 8.1 (b) and (c) may be marked by means of cominuous number consisting of eight digits ( plus letter S, where appli- cable ), the first four digits ( plus letter S, where applicable ) denoting drum size and the remaining digits denoting serial pumber of the drum. 8.1.2 The drums may also be marked with the Standard Mask. 8.2.2 The usc of the Standard Mark is governed by the provisions of Burcau of Tndian Stondards Act, 1986 and the Rules and Regulations made thereunder. ‘The details of conditions under which the licence for the use of Standard Mark may be granted to manufacturers or producers may be obtained from the Bureau of Indian Standards. 101S ; 10418 « 1982 SECTION 5 TABLES TABLE 1 MAJOR DIMENSIONS OF DRUMS ( Glawe 5.1 ) Davm —Fuawon Barnet Cerne Sie © Dumerx Diaweren Hour CG) ta) Diarra (a) o @ a a mm am om 2 402 400 200 2 0303 300 260 3 oss 600 300 2% = 310 0603, 600 300 2% = 400 E 0704 700 350 2 - 400 aos 800 300 3 = 550 0004S 800 400 80 - 400 0.808 800 400 % Ls 350 0806 800 550 % - 550 0.505 900 450 80 - 350 os s* 1.000 400 80 19 = am toot 1000 400 80 855 - 76 1005 1.000 00 8% 15 - sit 1006 1-000 600 80 ns - amt 1007s 1.000 70 80 ns = 314 1007 1.000 700 80 855 - 716 11or 1100 400 20 ns = su 110s 1100 500 0 ns - om 1205 1-200 600 80 855 - 76 14071 400 700 80 855 - 16 = 14081 400 800 80 855 = 76 1so6¢ 1500, 600 a 1130 - 40 1507 1500 00 0 910 - 76 1st 15001060 8 1360 - 1170 1608 1600 800 s0 1130 - 940 v6. 16001000 81130 = 940 17ise, 1700 1300 2 1360182001170 009¢" 1 800 900 wo 1a 1100 900 181018001000 100 116010 40 (Continued)18 1 30418 - 1982 ——— TABLE MAJOR DIMENSIONS OF DRUMS — Conid ava Fanos Baxaxy Ovanace Wire Taavansy ‘Stee Dugweren Diaweren (a) (4) Ca) a) @) @) 0 mm =m mm am am 1e12 18001200 101180140 0 18131800 1.800 io 141018701170 2008" 2.000, ‘800 yoo 1180 10 40 2010 2.000 1000 oo 12402001000 2012 2001200 1001180140 940 22098 2200 300 0142018701170 aziz 22001200 100 185018001100 2248 2200 ©1400 too 8 «1820018701170 224 = 2700-1400 too 158015001800 2216 © 2200 ©1600 wo 8142001871170 23s 23001100 too 185018001800 2315 1500 yoo 158015001 800 240 950 too 14200-1370 1170 aes 24001400 wo 1450-14001 200 2415 = 2400-1500 io 140013701170 2418 = 2400-1 800 oo 1420213701170 2616 © 2600 ©1600 oo 1420019701170 2620 © 2600 ©2000 1 143013701170 2ai8s 2800 ©1800 100 «138018201080 2018 2800 1.800 100 160 ©1630-1400 2808 ©2800 ©2000 yoo 138018201090 292 = 28002000 100169016301 400 ‘A m Drum having Sange with al fll ply Nore —The sufi teter‘S?, appearing with the number denoting deus sine Juma (1) indicate special sizeof drum baving reduced width, ————181 10418 - 1982 ‘TABLE2 DETAILS OF WOODEN COMPONENTS ( Glens 5.2) Dwox Twree. Banuet Exo Sruxremen inkk Banurt. Minvex Sie wrasor (Surrourino (Cour Canuten Bavruye Scrnnre Fiaxox Diaca on Conn Plaxss (lane "Stommere ae Die) aa ‘Thicke Diae Thicke nes micter news x Width nse oO 8 @ «w © 7 & @ mm mm mm mm X mm omm mm me a a - ae) a sos 90 380g = = 5 = ves 30 2 9 - 6 — ee 063 38 = = - ors. 07 = By = - 9 —oea— Bose = 38250 - sen a os 38 3509 2 Be oto ont 8509 = — -% ie — 0806 = 98 500g = - 3 = oa 095 = 304009 = - 38 = hen Loss 50 3509 = - 8B a 1ot 50 380g a - 48 ae 1005 3045019 z - B = 1005505809 = ar) oar 10078 50509 = - Bb —eee 1007 506s a ot = 110% = 503309 = = 8 tetrad de 1105 50509 - - 8 eared 12065058019 6 32x 10025 es 1407 506505 6 9x0 2% x 1406 5073025, 6 x10 25 —— 1s06* 755805 6 8x10 95 oe ‘“ 150775 G0 eR 28 od 1s 75 100025 6 32x 100 25 1000 a 10a 7570 ge 6 8x IM 35, - = Yeo 750g 6 sx 3 LT 171378125032 6 32x10 25 1250 1800¢ 95 aso a ea Nir ae ee 1810-96 9503 8 3x 100 25 = = 182-9 1150 B 3x 100 35 a 1818 96125032 8 x10 2% «100 13FABLE? DETAILS OF WOODEN COMPONENTS — Contd Deva Tutcx- Banna, Banat Minos ‘Ste R88 oF Barras SUPPORTS Favor (Cons ( Migpum Cone Mane ne Firtan Disco) ‘Disc } Nam Thicke Puawme) ——A——2 ber, ness Ttox~ Thick: Wis x Widen wesw meter eas » @ o © 7 ® © 2008 96 8 x10 2 i 2010" = 96 8 sex 10 | 35 ar ee 20126 e 38x10 oe = 270° (96 8 sexi 6 | 8B 221% 98 8 sexi 118038 24s 96 8 33x10 «5188088 224 8 3x10 «(25188088 2216 8 33x10 «158% 8B ase 6 8 33x10 «(10 231596 8 sexi0 | (1480 8 240% 96 a wx 2% mm 8 24a 96 8 ex 5 (180 80 2456 a sexo 25 «145080 2418 (96 8 sBxMo 25 «1780 «(80 2616 8 2 1550 80 260 6 10 2 «195080 10 «17080 0 21750080 10 2 19 10 2 19508 Davx Sine From 0402 Up to and including 0 603 From 070¢ Up to and including 1 105 208. Up to and including 2 012 om 2209 Up to and including 2 620 From 2 8185 Up to and including 2 620 a iro 28185 eo ee15: 10418 - 1982 ‘TABLE 4 DETAILS OF METAL COMPONENTS {Clauss 3.8 ond 6.12 ) All dimensions in Davw Cus — Sqvanz on Mu Srrex Boasns Sie Stas ‘Rooms, 2 ee Weru Hexe. Wasanuet ‘Num Thick Dimension Num Dit cows Nore nner nesnof of Flange ber meter ek Sem Dimon: ‘Sleeve fof Nom Dis’ “ber “sions Bole Bol ‘ber meter Sider © a @ (i) a) 2 as) Weittgit aanassssssssssesssssas S gasanassssssssseasssasss BEBE8 SBSSB8383 2! SRIUULITTTETT UNDE L ET tE 2 2 2 2 2 2 2 3 3 2 2 2 2 2 2 2 a a % 200 x20 300% = 2 400% 300 30 8 = 2 400% 200 3m os = 2 200X200 300 8 6 = 2 200 x 200 300 8 Gx 6 3 2 Box IW 30 Bx 6 = 2 d00 x 200 30 8 83x 03 = 2 mx 0 30 6 ox 68 = 2 ox 20 30 § Bx G = 2 Box mo im 8 Sx 63 2 2 mox zo 3m 8 Bx = 2 mx m0 jo 8 6x 6 Ss 2 moxu0 9 x 6 S 2moxm — 8 83x 63 = 2 moxmo = 8 80% 80 moxmxs & 2 a0x m0 8 30% aD 20x 200x858 2 20x20 8 a % A 20x 20x88 2 20x20 = 8 4% x 80 22205 8 2 Box go 8 8 x 30 Ox WxS f 2 tox 20 = 9 82 90 0x M0x5 8 2 20x20 8 nox 60 Mox Box 2 Boxed — 8 ox ao Bo x 20 5 5 2 soxmo 8 a0 90 Bho dS a 2 Box ao — & 50x 8 20 x 038 2Roxao0 a 8x 30 mmx M0x5 8 20x20 — 8 x 8 0x 205 8 2 Box 20 8 20% & 220 x 220 x5 2 oxo — 8 too t00 250x 50x5 8 2 Boxm0 6 100 x 100, 250 x 20x53 8 2 doxmo 8 100 x 100 x 10, 250 & 250 x 3 2 20x20 — 6 100 3 100 10 250 x 250 x § 2 0x20 8 ox tlanguiae where applicable ) is ef to th ‘of drums forms part of manutaeturiog actiky of the cable manufacturer othervie to the purch s wg actiity ‘for round washers the diameter should be the tame as the side of the sare wasbes Reckoner lates inal eves eS sm for mid sel and a or at eo.