DEUTSCHE NORM July 2001 les 91.10.90 ‘Tragwerke aus Beton, Stahlbeton und Spannbeton - Tell 2: Beton — Plain, reinforced and prestressed concrete structures. Part 2: Specification, properties, production and conformity of concrete (Application document for use with DIN EN 206-1) Festlagung, Elgenschaften, Herstellung und Konformitat ~ ‘Anwendungsregeln zu DIN'EN 206-1 Inkesping with current practice in standards published by the International Organization for Standardization ASO), @ comma has been used throughout as the decimal marker. Contents 1 eae ef cea laser a 2 Normative roterenicee| . 7 5.2.7 Chloride content 16 3 Concepts and symbols - a +8 5.2.8 Concrete temperature 16 3.1 Concepts 6 5.3 Requirementsrelatedtoexposureclasses .16 3.2. Symbols 7 5.3.2 Limiting valuesforconcretecomposition ..16 4 Classification 8 5.3.3. Performance-related design methods ..17 4.1. Exposure classes ‘elated to environ- 5.3.4 Requirements forunderwaterconcrete ..17 ‘mental actions . - -8 5.35 Concrete exposed to water-contamina- 4.2.1 Consistence classes - see 5.3.6 Concrete exposed to. bio service aggregate size 5.3.7 High-strength concrete 18 2 eae edie” $25 Nhat at of verification .. <1 5.4 Requirements for fresh concrete 6.1.2 Cement 5.5 Requirements for hardened concrete 18 a. 55. Strength eee 5.5.3 Rosistance to water penetration sat geri) 5.5.5 Wear resistance Translation by DIN-Sprachendienst Incase of doubt ha Garmaninguage orignal sould be coneted a the suorte et oN 1045-2 ‘This standard, together with DIN 1048-1, DIN 1045-3, DIN 1045-4 and DIN EN 206-1, July 2001 editions, supersedes DIN 1045, July 1968 edition, DIN 10844 and DIN 1084-3, December 1978 editions, and DIN 4219-1, December 1979 edition Continued on pages 2 to 39. ‘DIV Ooutsons na fr Norming © V, Ban Beth Voriag Gri 10772 Bern, Germany, ‘Re eens rt sae br Guna Sncrcn OW Noman Rot, No, DIN 1045-2: 2001-07Page2 DIN 1045-2 : 2001-07 6.23 Additional requirements 6.4 Specification of standardized prescribed concrete 7. Delivery of fresh concrete 7.4 Information from the user of the concrete to the producer 71.2. Information from the producer of the cconcrate to the user 1.3. Delivery ticket for ready-mixed concrete 7.5. Consistence at delivery 7.6 Transport of concrete to the site 8 Conformity control and conformity criteria 8.2. Conformity controlfor designed.conerete 824 Conformity control for compressive strength 8.3. Conformity control of prescribed concrete Including standardized prescribed concrete 8.4 Action in the ease of non- onto of ‘the product : 9 Production control 9.3. Recorded data and other documents 8.5 Concrete composition and initial testing 9.6 Personnel, equipment and installation 9.6.1 Personnet 9.62 Equipment and installation 9.7. Batching and constituent materials 9.8 Mixing of concrete 99. Production control procedures 40. Evaluation of conformity 40:1 General 402 Assessment, surveillance and certifi cation of production control 14 Designation for designed concrete ‘Annex B (normative) Identity testing for compressive strength ‘Annex © (normative) Provisions for assessment, surveillance and certification of production controt Annex D (informative) Bibliography . Annex E (informative) ‘Guidance on the application of the equivalent performance concept of concrete properties ‘Annox F (normative) Recommendation for limiting values of ‘concrete composition Annex H (normative) ‘Adltional provisions for high-strength ‘concrete ‘Annex K (normative) Concrete families . ‘Annex L (informative) Particle size analysis 24 25 28 128 28 26 235 37 37 Figures Figuro 1: Relationship between DIN EN 206-1 ‘and DIN 1045-2, codes of practice relating to Concrete construction, standards for design and workmanship, standards and approvals for constituent materials, and test standards .......4 Figure Lt: Grading curves for 8 mm maximum particle size 37 Figure L.2: Grading curves for 16 mm maximum particle size 38 Figure L.3: Grading curves for 32 mm ‘maximum particle size 38 Figure L.4: Grading curves for 68 mm maximum particle size 39 Tables Table 1: Exposure classes 8 Table 5: Compaction classes -..2.....6..0.11 Table 6: Flow clas 4 Table 10: Maximum chloride content of concrete : 5 216 Table F.2.1: Limiting values for composition and properties of concrete ...... 227 Table F.2.2: Limiting vals for composition and properties of concrete 28 Table F.3.1: Ranges of application for cement to DIN EN 197-1 and DIN 1164, used for preparation of concrete to DIN 1048-2 29 Table F.3.2: Rangos of application for (CEM-II-M coment to DIN EN 197-1 with three main constituents, used or preparation of concrete to DIN 1045-2 Table F.8: Ranges of application for CEMIV and CEM V cement to DIN EN 197-1 with two to three main constituents, used or preparation of concrete 88 Table F.4.1: Maximum permitted utrafinos content for concrete up to concrete strength classes C50/60 and LC50/SS and of exposure lasses XF and XM, with a maximum aggregate size between 16 mm and 63 mm Table F.4.2: Maximum permitted ultrafines content for concrete of concrete strength classes (655/67 and ILC55/60 and of all exposure classes, with a maximum aggregate size between 16 mm and 63 mm . 34 Table F.5: Minimum cement content for standardized prescribed concrete with cement of strength class 32,5 as specified in DIN EN 197-1 ‘and with a maximum aggregate size of 32 mm ..34 at Table H.1: Additional control of constituent materials of high-strength concrete 35 Table H.2: Additional control of equipment for production of high-strength concrete 36 Table H.8: Adcitional control of production brovedures and of properties of high-strength concrete 36Pages DIN 1045-2: 2001-07 Foreword to this standard “This standard has been prepared by Technical Committee 07.02.00 Beton of the Normenauschuss Bauwesen (Building and Civil Engineering Standard Committee). The DIN 1045 standards series") comprises the following Parts: = Part 4: Design and construction = Part 2: Specification, properties, production and conformity of concrete (Application document for use with DIN EN 206-1") = Part 3: Werkmanship = Part 4: Supplementary specifications governing the production and conformity of precast elements ‘This Part ofthe standard applies to in-situ and precast concrete, including precast elements, used for buildings and civil engineering works. tis to be used in conjunction with DIN EN 206-1, and is based on that standard, Containing supplementary national specifications to take into account German climatic and geographic conditions, safety levels and established regional practices. DIN EN 206-1 contains a number of references to draft European Standards. This standard makes reference to the German standards and Codes of practice that will continue to apply until such time as European Standards are adopted as German building regulations“). In this standard, the same numeration and clause headings are used as in DIN EN 206-1. Any departures from DIN EN 206-1 (Le. additional text, substitutions, deletions) are indicated in aaifferent fonton the left-hand side ‘of the page, with any new wording given on the right-hand side."™) ‘Amendments ‘This standard ditt ‘ollowing ways. '8) Concrete properties, production methods and conformity assessment (vettication) are specified According to the concept described in DIN EN 206-1. b) The standard has been editorially revised and the terminology brought inline with European standards terminology. ©) The scope has beon extended to cover higher concrete compressive strength classes. ‘) The concrete mix has been designed with high concrete durability in mind. ©) More detailed specications are given regarding constituent materials. 4) Rules are now incorporated to take additions into account in calculations ofthe cement content. {9} Tho responsibiitis of concrete producers and users are more clearly defined. 1) Gonerete specications have been amended 1) The provisions relating to delivery of concrete have been extended. })_The provisions relating to production control and conformity criteria have been extended to take into Zccourt statistical principles. ) The specifications relating to confor {rom the last editions of the documents listed in the ‘Previous editions’ clause in the ity assessment have been extended Previous editions DIN 1045: 1925-09, 1992-04, 1997-05, 1943104, 1959-11, 1972-01, 1978-12, 1988.07; DIN 4219-1: 1979-12; DIN 1084-1: 1972-02, 1978-12; DIN 1084-3: 1972-02, 1978-12; DIN 1045/41: 1996-12; DIN V ENV 206: 1990-10. *) References to standards of the DIN 1045 series and to DIN EN 208-1 are to the July 2001 editions, ") Referred to as Technische Baubestimmungen in Germany. ““) This English translation also includes subsequent amendments and addenda from a Corrigendum to DIN 1045-2 (DIN 1045-2 Ber 1), issued in 2002. These are identified by a translator's note.Pages DIN 1045-2: 2001-07 Foreword Figure 1 of OIN EN 206-1 is replaced by the following figure 1 Plain, reinforced and prestressed concrete structures Supplementary Design and Concrete Workmanship rules for production ‘onstruction DIN EN 206-1 DIN 1048-3 ‘and confermity of DIN 1045-1 DIN 1045-2. precast elements DIN 1045-4 Cement DIN EN 197-1 and DIN 1164 Fly ash for concrete ‘Test methods for fresh ‘DIN EN 450. Jconcrete DIN EN 12950, |} | etc. | ‘Slica fume for concrete Building inspectorate approval) Testing of hardened Trass cement ‘concrete DIN 51043 DIN EN 12990, DIN 1048-5, ete, | Admixures for concrete, mortar and grout | ‘Agrément Testing concrete, eee) strength in structures ‘Aggregates for concrete DIN 1048.4 DIN 4226, Hard aggregates tor coment-bound hard ‘aggregate screed DIN 1100, DAtstb-Richtinien | | ‘Pigments for colouring building materials (DAFStb Codes of | ‘based on coment and/or lime practice): DIN EN 12878, Concrete with recycled a ‘agaregate, recycled water, retarded |} concrete, dry mixed pei ete rence Subclause 5.1.4 of the present standard ‘exposed to alkalis, [concrete In contact with water pollutants Figure 1: Relationship betwoen DIN EN 206-1 and DIN 1045-2, codes of practice rolating to concrete construction, standards for design and workmanship, standards and approvals for constituent materials, and test standards 5) Refered to as ‘agrément’ in the following.1 Scope The seventh paragraph is replaced by the following Pages DIN 1045-2 : 2007-07 This standard does not cover concrete with porous cement paste, concrete with a maximum aggregate size of 4mm or less (with the exception of cement mortar a8 specified in subclause 5.3.8), and heat- ‘treated high-strength concrete, 2. Normative references The first paragraph is replaced by the following This standard incorporates, by dated or undated reference, provisions from other publications. These normative references are cited at the ‘appropriate places in the text, and the titles of the publications are listed below. For dated references, subsequent amendment to oF revisions of ‘any of these publications apply to this standard only when incorporated in Itby amendment or revision. For undated references, the latest edition of ‘the publication referred to applies (including any amendments). The clause is supplemented by the following DIN 1045-1 DIN 1045-3 DIN 1045-4 DIN 1048-2 DIN 1048-4 DIN 1048-5 DIN 1100 DIN 1164 DIN 4030-4 DIN 4226-4 DIN 4226-2 DIN 19569-1 DIN 51043, DIN EN 196-2 DIN EN 196-3 DIN EN 196-6 DIN EN 196-21 DIN EN 197-1 DIN EN 206-1 Plain, reinforced and prestressed concrete structures ~ Design and construction Pain, einforced and prestressed concrete structures ~ Workmanship ‘Supplementary specifications governing the production and conformity of precast elements Testing concrete - Testing of hardened concrete (specimens taken In situ) ‘Testing concrete - Determination of compressive strength of hardened concrete in structures and structural members ~ Use of reference curves and evaluation by special methods Testing concrete - Testing of hardened concrete (specimens prepared in moula) Hard aggregate for cement-bound screed Special cement - Composition, requirements and Conformity evaluation Assessment of water, soil and gases for their aggressiveness to concrete ~ Principles and limiting values ‘Aggregates for mortar and concrete - Normal-weight and heavy aggregates Lightweight aggregates for concrete and mortar ‘Sewage treatment plants - Design of structures and equipment ~ General principles ‘Trass coment - Requirements and testing Methods of testing cement ~ Part 2: Chemical analysis of cement Methods of testing cement ~ Part 8: Determination of Setting time and eoundness. Methods of testing cement ~ Part 6: Determination of fineness Methods of testing cement - Part 21: Determination of Chloride, carbon dioxide and alkali content af cement Cement — Composition, specifications and conformity criteria ~ Part 1: Methods for sampling Concrete ~ Specification, performance, production and conformity DIN EN 12990-2 Testing hardened concrete - Making and curing DIN EN 12078 specimens for strength tests Pigments forthe colouring of building materials based on cement and/or lime - Specifications and methods of testPage 6 DIN1045-2:: 2001-07 3 Concepts and symbols 3.1 Concepts 3.1.48. Verification ‘The following note is added: ‘The following concepts are added DIN ISO3310-1 Test siavas - Requirements and testing ~ Part 1: Test sieves of metal wire cloth (ISO 3310-1 " 2000) DIN ISO 3310-2 Test sieves - Technical requirements and testing - Part: Test sieves of perforated metal plate (ISO 3310-2 : 1999) DAfStb-Richtiinie Beton mit _veringerter__Verarbeitbarkeitszelt (erzégerter Beton) ~ Eignungsprofung, Herstellung, Verarbeltung und Nachbehandlung (DAIStb Code of practice on retarded concrete ~ Suitability testing, production, placing and curing) ) DAYStb-Richtline for die Herstellung von Baton unter Verwendung von Restwasser, Restbeton und Restmértel (DALStb Code of practice on concrete made using recycled water, recycled concrete and recycled mortar)*) DAYStb-Richtlinio Vorbeugende MaBnahmen gegen _schadigende ‘Alkalireaktion im Beton (Alkal-Richtlinie) (DAfStb Code of practice on the ‘prevention of harmful alkali reactions in concrete)") DAIStb-Richtlinio Betonbau beim Umgang mit wassergefahrdenden ‘Stoffen (DAYStb Code of practice on concrete structures in contact with ‘water pollutants)) DAIStb-Richtlinio Beton mit rezykliertem Zuschlag (DA‘Stb Code of practice on conerete with recycled agaregate}') DAfStb-Richllinie Selbstverdichtender Beton (OAtStb Code of practice on ‘self-compacting concreto)") DAYStb-Heft 337 Verhalton von Beton bei hohen Gebrauchs- temperaturen (DAfStb Code of practice on behaviour of concrete exposed {to high service temperatures) FGSV-Merkblatt for Herstellung und Verarbeitung von Luftporenbeton (FGSV Code of practice on the production and placing of air entrained Concrete), issued by Forschungsgesellschaft for StraBan- und Verkehrs- wesen e.V. (Road and Traffic Research Association) Zulassungsrichtinion des Deutschen instituts for Bautechnik fur ‘anorganische Betonzusatzstoffe (DIB Guidelines relating to the approval ‘of anorganic additions in concrete), in Mitteflungen des Deutschen Instituts fir Bautechnik (DIBt Proceedings), 1993: 24 (4), pp. 122-1323) Eichordnung (German Act on Weights and Measures), Appendix 13, as of 12 August 1988, BGBI. | (German Federal Law Gazette), p.1657 Gesetz zur Ordnung des Wasserhaushalts (German Water Management Act), as of 12 November 1996, BGBI. (Federal Law Gazette) |, No. 88, pp. 1695-1711 NOTE The provisions relating to verification (conformity assessment aid down In DIN EN 206-1 and this standard are recognized as the provisions relating to verification of conformity as. specified in the Lander building regulations, 3.1.47 In-situ conerete Concrete which is placed as frash concrete ints final pastion and which hardens there. 3.1.48. Ultrafines content Total content of cement, aggregate of 0 mm to 0,125 mm particle si additions. and %) Obtainable from Beuth Verlag GmbH, 10772 Berlin, Germany. 2) Currently in preparation. 3) Obtainable trom Deutsches Institut far Bautochnik, Kolonnenstrafe 80 L, 10829 Berlin, Germany.3.2. Symbols The following symbols are added. Page7 DIN 1048-2: 2001-07 3.1.49 Exposure class Classification ofthe chemical and physical environmental actions to which ‘concrete can be exposed and which may affect concrete, reinforcement ‘and metal embedded parts but which are not taken into account when designing the structure. 3.1.50 Recycled water Water which occurs on the site of concrete production and which, after treatment, is used once more for concrete production. 3.1.51 Flowing concrete Concrete of consistence described as very soft, flowable and highly flowable. NOTE See table 6. 3.1.52. Equivalent water/cement ratio Ratio by mass of the effective water content to the combined cement Content and the K-value to take into account additions (cf. subclause 5.2.52) coment content of concrete J fly ash content of concrete _silca fume content of concrete k, —_evalue accounting for fly ash k, valve accounting for silica fume ig coneatecomprenive eng of samples cured as specie n sanae Naor EN 35505 sone Se oaoe oF Gs (olla caval etarfoonart ato Se ‘Sone dneoe rprventngconret werPage DIN 1045-2 : 2001-07 4 Classification 4.1. Exposure classes related to environmental actions: Table 1 of DIN EN 206-1 is replaced by the following table. In particular corrosion due to wear is now taken into account (see 7}. Table 1: Exposure classes Class | Description of environment Examples where exposure classes may occur 1. No risk of corrosion or attack Exposure class XO may be used for components without reinforcement or embedded metal in a non- aggressive environment xo For concrete without Foundations without reinforcement and not subjected to reinforcement or freeze/thaw attack; interior components without embedded metal: All reinforcement environmental actions except freeze/thaw, abrasion or chemical attack 2. Corrosion of reinforcement induced by carbonation ‘Where concrete containing reinforcement or other embedded metal is exposed to air and moisture, the ‘exposure shall be classified as follows: NOTE 1: The moisture conditions relate to those in the concrete cover to reinforcement or other embedded. ‘metal, but in many cases, conditions in the concrete cover can be taken as being the same as those of the ambient conditions. However, this may not be the case if there is a barrier between the concrete and its environment. cr Dry or permanently wet | Components in rooms with normal air humidity (including kitchens, bathrooms, laundries in residential buildings); cconerete permanently submerged in water xc2 Ww xcs ‘Moderately humid ‘Components to which outside air constantly or frequently has access (2.9. open shed-type buildings), rooms with a highly humid atmosphere (6.9. commercial kitchens, baths, laundries, damp rooms of indoor swimming pools, byres) rarely dry Parts of water tanks; foundation members. ea Gycte wet and dry External concrete components exposed to rain L. 2. Corrosion of reinforcement, induced by chlorides other than from sea water Where concrete containing reinforcement or other embedded metal is subject to contact with water containing chloride, including de-icing agents, from sources other than sea water, the exposure shall be ‘classified as follows: or Moderately humid “Components exposed to airborne chlorides from trafficked areas, private garages x02 Wet, rarely dry ‘Salt water baths; components exposed to industrial waters Containing chlorides xO3 ‘Gyclic wat and dry Pants of bridges frequently exposed to splashin ‘ar park stabs (continued)Pages DIN 1045-2: 2001-07 Table + (continued) Class Description of environment Examples where exposure classes may occur ‘4 Corrosion of reinforcement, Induced Where concrete containing reinforcement or other embedded metalis subject to contact with chlorides from sea water or air carrying salt originating from sea water, the mode of exposure shall be classitied as follows: by chlorides from sea water XST Exposure to airborne salt | Extemal components near to the coast but no diract contact with sea water xs2 ‘Submerged | Permanently submerged components in harbours fxss Tidal, splash and spray| Quay walls zones 5. Freeze/thaw attack, with or without \Where concrete is exposed to significant attack by freeze/thaw cycles whilst wet, the exposure shall be classified as follows: de-icing agents ca ‘Moderate water saturation, no de-icing agent External components x2 “Moderate water saturation, with de-leing agent ‘Spray and splash zones of traffic areas, with de-icing agent (ether than XF4); sea water spray zone eS High water saturation, no de-icing agent ‘Open water tanks; components in fresh water tidal zone Fa High water saturation, ‘no de-icing agent “Trafic areas treated with de-icing agents; predominantly horizontal components exposed to spray from traffic areas treated with de-icing agents; scraper raceways in sewage ‘treatment plant; components in sea tidal zone (continued)Page 10 DIN 1048-2 : 2001-07 Table 4 (concluded) Class | Description of environment Examples where exposure classes may occur 6 Exposure of concrete to chemical attack Where concrete is exposed to chemical attack from natural soll, ground water and sea water, as given in table 2 of DIN EN 206-1, and waste water, the exposure shall be classified as given below. NOTE 2: In exposure class XA3 or under environmental actions outside the limits of table 2 of DIN EN 206-1, ifother aggressive chemicals are present, ground water or soil is chemically polluted, or there is 2 combination of high water velocity and chemicals from table 2 of DIN EN 208-1, the requirements relating to concrete or protective measures given in subclause 5.3.2 of the present Standard shall apply. XAT ‘Slightly aggressive Tanks in sewage treatment plant; liquid manure containers. chemical environment according to table 2 of DIN 206-1 Kaz Moderately aggressive | Concrete components in contact with sea water; components chemical environment | in aggressive soll according to table 2 of DIN EN 208-1, and marine structures. - as Highly aggressive Industrial waste water treatment plant; silage containers and chemical environment | animal feeding troughs; cooling towers with fue gas disposal according to table 2 of DIN EN 206-1 7 Exposure of concrete to wear eat Moderate wear Industral floor slabs with a loadbearing or stiffening function, subjected to traffic from vehicles with pneumatic tyres eM Considerable wear Industrial floor slabs subjected to trafic rom fork lift trucks with pneumatic tyres or solid rubber wheels cory Extreme wear Industrial floor slabs subjected to traffic trom fork lift trucks with elastomer or steel wheels; surfaces subjected to frequent traffic rom tracklaying vehicles; hydraulic structures in agitated waters (e.g. stilling basins) Paragraph 1 of table 2 is supplemented by the following note: NOTE: See 4030-1 for the occurrence and effects of chemically ‘aggressive sail and ground water. Paragraph 2 of fable 2 is supplemented bythe following ‘Aspecial study may be dispensed with tno value les inthe upper quarter (for PH, in the lower quarter). First column, line NHy, of fable 2is supplemented by footnote“) 4) Irrespective ofits NH! content, quid manure can be classified into exposure class XAtPage 11 DIN 1045-2: 2001-07, 4.2. Fresh concrete 4.2.1 Consistence classes Intables Sto 6 a third column for descriptions of consistence is added: acne [ows | comity [cottons ) See note to subclause 5.4. ‘Table 6: Flow classes Class | Flow diameter, Consistence am F 1) [840 and under ‘Sit F2 350 to 410 Plastic F3 420 to 480 Soft Fa ‘490 to 560 Very soft FS. 560 to 620 Flowable Fé) {630 and over Highly flowable ‘See note to subslause 5.4.1 4.22 Classes related to maximum aggregate size References to prEN 12620 are replaced by those to QIN 4226-1 and DIN 4226-2, 5 Requirements for concrete and methods of verification 5.1 Basic requirements for constituent materials 5.4 General ‘The wording after the second dash in the note is replaced by the following = an agrément which expressly refers to the suitability of the constituent materials for concrete production; = the standards given in the following clauses or EC Directives adopted as national building regulations", 54.2. Cement The following wording is substituted: Goneral suitability is established for cement conforming to EN 197-1 and DIN 1764, 5.1.3 Aggregates ‘The following wording is substituted: Pending the adoption of European Standards or EC Directives as national ‘building regulations"), normal-weight and heavyweight aggregates meeting the standard requirements specified in DIN 4226-1. and lightweight aggregata meeting the standard requirements specified in DIN 4226-2 shall be deemed suitable, *) See") on page 3Page 12 DIN 1045-2: 2001-07 5.14 Mixing water The Following wording is substitute: Pending the adoption of European Standards or EC Directives as national bulging regulations), the following shall be deomed sultable for use as ‘mixing water: drinking water, or normal, naturally occurring water providing this does not contain constituents that adversely affect the hardening or other properties of the concrete, or the corrosion protection of the reinforcement. In cases of doubt, the water shall be examined for its suitability for use In concrete production. Recycled water conforming to the DAYStb-Richtinie fOr die Herstellung von Baton unter Verwendung von Restwasser, Restbeton und Restmértel shall also be deemed suitable, 5.1.5 Admixtures The following wording is substitute: Pending the adoption of European Standards or EC Directives as national building regulations"), admixtures covered by an agrément shall be deemed suitable, 51.8 Additions (including mineral fillers and pigments) ‘The following wording is substituted Pending the adoption of European Standards or EC Directives as national building regulations), mineral filers to DIN 4226-1, pigments. to DIN EN 12878 and additions covered by an agrément ‘or a European Technical Approval shall be deemed sultable as type | additions without requiring further verification, “The suitability as type Il additions of fly ash to DIN EN 450, trass coment to DIN $1043 and additions covered by an agrément shall be deemed established. 5.2. Basic requirements for composition of concrete 5.2.4 General ‘The third paragraph is replaced by the following: For standardized prescribed concrete, the following restrictions shall apply: ~ Natural aggregate shall be used. ~ The use of adsitions is not permitted ~ The use of admixtures is not permite. ~ The minimum cement content shall be taken from table F.5, ~ The type of cement shall be taken from tables F.3.1 to F.3.3. 5.2.3 Use of aggregates 6.2.3.4 General ‘The following note is added: NOTE: The composition of the aggregates characterized by the grading curves or characteristic values described In Annex L. 5.2.3.3 Recovered aggregate ‘A third paragraph is added: DAfStb-Richtinie for Herstellung von Beton unter Verwendung von Rastwasser, Restbeton und Restmértel shall govern the use of recovered aggregate. 5.2.3.4 Resistance to alkal-siica reaction Two further paragraphs are added: “The assessment and use of aggregate which is known to contain or which ‘cannot be ruled out to contain harmful quantities of alkali-soluble silica, and any counteractive action the concrete may require, are governed by DAfStb-Richtlinie Alkalireaktion im Beton. ‘Aggregate known not to be alkall-soluble shall be used for production of high-strength concrete, *) See“) on page 3.5.2.3.5 Recycled aggregate Anew subclause 5.235 is added 5.2.3.6 Lightweight aggregate Anew subclause 5.236 added: 5.24 Use of recycled water ‘The following wording is substituted 5.25. Use of additions 5.25.1 General ‘The following wording is substituted 5.25.2 k-value concept Page 13 DIN 1045-2 : 2001-07 DAfStb-Richtiinie Beton mit rezykiertem Zuschlag shall be taken into ‘account when using recycled aggregate. Expanded clay and expanded slate conforming to DIN 4226-2 may be used a lightweight aggregate for lightweight concrete. DAfStb-Richtlinie for Herstellung von Beton unter Verwendung von Rostwasser, Restbeton und Rastmértel shall be taken into account when using recycled water for concrete of strength class C50/60 or LC 50/55. “The use of recycled water isnot permitted for production of high-strength ‘concrete. ‘Subject to the specifications of subclause 9.5, ype | and type Il adsitions shall be used in the same quantities asin initial testing. ‘Type Il additions as specified in sublause 5.1.6 may be taken into account vwnen calculating the cement content and the water/cement ratio provided their suitability is established. ‘The suitability of the i-value concept is established for fly ash and silica fume. If cement containing silica fume Is used as the main constituent, silica, fume shall not also be used as an adcition. For prestressed concrete in which the tendons are to be in direct contact, with the concrete, only fly ash and silica fume or inert mineral filler to DIN 4226-1 and pigments known not to have an inadvertent effect on prestressing steel shall be used as additions. NOTE: Proof of suitability of other adaitions may take the form of an agrément ‘The following wording shall be substitute: 5.2.5.2. General ‘The A-value concept permits type Il additions to be taken into account = by replacing the torm ‘water/cement ratio’ (defined in sub- Clause 3.1.31 of DIN EN 206-1) with ‘equivalent water/cement ratio", (wld, (defined in subclause 3.1-52), obtained as follows! either (wie) = wile * ke OF (c)ug™ wile + ksh OF (wio)e= wile + hf + kp; = by inclusion in the minimum cement content requirement (see sublause 5.3) “The actual value of k depends on the specific addition. The application of the k-value coneopt for fly ash conforming to DIN EN 450 or covered by an agrément, oF for silica fume, Is given in the following clauses. If fly ash or silica fume is taken into account under the conditions stated In subclauses 5.2.5.2.2 to §.2.5.2.4, the minimum cement content as @ ‘function of the exposure class, as specified in subclause 5.3.2 and line 3 oftables F2.1 and F.2.2, maybe reduced tothat givenin line 4ofthe same tables, 5.2.5.2.2 k-value concept for fly ash conforming to DIN EN 450 It fly ash is taken into account when calculating the minimum cement content, the latter may be reduced to that given inline 4 of tables F.2.1 andPage 14 DIN 1045-2 - 2001-07, F.2.2 forall exposure classes except XF2 and XF4, providedthat oneof the following types of cement is used: = Portland cement (CEM i; = Portland silica fume cement (CEM 1/A-D); ~ Portland stag coment (CEM IV/A-S or CEM VB-S); ~ Portland burnt shale cement (CEM I/A-T or CEM IN/8-T) = Portland limestone cement (CEM IVA-LL): = blastfumace cement (CEM Ill/A) = blastfumace cement (CEM I1/B up to 70 % (m/m)_of granulated blastturnace slag, provided its composition is established as specified In DIN EN 197-1 ‘The combined cement and fly ash content (¢ + f) shall not exceed the minimum cement content from line 3 of tables F.2.1 and F.2.2. ‘Subclause 5.2 5.2.5 shall be taken into account when using Portland silica fume cement. For all exposure classes with the exception of XF2 and XF4, @ maximum permitted equivalent water/cement ratio, &, equal to 0,6 may be used Instead of the maximum permitted water/cement ratio from tables F.2.1 and F.2.2. “The maximum fly sh content, fle, that may be taken into account shall be not more than 33 9 (n/n). Wa greater amount of tly ash is used, the excess shall not be taken into ‘account when calculating the equivalent water/cement rato. When making concrete witha high sulfate resistance, a mixture of cement and fly ash may be used instead of high-sulfate cement to DIN 1164 providing the following conditions are met: 2) the sulfate content of the aggressive water is not more than 500 malt the cement is of type CEM |, CEM IVA-S, CEM I/B-S, CEM IVA-T, CEM Ii/i-T, CEMIVALLL or CEM IVA; ©) the fly ash content, referred to the combined cement and fly ash Geantont +h, ahal beat leat 2036 (nfm) for coment types CEM |, GEMIV/A-S, CEM II/B-S and CEM IVA-LL and at least 10 % (mn) for Cement types CEM IV/A-T, CEM IVB-T and CEM V/A; 9) fly ash whose total alkall content determined ‘as specified in DIN EN 196-21 and expressed as the sodium oxide equivalent is not ‘more than 4% (n/n) may also be used with aggregate of alkali-reaction classes E Il and E ill and for moisture classes WF and WA trom the DAYStb-Fichtinie Alkalreaktion im Baton. Subclause 5.3.4 of this standard shall apply with regard to the use of fly ‘ash in underwater concrete, 5.2.52.8 k-value concept for silica fume ‘The silica fume content shall be not more than 11 % (n/m) of the cement ‘content. If silica fume is taken into account when calculating the minimum coment content, the latter may be reduced to the level specified in line 4 of tables F.2.1 and F.2.2 for all exposure classes excopt XF2 and XFé, provided that one of the following types of cement is used = Portland cement (CEM I: = Portland slag cement (CEM IVA-S or CEM 1V/8-S); = Portland pozzolana cement (CEM IVA-P, CEM IVB-P);, Portland fly ash cement (CEM IV/A-Vh = Portland burnt shale cement (CEM IA-T or CEM 1V8-7); ~ Portland limestone cement (CEM IWA-LL}; = Portiand composite cement (CEM 1/8-M (S-\ = blastfumace cement (CEM IIIA, CEM Ill) ‘The combined cement and silica fume content (e+ s) shall be notless than the minimum cement content from line 3 of tables F.2.1 and F.2.2. For all exposure classes with the exception of XF2 and XF4, the equivalent \ater/cement ratio (equal to unity) may be used instead of the water! ‘cement ratio.Page 15 DIN 1045-2: 2001-07, 5.2.5.2.4 -value concept for combinations of fly ash and silica fume Anew subclause 5.25.24 is added: It fly ash and silica fume are used in combination, the silica fume content shall be not more than 11 9 (n/m) of the cement, both fly ash and silica fume are taken Into account when calculating the ‘minimum cement content, the latter may be reduced to the level specified Inline 4 of tables F.2.1 and F_2.2 forall exposure classes except XF2 and XF4, provided that the combined content of cement, ly ash and sca fume (€ +'f+) Is not less than the minimum cement content from line 3 of tables F.2.1 and F.2.2 ‘The specifications of subclause 6.2.6.2.6 shall be taken into account to ensure that the pore solution is sufficiently alkaline. For all exposure classes with the exception of XF2 and XF4, the equivalent, Water/cament ratio, (v/e)q, obtained as wile + 0,4f + 1,03), may be used instead of the water/cemént ratio from tables F.2.1 and F.2.2, provided that the maximum fly ash content Is not more than 33 96 (m/n) of the ‘cement and the maximum silica fume is not more than 11 % by total mass of the cement a greater amount of fly ash is used, the excess shall nt be taken into account when calculating the equivalent water/cement ratios, (equal to 0,4) and £, (equal to unity), 5.2.5.2.5 Alkalinity resorve of the pore solution ‘Anew subclause 5:25.25 is added: In order to ensure that the pore solution is sufficiently alkaline, cement Consisting of CEM |, fly ash and silica fue shall have a maximum fly ash content, fc, equal 10 3 (0,22 ~ s/c), expressed as a percentage by mass. In the case of types CEM II-S, CEM IV-D, CEM IIT, CEM IVA-LL and ‘CEM IIVA cement, the maximum fly ash content, fc, shall be 3 (0,15 — 9), ‘expressed as a percentage by mass. ‘The use of fly ash and silica fume in combination is not permitted for other types of cement, Inview of the need to ensure the alkalinity reserve ofthe pore solution type CEM IVA.D cement containing fly ash shall be taken to have a silica fume ‘content of 10 96 (min). 5.2.5.3 Equivalent concrete performance concept The fourth paragraph is replaced by the following 5.26 Use of admixtures “The principle may only be used in connection with agréments or European ‘Technical Approvals (ct. nate 2 to subclause 5.2.5.1 of DIN EN 206-1). ‘wo paragraphs are added after the first paragraph: A specific check of the admixture content is not necessary in cases where ‘concrete contains more than one type of admixture and the total admixture content is not more than 60 per kilogram of cement (including the additions that are taken into account in calculations of the cement content), For high-strength concrete, the maximum permitted content of plastfying admixtures shall be 70 g per kilogram or 70 ml per kilogram of cement. ‘When more than one type of admixture is used, the total admixture content shall be not more than 80 g per kilogram or 80 ml per kilogram of cament. The wording ofthe note is replaced as follows: NOTE: Concrete of consistence class S4 or above, Fé or above, or V4 shall be made with high-range water-reducing/super plasticizing admixture,Page 16 DIN 1045-2 : 2001-07, 5.27 Chloride content Table 10 is replaced by the following Table 10: Maximum chloride content of concrete Maximum chloride content by Concrete use Chloride content class ae ot coment Not containing steel reinforcement or other embedded metal (except corrosion-resisting cio 1.0% liking devices) Containing steel reinforcement or other 7 , eae 1040 040% Containing prestressing steel reinforcement C1020 0,20% *) Where type ll additions are used and are taken into account when calculating the cement content, the chloride content is expressed as the percentage chloride lons by mass of coment plus total mass of ‘additions that are taken into account. A fourth paragraph is added: 5.28 Concrete temperature ‘The following paragraphs are added ‘The requirements relating to chloride content as given in table 10 are deemed satisfied if the chloride content of each constituent material (except aggregate and coment of type CEM Ill meets the requirements for the lowest class in the provision applicable to the constituent material The following limiting values shall apply for the chloride content of aggregate: ~ for concrete containing cement other than of type CEM Il = 0,15 % (min) for concrete without steel reinforcement or embedded metal; = 0,04 96 (m/m) for concrete with steet reinforcement or other embedded metal; ~ 0,02 % (n/m) for concrete with prestressing steel ~ for conerete containing type CEM Ili coment: = 0,10 96 (n/m) forall types of conerete. In accordance with DIN 1045-3, the following shall apply: ‘The temperature of fresh concrete shall generally be not greater than +30 °C unless suitable action is taken to avold adverse effects ‘The temperature of concrete placed atair temperatures between +5°C and 8 °C shall be not less than +5 °C. It shall be not less than +10 °C if the ‘cement content is less than 240 kg/m? or if cement with a low heat of hydration is used. ‘The temperature of the concrete placed at air temperatures under -3 °C shall be not less than +10 °C. 5.3 Requirements related to exposure classes. 5.32 Limiting values for concrete composition ‘The last sentence of note 2is deleted ‘The following is added to the end ofthe last paragraph Instead of the specified European Standards, DIN 1045- shall apply with regard to construction work and DIN 1045-1 to structural design, ‘The subclause is supplemented by the following Requirements relating to concrete composition and properties are given in tables F.2.1 and F.2.2. n addition, the folowing provisions shall apply: ‘Tho values in tables F.2.1 and F.2.2 relate to the use of cement conforming to DIN EN 197-1 and DIN 1164, “The ranges of application of cement types are given in tables F.3.1, F.3.2 and P33Page 17 DIN 1045-2: 2001-07 ‘The ultrafines content shall be taken from table F.4.1 for concrato of strength class 50/60 and LC50/5S or over and exposure class XF or XM, ‘and from table F.4.2 for concrete of strength classes C55/67 and LCSS/60 for over and any exposure class. For all other types of concrete, the ‘maximum permitted ultraines content shall be 550 kg/m. Where the cemant contant is betwaen 300 kg/m? and 350 kg/m? (cf. ta- ble F.4.1) intermediate values shall be determined by linear Interpolation, ‘Where the cement content is between 400 kg/m? and 500 ka/m? (cf. tab le F.42), intermediate values shall be determined by linear interpolation, ‘The maximum permitted ultrafines content from table F.4.1 may be increased by the following amount, provided this does not total more than 50 kg/m’ = if the cement content is higher than 350 kg/m®, by the amount in ‘excess of 350 kg/m = ita pozzolanic concrete adaition of type Ils used, by this content, ‘The maximum permitted ultrafines content from tables F.4.1 and F.4.2 may be increased by 50 kg/ if the maximum size of aggregate is 8 mm. ‘Where concrete is exposed to chemical attack of exposure class XA3 or higher, or to fast flowing water combined with chemical attack as set out Intablo 2 of DINEN 208-1, measures shall be taken to protect the concrete (such as the application of protective coatings or permanent cladding) Unless expert opinion proposes an alternative solution, In the presence of aggressive chemicals other than those given in table 2 ‘of DINEN 205-1 orf the substrates chemically contaminated, the impact ff the chemical attack shall be investigated and precautionary action taken, where necessary. 6.3.3 Performanco-rolated design methods A second paragraph is added: Performance-related design methods shall only be applied in connection with agréments or European Technical Approvals. 5.8.4 Requirements for underwater concrete Anew subclause 53.4 is added: ! concrete for oadbearing elements is required to be placed under water, it shall generally be of a soft consistence (cl. DIN 1045-3). The water? coment ratio shall be not greater than 0,60, and lower if other environmental factors are involved (e.g. for concrete of exposure Class XA). The minimum cement content shall be not ess than 350 kg/m? Where aggregate Is of 32 mm maximum particle size. The fly ash content may be included in accordance with subclause 5.2.5.2.2, subject to the folowing: ') The combined cement and fly ash content (c + 9) shall be not less than 350 kg/m? b) The equivalent water/coment ratio, (wie), obtained as wile + 0,77, shall be not greater than 0,60. During placing, the concrete shall flow as a coherent mass so as to be of dense structure even without compaction. The ultrafines content may be {greater than the limiting values specified In subclause 5.3.2, 5.35 Concrete exposed to water-contaminating substances Anew subclause 53.5 is added: \Where concrete with unsealed surfaces due to come into contact with uid (including liquefied gases) or paste-tke water pollutants is classed as being at risk according to the terms of the Gesetz zur Ordnung des Wasserhaushalts, the concrete shall comply with the requirements ofthis standard and the provisions laid down in. DAfStb-Richtlinie Betonbau beim Umgang mit wassergeféhrdenden Stotten, 5.3.6 Concrete exposed to high sorvice temperatures ‘new subclause 5.3.6 is added: Concrete for exposure to service temperatures up to 250°C shall be made with aggregate of proven suitability NOTE: Further information is given in DAIStb-Hotft 397.Page 18 DIN 1045-2: 2001-07, 5.3.7 High-strength concrete Anew subclause 53,7 is added: Concrete of compressive strength classes C90/105 and ©100/115, and high-strength lightweight concrete of compressive strength classes LC70/77 and LC80/88 shall be covered by an agrément or an individual agreement. Tables 22 to 24 and clauses H.1 to H.3 of DIN EN 206-1 shall apply with regard to the control of high-strength concrete, 5.3.8 Coment mortar for jointing and pointing ‘Anew subclause 5.3.8 is added: ‘Cement mortar for jointing and pointing of walling units made of precast Cconcrate elements and filer joists made of concrete up ta strength class ‘€50/60 shall meet the following requirements: = it shall be made from coment conforming to DIN EN 197-1 if permitted for the respective exposure class (of. tables F.3.1, F.9.2 and F.3.8), or cement conforming to DIN 1164 of strength class 82,6 R or higher: = the Cement content shall be at least 400 kg/m?; = clean mixed aggregate of up to 4 rm particle size shall be used, 5.4 Requirements for fresh concrete 5.4.1 Consistence ‘The first paragraph is supplemented by the following: Preferred methods are the flow diameter test and, for stiffer types of concrete, the degree of compactibility For low diameters over 700 mm, reference shall be made to the DAYStb- Richtlin’e Selbstverdichtender Beton, pending publication of which an agrément or individual agreement is required. High-strength in-situ concrete shall be of consistence class F 9 or softer. ‘The third paragraph is supplemented by the following: ‘An appropriate spot sample may also be taken at the beginning of the Unloading procedure, once the concrete has been thoroughly mixed and ino changes in water content of the fresh conerete are likely to occur. 5.4.2 Cement content and water/coment ratio The wording of note 1 is replaced by the following, and is given normative character: ‘When using lightweight aggregate of 4 mm maximum particle size(.. ight sang), the water absorption may be determined using the method specified in DIN 4226-2, 5.43 Alr content ‘The paragraph is supplemented by the following: For flowing concrete, the minimum air content from table F.2.2 shall bo Increased by 1 %, and reference made to the FGSV-Merkblatt far dia Herstellung und Verarbeitung von Luftporenbeton. 55.1 Strength 5.5.1.2 Compressive strength The second paragraph is supplemented bythe following Unless otherwise agreed, compressive strongth shall determinedusing 450 mm cubes cured as set out in Annex NA of DIN EN 12390:2. The compressive strength of conerote cured as specified in the reference method described in that standard, ay. shallbe calculated onthe basis GF the compressive strength after cui as spectied in the same annex, Jou, BY moans of the following equation '2)_for normal-weight concrete up to and including strength class 50/60: J, pe = 082 % LoPage 19 DIN 1045-2 : 2001-07, b) for high-strength normal-weight concrete from strength class C55/87? fone = 0.98% f.yy The above equations may only be used to convert cube compressive strengths and only take into account the variations in curing conditions. Hf 100 mm cubes are used instead of 150 mm cubes, values may be Calculated according to the following equation: 7 * Fry s00 we Feanase The wording ofthe note is replaced by the following ending the adoption of standards as national building regulations), an In-situ assessment of the compressive strength of the structure or ‘components may be cartied out as specified in DIN 1048-. Pending publication of DIN EN 12390-3, the compressive strength shall be tested as specified in DIN 1048-5, 5.5.3. Resistance to water penetration A third paragraph is added: I the concrete is required to have a high resistance to water penetration, It shall have a water/coment ratio, w/e, of 0,70 or less for component thicknesses over 400 mm and of 0,60 oF less and a cement content of at least 280 ka/m? (270 kg/m? where additions are taken into account) for ‘component thicknesses up to and Including 400 mm. The concrete shall be of compressive strength class C26/30 or higher. 5.5.6 Wear resistance Anew subclause 55.5 is added: Concrete required to have a high wear resistance shall mest the requirements relating to compressive strength class, cement content, \water/coment ratio and aggregate as set out in table F'2.2 and shall have ‘an ultrafines content as specitied in table F.4.1 6 Specification of concrete 6.1 General ‘The first paragraph is supplemented by the following In special cases (0.9. fair faced concrete, high-strength conorete, alt entrained concrete), the producer, user and the specifier shall agree on ‘additional information with regard to the composition of the concrete and requirements relating to its constituent materials (e.g. thelr type and origin) ‘The text introduced by the last dash in the second paragraph is supplemented by the following: Restrictions on the use of constituent materials need only be indicated by the specifier if they are not a direct or indirect consequence of the specification criteria (e.g. exposure classes) Note 3 is added as follows: NOTE 8: The requirements specified in this standard that relate to the ‘composition of standardized prescribed concrete are based on experience and are conservative in nature, thus obviating any need for inital testing on the part of the producer. 6.2. Specification for designed concrete 6.22 Basie requirements item e) is supplemented by the following: Instead of giving the chloride content class from table 10, the type of concrete (2. plain conerete, reinforced concrete, prestressed concrete) may be stated. 6.23 Additional requirements Note 2 is supplemented by the following ‘Tho required air content (cf, subclause 5.4.3} shall be agreed upon by the specifier, the producer and the user. + See“) on page 3.Page 20 DIN'045-2 : 2001-07 6.4 Specification of standardized prescribed concrete ‘The first paragraph is replaced by the following ‘Standardized prescribed concrete shail be specified by stating: ~ the compressive strength class; ~ the exposure class; = the maximum nominal upper aggregate size; ~ the consistence class or target value; the hardening characteristics, where required. The text after the second and third dash inthe second paragraph is substituted by the following = compressive strength class for design up to and including strength class C16/20; ~ exposure class XO, XCt oF XC2, 7 Delivery of fresh concrete 7.1 Information from the user of the conerete to the producer The text after the first dash is replaced by the following: ~ dolivery date, time, rate and discharge speed; 7.2 Information from the producer of the concrete to the user Item bis supplemented by the following ‘The additions content shall be stated so as to correspond to the scaling required of the batching equipment Anew item g)is added 49) for flowing concrete, the consistence class or target value prior to Inclusion of the addition, 7.8 Delivery ticket for ready-mixed concrete ‘The text after the ninth dash in the first paragraph is replaced by the following: —_ mark of conformity with the warding ‘Conforms to DIN EN 206-1 ‘and DIN 1045-2" ‘The first paragraph is supplemented by the following: For flowing concrete, when adding high-range water-reducing/ superplasticizing admixture onsite, the folowing handwritten information shall be included on the delivery ticket: = time of addition; = quantity of admixture added; = _ estimated amount lettin the mixer drum prior to addition of the ‘admixture. ‘The ted after the third dash under item a) is supplemented by the following Instead of giving the chloride content class from table 10, the type of ‘concrete may be stated (Le. plain, reinforced, prestressed) ‘The text after the sith and seventh dash under item a is supplemented by the following ~ type and strength class of cement, ~ type of additions and admixtures. ‘An eleventh dash is added under item a) as follows: ~ the hardening characteristics of the concrete. ‘The last paragraph is supplemented by the following 2) for standardized prescribed concrete: ~ the compressive strength class; = the exposure class; the maximum nominal upper aggregate size; ~ the consistence class or target value; ~ the hardening characteristics, if established,Page 21 DIN 4045-2: 2001-07 For high-strength concrete, all weighing information including. that specified under item a) or b) shall be automatically printed on the delivery ticket. The following information shall be added subsequent moisture content of aggregate; ~ quantity of high-range water-reducing/superplasticizing admix- tures batched on site; = consistence immediately before and after each adciton of high range water-reducing/superplasticizing admixtures in each truck 7.5. Consistence at delivery A second paragraph is added as follows: ‘The addition of water on site is not permitted unless this has been scheduled, in which case the following conditions shell apply: = the total water content and the quantity of water which it Is permitted to add afte intial testing shall be given onthe delivery ticket; the truck mixer shall be provided with suitable batching equipment; = the batching accuracy specitied in subclause 8.7 shall be adhered to; the samples for production control shallbe taken after final adltion of water 7.6 Transport of concrete to the site ‘Anew subclause 7.6 is added: Fresh concrete of stiff consistence may be transportedin vehicles without ‘mixing of agitating equipment. The material of the loading surfaces in contact with the concrete shall not react with it Fresh concrete other than of sti consistence may only be transported to the place of use in truck mixers or vehicles with agitating equipment. Immediately prior to being unloaded, the concrete shall be mixed once ‘more so as to be homogeneous at the time of handover on site. Unloading of truck mixers or vehicles with agitating equipment should be ‘completed 90 minutes after the first water has been mixed with the ‘coment, and unloading of vehicles with mixing or agitating equipment transporting concrete of astiff consistence, 45 minutes after the first water hhas beon mixed with the cement. Accelerated or retarded setting due to ‘weather conditions shall be taken into account. Where admixtures have bbeen added to extend the workability of the concrete by a minimum of three hours, the DA/Stb-Richtlinie for Beton mit verlangerter Verarbelt- barkeitszett Verzégerter Beton) shall be applicable. 8 Conformity control and conformity criteria A footnote is added to the heading: Footnote: See note to subclause 3.1.46 regarding conform 8.2 Conformity control for designed concrete 82. Conformity control for compressive strength B2AA General The note is replaced by the following In conjunction with the present standard, Annex K shall have a normative character. The seventh paragraph is replaced by the following Hf production of an individual concrete or a concrete family has been ‘suspended for more than six months, the producer shall adopt the criteria, and the sampling and testing schedule used for initial production. The tenth paragraph is replaced by the following: ‘Where identity of a defined volume of concrete with a population verified ‘as conforming 10 the characteristic strength requirements is to be assessed, this shall be in accordance with Annox A.2 of DIN 4045-3.Page 22 DIN 1045-2 : 2001-07 8.2.1.2 Sampling and testing plan The frst paragraph is supplemented by the following: ‘Asa departure from table 13 of DIN EN 206-1, for lightweight concrete and concrete of compressive strength classes trom C55/67 upwards, the minimum rate of sampling shall be one sample per 100 mm? or one sample er day of production for initial production and one per 200 m® or one per week of production for continuous production. ‘The second paragraph is supplemented by the following, ‘Sampling of lightweight concrete shall take place atthe location ofits use, 8.2.4.3 Conformity criteria for compressive strength ‘The test aftr the first dash in the second paragraph shal be supplemented by the follwing: “Any decision to carry out conformity assessment with overlapping results| shall be made before production commences and be reported to the inspection agency together with detalls ofthe overap intervals. The third paragraph is supplemented by the folowing ‘As a doparture trom table 14 of DIN EN 206-1, the following rates of ‘sampling shall apply for high-strength concrete For initial production Griterion 4 fog = So * 5 Gritorion 2:5" = fa 5. For continuous production Gritetion 1: f,, = J, +148 o, with oot loss than 8 Nim Griteron 2: = 059 fy ‘The ‘Criterion 1" column, tine "Continuous production’ of table 14, is supplemented by the following requirenent a= 3Nimen®. ‘The last line of column 1 of table 15 is replaced by the following 6to14 = fy +30 ‘Anew line is added atthe bottom of table 15: 215 2 fy + tdbo 83. Conformity control of prescribed concrete including standardized prescribed concrete Inthe penultimate line ofthe first paragraph, the tolerance for the water/cement ratio is changed as follows: ‘The water/coment ratio shall be within 0,02 of the specified value. ‘A>new nate to the second paragraph is added: NOTE: See DIN 1045-3 for testing of properties of prescribed concrete including standardized prescribed concrete. 8.4 Action in the case of non-conformity of the product ‘The last sentence of the note is replaced by the following Pending the adoption of the relevant provisions as national building regulations), an in-situ assessment of the strength of the structure oF ‘components may be cartied out as specified in DIN 1048-4. The note is supplemented by the following Unless otherwise agreed, the following procedure may be followed. = A rebound hammer test may be performed on the structure as specified in DIN 1048-4 and the concrete classified into a compressive strength class on the strength of the test results = If the rebound hammer test does not give adequate results, core ‘samples shall be taken, the number of which will depend on the size of ‘the component involved. Testing of core samples shall as specified in. the standards stated. If they are shown to have adequate compressive strength, the concrete can be assigned a compressive strength class, 5) See) on page 3.Page 23 DIN 1045-2: 2001-07 9 Production control ‘The heading is given 9 footnote Footnote: The provisions relating to production control as specified in DINEN 206-1 and this standard have been conferred legally binding status by inclusion in Lander building regulations. 9.8 Recorded data and other documents The second sentence of the first paragraph is replaced by the following “Therecords from production control shall be retained for atleast five years and shall be submitted on request to the inspection or certification body. 9.5 Concrete composition and initial testing [Afourth, fifth and sixth paragraph are added ‘The properties of frash and hardened concrete shall be deemed adequate if the content ofits constituent materials remains within the following limits: coment: £15 kg/m = flyash: £15kg/m® = admixtures: between zero and the highest amount specified in subclause 5.2.6. Initial testing isnot required for the following types of concrete: concrete covered by initial testing shown to have a concrete ‘composition within the range described in the fourth paragraph; = concrete not containing additions and admixtures, in which case the results from initial testing of concrete of the same strength class with ‘cement of lower standard strength may be taken into account for conerete with cement of higher standard strength if the properties of the constituent materials (e.9. aggregate composition, cement standard strength) are known to be within the usual range: = concrete containing high-rangs_ water-reducing/superplasticizing ‘admixtures, in which case the results obtained during initial testing of ‘the same concrete not containing admixtures may be taken into account ifa positiveresult has already been obtained with another type: ‘of concrete containing the same admixtures and the same cement and if the properties of the constituent materials (e.g. aggregate Composition) are known to be within the usual range. For high-strength concrete, only the same constituent materials may be Used with which initial testing was carried out (i.e. they shall be of the same ‘ype, producer and source). The range of tolerances of the properties tobe tested (c-tables 22 andH.1 of DINEN 206-1) shall beagreed between the supplier of the constituent material, the concrete producer and the user, based on the range established on the basis of the production control documents of the supplier and producer. 9.6 Personnel, equipment and installation 9.6.1 Personnel A third paragraph is added: ‘The concrete production facility that is the subject of production control shall be managed by a specialist with wide experience of advanced ‘concrete technology and production (e.g. a concrete enginoer). The ‘specialist shall be able to furnish proof that he Is sultably qualified (e.g. from the Ausbildungsberrat Beton (Concrete training council) of the Doutscher Beton- und Bautechnik-Verein e.V. (German conerete and bbullding technology association) ‘The producer shall ensure that management and all personnel involved in concrete production, transport and production control receive further {raining at intervals of not more than three years inthe production, worklag and testing of concrete, to provide them with the know-how to ensure {rouble-tree production and production contraPage 24 DIN 1045-2 : 2001-07 9.6.2 Equipment and installation 9.6.2.2 Batching equipment The second paragraph is supplemented by the following: ‘The number of verification scale intervals of the weighing equipment shall be as stipulated in the Eichordnung. 9.7. Batching of constituent materials The third line of table 21 is replaced by the following, ‘Admixtures and additions used at 5 5 % (m/n) of coment, £8 % of required quantity 9.8 Mixing of concrete The third paragraph is supplemented by the following ‘As a departure from the third paragraph, water-reducing admixtures shall rot be added atter the main mixing process. ‘The note is given normative character by substituting ‘shall’ for ‘should’, as follows: NOTE 1: In a truck mixer, the duration of re-mixing after the main mixing ‘process shall not be léss than 1 min/m? and not lass than five minutes after adding the admixture. ‘A second note is added after the fourth paragraph: NOTE2: Lightweight concrete is generally deemed homogeneously ‘mixed after a minimum mixing duration of 908, normal-weight concrete after a minimum mixing duration of 30s. 9.9 Production control procedures ‘The fourth sentence ofthe seventh paragraph is replaced by the following ‘The provisions of Annex H shall be binding, Table 22, line 14, ‘inspection / test’ column "Test to prEN 1008 : 1997" is replaced by the following: *) Inspection as specified in subclause 6.1.4 of this standard. 10 Evaluation of conformity ‘The heading is given a footnote: Footnote: See note to subclause 2.1.46 for a definition of the term “verifcation’ 10.1. General ‘The second and third paragraphs are replaced by the following: ‘The factory production control for all types of concrete produced as specified in this standard except standardized prescribed concrete shall be surveilled and assessed by an approved inspection body. Proof that the concrete produced as specified in this standard (with the ‘exception of standardized prescribed concrete) mects the requirements shall be provided in the form of a certificate of conformity issued by an aceredited certification body, For standardized prescribed concrete, the producer's declaration shall be provided as proof of conformity with the specifications of this standard. 10.2. Assessment, surveillance and certification of production control ‘The heading is replaced by the following *} Assessment and surveillance of production control and concrete certification ‘The tex of the clause is replaced by the folowing: ‘The (normative) provisions relating to the surveillance and assessment of production control and certification of concrete given in Annex G shall — apply. 4) Translator's note. Correction from DIN 1045-2 Ber. 1