PARTS GUIDE MANUAL

JUNE 2008

DF-612
A0EY
INFORMATION FOR PARTS GUIDE MANUAL

To find correct Parts No., refer to the “HOW TO MAKE THE BEST USE OF THIS MANUAL” in the following page.

HOW TO MAKE THE BEST USE OF THIS MANUAL

1 When you order, please check the proper figures beforehand that are on Our Parts Guide Manual, and order with the appropriate figures.

2 For screws, Nuts, Washers, retaining rings and Pins which are used in this model, one letter is shown on the Standard parts column of Parts list and
exploded diagrams.

3 In order to maintain safety of the product, some specific parts composed of this product are set up as "essential safety parts".

4 The assigned parts number for the "essential safety parts" is indicated as "SP00-****".
When replacing these parts, follow precautions for disassembling and installing which are listed in the Service Manual.
Do not use any parts that are not set up as

5 means that there are exclusive parts for each destination.

Please check the appropriate destination when you order.

6 Revision Mark
Marked as on the illustration shows that the revision has been made.

7 All rights reserved. (any reprints or quotations are prohibited.)

Use of this parts guide manual should be strictly supervised to avoid disclosure of confidential information.

06/13/2008
 CONTENTS
No. DESCRIPTION PAGE No.

1 EXTERNAL PARTS P1 P2

2 FRAME SECTION P3

3 TRAY SECTION P4

4 PAPER TRANSPORT SECTION P5 P6

5 DRIVE SECTION P7

6 PAPER TAKE-UP SECTION P8 P9

7 MIDDLE GUIDE SECTION P10 P11

8 REGIST GUIDE SECTION P12

9 ACCESSORY PARTS P13

DF-612
 INDEX 1/1

Parts No. Page No. Parts No. Page No. Parts No. Page No. Parts No. Page No. Parts No. Page No.
1166 1095 01 1-3 A0EY PP10 00 4-2 A0EY PP2A 00 13-6 A0EY PP3K 00 11-14 A0EY PP4V 00 2-10
1166 1255 01 11-3 A0EY PP11 00 4-1 A0EY PP2B 00 4-10 A0EY PP3M 00 10-12 A0EY PP4W 00 1-11
4015 1105 01 8-10 A0EY PP12 00 11-7 A0EY PP2C 00 11-8 A0EY PP3N 00 11-5 A0EY PP4X 00 6-11
4015 1105 01 9-7 A0EY PP13 00 3-6 A0EY PP2D 00 11-9 A0EY PP3P 00 8-19 A0EY PP51 00 4-16
4551 2046 01 7-22 A0EY PP14 01 6-6 A0EY PP2E 01 6-3 A0EY PP3Q 00 8-17 A0EY PP52 00 6-10
A0EY PP00 00 9-2 A0EY PP16 00 8-8 A0EY PP2F 00 10-15 A0EY PP3S 00 5-2 A0EY PP53 00 5-10
A0EY PP00 00 11-2 A0EY PP17 00 6-5 A0EY PP2G 00 8-2 A0EY PP3T 00 5-5 A0EY PP54 00 4-15
A0EY PP01 00 7-5 A0EY PP18 00 7-14 A0EY PP2H 00 8-5 A0EY PP3U 00 2-1 A0EY PP55 00 4-17
A0EY PP01 00 8-13 A0EY PP19 00 3-1 A0EY PP2K 00 8-7 A0EY PP3V 00 8-9 A0EY PP56 00 3-13
A0EY PP01 00 9-4 A0EY PP1A 00 8-16 A0EY PP2M 00 4-6 A0EY PP3W 00 8-6 A0EY PP57 00 4-20
A0EY PP01 00 11-15 A0EY PP1B 00 8-18 A0EY PP2N 00 4-11 A0EY PP3X 00 7-8 A0EY PP58 00 1-12
A0EY PP02 00 8-11 A0EY PP1C 00 3-9 A0EY PP2P 01 11-4 A0EY PP3Y 00 7-15 A0EY PP58 00 3-15
A0EY PP02 00 9-8 A0EY PP1D 00 7-20 A0EY PP2Q 01 11-10 A0EY PP40 00 8-21 A0EY PP58 00 5-8
A0EY PP04 00 1-4 A0EY PP1E 00 5-4 A0EY PP2R 00 11-16 A0EY PP41 00 7-10 A0EY PP58 00 6-12
A0EY PP05 00 8-24 A0EY PP1F 00 5-3 A0EY PP2S 00 11-11 A0EY PP42 00 11-13 A0EY PP58 00 7-24
A0EY PP06 00 5-7 A0EY PP1G 00 2-5 A0EY PP2T 00 11-1 A0EY PP43 00 7-13 A0EY PP58 00 8-22
A0EY PP07 00 7-17 A0EY PP1H 00 4-3 A0EY PP2U 00 3-7 A0EY PP44 00 1-10 A0EY PP58 00 10-16
A0EY PP08 00 5-6 A0EY PP1K 00 3-5 A0EY PP2V 00 9-6 A0EY PP45 00 1-8 A0EY PP59 00 8-23
A0EY PP09 00 3-10 A0EY PP1M 00 3-4 A0EY PP2W 00 9-1 A0EY PP46 00 4-9 A0EY PP5A 00 7-25
A0EY PP0A 00 2-6 A0EY PP1N 00 3-3 A0EY PP2X 00 10-10 A0EY PP47 00 10-9 A0EY PP5B 00 7-23
A0EY PP0B 00 6-4 A0EY PP1P 00 4-5 A0EY PP2Y 00 8-4 A0EY PP48 00 7-1 A0EY PP5C 00 1-13
A0EY PP0C 00 2-2 A0EY PP1Q 00 10-4 A0EY PP30 00 9-5 A0EY PP49 00 7-11 A0EY PP5C 00 2-8
A0EY PP0D 00 8-1 A0EY PP1R 00 3-2 A0EY PP31 00 9-3 A0EY PP4A 00 6-2 A0EY PP5C 00 5-9
A0EY PP0E 00 12-3 A0EY PP1S 00 10-1 A0EY PP32 00 6-7 A0EY PP4B 00 6-1 A0EY PP5D 00 13-1
A0EY PP0F 00 8-15 A0EY PP1U 00 10-14 A0EY PP33 00 11-12 A0EY PP4C 00 4-21 A0EY PP5E 00 13-2
A0EY PP0G 00 7-16 A0EY PP1V 00 6-9 A0EY PP34 00 11-6 A0EY PP4D 00 9-9 A0EY PP5F 00 13-3
A0EY PP0H 00 7-21 A0EY PP1W 00 12-1 A0EY PP35 00 6-8 A0EY PP4E 00 2-13 A0EY PP5G 00 13-4
A0EY PP0K 00 7-19 A0EY PP1X 00 2-9 A0EY PP36 00 10-13 A0EY PP4F 00 2-12 A0EY PP5H 00 13-5
A0EY PP0M 00 10-5 A0EY PP1Y 00 7-18 A0EY PP37 00 10-8 A0EY PP4G 00 2-14 A0EY PP5J 00 13-7
A0EY PP0N 00 8-14 A0EY PP1Y 00 8-12 A0EY PP38 00 8-3 A0EY PP4H 00 5-11 A0EY PP5K 00 2-15
A0EY PP0P 00 7-2 A0EY PP20 00 7-9 A0EY PP39 00 10-7 A0EY PP4J 00 4-18 A0EY PP5M 00 2-16
A0EY PP0Q 00 7-4 A0EY PP21 00 4-13 A0EY PP3A 00 3-8 A0EY PP4K 00 4-19
A0EY PP0R 00 7-6 A0EY PP22 00 3-12 A0EY PP3B 00 12-2 A0EY PP4M 00 4-12
A0EY PP0S 00 5-1 A0EY PP23 00 1-9 A0EY PP3C 00 10-3 A0EY PP4N 00 1-15
A0EY PP0T 00 2-3 A0EY PP24 00 1-7 A0EY PP3D 00 10-6 A0EY PP4P 00 1-14
A0EY PP0U 00 3-11 A0EY PP25 00 7-7 A0EY PP3E 00 10-11 A0EY PP4Q 00 7-26
A0EY PP0V 00 1-5 A0EY PP26 00 7-12 A0EY PP3F 00 4-4 A0EY PP4R 00 2-11
A0EY PP0W 00 1-1 A0EY PP27 00 7-3 A0EY PP3G 00 10-2 A0EY PP4S 00 4-14
A0EY PP0X 00 4-8 A0EY PP28 00 1-2 A0EY PP3H 00 1-6 A0EY PP4T 00 2-7
A0EY PP0Y 00 4-7 A0EY PP29 00 2-4 A0EY PP3H 00 8-20 A0EY PP4U 00 3-14

DF-612
EXTERNAL PARTS
P.4-21
P1

12
1

14 10
PS10
2 10
15 P.5-7 12 12 10
2 13
3
2 10
13 8
14 DFCB 9 8 8

4
11 8
12 7

P.3
DF-612
EXTERNAL PARTS Page. 1
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP0W 00 Holder C 1
2 A0EY PP28 00 Screw 3x10 D 3
3 1166 1095 01 SWITCH C 1
4 A0EY PP04 00 PWB Assy I 1
5 A0EY PP0V 00 Holder C 1
6 A0EY PP3H 00 Cushion C 1
7 A0EY PP24 00 Hinge Unit C 1
8 A0EY PP45 00 Screw 4x8 D 4
9 A0EY PP23 00 Hinge Unit C 1
10 A0EY PP44 00 Screw 4x12 D 4
11 A0EY PP4W 00 Sheet C 1
12 A0EY PP58 00 Screw 3x10 D 4
13 A0EY PP5C 00 Screw 3x8 D 2
14 A0EY PP4P 00 Screw D 2
15 A0EY PP4N 00 Screw D 1

DF-612
EXTERNAL PARTS
P2

1
2

7
15
3

9 7 10
7 11
10
6

7 16
FM1

4 7
12
7
7

5
7
REAR
14
13

DF-612
EXTERNAL PARTS Page. 2
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP3U 00 Cover C 1
2 A0EY PP0C 00 Front Cover C 1
3 A0EY PP0T 00 Rear Cover C 1
4 A0EY PP29 00 Screw 3x8 D 1
5 A0EY PP1G 00 Label Jam Instruction C 1
6 A0EY PP0A 00 Mat C 1
7 A0EY PP4T 00 Screw 3x10 D 10
8 A0EY PP5C 00 Screw 3x8 D 1
9 A0EY PP1X 00 Wire Harness Assy C 1
10 A0EY PP4V 00 Screw D 2
11 A0EY PP4R 00 Fun Motor C 1
12 A0EY PP4F 00 Rear Cover C 1
13 A0EY PP4E 00 Rear Cover C 1
14 A0EY PP4G 00 Filter C 1
15 A0EY PP5K 00 Sheet C 1
16 A0EY PP5M 00 Sheet C 1

DF-612
FRAME SECTION
15 P3
Top View Bottom View 15
15
15

11
10

1
2
1
1
1
2 14
3
13
1
5 4 7

6 7 8
8
8
8
12

DF-612
FRAME SECTION Page. 3
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP19 00 Sheet C 5
2 A0EY PP1R 00 Sheet C 2
3 A0EY PP1N 00 Sheet C 1
4 A0EY PP1M 00 Sheet C 1
5 A0EY PP1K 00 Sheet C 1
6 A0EY PP13 00 Sheet C 1
7 A0EY PP2U 00 Roller C 2
8 A0EY PP3A 00 Holder C 4
9 A0EY PP1C 00 Stopper C 1
10 A0EY PP09 00 Roller Assy C 1
11 A0EY PP0U 00 Cover Stamp C 1
12 A0EY PP22 00 Harness Stamp D 1
13 A0EY PP56 00 Magnet D 1
14 A0EY PP4U 00 Screw 3x12 D 1
15 A0EY PP58 00 Screw 3x10 D 4

DF-612
TRAY SECTION
P4
21
1

2
3
5
19
4

18
6

17
13

14
16 15 7

PS5 12
8
12
9
9 PS6

PS3 PS4

10
11

20
20 20
20 20
DF-612
TRAY SECTION Page. 4
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP11 00 Regulating Plate C 1
2 A0EY PP10 00 Regulating Plate C 1
3 A0EY PP1H 00 Label Max Level C 1
4 A0EY PP3F 00 Bracket D 1
5 A0EY PP1P 00 Label DH C 1
6 A0EY PP2M 00 Tray C 1
7 A0EY PP0Y 00 Tray C 1
8 A0EY PP0X 00 Holder C 1
9 A0EY PP46 00 Photo Interrupter C 2
10 A0EY PP2B 00 Sheet C 1
11 A0EY PP2N 00 Tray Cover C 1
12 A0EY PP4M 00 Photoreflector I 2
13 A0EY PP21 00 Harness D 1
14 A0EY PP4S 00 Earth ground D 1
15 A0EY PP54 00 Ground Plate D 1
16 A0EY PP51 00 Gear C 1
17 A0EY PP55 00 Neutralizing Brush C 1
18 A0EY PP4J 00 Sheet C 1
19 A0EY PP4K 00 Sheet C 1
20 A0EY PP57 00 Screw 3x8 D 5
21 A0EY PP4C 00 Tray Assy C 1

DF-612
PAPER TRANSPORT SECTION
P5
7
1

C B A
P.7 P.7 P.6

P.8
8

10

P.10
8

10
11 SD2
6

DF-612
PAPER TRANSPORT SECTION Page. 5
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP0S 00 Top Cover C 1
2 A0EY PP3S 00 Cushion C 1
3 A0EY PP1F 00 Label Document Instruction C 1
4 A0EY PP1E 00 Label Scale C 1
5 A0EY PP3T 00 Belt C 1
6 A0EY PP08 00 Guide Assy C 1
7 A0EY PP06 00 Conveyance Unit C 1
8 A0EY PP58 00 Screw 3x10 D 3
9 A0EY PP5C 00 Screw 3x8 D 1
10 A0EY PP53 00 Shaft D 2
11 A0EY PP4H 00 Label Danger D 1

DF-612
PAPER TRANSPORT SECTION
P6

P.5
A

8
PS7
8 9
PS9 12
4
12
5 10

6
3 6

11
12

P.12-3

12
DF-612
PAPER TRANSPORT SECTION Page. 6
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP4B 00 Guide C 1
2 A0EY PP4A 00 Guide C 1
3 A0EY PP2E 01 Arm C 1
4 A0EY PP0B 00 Sensor Assy C 1
5 A0EY PP17 00 Roller C 1
6 A0EY PP14 01 Roller C 2
7 A0EY PP32 00 Gear 15T C 1
8 A0EY PP35 00 Arm C 2
9 A0EY PP1V 00 Lever C 1
10 A0EY PP52 00 Guide plate C 1
11 A0EY PP4X 00 Guide C 1
12 A0EY PP58 00 Screw 3x10 D 4

DF-612
DRIVE SECTION
P7
Front View

P.5
1
B

2
3
PLB 4
5
6 Rear View
13
7
14
23 M2
12
6
8 23 26 26

11
8 SD1
24 10
23
25 15

25
24 5

17 CL2

21 16
22 5 9
20
CL3 19
18

23
M1 C
5 23 P.5

DF-612
DRIVE SECTION Page. 7
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP48 00 PWB Assy LED C 1
2 A0EY PP0P 00 Gear 21/72T C 1
3 A0EY PP27 00 Collar C 1
4 A0EY PP0Q 00 Pulley C 1
5 A0EY PP01 00 E ring D 4
6 A0EY PP0R 00 Pulley C 2
7 A0EY PP25 00 Motor C 1
8 A0EY PP3X 00 band D 2
9 A0EY PP20 00 Clutch C 1
10 A0EY PP41 00 Solenoid C 1
11 A0EY PP49 00 CUSHION C 1
12 A0EY PP26 00 Timing Belt 164L C 1
13 A0EY PP43 00 Bushing C 1
14 A0EY PP18 00 Tension Spring C 1
15 A0EY PP3Y 00 Torque Limiter C 1
16 A0EY PP0G 00 Gear 16/22T C 1
17 A0EY PP07 00 Motor Assy C 1
18 A0EY PP1Y 00 Clutch C 1
19 A0EY PP0K 00 Gear 16/39T C 1
20 A0EY PP1D 00 Gear 18/28T C 1
21 A0EY PP0H 00 Gear 16T C 1
22 4551 2046 01 SCREW C 1
23 A0EY PP5B 00 Screw 3x6 D 5
24 A0EY PP58 00 Screw 3x10 D 2
25 A0EY PP5A 00 Screw 3x4 D 2
26 A0EY PP4Q 00 Screw 2x6 D 2

DF-612
PAPER TAKE-UP SECTION
22 P8
1

2 PS1
PS2

3 4

P.9-9 23
23
23
23
5 23
21 23

11
19
6
19 18

20 18 17
7
8
17 16
9
16
15 16
10
11
12

13 CL1
14 24

DF-612
PAPER TAKE-UP SECTION Page. 8
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP0D 00 Sensor Assy C 1
2 A0EY PP2G 00 Lever C 1
3 A0EY PP38 00 Torsion Spring C 1
4 A0EY PP2Y 00 Tension Spring C 1
5 A0EY PP2H 00 Lock Arm C 1
6 A0EY PP3W 00 Cushion C 1
7 A0EY PP2K 00 Lock Arm C 1
8 A0EY PP16 00 Sheet C 1
9 A0EY PP3V 00 Plate Spring D 1
10 4015 1105 01 BEARING D 1
11 A0EY PP02 00 E ring D 2
12 A0EY PP1Y 00 Clutch C 1
13 A0EY PP01 00 E ring D 1
14 A0EY PP0N 00 Gear 18/25T C 1
15 A0EY PP0F 00 Guide C 1
16 A0EY PP1A 00 Roller C 3
17 A0EY PP3Q 00 Holder C 2
18 A0EY PP1B 00 Pressure Spring C 2
19 A0EY PP3P 00 Holder C 2
20 A0EY PP3H 00 Cushion C 1
21 A0EY PP40 00 Clutch C 1
22 A0EY PP58 00 Screw 3x10 D 1
23 A0EY PP59 00 Screw 3x12 D 6
24 A0EY PP05 00 Harness D 1

DF-612
PAPER TAKE-UP SECTION
P9

8
2

4
2

7
8

DF-612
PAPER TAKE-UP SECTION Page. 9
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP2W 00 Pick-up Roller C 1
2 A0EY PP00 00 E ring D 2
3 A0EY PP31 00 Gear 18/22T C 1
4 A0EY PP01 00 E ring D 1
5 A0EY PP30 00 Gear 22T C 1
6 A0EY PP2V 00 Feed Roller C 1
7 4015 1105 01 BEARING D 2
8 A0EY PP02 00 E ring D 2
9 A0EY PP4D 00 Roller Assy C 1

DF-612
MIDDLE GUIDE SECTION
P 10
Top View Bottom View
16

16

11
10 16
1
3 2 10 12
7 8
1 4
6 16
9
8

13
P.11
5

13
14
REAR

REAR
15

DF-612
MIDDLE GUIDE SECTION Page. 10
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP1S 00 Sheet C 2
2 A0EY PP3G 00 Sheet C 1
3 A0EY PP3C 00 Sheet C 1
4 A0EY PP1Q 00 Label Middle C 1
5 A0EY PP0M 00 Gear 17T C 1
6 A0EY PP3D 00 Bushing C 1
7 A0EY PP39 00 Shaft C 1
8 A0EY PP37 00 Bushing C 2
9 A0EY PP47 00 Separation Roller B 1
10 A0EY PP2X 00 Pressure Spring C 2
11 A0EY PP3E 00 Holder D 1
12 A0EY PP3M 00 Plate Spring D 1
13 A0EY PP36 00 Pressure Spring C 2
14 A0EY PP1U 00 Sheet C 1
15 A0EY PP2F 00 Guide C 1
16 A0EY PP58 00 Screw 3x10 D 4

DF-612
MIDDLE GUIDE SECTION
P 11
Bottom View

1
3
4 2

5
6

16
9 8
7 15

13

10

3
14

11

REAR 13
12

DF-612
MIDDLE GUIDE SECTION Page. 11
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP2T 00 Arm C 1
2 A0EY PP00 00 E ring D 1
3 1166 1255 01 BUSHING C 2
4 A0EY PP2P 01 Arm C 1
5 A0EY PP3N 00 Pressure Spring C 1
6 A0EY PP34 00 Gear 18T C 1
7 A0EY PP12 00 Sheet C 1
8 A0EY PP2C 00 Roller C 1
9 A0EY PP2D 00 Shaft D 1
10 A0EY PP2Q 01 Arm C 1
11 A0EY PP2S 00 Arm C 1
12 A0EY PP33 00 Gear 18T C 1
13 A0EY PP42 00 Bushing C 2
14 A0EY PP3K 00 Plate Spring D 1
15 A0EY PP01 00 E ring D 1
16 A0EY PP2R 00 Arm C 1

DF-612
REGIST GUIDE SECTION
P 12
Top View Bottom View

2
1

PS8

DF-612
REGIST GUIDE SECTION Page. 12
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP1W 00 Photo Reflector C 1
2 A0EY PP3B 00 Sheet C 1
3 A0EY PP0E 00 Guide Assy C 1

DF-612
ACCESSORY PARTS
P 13

1 2
3 3

5
4 6 6
7

DF-612
ACCESSORY PARTS Page. 13
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP5D 00 Claning Material C 1
2 A0EY PP5E 00 Holder C 1
3 A0EY PP5F 00 Cleaner Pad C 2
4 A0EY PP5G 00 Ferritecore C 1
5 A0EY PP5H 00 Label Cleaner C 1
6 A0EY PP2A 00 Screw 3x10 C 2
7 A0EY PP5J 00 Screw 3x6 C 1

DF-612
MAINTENANCE LIST 1/1
The items with no Page/Key numbers are not handled as spare parts.
No. Section PM Parts Description Maintenance Cycle (K=1,000) Parts No. Destinations Page/Key Note
QTY Replace
1 DF-612 Separation Roller 1 100K *1 A0EYPP4700 P10-9

*1: Actual durable cycle is the life counter value.

DF-612
DESTINATION
Destination No. Destinations V Hz Model No.
A1 JAPAN A0EY-0Y0
A
A2 JAPAN
B USA, CANADA A0EY-0Y0
C EUROPEAN TYPE A0EY-0Y1
THAILAND, SRI LANKA, SINGAPORE, MALAYSIA, HONG
D1 S.E ASIA TYPE A0EY-0Y1
D KONG, PAKISTAN, INDIA, BANGLADESH, INDONESIA
D3 OCEANIA TYPE AUSTRALIA, NEW ZEALAND A0EY-0Y1
E PHILIPPINES
F1 SAUDI ARABIA A0EY-0Y1
F
F2 SAUDI ARABIA A0EY-0Y1
G1 C.S AMERICA A0EY-0Y1
G
G2 C.S AMERICA A0EY-0Y0
H TAIWAN A0EY-0Y1
JORDAN, LEBANON, SYRIA, SOUTH AFRICA, IRAQ, IRAN, N.YEMEN, CAME-
I ROON, UAE, BAHRAIN, OMAN, QATAR, KUWAIT, KENYA, TUNISIA, IVORY A0EY-0Y1
COAST, MOROCCO
J CHINA A0EY-0Y1
K KOREA A0EY-0Y1

DF-612