Professional Documents
Culture Documents
JUNE 2008
DF-612
A0EY
INFORMATION FOR PARTS GUIDE MANUAL
To find correct Parts No., refer to the “HOW TO MAKE THE BEST USE OF THIS MANUAL” in the following page.
1 When you order, please check the proper figures beforehand that are on Our Parts Guide Manual, and order with the appropriate figures.
2 For screws, Nuts, Washers, retaining rings and Pins which are used in this model, one letter is shown on the Standard parts column of Parts list and
exploded diagrams.
3 In order to maintain safety of the product, some specific parts composed of this product are set up as "essential safety parts".
4 The assigned parts number for the "essential safety parts" is indicated as "SP00-****".
When replacing these parts, follow precautions for disassembling and installing which are listed in the Service Manual.
Do not use any parts that are not set up as
6 Revision Mark
Marked as on the illustration shows that the revision has been made.
06/13/2008
CONTENTS
No. DESCRIPTION PAGE No.
1 EXTERNAL PARTS P1 P2
2 FRAME SECTION P3
3 TRAY SECTION P4
5 DRIVE SECTION P7
DF-612
INDEX 1/1
Parts No. Page No. Parts No. Page No. Parts No. Page No. Parts No. Page No. Parts No. Page No.
1166 1095 01 1-3 A0EY PP10 00 4-2 A0EY PP2A 00 13-6 A0EY PP3K 00 11-14 A0EY PP4V 00 2-10
1166 1255 01 11-3 A0EY PP11 00 4-1 A0EY PP2B 00 4-10 A0EY PP3M 00 10-12 A0EY PP4W 00 1-11
4015 1105 01 8-10 A0EY PP12 00 11-7 A0EY PP2C 00 11-8 A0EY PP3N 00 11-5 A0EY PP4X 00 6-11
4015 1105 01 9-7 A0EY PP13 00 3-6 A0EY PP2D 00 11-9 A0EY PP3P 00 8-19 A0EY PP51 00 4-16
4551 2046 01 7-22 A0EY PP14 01 6-6 A0EY PP2E 01 6-3 A0EY PP3Q 00 8-17 A0EY PP52 00 6-10
A0EY PP00 00 9-2 A0EY PP16 00 8-8 A0EY PP2F 00 10-15 A0EY PP3S 00 5-2 A0EY PP53 00 5-10
A0EY PP00 00 11-2 A0EY PP17 00 6-5 A0EY PP2G 00 8-2 A0EY PP3T 00 5-5 A0EY PP54 00 4-15
A0EY PP01 00 7-5 A0EY PP18 00 7-14 A0EY PP2H 00 8-5 A0EY PP3U 00 2-1 A0EY PP55 00 4-17
A0EY PP01 00 8-13 A0EY PP19 00 3-1 A0EY PP2K 00 8-7 A0EY PP3V 00 8-9 A0EY PP56 00 3-13
A0EY PP01 00 9-4 A0EY PP1A 00 8-16 A0EY PP2M 00 4-6 A0EY PP3W 00 8-6 A0EY PP57 00 4-20
A0EY PP01 00 11-15 A0EY PP1B 00 8-18 A0EY PP2N 00 4-11 A0EY PP3X 00 7-8 A0EY PP58 00 1-12
A0EY PP02 00 8-11 A0EY PP1C 00 3-9 A0EY PP2P 01 11-4 A0EY PP3Y 00 7-15 A0EY PP58 00 3-15
A0EY PP02 00 9-8 A0EY PP1D 00 7-20 A0EY PP2Q 01 11-10 A0EY PP40 00 8-21 A0EY PP58 00 5-8
A0EY PP04 00 1-4 A0EY PP1E 00 5-4 A0EY PP2R 00 11-16 A0EY PP41 00 7-10 A0EY PP58 00 6-12
A0EY PP05 00 8-24 A0EY PP1F 00 5-3 A0EY PP2S 00 11-11 A0EY PP42 00 11-13 A0EY PP58 00 7-24
A0EY PP06 00 5-7 A0EY PP1G 00 2-5 A0EY PP2T 00 11-1 A0EY PP43 00 7-13 A0EY PP58 00 8-22
A0EY PP07 00 7-17 A0EY PP1H 00 4-3 A0EY PP2U 00 3-7 A0EY PP44 00 1-10 A0EY PP58 00 10-16
A0EY PP08 00 5-6 A0EY PP1K 00 3-5 A0EY PP2V 00 9-6 A0EY PP45 00 1-8 A0EY PP59 00 8-23
A0EY PP09 00 3-10 A0EY PP1M 00 3-4 A0EY PP2W 00 9-1 A0EY PP46 00 4-9 A0EY PP5A 00 7-25
A0EY PP0A 00 2-6 A0EY PP1N 00 3-3 A0EY PP2X 00 10-10 A0EY PP47 00 10-9 A0EY PP5B 00 7-23
A0EY PP0B 00 6-4 A0EY PP1P 00 4-5 A0EY PP2Y 00 8-4 A0EY PP48 00 7-1 A0EY PP5C 00 1-13
A0EY PP0C 00 2-2 A0EY PP1Q 00 10-4 A0EY PP30 00 9-5 A0EY PP49 00 7-11 A0EY PP5C 00 2-8
A0EY PP0D 00 8-1 A0EY PP1R 00 3-2 A0EY PP31 00 9-3 A0EY PP4A 00 6-2 A0EY PP5C 00 5-9
A0EY PP0E 00 12-3 A0EY PP1S 00 10-1 A0EY PP32 00 6-7 A0EY PP4B 00 6-1 A0EY PP5D 00 13-1
A0EY PP0F 00 8-15 A0EY PP1U 00 10-14 A0EY PP33 00 11-12 A0EY PP4C 00 4-21 A0EY PP5E 00 13-2
A0EY PP0G 00 7-16 A0EY PP1V 00 6-9 A0EY PP34 00 11-6 A0EY PP4D 00 9-9 A0EY PP5F 00 13-3
A0EY PP0H 00 7-21 A0EY PP1W 00 12-1 A0EY PP35 00 6-8 A0EY PP4E 00 2-13 A0EY PP5G 00 13-4
A0EY PP0K 00 7-19 A0EY PP1X 00 2-9 A0EY PP36 00 10-13 A0EY PP4F 00 2-12 A0EY PP5H 00 13-5
A0EY PP0M 00 10-5 A0EY PP1Y 00 7-18 A0EY PP37 00 10-8 A0EY PP4G 00 2-14 A0EY PP5J 00 13-7
A0EY PP0N 00 8-14 A0EY PP1Y 00 8-12 A0EY PP38 00 8-3 A0EY PP4H 00 5-11 A0EY PP5K 00 2-15
A0EY PP0P 00 7-2 A0EY PP20 00 7-9 A0EY PP39 00 10-7 A0EY PP4J 00 4-18 A0EY PP5M 00 2-16
A0EY PP0Q 00 7-4 A0EY PP21 00 4-13 A0EY PP3A 00 3-8 A0EY PP4K 00 4-19
A0EY PP0R 00 7-6 A0EY PP22 00 3-12 A0EY PP3B 00 12-2 A0EY PP4M 00 4-12
A0EY PP0S 00 5-1 A0EY PP23 00 1-9 A0EY PP3C 00 10-3 A0EY PP4N 00 1-15
A0EY PP0T 00 2-3 A0EY PP24 00 1-7 A0EY PP3D 00 10-6 A0EY PP4P 00 1-14
A0EY PP0U 00 3-11 A0EY PP25 00 7-7 A0EY PP3E 00 10-11 A0EY PP4Q 00 7-26
A0EY PP0V 00 1-5 A0EY PP26 00 7-12 A0EY PP3F 00 4-4 A0EY PP4R 00 2-11
A0EY PP0W 00 1-1 A0EY PP27 00 7-3 A0EY PP3G 00 10-2 A0EY PP4S 00 4-14
A0EY PP0X 00 4-8 A0EY PP28 00 1-2 A0EY PP3H 00 1-6 A0EY PP4T 00 2-7
A0EY PP0Y 00 4-7 A0EY PP29 00 2-4 A0EY PP3H 00 8-20 A0EY PP4U 00 3-14
DF-612
EXTERNAL PARTS
P.4-21
P1
12
1
14 10
PS10
2 10
15 P.5-7 12 12 10
2 13
3
2 10
13 8
14 DFCB 9 8 8
4
11 8
12 7
P.3
DF-612
EXTERNAL PARTS Page. 1
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP0W 00 Holder C 1
2 A0EY PP28 00 Screw 3x10 D 3
3 1166 1095 01 SWITCH C 1
4 A0EY PP04 00 PWB Assy I 1
5 A0EY PP0V 00 Holder C 1
6 A0EY PP3H 00 Cushion C 1
7 A0EY PP24 00 Hinge Unit C 1
8 A0EY PP45 00 Screw 4x8 D 4
9 A0EY PP23 00 Hinge Unit C 1
10 A0EY PP44 00 Screw 4x12 D 4
11 A0EY PP4W 00 Sheet C 1
12 A0EY PP58 00 Screw 3x10 D 4
13 A0EY PP5C 00 Screw 3x8 D 2
14 A0EY PP4P 00 Screw D 2
15 A0EY PP4N 00 Screw D 1
DF-612
EXTERNAL PARTS
P2
1
2
7
15
3
9 7 10
7 11
10
6
7 16
FM1
4 7
12
7
7
5
7
REAR
14
13
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EXTERNAL PARTS Page. 2
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP3U 00 Cover C 1
2 A0EY PP0C 00 Front Cover C 1
3 A0EY PP0T 00 Rear Cover C 1
4 A0EY PP29 00 Screw 3x8 D 1
5 A0EY PP1G 00 Label Jam Instruction C 1
6 A0EY PP0A 00 Mat C 1
7 A0EY PP4T 00 Screw 3x10 D 10
8 A0EY PP5C 00 Screw 3x8 D 1
9 A0EY PP1X 00 Wire Harness Assy C 1
10 A0EY PP4V 00 Screw D 2
11 A0EY PP4R 00 Fun Motor C 1
12 A0EY PP4F 00 Rear Cover C 1
13 A0EY PP4E 00 Rear Cover C 1
14 A0EY PP4G 00 Filter C 1
15 A0EY PP5K 00 Sheet C 1
16 A0EY PP5M 00 Sheet C 1
DF-612
FRAME SECTION
15 P3
Top View Bottom View 15
15
15
11
10
1
2
1
1
1
2 14
3
13
1
5 4 7
6 7 8
8
8
8
12
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FRAME SECTION Page. 3
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP19 00 Sheet C 5
2 A0EY PP1R 00 Sheet C 2
3 A0EY PP1N 00 Sheet C 1
4 A0EY PP1M 00 Sheet C 1
5 A0EY PP1K 00 Sheet C 1
6 A0EY PP13 00 Sheet C 1
7 A0EY PP2U 00 Roller C 2
8 A0EY PP3A 00 Holder C 4
9 A0EY PP1C 00 Stopper C 1
10 A0EY PP09 00 Roller Assy C 1
11 A0EY PP0U 00 Cover Stamp C 1
12 A0EY PP22 00 Harness Stamp D 1
13 A0EY PP56 00 Magnet D 1
14 A0EY PP4U 00 Screw 3x12 D 1
15 A0EY PP58 00 Screw 3x10 D 4
DF-612
TRAY SECTION
P4
21
1
2
3
5
19
4
18
6
17
13
14
16 15 7
PS5 12
8
12
9
9 PS6
PS3 PS4
10
11
20
20 20
20 20
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TRAY SECTION Page. 4
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP11 00 Regulating Plate C 1
2 A0EY PP10 00 Regulating Plate C 1
3 A0EY PP1H 00 Label Max Level C 1
4 A0EY PP3F 00 Bracket D 1
5 A0EY PP1P 00 Label DH C 1
6 A0EY PP2M 00 Tray C 1
7 A0EY PP0Y 00 Tray C 1
8 A0EY PP0X 00 Holder C 1
9 A0EY PP46 00 Photo Interrupter C 2
10 A0EY PP2B 00 Sheet C 1
11 A0EY PP2N 00 Tray Cover C 1
12 A0EY PP4M 00 Photoreflector I 2
13 A0EY PP21 00 Harness D 1
14 A0EY PP4S 00 Earth ground D 1
15 A0EY PP54 00 Ground Plate D 1
16 A0EY PP51 00 Gear C 1
17 A0EY PP55 00 Neutralizing Brush C 1
18 A0EY PP4J 00 Sheet C 1
19 A0EY PP4K 00 Sheet C 1
20 A0EY PP57 00 Screw 3x8 D 5
21 A0EY PP4C 00 Tray Assy C 1
DF-612
PAPER TRANSPORT SECTION
P5
7
1
C B A
P.7 P.7 P.6
P.8
8
10
P.10
8
10
11 SD2
6
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PAPER TRANSPORT SECTION Page. 5
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP0S 00 Top Cover C 1
2 A0EY PP3S 00 Cushion C 1
3 A0EY PP1F 00 Label Document Instruction C 1
4 A0EY PP1E 00 Label Scale C 1
5 A0EY PP3T 00 Belt C 1
6 A0EY PP08 00 Guide Assy C 1
7 A0EY PP06 00 Conveyance Unit C 1
8 A0EY PP58 00 Screw 3x10 D 3
9 A0EY PP5C 00 Screw 3x8 D 1
10 A0EY PP53 00 Shaft D 2
11 A0EY PP4H 00 Label Danger D 1
DF-612
PAPER TRANSPORT SECTION
P6
P.5
A
8
PS7
8 9
PS9 12
4
12
5 10
6
3 6
11
12
P.12-3
12
DF-612
PAPER TRANSPORT SECTION Page. 6
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP4B 00 Guide C 1
2 A0EY PP4A 00 Guide C 1
3 A0EY PP2E 01 Arm C 1
4 A0EY PP0B 00 Sensor Assy C 1
5 A0EY PP17 00 Roller C 1
6 A0EY PP14 01 Roller C 2
7 A0EY PP32 00 Gear 15T C 1
8 A0EY PP35 00 Arm C 2
9 A0EY PP1V 00 Lever C 1
10 A0EY PP52 00 Guide plate C 1
11 A0EY PP4X 00 Guide C 1
12 A0EY PP58 00 Screw 3x10 D 4
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DRIVE SECTION
P7
Front View
P.5
1
B
2
3
PLB 4
5
6 Rear View
13
7
14
23 M2
12
6
8 23 26 26
11
8 SD1
24 10
23
25 15
25
24 5
17 CL2
21 16
22 5 9
20
CL3 19
18
23
M1 C
5 23 P.5
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DRIVE SECTION Page. 7
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP48 00 PWB Assy LED C 1
2 A0EY PP0P 00 Gear 21/72T C 1
3 A0EY PP27 00 Collar C 1
4 A0EY PP0Q 00 Pulley C 1
5 A0EY PP01 00 E ring D 4
6 A0EY PP0R 00 Pulley C 2
7 A0EY PP25 00 Motor C 1
8 A0EY PP3X 00 band D 2
9 A0EY PP20 00 Clutch C 1
10 A0EY PP41 00 Solenoid C 1
11 A0EY PP49 00 CUSHION C 1
12 A0EY PP26 00 Timing Belt 164L C 1
13 A0EY PP43 00 Bushing C 1
14 A0EY PP18 00 Tension Spring C 1
15 A0EY PP3Y 00 Torque Limiter C 1
16 A0EY PP0G 00 Gear 16/22T C 1
17 A0EY PP07 00 Motor Assy C 1
18 A0EY PP1Y 00 Clutch C 1
19 A0EY PP0K 00 Gear 16/39T C 1
20 A0EY PP1D 00 Gear 18/28T C 1
21 A0EY PP0H 00 Gear 16T C 1
22 4551 2046 01 SCREW C 1
23 A0EY PP5B 00 Screw 3x6 D 5
24 A0EY PP58 00 Screw 3x10 D 2
25 A0EY PP5A 00 Screw 3x4 D 2
26 A0EY PP4Q 00 Screw 2x6 D 2
DF-612
PAPER TAKE-UP SECTION
22 P8
1
2 PS1
PS2
3 4
P.9-9 23
23
23
23
5 23
21 23
11
19
6
19 18
20 18 17
7
8
17 16
9
16
15 16
10
11
12
13 CL1
14 24
DF-612
PAPER TAKE-UP SECTION Page. 8
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP0D 00 Sensor Assy C 1
2 A0EY PP2G 00 Lever C 1
3 A0EY PP38 00 Torsion Spring C 1
4 A0EY PP2Y 00 Tension Spring C 1
5 A0EY PP2H 00 Lock Arm C 1
6 A0EY PP3W 00 Cushion C 1
7 A0EY PP2K 00 Lock Arm C 1
8 A0EY PP16 00 Sheet C 1
9 A0EY PP3V 00 Plate Spring D 1
10 4015 1105 01 BEARING D 1
11 A0EY PP02 00 E ring D 2
12 A0EY PP1Y 00 Clutch C 1
13 A0EY PP01 00 E ring D 1
14 A0EY PP0N 00 Gear 18/25T C 1
15 A0EY PP0F 00 Guide C 1
16 A0EY PP1A 00 Roller C 3
17 A0EY PP3Q 00 Holder C 2
18 A0EY PP1B 00 Pressure Spring C 2
19 A0EY PP3P 00 Holder C 2
20 A0EY PP3H 00 Cushion C 1
21 A0EY PP40 00 Clutch C 1
22 A0EY PP58 00 Screw 3x10 D 1
23 A0EY PP59 00 Screw 3x12 D 6
24 A0EY PP05 00 Harness D 1
DF-612
PAPER TAKE-UP SECTION
P9
8
2
4
2
7
8
DF-612
PAPER TAKE-UP SECTION Page. 9
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP2W 00 Pick-up Roller C 1
2 A0EY PP00 00 E ring D 2
3 A0EY PP31 00 Gear 18/22T C 1
4 A0EY PP01 00 E ring D 1
5 A0EY PP30 00 Gear 22T C 1
6 A0EY PP2V 00 Feed Roller C 1
7 4015 1105 01 BEARING D 2
8 A0EY PP02 00 E ring D 2
9 A0EY PP4D 00 Roller Assy C 1
DF-612
MIDDLE GUIDE SECTION
P 10
Top View Bottom View
16
16
11
10 16
1
3 2 10 12
7 8
1 4
6 16
9
8
13
P.11
5
13
14
REAR
REAR
15
DF-612
MIDDLE GUIDE SECTION Page. 10
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP1S 00 Sheet C 2
2 A0EY PP3G 00 Sheet C 1
3 A0EY PP3C 00 Sheet C 1
4 A0EY PP1Q 00 Label Middle C 1
5 A0EY PP0M 00 Gear 17T C 1
6 A0EY PP3D 00 Bushing C 1
7 A0EY PP39 00 Shaft C 1
8 A0EY PP37 00 Bushing C 2
9 A0EY PP47 00 Separation Roller B 1
10 A0EY PP2X 00 Pressure Spring C 2
11 A0EY PP3E 00 Holder D 1
12 A0EY PP3M 00 Plate Spring D 1
13 A0EY PP36 00 Pressure Spring C 2
14 A0EY PP1U 00 Sheet C 1
15 A0EY PP2F 00 Guide C 1
16 A0EY PP58 00 Screw 3x10 D 4
DF-612
MIDDLE GUIDE SECTION
P 11
Bottom View
1
3
4 2
5
6
16
9 8
7 15
13
10
3
14
11
REAR 13
12
DF-612
MIDDLE GUIDE SECTION Page. 11
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP2T 00 Arm C 1
2 A0EY PP00 00 E ring D 1
3 1166 1255 01 BUSHING C 2
4 A0EY PP2P 01 Arm C 1
5 A0EY PP3N 00 Pressure Spring C 1
6 A0EY PP34 00 Gear 18T C 1
7 A0EY PP12 00 Sheet C 1
8 A0EY PP2C 00 Roller C 1
9 A0EY PP2D 00 Shaft D 1
10 A0EY PP2Q 01 Arm C 1
11 A0EY PP2S 00 Arm C 1
12 A0EY PP33 00 Gear 18T C 1
13 A0EY PP42 00 Bushing C 2
14 A0EY PP3K 00 Plate Spring D 1
15 A0EY PP01 00 E ring D 1
16 A0EY PP2R 00 Arm C 1
DF-612
REGIST GUIDE SECTION
P 12
Top View Bottom View
2
1
PS8
DF-612
REGIST GUIDE SECTION Page. 12
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP1W 00 Photo Reflector C 1
2 A0EY PP3B 00 Sheet C 1
3 A0EY PP0E 00 Guide Assy C 1
DF-612
ACCESSORY PARTS
P 13
1 2
3 3
5
4 6 6
7
DF-612
ACCESSORY PARTS Page. 13
Key Part No. Description Destinations Class QTY Standard parts
1 A0EY PP5D 00 Claning Material C 1
2 A0EY PP5E 00 Holder C 1
3 A0EY PP5F 00 Cleaner Pad C 2
4 A0EY PP5G 00 Ferritecore C 1
5 A0EY PP5H 00 Label Cleaner C 1
6 A0EY PP2A 00 Screw 3x10 C 2
7 A0EY PP5J 00 Screw 3x6 C 1
DF-612
MAINTENANCE LIST 1/1
The items with no Page/Key numbers are not handled as spare parts.
No. Section PM Parts Description Maintenance Cycle (K=1,000) Parts No. Destinations Page/Key Note
QTY Replace
1 DF-612 Separation Roller 1 100K *1 A0EYPP4700 P10-9
DF-612
DESTINATION
Destination No. Destinations V Hz Model No.
A1 JAPAN A0EY-0Y0
A
A2 JAPAN
B USA, CANADA A0EY-0Y0
C EUROPEAN TYPE A0EY-0Y1
THAILAND, SRI LANKA, SINGAPORE, MALAYSIA, HONG
D1 S.E ASIA TYPE A0EY-0Y1
D KONG, PAKISTAN, INDIA, BANGLADESH, INDONESIA
D3 OCEANIA TYPE AUSTRALIA, NEW ZEALAND A0EY-0Y1
E PHILIPPINES
F1 SAUDI ARABIA A0EY-0Y1
F
F2 SAUDI ARABIA A0EY-0Y1
G1 C.S AMERICA A0EY-0Y1
G
G2 C.S AMERICA A0EY-0Y0
H TAIWAN A0EY-0Y1
JORDAN, LEBANON, SYRIA, SOUTH AFRICA, IRAQ, IRAN, N.YEMEN, CAME-
I ROON, UAE, BAHRAIN, OMAN, QATAR, KUWAIT, KENYA, TUNISIA, IVORY A0EY-0Y1
COAST, MOROCCO
J CHINA A0EY-0Y1
K KOREA A0EY-0Y1
DF-612