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    Manual da 3000ss

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    314 views18 pages

    DA-3000SS (Instruction Manual A2845300104A-R)

    Uploaded by

    Aksi Triz
    Manual da 3000ss

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
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    No. A28453 00104A-—R INSTRUCTION MANUAL Soundproof Engine Generator MODEL : DA-3000SS (50 / 60Hz, 200V ~ 240V) # Denyo Co,Ltd. HEAD OFFICE 4-2-2, KAMITAKADA, NAKANO-KU TOKYO 164-8510, JPAN TEL. (03) 3228 1111 Fax. (03) 5380 7174 Printed in Japan PREFACE ‘Thank you very auch for your purchase of DENYO POWER SS Model DA~3000SS This manual contains the items necessary for operation of the engine generator purchased So carefully read explanation of each ites and use the generator for a longer time by the correct method of operation This generator minimizes sound generation owing to the original soundproof system It is an innovative engine generator featuring a small size, lightweight and soundproof design This generator is extensibly usable as 2 oower supply for illumination, for diverse machinery such as a power tool and submersible pump, and for civil engineering and agriculture besides usage as an energent power supply in the event of a disaster. Since this generator is a soundoroof type, it can be used freely with no need for worrying about noise generation at locations, where noise level is restricted, as exemplified by nighttime work in a city area This generator enploys the highly evaluated Robin engine. Ltd generator section has a revolving-field structure and features a high product qual ity. Thanks to installation through vibration-resisting rubber, this engine generator ensures as table operation For details of engine operation, refer to the “engine instruction aanual” separately prepared The contents of this manual may not coincide cerfectly with the actual generator due to change of specification, ete. |. For using generator safely -— TABLE OF CONTENTS Major specifications — 5 Preparations for operation 6 Start 8 Operation ———- 10 stor — Routine check and maintenance ————— u Measure to taken before long storage 13 Troubleshoot ing -—————~ ~ 14 ut ine Drawing ——— 15 |. Connection diagram — 16 La Ld Le LL 12d 1.2.2 1.2.3 FOR USING GENERATOR SAFELY (Be sure to observe the preceutions below ) On electricity Do not connect this generator to en indoor cabling. This not-only infringes lew,but ni ght cause shock hazard or machine trouble. Do not use the generator in rain. Also avoid splashing water on the cenerator for washing, etc. Otherwise, the generetor,or its electrical circuit might become faulty. There is e danger of shock hazard If the porer receptacle or other electrical connection is touched with a et hand. Never touch the electrically charsed part during operation, On exheust ras Exhaust gas conteins haraful constituents. Do not use the generator in a roon, warehouse, tunnel,hold or locat fons where ventilation is poor. Do not use the generator at a locetion where ventilation is poor oF exhaust gas does not flow adequetely because of @ building or any shielding structure, Then using the generator on a roud or outdoors, avoid directing the exheust port toward a passerby, house, bern, etc. 1.8 On fire prevention 1.8.1 1.3.2 1.3.3 13.4 1.3.5 1.3.6 1.3.7 Before replenishing fuel,be sure to stop the engine. Pay ettention not to spill fuel If spilled, wipe it off completely and stert the engine after confirning that the generator is dry. Never handle fuel with o cigarette in your aouth. Carefully confirm that there is no fire source like a bonfire in the vicinity. Do not bring easy-to-burn substances ( paper, straw,wood, etc.) and dengerous substances (such as gunpoder, ofl/fat and‘celluloid) close to the generator or put then near the generator. Do not enclose the generator or put © sheet, box, etc. on the generator when opereting it. Before use, secure a distance of 1 m or longer from an adjacent building and other faci lit Refrain from using the generator indoors On indoor use; restrictions are iposed by lew. Follow the regulations and leas on labor safety and hygiene, fire, electric utility industry, etc., which ere stipulated in your country Avoid inclining or moving the generator while it is operated. Then handing over wachine control to other person, explain the operating nethod edequetely and instruct the person to read this nenual carefully in advance. 2. MAJOR SPECIFICATIONS SPEC / MODEL DA3000Ss Type New brushless, revolving-field solid-state statically yp excited system Rated Output (kVA) cs 7 Number of phases Single phase 2 | Rated voltage (v) | 200 | 220 | 230 | 240 | 200 | 220 | 230 | 240 < & | Rated current (A) | 13.5 | 12.3 | 11.7 | 11.3 | 15.0 | 13.6 | 13.0 | 12.5 Z | Frequency (Hz) 50 60 oO Speed (min) 3000 3600 Power factor 10 Duty Continuous Model Fuji industry DY-27-2DS Type Air-cooled, 4-cycle, Vertical style | No. of Cylinders | Bore X Stroke (mm) Tialeceaion Total displacement wo 0.265 Rated output (kW/ min") 3.33000 3.7 / 3600 Fuel Diesel fuel ASTM No. 2 or Eq. Starting method Cell start Fuel tank capacity w Approx. 15 Lube oil capacity w Approx. 0.9 Dimension LXWXH (mm) 700 (Handle + 120) X 570 X 710 Dry Weight (kg) Approx. 145 3. PREPARATIONS FOR OPERATION, Place the generator horizontally. Place the generetor on fire and flat ground. Besides, neke sure thet there is no obstacle within 1m of the generator. 3.1 Replenishaent of fuel Inject ASTH NO. 2 Diesel fuel or equivalent into the fuel tank. Excessive injection of fuel sight cause danger. So stop injection stightly before the tank is filled up. 3% Since this generator is equii ‘autonatic sir bleeding unit, tedious air bleeding from fuel Is unnecessary. 3.2 Replenishuent of engine of] selection of engine oil is very important. If improper engine oll is used or replacenent is neglected, sticking of the piston ring, seizure of the piston or early weer of the cylinder liner nicht be caused. Further, veer of the beering and other novable parts will be eccelersted to degrade dursbility of the engine. Use the engine oil having the quality Class CC or hisher (CC,CD) of heavy duty of! XK Classification of engine of! (service clessification) CA, 0B,cC, CO 3.2.1. ith the generator kept horizontel, inject fuel up to the upper limit of seuse. Note: ¥ith the lee face of generator kept horizontal, check oil level with the ofl level cause. 3.2.2 If oll Is Indected with the génerator inclined,oil nay be injected excessively or inadequately. In case oil is injected excessively, ofl consuaption say increa or oil temperature nay rise to adversely-effect the aachine. Inedequate oil might invite seizure. 3.2.8 Oi! pressure al If the pressure of engine oll drops below the specified level, the alarm lamp lights and the engine automatically stops. shen attespting to restart the engine, the leap turns on and the engine stors. In this case, add oll and restart the engine. 3.3 Charge alere The charge elara leap cones on when turning the key switch to” OPERATION" ¥ith engine stopped: Once the engine hes started, this lamp goes out. If charge becones poor, the Imp lights up and the engine autonatically stes. Then atteapting to restart the engine, the leap turn on end the engine stops. Check each section and repair defective point, then restart the engine. 3.4 Haintenance of sir cleaner The sir cleaner elizinates dust frome ein and delivers clean air into the engine hen its elenent is heavily contaminated, the engine will cause unskooth stert, poor output and sbnormsl operation. Koreover, the service life of engine aight be extrenely sdhortened. Make it # rule to alvays keep the sir cleaner elexent cl © Disassemble’ the air cleener-every 100 hours. Yash t ad fe prinary and secondary elene y with soapy water. After drying, remount the eleaents. (© Then using the generator at dusty location in particular, cleaning should be perforned every 30 to 60 hours as required. Secondary elesent 3.5 al LOAD CONNECTION +k Before connection to the output receptecle, the engine aust be stopped. + Avoid connection to indoor cabling. Othervise, shock hezard night occur or the generator might kel functio +k Use a new electric cable shere possible. Peeling of cable costing and danege night lead to short-circuit or shock hazerd. Turn 0} the circuit bresker. Select an adequate cable teking the load capacity end distance to load into account. Be sure to use e plug at each connection Never insert @ bere wire directly into the output receptacle. Because of incomplete connection, the vire nay slip off or overheat to cause burnins. A single output re tecle has a current cerring cepacity of 15 A, If multiple cebles are connected to only one receptacle, it will overheat, to cause burnis. To prevent this, distribute: load anong the receptacles evailable If load is turned ON/OFF by inserting /renoving the plug during operation the receptacle will be broken earlier. Besides, there is a risk of shock hazard. This generator is equipped with © grounding terninal. Be sure to connect this terminal to the ground. 4. START ok Be sure to turn OFF the circuit breaker for srert. %k Also turn OFF each switch of electrical equipnent. 4.1 Check befor start 4.1.1 Check for fuel/oil leakege and for inadequate oil level. 4.1.2 Check bolts end nuts for loosening. 4.1.8 Check for a dangerous substance or obstecle around the generator. 4.2 For start, inplexent the fol lowing procedure. 4.2.1 Hake sure that the circuit breaker is turned OFF (cut off) 4.2.2 Insert the Key into the starter switch and turn it to the " Operetion" position. 4.2.3 Check if the ofl pressure alarz lanp or charge alara lenp is lit, 4.2.4 Turn the key fully clockwise to the "Start" position. The starter vill rotete to start the engine. As soon as the engine sterts, the key should be released. The key autonstically returns to the “Operation” position. Caution: 1, Do not turn the starter switch to “Start” while the engine runs. 2. If the engine does not start at 10 seconds after turning the starter switch to the “start” position, Wait for half a minute or longer, and then repeat the procedure in 4.2.4. 3, This aachine Incorporates # safety circuit for preventing’ the self-stert notor fros overrunning. If the sotor is rotated beyond 20 seconds, it ‘autozatically stops. At this time, turn OFF the key switch, end then retry start. 4.2.5 After start of the engine, sake sure that the oll pressure alarn leap and charge alarn lemp are extinguished: If not extinguished, the engine will stop enerzently, localize the cause of this trouble with reference to section 8 and the instruction anual of engine. 4.2.8 Under the current condition, perform varn-up for § minutes or longer. % Automatic sir bleeding unit Since this generator is provided with an autosatic air bleeding unit. troublesone air bleeding from fuel is not required. You heve only to add fuel into the fuel tank, and sir will automatically be bled from fuel x 5.3 5.3.1 8. » 2) a Energency stop unit This unit is equipped for protecting the engine if on engine trouble occurs. In case oil pressure drops abnormally or charge becoze poor, the corresponding alarm lamp lights up and the engine autonatfcally stops owing to activation of this unit. When the engine has been stopped by this unit, the cause of trouble should be detected with reference to section 9 and the instruction manual of engine: After elixinating the trouble, the sachine should be resterted. OPERATION After wers-up operation Check the engine and generator for ebnormsl sound or nalodor. Load throwing throw loed by turning ON the circuit breske inserting /reaoving the plug during opere void turning ON / OFF losd by jon. othervise, the receptacle night be broken earlier. Further, shock hezard wight occur.) Caution during operation under load The circuit breaker nay eutosetically turn OFF because overload operation has continued for # long tine, the ceneratorbeen hes used for starting en extrenely large cepacity notor or short-circuit hes occurred. In this cuse,check the load side.After elizination of trouble, reclose the circuit bresker STOP After completing operation, turn OFF the circuit breaker. Turn the starter stitch to the "STOP" position, and the engine will stop. Mer the engine has stopped completely, the key should be pulled out. Energenoy stop lever Exergency stop lever It the engine cannot be stopped by turning the starter switch to the “STOP” position, open the side door end push down the red~narked enargency stop lever provided on the engine side. The engine vill stop. this lever aust not be nenipulated in other than enereency. Preparation and care for operation on next day Replenish fuel to the fuel tank. If the fuel tenk is left as is though fuel level drops significently, fuel evaporates and codensat ion occurs Asa result, water is ept to accuaulete in the tenk.To prevent this, the fuel tank should always contein {uel up to the specified level 2)Clean the elezents of eir cleaner. 3)Check each fastening bolt and mut. If loose, retightening is necessary. 4)Alvays keep the machine clean by eliminating dust and moisture froa both inside and outside. Perform maintenance and check thoroughly with adequate reference to the instruction manual. T. ROUTINE CHECK AND MAINTENANCE Routine maintenance is indispensable for alvays using the machine under good conditions and extending its service life. Perforn check and maintenance, referring to the folloving table vhich lists the itens and intervals of check and asintenance. © The black circle means that it needs some special tools end technique. Perodical maintenance tyably Dayly | Every | Every) Every | fvery| Every] Every ITEM/AUNNTNG HOURS 2oHirs | SOs | 100s | S0dHrs | S00Hrs | LO00HIrs Tighteings of tolt/ nut Engine of] check Engine of replaces First second ent 25s & after Oi] Teakage check. o Air cleaner elenent Service sore frequently cleaning O | ven used industry areas Fuel tank ~ fuel st- Water Replace rainer cleaning drain oO ° Valve clearance che= ck _- adjustment o ‘Oil filter cleaning o Nozzle check - clea= ning ° Check and Tap intake and exhaust valve seat. ° Battery liquid check Every rnonth ane 1) Replacenent of engine of! while the engine is still het, the drain plug is provided at the foot of engine. Before jection new engine oil, confirm that it neets the specification. Replacenent of Tine interval engine oil Ist replacenent At 25 hours 2nd replacenent Every 100 Hrs onward 2) Hashing of oil filter Ihenever replacing the oil, wash the oil filter. Dust will adhere to the inside f ofl filter mesh. Fash edequetely with diesel fuel 2 leening of air cleener ‘lean the elesents.For rezoval and setting of the elenents,refer to 3.4 Cleaning | Every 100 hours, or whenever heavy contenination is detected Coeut i If the elements sre contarinated hee! flow adequately through the clesner, Qutput is reduced, and each consuaption of fuel end engine oil increes: Besides, unszooth start or the like trouble nay occur. Therefore, the elenents should be cleaned periodically. Never use the Cleaner without sounting the elenents or with a bored elenent mounted. i 4) Retightening of cylinder head festening bolt Since a special tool is needed for tighten or sevite representative for this work. ly, in consequence, air does not this bolt, you should esk our sales S)feter draining fora fuel filter Perform draining every 300 operation hours and replace the filter element with new ones every 1000 hours. 6) Check of generator Check for of! stain, dust, etc. and for loosening of bolt, nyt or the Like. Internal dust, etc. should be pursed by bloving compressed eir. 7) Rotational speed of this generator under the rated load has been adjusted to 3000 ren for S0H2 specification,end to 3600 rpm for 60 Hz speci ficet ion. To maintain this, avoid chenging the sopper position of the engine revolution adjustaent lever: -2- 8. MEASURE 10 BE TAKEN BEFORE LONG STORAGE 1)Discharge of fuel (fire source unallovable in the vicinity) ODischarge fuel froa the fuel tank with its drain cook loosened. Also discharge fuel from the fuel filter vith its drain screw renoved. 2)Engine oil replacement OReplace the engine oi] vith new one 3)Cleaning and storage Oturn the engine and stop it vhen compression is felt. OWipe each section with of] cloth. Put on cover and store at a dust free location. 4)charging Othe battery is subject to natural discharge even vb be charged once month fe it is unused. So it should Sia 9. TROUBLE SHOOTING Trouble Cause Reredy Alternator fails | Short in wire Check wiring(UI-V-U2-¥, J-K) to generate. with tester and repair. Burnt out araature or Replace armature or field field winding. winding. Halfunction of voltneter. | Check output voltage with tester. Replace voltneter if necessary. Voltage too lov. | Engine speed is too lor. | Reise engine speed to ra Overheating. Over loed, Reduce the loed. Poor ventilation. Check air space around the gene- Fating set. Hake sure there Is at least 1n(3.3feet)clearance on ell sides of the generating. Fuel does not flow. Check the fuel tenk end fuel Tilter,and rerove vater,dust and Engine does not sedizents. start. AIL fuel is filtered, and dust or sedinents are sticked on the filler. Clean the filter, Air or water is in the | Check looseness on the fuel pepe fuel system. pipe Joint bolts or nuts. Bleed air. In cold weather,oil yes- | Select « suiteble oi! depending cosity is too high, anbient temp. Battery is powerless to | Cherge the battery. start the engine. In winter season,disconnect the battery,and store ins room efter full-charging. Hount the battery when use the set. Engine is porer | Fuel shortage Check the elezent. less. Air cleaner is closged. | Replace the elenent. Fuel shortese. Feed the fuel. Engine suddenly Cehck the fuel systes. stops. (Take cere sir singling.) Energency stop is Check the oil level. actuated. Colour of exhaust | Bad fuel Replace the bad fuel with good gas is bad. one. Air cleaner is clogeed. | Replace the elesent with new one. 10. Outline Drawing ‘Autavso 0 waANaD + TS: ALtOWND INV TaN BeLVOE ATSLLVE ea uugT ai 430 oooe-va YOLVaaNa5 Lead ‘ONL gavel Ind ANTONE L ZG L Lo _[iaseee fo 7 . “ = mr fF] ) ‘YS YNOH| HOLIMS YaLHVIS| Wexvs1) T1Ovidsoay! (voz) MOv1dI sy) é 8 Z 3 $ % € ao1a| 2 WALANLIOA OY SS ON eae W aia Connection Diagram Generator Wiring Diagram BLOB Re From Bngine WB Diseran & Lighting Coil-= -—< ta ‘jatar PARTS NAME. uc utpot Winding SC Bxeiting Winding WIRING COLOR CODE |fe-P.N|Field Winding SYMBOL [COLOR svMBOL [coro [Re Rectifier 3 BLACK] R feeD|BLCB___ [Barth Leakage Cireul? Breaker E scvs | w warre Tp Ground Termiaal (for ELCB) BR ——|pzows —[¥ fvettow 17-7 —| tender é jezeen [ve [evar sue |S cE ery [ie corr ones |Z AG Voltmeter v [vioceT | oO joRance [CONT Receptacle (30A) z PINK CONZ Receptacle (15Ax2) - 16 - Diagram Engine Wiring 11-2 ‘REALLVE waLavas tio yst sgn AT ALIS AVIS 2ONSOUVE enol

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