Fault Code 3911 (Cont)

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File: 196-t06-3911 Page 1 of 22

ISL9 CM2350 L101

Fault Code: 3911 | SPN: 5848 | FMI: 9


Aftertreatment 1 SCR Intermediate NH3 Sensor - Abnormal Update
Rate

1 Check for primary fault codes

2 Low battery voltage

2.1 Battery load test

2.2 Fuse/distribution panel check

2.3 Ground inspection

3 Aftertreatment intermediate NH3 sensor module voltage check

3.1 Aftertreatment intermediate NH3 sensor open circuit check

4 J1939 data link engine wiring harness voltage check 3 pin service
connector

4.1 OEM sensor voltage check

4.2 J1939 data link harness pin to ground short circuit

5 Fault Code 3911 triggered by a malfunction in the J1939 data link with
multiple OEM fault code

6 J1939 data link terminating resistance is incorrect

6.1 Variable geometry turbocharger actuator has incorrect J1939 terminating


resistance

6.2 Engine wiring harness has incorrect J1939 terminating resistance

6.3 OEM wiring harness has incorrect J1939 terminating resistance

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 15-Nov-2020
File: 196-t06-3911 Page 2 of 22

7 J1939 data link harness open circuit check

8 OEM terminating resistor Ω check for the J1939 data link

9 Incorrect terminating resistance in the J1939 data link by a J1939 data


linked component

9.1 J1939 wire resistance check at the crossover connector for each
component

10 ECM calibration revision history check

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 15-Nov-2020
File: 196-t06-3911 Page 3 of 22

1 Check for primary fault codes


Solution: S00000911

Verification
Conditions
• Turn keyswitch ON.
• Connect the recommended Cummins® electronic service tool or equivalent.
Action
• Use the recommended Cummins® electronic service tool or equivalent to read the fault codes.
Specification
Before troubleshooting this fault code, troubleshoot any fault code that is active or has more than one inactive count
within the last 25 engine operating hours from the following list:
• Turbocharger: 1894, 2636
Linked Solutions
• None

Repair
• Perform a search on the appropriate fault codes.

Validation
• None

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 15-Nov-2020
File: 196-t06-3911 Page 4 of 22

2 Low battery voltage


Solution: S00001110

Verification
Conditions
• Turn keyswitch OFF.
Action
• Visually inspect the batteries and the battery cable connections for corrosion.
• Measure the voltage from the positive (+) battery terminal to the negative (-) battery terminal.
• If this vehicle has been repaired within the last 30 days for the same fault code, then proceed to the Linked
Solutions section.
Specification
• If the battery voltage is below 12 VDC (12 volt systems) or 24 VDC (24 volt systems), then proceed to the Linked
Solutions section.
• If the battery or battery cables show signs of corrosion or damage, then proceed to the Repair Section.
Linked Solutions
• Battery load test (2.1 [S00001379])
• Fuse/distribution panel check (2.2 [S00000753])
• Ground inspection (2.3 [S00000754])

Repair
Repair or replace only the components that were found to be out of specification.
• Clean corrosion or tighten battery cable connections.
Refer to OEM Service Manual
• Charge or replace the batteries.
Refer to OEM Service Manual

Validation
• Connect all components
• Connect the recommended Cummins® electronic service tool or equivalent.
• Disable the fault code.
• Operate the engine within the "Conditions for Clearing the Fault Code" found in the Overview section of the
troubleshooting procedure.
• Verify that the fault code is no longer active.
• Check ECM Calibration Revision History
• Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision
number in the ECM.
• Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration
Revision History Database for applicable changes related to this fault code.
• Refer to ECM Calibration Revision History Database.

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 15-Nov-2020
File: 196-t06-3911 Page 5 of 22

2.1 Battery load test


Solution: S00001379

Verification
Conditions
• Turn keyswitch OFF.
Action
• Disconnect the batteries from each other.
• Connect a load tester separately to each battery.
• Measure the voltage from the positive (+) battery terminal to the negative (-) battery terminal.
Specification
• If the battery voltage while load tested is below 12 VDC (12 volt systems) or 24 VDC (24 volt systems) for each
battery, then proceed to the Repair section.
Linked Solutions
• None

Repair
• Charge or replace the batteries.
Refer to OEM Service Manual

Validation
• Connect all components
• Connect the recommended Cummins® electronic service tool or equivalent.
• Disable the fault code.
• Operate the engine within the "Conditions for Clearing the Fault Code" found in the Overview section of the
troubleshooting procedure.
• Verify that the fault code is no longer active.
• Check ECM Calibration Revision History
• Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision
number in the ECM.
• Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration
Revision History Database for applicable changes related to this fault code.
• Refer to ECM Calibration Revision History Database.

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 15-Nov-2020
File: 196-t06-3911 Page 6 of 22

2.2 Fuse/distribution panel check


Solution: S00000753

Verification
Conditions
• Turn keyswitch OFF.
Action
• Visually inspect ECM battery supply fuses for damage, corrosion or loose connections.
• Visually inspect aftertreatment battery supply fuses for damage, corrosion or loose connections.
• Visually inspect the battery supply fuses under a microscope or a magnifying glass for micro cracks.
Fuses can be difficult to locate. Some applications utilize a fuse distribution box within the battery box while others
utilize inline fuses. There are instances where these will be located behind the battery box wrapped in a buddle of
wires next to the frame rail.
Micro cracks most commonly occur near the bends on either side of the interior of the fuse.
Specification
• If damage, corrosion or cracks are found, then proceed to the Repair section.
Linked Solutions
• None

Repair
• Replace the fuse.
Refer to OEM Service Manual

Validation
• Connect all components
• Connect the recommended Cummins® electronic service tool or equivalent.
• Disable the fault code.
• Operate the engine within the "Conditions for Clearing the Fault Code" found in the Overview section of the
troubleshooting procedure.
• Verify that the fault code is no longer active.
• Check ECM Calibration Revision History
• Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision
number in the ECM.
• Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration
Revision History Database for applicable changes related to this fault code.
• Refer to ECM Calibration Revision History Database.

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 15-Nov-2020
File: 196-t06-3911 Page 7 of 22

2.3 Ground inspection


Solution: S00000754

Verification
Conditions
• Turn keyswitch OFF.
Action
• Visually inspect the ECM ground for damage, corrosion and loose connections.
• Visually inspect the aftertreatment interface harness ground for damage, corrosion and loose connections.
• Visually inspect the grounds for proper routing.
Specification
• If damage, corrosion or incorrect routing of grounds are found, then proceed to the Repair section
Linked Solutions
• None

Repair
• Clean or replace connections.
Refer to OEM Service Manual

Validation
• Connect all components
• Connect the recommended Cummins® electronic service tool or equivalent.
• Disable the fault code.
• Operate the engine within the "Conditions for Clearing the Fault Code" found in the Overview section of the
troubleshooting procedure.
• Verify that the fault code is no longer active.
• Check ECM Calibration Revision History
• Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision
number in the ECM.
• Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration
Revision History Database for applicable changes related to this fault code.
• Refer to ECM Calibration Revision History Database.

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 15-Nov-2020
File: 196-t06-3911 Page 8 of 22

3 Aftertreatment intermediate NH3 sensor module voltage check


Solution: S00000909

Verification
Conditions
• Turn keyswitch OFF.
• Disconnect the aftertreatment SCR intermediate NH3 sensor module from the OEM wiring harness.
Action
• Inspect the pins and connectors for damage. Refer to Procedure 019-361
• Turn keyswitch ON.
• Measure the voltage from the aftertreatment intermediate NH3 sensor module battery voltage SUPPLY circuit and
the aftertreatment intermediate NH3 sensor module battery voltage RETURN circuit at the aftertreatment
intermediate NH3 sensor module wiring harness connector.
• Refer to the circuit diagram or wiring diagram for connector pin identification.
Specification
• Proceed to the next solution if voltage is within the following specification of battery voltage: 1 VDC
• Proceed to the Linked Solutions section if the voltage is not within the following specification of battery voltage: 1
VDC
Linked Solutions
Click on the link below:
• Aftertreatment intermediate NH3 sensor open circuit check (3.1 [S00001065])

Repair
• No additional action is required for this solution.

Validation
• None

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 15-Nov-2020
File: 196-t06-3911 Page 9 of 22

3.1 Aftertreatment intermediate NH3 sensor open circuit check


Solution: S00001065

Verification
Conditions
• Turn keyswitch OFF.
• Disconnect the aftertreatment SCR intermediate NH3 sensor module from the OEM wiring harness.
Action
• Inspect the pins and connectors for damage. Refer to Procedure 019-361
• Turn keyswitch ON.
• Measure the voltage between the aftertreatment intermediate NH3 sensor module battery voltage SUPPLY pin of
the OEM wiring harness to engine block ground.
• Refer to the circuit diagram or wiring diagram for connector pin identification.
Specification
• A malfunctioning OEM wiring harness RETURN circuit has been detected if the voltage is within the following
specification of battery voltage: 1 VDC
• A malfunctioning OEM wiring harness SUPPLY circuit has been detected if the voltage is not within the following
specification of battery voltage: 1 VDC
Linked Solutions
• None

Repair
Repair or replace only the components that were found to be out of specification.
• Troubleshoot the OEM wiring harness, and all interconnects.
• Replace the fuse.
Refer to OEM Service Manual
• Repair or replace the OEM wiring harness. Refer to Procedure 019-071

Validation
• Connect all components
• Connect the recommended Cummins® electronic service tool or equivalent.
• Disable the fault code.
• Operate the engine within the "Conditions for Clearing the Fault Code" found in the Overview section of the
troubleshooting procedure.
• Verify that the fault code is no longer active.
• Check ECM Calibration Revision History
• Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision
number in the ECM.
• Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration
Revision History Database for applicable changes related to this fault code.
• Refer to ECM Calibration Revision History Database.

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 15-Nov-2020
File: 196-t06-3911 Page 10 of 22

4 J1939 data link engine wiring harness voltage check 3 pin service
connector
Solution: S00000594

Verification
Conditions
• Turn keyswitch OFF.
• Connect all SAE J1939 components.
• Turn keyswitch ON.
Action
The service tool datalink adapter can NOT be connected to the 3-pin J1939 datalink connector during this check.
• Measure the J1939 voltage of the J1939 (+) pin to battery ground at the 3 pin connector for the J1939 data link.
Refer to Procedure 019-417
• Measure the J1939 voltage of the J1939 (-) pin to battery ground at the 3 pin connector for the J1939 data link.
Refer to Procedure 019-417
Specification
• A malfunctioning wiring harness has been detected due to the J1939 data link circuit being shorted to a voltage
source if the voltage is greater than the following specification: 4.5 VDC
• Proceed to the Linked Solutions section if the voltage is less than the following specification: 1 VDC
• Proceed to the next solution if the voltage is within the following specification for both the SAE J1939 data link (+)
and SAE J1939 data link (-) circuit: 1 - 4.5 VDC
Linked Solutions
• OEM J1939 data link component isolation (4.1 [S00003176])
• Engine or OEM wiring harness shorted to ground (4.2 [S00003331])

Repair
Repair or replace only the components that were found to be out of specification.
• Troubleshoot the OEM wiring harness, engine wiring harness, and all interconnects.
• Repair or replace the engine wiring harness. Refer to Procedure 019-043
• Repair or replace the OEM wiring harness. Refer to Procedure 019-071

Validation
• Connect all components
• Connect the recommended Cummins® electronic service tool or equivalent.
• Disable the fault code.
• Operate the engine within the "Conditions for Clearing the Fault Code" found in the Overview section of the
troubleshooting procedure.
• Verify that the fault code is no longer active.
• Check ECM Calibration Revision History
• Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision
number in the ECM.
• Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration
Revision History Database for applicable changes related to this fault code.
• Refer to ECM Calibration Revision History Database.

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 15-Nov-2020
File: 196-t06-3911 Page 11 of 22

4.1 OEM sensor voltage check


Solution: S00003176

Verification
Conditions
• Turn keyswitch OFF.
Action
• Inspect the pins and connectors for damage. Refer to Procedure 019-361
• Reconnect the crossover connector.
Inspect the following components if applicable:
• Turn keyswitch ON.
• Measure the J1939 voltage of the SAE J1939 data link (+) and SAE data link J1939 (-) pins at the variable
geometry turbocharger actuator engine wiring harness connector to battery ground while each component is
disconnected one at a time.
• Disconnect the aftertreatment outlet NOx sensor
• Disconnect the aftertreatment DPF temperature sensor module.
• Disconnect the aftertreatment SCR temperature sensor module.
• Disconnect the aftertreatment intermediate NH3 sensor.
• Disconnect the aftertreatment particulate sensor
• Disconnect the aftertreatment diesel exhaust fluid tank level/temperature/quality sensor.
• Disconnect the aftertreatment exhaust gas temperature sensor.
• Disconnect the aftertreatment intake NOx sensor.
Specification
• A malfunctioning SAE J1939 data link component has been detected if the voltage is within the following
specification after the component has been disconnected: 1 - 4.5 VDC
Linked Solutions
• None

Repair
Repair or replace only the components that were found to be out of specification.
• Replace the aftertreatment diesel exhaust fluid tank level/temperature/quality sensor.
Refer to OEM Service Manual
• Replace the aftertreatment exhaust gas temperature sensor module. Refer to Procedure 019-449
• Replace the aftertreatment particulate sensor Refer to Procedure 019-478
• Replace the aftertreatment outlet NOx sensor. Refer to Procedure 019-451
• Replace the aftertreatment intake NOx sensor. Refer to Procedure 019-463
• Replace aftertreatment DPF temperature sensor module. Refer to Procedure 019-449
• Replace the aftertreatment SCR temperature sensor module. Refer to Procedure 019-449
• Replace aftertreatment intermediate NH3 sensor. Refer to Procedure 019-479

Validation
• Connect all components
• Connect the recommended Cummins® electronic service tool or equivalent.
• Disable the fault code.
• Operate the engine within the "Conditions for Clearing the Fault Code" found in the Overview section of the
troubleshooting procedure.
• Verify that the fault code is no longer active.
• Check ECM Calibration Revision History
• Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision
number in the ECM.
• Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration
Revision History Database for applicable changes related to this fault code.
• Refer to ECM Calibration Revision History Database.

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 15-Nov-2020
File: 196-t06-3911 Page 12 of 22

4.2 J1939 data link harness pin to ground short circuit


Solution: S00003331

Verification
Conditions
• Turn keyswitch OFF.
• Disconnect the engine wiring harness from the OEM wiring harness crossover connector.
• Turn keyswitch ON.
Action
The service tool datalink adapter can NOT be connected to the 3-pin J1939 datalink connector during this check.
• Measure the J1939 voltage of the J1939 (+) pin to battery ground at the 3 pin connector for the J1939 data link.
Refer to Procedure 019-417
• Measure the J1939 voltage of the J1939 (-) pin to battery ground at the 3 pin connector for the J1939 data link.
Refer to Procedure 019-417
Specification
• A malfunctioning OEM wiring harness has been detected if voltage is within the following specification with the
crossover connector disconnected: 1 - 4.5 VDC
• A malfunctioning engine wiring harness has been detected if voltage is not within the following specification with
the crossover connector disconnected: 1 - 4.5 VDC
Linked Solutions
• None

Repair
Repair or replace only the components that were found to be out of specification.
• Repair or replace the engine wiring harness. Refer to Procedure 019-043
• Repair or replace the OEM wiring harness. Refer to Procedure 019-071

Validation
• Connect all components
• Connect the recommended Cummins® electronic service tool or equivalent.
• Disable the fault code.
• Operate the engine within the "Conditions for Clearing the Fault Code" found in the Overview section of the
troubleshooting procedure.
• Verify that the fault code is no longer active.
• Check ECM Calibration Revision History
• Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision
number in the ECM.
• Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration
Revision History Database for applicable changes related to this fault code.
• Refer to ECM Calibration Revision History Database.

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 15-Nov-2020
File: 196-t06-3911 Page 13 of 22

5 Fault Code 3911 triggered by a malfunction in the J1939 data link with
multiple OEM fault code
Solution: S00000912

Verification
Conditions
• None
Action
• Reconnect the variable geometry turbocharger actuator to the engine wiring harness.
• Reconnect the aftertreatment intake NOx sensor to the engine wiring harness.
• Reconnect the crossover connector.
• Turn keyswitch ON.
• Connect the recommended Cummins® electronic service tool or equivalent.
• Use the recommended Cummins® electronic service tool or equivalent to read the fault codes.
Specification
• Proceed to the next solution, if any fault code is active or has more than one inactive count within the last 25
engine operating hours from the following list: 1894, 2636, 2771, 3232, 3868, 4151, 4152, 4572, 4677, 6688
• A malfunctioning aftertreatment SCR intermediate NH3 sensor has been detected if a fault code from the
following list is not active, or does not have more than one inactive count within the last 25 engine operating
hours: 1894, 2636, 2771, 3232, 3868, 4151, 4152, 4572, 4677, 668
Linked Solutions
• None

Repair
• Replace aftertreatment SCR intermediate NH3 sensor module. Refer to Procedure 019-479

Validation
• Check ECM Calibration Revision History
• Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision
number in the ECM.
• Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration
Revision History Database for applicable changes related to this fault code.
• Refer to ECM Calibration Revision History Database.
• Connect all components
• Connect the recommended Cummins® electronic service tool or equivalent.
• Operate the engine within the "Conditions for Clearing the Fault Code" found in the Overview section of the
troubleshooting procedure.
• Verify that the fault code is no longer active.

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 15-Nov-2020
File: 196-t06-3911 Page 14 of 22

6 J1939 data link terminating resistance is incorrect


Solution: S00000593

Verification
Conditions
• Turn keyswitch OFF.
• Wait for 90 seconds.
• Disconnect the INLINE™ adapter from the 3-pin service data link connector.
• Reconnect the variable geometry turbocharger actuator if it has been previously disconnected.
Action
• Inspect the pins and connectors for damage. Refer to Procedure 019-361
• Measure the resistance between the SAE J1939 data link (+) pin and the SAE J1939 data link (-) pin at the 3-pin
service data link connector. Refer to Procedure 019-417
• Refer to the circuit diagram or wiring diagram for connector pin identification.
Specification
• Follow your technical escalation process if the resistance is within the following specification: 54 - 66 Ω
• Proceed to the Linked Solutions section if the resistance is not within the following specification: 54 - 66 Ω
Linked Solutions
• Variable geometry turbocharger actuator has incorrect J1939 terminating resistance (6.1 [S00001242])
• Engine wiring harness has incorrect J1939 terminating resistance (6.2 [S00000972])
• OEM wiring harness has incorrect J1939 terminating resistance (6.3 [S00000971])

Repair
• No additional action is required for this solution.

Validation
• None

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 15-Nov-2020
File: 196-t06-3911 Page 15 of 22

6.1 Variable geometry turbocharger actuator has incorrect J1939 terminating


resistance
Solution: S00001242

Verification
Conditions
• Turn keyswitch OFF.
• Disconnect the variable geometry turbocharger actuator from the engine wiring harness.
Action
• Inspect the pins and connectors for damage. Refer to Procedure 019-361
• Measure the resistance between the variable geometry turbocharger actuator SAE J1939 data link (+) pin and the
variable geometry turbocharger actuator SAE J1939 data link (-) pin at the variable geometry turbocharger
actuator.
• Refer to the circuit diagram or wiring diagram for connector pin identification.
Specification
• A malfunctioning variable geometry turbocharger actuator has been detected if the resistance is not within the
following specification: 108 Ω - 132 Ω
Linked Solutions
• None

Repair
• Replace the variable geometry turbocharger actuator. Refer to Procedure 010-134

Validation
• Connect all components
• Connect the recommended Cummins® electronic service tool or equivalent.
• Disable the fault code.
• Operate the engine within the "Conditions for Clearing the Fault Code" found in the Overview section of the
troubleshooting procedure.
• Verify that the fault code is no longer active.
• Check ECM Calibration Revision History
• Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision
number in the ECM.
• Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration
Revision History Database for applicable changes related to this fault code.
• Refer to ECM Calibration Revision History Database.

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 15-Nov-2020
File: 196-t06-3911 Page 16 of 22

6.2 Engine wiring harness has incorrect J1939 terminating resistance


Solution: S00000972

Verification
Conditions
• Turn keyswitch OFF.
• Reconnect previously disconnected components.
• Disconnect the INLINE™ adapter from the 3-pin service data link connector.
• Disconnect the aftertreatment intake NOx sensor from the engine wiring harness.
• Disconnect the engine wiring harness from the OEM wiring harness crossover connector.
Action
• Inspect the pins and connectors for damage. Refer to Procedure 019-361
• Measure the resistance between the SAE J1939 data link (+) pin and the SAE J1939 data link (-) pin at the 3-pin
service data link connector. Refer to Procedure 019-417
• Refer to the circuit diagram or wiring diagram for connector pin identification.
Specification
• A malfunctioning engine wiring harness has been detected if the resistance is not within the following
specification: 108-132 Ω
Linked Solutions
• None

Repair
• Repair or replace the engine wiring harness. Refer to Procedure 019-043

Validation
• Connect all components
• Connect the recommended Cummins® electronic service tool or equivalent.
• Disable the fault code.
• Operate the engine within the "Conditions for Clearing the Fault Code" found in the Overview section of the
troubleshooting procedure.
• Verify that the fault code is no longer active.
• Check ECM Calibration Revision History
• Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision
number in the ECM.
• Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration
Revision History Database for applicable changes related to this fault code.
• Refer to ECM Calibration Revision History Database.

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 15-Nov-2020
File: 196-t06-3911 Page 17 of 22

6.3 OEM wiring harness has incorrect J1939 terminating resistance


Solution: S00000971

Verification
Conditions
• Turn keyswitch OFF.
• Disconnect the engine wiring harness from the OEM wiring harness crossover connector.
Action
• Inspect the pins and connectors for damage. Refer to Procedure 019-361
• Measure the resistance between the SAE J1939 data link (+) pin and the SAE J1939 data link (-) pin at the
crossover of the OEM wiring harness connector. Refer to Procedure 019-417
• Refer to the circuit diagram or wiring diagram for connector pin identification.
Specification
• Proceed to the next solution if the resistance is not within the following specification: 108 - 132 Ω
• Follow your technical escalation process if the resistance is within the following specification: 108 - 132 Ω
Linked Solutions
• None

Repair
• No additional action is required for this solution.

Validation
• None

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 15-Nov-2020
File: 196-t06-3911 Page 18 of 22

7 J1939 data link harness open circuit check


Solution: S00004534

Verification
Conditions
• Turn keyswitch OFF.
• Disconnect the appropriate data link component from the data link wiring harness.
• Disconnect the engine wiring harness connector from the ECM.
Action
• Inspect the pins and connectors for damage. Refer to Procedure 019-361
• Measure the resistance between the J1939 (+) pin at the appropriate component data link wiring harness
connector and the appropriate data link component J1939 (+) pin at the data link wiring harness ECM connector.
• Measure the resistance between the J1939 (-) pin at the appropriate component data link wiring harness
connector and the appropriate data link component J1939 (-) pin at the data link wiring harness ECM connector.
• Refer to the circuit diagram or wiring diagram for connector pin identification.
Specification
• A malfunctioning J1939 data link wiring harness has been detected if the resistance is greater than the following
specification: 10 Ω
Linked Solutions
• None

Repair
Repair or replace only the components that were found to be out of specification.
• Repair or replace the OEM wiring harness. Refer to Procedure 019-071
• Repair or replace the engine wiring harness. Refer to Procedure 019-043

Validation
• Connect all components
• Connect the recommended Cummins® electronic service tool or equivalent.
• Disable the fault code.
• Operate the engine within the "Conditions for Clearing the Fault Code" found in the Overview section of the
troubleshooting procedure.
• Verify that the fault code is no longer active.
• Check ECM Calibration Revision History
• Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision
number in the ECM.
• Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration
Revision History Database for applicable changes related to this fault code.
• Refer to ECM Calibration Revision History Database.

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 15-Nov-2020
File: 196-t06-3911 Page 19 of 22

8 OEM terminating resistor Ω check for the J1939 data link


Solution: S00000907

Verification
Conditions
• Turn keyswitch OFF.
• Disconnect the OEM terminating resistor from the OEM wiring harness.
Action
• Inspect the pins and connectors for damage. Refer to Procedure 019-361
• Measure the resistance between the pins for the OEM terminating resistor.
• Refer to the circuit diagram or wiring diagram for connector pin identification.
Specification
• A malfunctioning OEM terminating resistor has been detected if the resistance is not within the following
specification: 108 - 132 Ω
Linked Solutions
• None

Repair
• For a malfunctioning OEM terminating resistor, replace the OEM terminating resistor.
Refer to OEM Service Manual

Validation
• Connect all components
• Connect the recommended Cummins® electronic service tool or equivalent.
• Disable the fault code.
• Operate the engine within the "Conditions for Clearing the Fault Code" found in the Overview section of the
troubleshooting procedure.
• Verify that the fault code is no longer active.
• Check ECM Calibration Revision History
• Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision
number in the ECM.
• Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration
Revision History Database for applicable changes related to this fault code.
• Refer to ECM Calibration Revision History Database.

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 15-Nov-2020
File: 196-t06-3911 Page 20 of 22

9 Incorrect terminating resistance in the J1939 data link by a J1939 data


linked component
Solution: S00001002

Verification
Conditions
• Turn keyswitch OFF.
• Disconnect the engine wiring harness from the OEM wiring harness crossover connector.
• Reconnect the OEM terminating resistor if previously disconnected.
Action
• Inspect the pins and connectors for damage. Refer to Procedure 019-361
• Measure the resistance between the SAE J1939 data link (+) pin and the SAE J1939 data link (-) pin at the
crossover of the OEM wiring harness connector. Refer to Procedure 019-417
• Refer to the circuit diagram or wiring diagram for connector pin identification.
Specification
• Proceed to the Linked Solutions section if the resistance is not within the following specification: 108 - 132 Ω
Linked Solutions
• J1939 wire resistance check at the crossover connector for each component (9.1 [S00001003])

Repair
• No additional action is required for this solution.

Validation
• None

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 15-Nov-2020
File: 196-t06-3911 Page 21 of 22

9.1 J1939 wire resistance check at the crossover connector for each
component
Solution: S00001003

Verification
Conditions
• Turn keyswitch OFF.
• Disconnect the engine wiring harness from the OEM wiring harness crossover connector.
• Reconnect the OEM terminating resistor if previously disconnected.
Action
• Inspect the pins and connectors for damage. Refer to Procedure 019-361
Inspect the following components if applicable:
• Measure the resistance between the SAE J1939 data link (+) pin and the SAE J1939 data link (-) pin at the
crossover of the OEM wiring harness connector for each component while disconnecting them one at a time.
• Disconnect the aftertreatment outlet NOx sensor
• Disconnect the aftertreatment temperature sensor module
• Disconnect the aftertreatment particulate sensor
• Disconnect the aftertreatment diesel exhaust fluid tank level sensor
• Disconnect the aftertreatment diesel exhaust fluid temperature sensor
• Disconnect the aftertreatment diesel exhaust fluid quality sensor.
• Disconnect the aftertreatment intermediate NH3 sensor.
• Refer to the circuit diagram or wiring diagram for connector pin identification.
Specification
• If the resistance was not within 108 Ω to 132 Ω and it becomes within the specification of 108 Ω to 132 Ω when
the J1939 component was disconnected, then a malfunctioning J1939 component has been detected.
Linked Solutions
• None

Repair
Repair or replace only the components that were found to be out of specification.
• Replace the aftertreatment diesel exhaust fluid tank level sensor.
Refer to OEM Service Manual
• Replace the aftertreatment diesel exhaust fluid temperature sensor.
Refer to OEM Service Manual
• Replace the aftertreatment diesel exhaust fluid quality sensor.
Refer to OEM Service Manual
• Repair or replace the engine wiring harness. Refer to Procedure 019-043
• Repair or replace the OEM wiring harness. Refer to Procedure 019-071
• Replace the aftertreatment outlet NOx sensor. Refer to Procedure 019-451
• Replace aftertreatment DOC temperature sensor module. Refer to Procedure 019-449
• Replace the aftertreatment particulate sensor Refer to Procedure 019-478
• Replace aftertreatment intermediate NH3 sensor. Refer to Procedure 019-479

Validation
• Connect all components
• Connect the recommended Cummins® electronic service tool or equivalent.
• Disable the fault code.
• Operate the engine within the "Conditions for Clearing the Fault Code" found in the Overview section of the
troubleshooting procedure.
• Verify that the fault code is no longer active.
• Check ECM Calibration Revision History
• Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision
number in the ECM.
• Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration
Revision
© 2008 History
Cummins Inc., Database for applicable
Box 3005, Columbus, changes related
IN 47202-3005 U.S.A.to this fault code. Printed from QuickServe® Online.
• Refer to ECM
All Rights Reserved.Calibration Revision History Database. Last Modified: 15-Nov-2020
File: 196-t06-3911 Page 22 of 22

10 ECM calibration revision history check


Solution: S00000443

Verification
Conditions
• Connect all components.
• Turn keyswitch ON.
• Connect the recommended Cummins® electronic service tool or equivalent.
Action
• Use the recommended Cummins® electronic service tool or equivalent to read the fault codes.
• Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision
number in the ECM.
• Compare the ECM code and revision number in the ECM to the calibration revision listed in the ECM calibration
revision history for applicable changes.
Specification
• If a calibration update for this fault code is available, the ECM calibration revision must be that revision or higher.
Linked Solutions
• None

Repair
• Prior to downloading the ECM calibration, check to see that all job images and all other troubleshooting has been
documented as downloading an ECM calibration will remove the fault codes on the ECM.
• Download the updated ECM calibration code. Refer to Procedure 019-032

Validation
• Connect all components
• Connect the recommended Cummins® electronic service tool or equivalent.
• Disable the fault code.
• Operate the engine within the "Conditions for Clearing the Fault Code" found in the Overview section of the
troubleshooting procedure.
• Verify that the fault code is no longer active.
• Check ECM Calibration Revision History
• Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision
number in the ECM.
• Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration
Revision History Database for applicable changes related to this fault code.
• Refer to ECM Calibration Revision History Database.

If all steps have been completed and no root cause has been identified, then follow the technical
escalation process.

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 15-Nov-2020

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