SINCE 1953

SA SERIES

SCREW AIR COMPRESSOR

INSTRUCTION MANUAL

BEIJING FUSHENG MACHINERY CO., LTD.

Thank you for purchasing Fusheng brand screw air
compressor
FU SHENG Company enjoys the right to modification of the design.

***********************************************************

*****

Note: 1． If not specially indicated, all the pressures mentioned in this

instruction manual refer to gauge pressure;

2． When the user contacts the company regarding compressor

problems such as maintenance, service, etc, please indicate

the machine model and pressure level stated in the name-

plate of the machine and in the warranty card.

***********************************************************

*****

Machine set model

Mainframe NO.

Debugging date
 Introduction

Thank you for purchasing Fusheng’s screw air compressor.

Our products have been strictly checked and tested before leaving factory. To ensure that the
machines are used in safe, credible and durable conditions, please read the instruction manual
carefully before using our machines. In order to ensure the longevity of the machine, please
read and understand the operation regulations and techniques of the air compressor unit
before use.

In order to activate the warranty and be eligible for after-sale service,

please mail the quality assurance card to the service department of Fu

Sheng.

Thanks!
 Safety warning

Please read the following items carefully before operating the air compressor:
**********************************************************
Safety warning:
1. While installing tube welding, make sure no flammable articles are in the vicinity.
Be careful not to allow any sparks to fall into the compressor.
2. The voltage of the power source should comply with the voltage that the machine
is designed to receive. The safety devices such as the air switch and electrical
fuse should be installed to ensure the safety of the electric appliance. Ground
protection installation and lightening protection can be installed if
necessary.
3. Debugging of the new machine must be conducted under the supervision of a
debugging technician appointed or qualified by our company.
4. Confirm that no articles, tools, or people are inside the unit before closing
the unit’s door and starting. Inform the surrounding personnel before starting
the engine.
5. When starting the compressor for the first time or altering the power line,
ensure that the host engine and fan rotate in the same direction as the arrow
points (normal direction).
6. Pressure should not exceed exhaust pressure stated on compressor name plate.
7. Forced starting of the compressor is prohibited when the air compressor has
problems or any other unsafe factor exists. Problems should be fixed
immediately.
8. Compressed air and electric appliances are dangerous. Power should be cut off
while checking or maintaining, and a warning notice, such as ‘inspection’ or ‘do
not switch on’ should be placed next to the control switches in order to prevent
injury to operators.
9. The corresponding outgoing separating valve of the air compressor should be closed
while maintaining, and maintainers should avoid any exhaust outlet in the
compressor system. Maintenance should be conducted only after the machine has
cooled down completely.
10. While cleaning the spare parts, a non-corrosive safety solvent should be used.
Using any flammable, explosive, and/or volatile washing agents is strictly
forbidden.
11. The protection system, such as the safety valve of air compressor should be
inspected after use to ensure sensitivity. The safety valve should be checked
periodically (one time per year).
12. It is highly recommended that spare parts of the air compressor be provided by
our factory. Screw oil should be the super coolant produced by Fusheng Company.
The mixing of oil and oil brands is strongly prohibited. Doing so may cause
serious accidents and or system coking.
13. The oil cooler and the cooling water from the rear cooler of air compressor must
be discharged completely to prevent corrosion and frost during winter.
14. The air compressor should be operated by personnel who have read and understand
the instruction book, and follow the operational and maintenance procedures and
regulations in the book.

Warning：

Any action violating the safety precautions may result in serious

injury.
 Directory

General Rules for using the Screw Type Air Compressor ·········································· 1
Installation details of the air compressor ··································································· 3
System flowchart of SA110A~SA200A ···································································· 9
System flowchart of SA110W~SA200W ·································································· 10
System flowchart and parts list ················································································· 11
System flowchart······································································································ 11
Safety protection system and alarm device································································ 15
Control System and Electric Circuit·········································································· 16
Schematic Drawing of the Electric Control(SA110A～SA200A) ······························ 20
Schematic Drawing of the Electric Control(SA110W～SA200W)····························· 21
Operations················································································································ 22
Warranty ·················································································································· 33
Maintenance and inspection······················································································ 33
Daily Maintenance ································································································· 36
Motor Maintenance·································································································· 37
Failure Handling List ······························································································· 38
Screw type air compressor running records······························································· 42
 General Rules for using the Screw Type Air Compressor
Introduction to the oil injection screw compressor:
The oil injection screw air compressor is fast becoming dominant in the world of
compressors, known for its reliable performance including low vibration, low
noise, high efficiency, and durable components, thus possessing a large advantage
over piston type compressors of the same discharge pressure. The precise
matching between Yin and Yang rotors as well as between the rotor and the casing
reduces the gas reflux leakage, greatly improving the efficiency. Features, such as
the intermeshing engagement of the rotors reduce the vibration source and noise
source.
The unique lubricating system holds the following advantages:
1、By relying on the pressure difference generated on its own, lubricating oil is
continuously injected into compression chamber and bearings, thus
simplifying the complex mechanical structure of the machine.
2、The injected lubricating oil forms an oil film between the two rotors, allowing
the main rotor’s power to drive the auxiliary rotor, eliminating the need for a
secondary motor and precision timing gear.
3、The injected lubricating oil forms a seal between the rotors, decreasing air loss,
thus increasing efficiency.
4、The lubricating oil also reduces noise generated by rotor rotations and motor
vibrations associated with high frequency compression.
5、 The lubricating oil absorbs a large quantity of compression heat, allowing for
the single stage compression ratio, which builds to 16, to continue function
efficiently, under carbonizing and the deteriorating of temperature occurring
inside the compressor. It also reduces friction to a negligible amount between
the rotor and the casing.

The construction of oil injection screw compressor

Body construction:
The oil injection screw type air compressor produced by Fu Sheng is a rotary type

1
compressor of twin shaft positive displacement. The air inlet is located at the top
of casing, and the air outlet is located at the bottom of the casing. A highly precise
main rotor and auxiliary rotor are horizontally installed in the casing. The main
rotor holds five teeth, and the auxiliary rotor holds six teeth, which are the twisted
shape of the rotors. The two rotors mesh to each other, and are supported by
bearing at each end of the casing.The machine set adopts what is known as “direct
drive type”, namely relying on one clutch to connect the motor and main machine
body together, and then through a group of high accurate, high speed increasing
gears to drive the rotation of main rotor.
Mesh:
The motor drive the main rotor through the coupling and the increasing gears.
From the lower portion of compression casing, lubricating oil can be straightly
injected into the meshed part of rotors via nozzles and mixed with air. It can take
away the heat produced during compression procedure. At the same time, it can
form an oil film to prevent metal rotors from direct contact and to seal the
clearance between yin and yang rotors, and the gap between the rotors and casing.
The injected oil can also reduce the noise generated by high-speed compression.
According to different discharge pressure, the weight of injected oil is
approximately 5-10 times of the air discharged.
Compression principle
1、Aspirating:
The rotor apparatus has no air inlet or exhaust valves. Rotation of the rotors,
creates a de-meshing of the male and female teeth, forming a vacuum, into which,
air flows due to pressure difference, as shown in figure (a). After that, the tooth of
Yang rotor will increasingly deviate from the tooth space of Yin rotor, and the
space containment expands continuously. When the space containment reaches a
maximum state, the inter-tooth space containment will depart from the stomatal
aperture and the aspirating course ends.

2、Compressing and oil injecting:

When the aspirating course ends, the air is enclosed in a close space by the rotor

2
 tooth and casing. With the rotating of rotor, the space containment will be
continuously reduced due to intermeshing of rotors, and the air pressure enclosed
in the said space will rise the desired compression pressure, as shown in figure (c).
The compressing course will continue until the space between teeth meets the
exhaust vent. In the initial stage of the compression course, the lubricating oil is
injected into the compression chamber, due to pressure difference, in which it is
mixed with air.

3、Exhaust process:
After the containment space connects with the exhaust vent, the exhaust process
begins. As the rotors turn, the compressed air in the containment space will
discharge, or exhaust as seen in figure(d). At the exhaust vent, the male and
female Teeth mesh, completely closing the containment space. The air that had
been in the containment space, has continued through the compressor, effectively
ending the exhaust process.

Aspirating Process Seal and Delivery Process

Fig a Fig b

Compressing and Oil-injecting Process Exhaust Process

Fig c Fig d

Installation Details of Air Compressor

1. Installation
Site selection:

3
When selecting the installation site of air compressor, make sure that the machine is
placed in a location that allows it to run normally and is accessible for repairs. An
optimal position is vital for proper use of air compressors.
1) The air compressor must be installed indoors. There should be adequate
lighting for the safe operation and repair of the compressor.
2) Low relative humidity, little dust, clear air, and good ventilation are needed at
the installation location.
3) To avoid unnecessary shut down, the ambient temperature should be lower
than 40*C. The higher the temperature is, the less air the machine can output.
The ambient temperature however, can not be too cold. It is recommended
that the temperature of the environment in which the compressor is working,
should be higher than 5*C in order to keep the lubricating oil from solidifying
and the water cooler from possibly cracking.
4) If the factory is located in a dusty environment, install ventilation pipes on the
machine allowing air intake from a dust-free place. The ventilating pipe
should be able to be easily disassembled and repaired. Please refer to the
outer dimension of the air compressor for installing the dimension pipe.
5) Leave enough maintenance space; at least 1000mm is needed between the
air compressor and the wall.
6) Install a crane which is used for reservation. The distance between the air
compressor and the roof should be at least 1500mm.
7) If the compressor is an air cooling type, the ventilation is very important.
Please concern to install extractor equipments. The area of the air inlet should
be enough. Please install the air guide cover to let the hot air out from the air
guide pipe, and the room temperature will maintain 5~40℃. User must install
canvas active junction on the air outlet pipe in favor of reservation. ( Keep
enough area to uninstall the components on the compressor cover when
cleaning the cooler.)

4
2. Notes for Piping, Foundation and Cooling System
1) Piping
(1) During pipeline construction, the pipeline should have 1-2 degree slope
in order for the pipe to drain condensation easily.
(2) The pressure drop in the pipeline should not exceed 5% of the preset
pressure of the air compressor. It’s better to select pipes with diameters
larger than the designed value.
(3) The branch pipelines must be connected to the top take-off of the main
pipeline to avoid condensation from flowing down into the operating
system or back to into the air compressor.
(4) The drainage valve and globe valve should be installed at the end of the
main pipeline in order to drain condensation when one more compressors
connected together.
(5) Do not reduce or increase the size of the main pipeline arbitrarily. Doing
so may cause turbulent flow to occur at the machine's joints. The

5
 turbulent flow will cause pressure loss, and thus reduce the life of the
pipeline because of the impact force of the airflow.
(6) If there are purification and buffer facilities such as a drier after the
compressor, the ideal piping arrangement is air compressor + air tank +
drier. In this arrangement, the air tank can trap a portion of condensation
and decrease the air discharge temperature. Air with a lower temperature
and less moisture content can lessen the load of a drier.
(7) If the system consumes a large volume of air over a short period, it is
recommended that the user should add an air tank as buffer to reduce the
changeover frequency of compressor’s idle and heavy-load modes. This
will increase the compressor’s life.
(8) If the system air pressure is under 1.5Mpa, the flow speed in the delivery
pipe should not exceed 15m/sec in order to avoid a drop in pressure.
(9) Try not to use elbows and valves in the pipeline in order to reduce
pressure loss.
(10) The ideal piping construction is to let the main pipeline revolve around
the whole plant. Thus any location can get mutual compressed air. This
can decrease a chance of a drop in pressure when air consumption goes
up abruptly at certain branch pipeline. We can also install suitable valve
sets in the main pipeline for service purposes.
2) Foundation
(1) The foundation should be built on solid ground or cement ground
and the ground must be flat in order to keep the air compressor from
vibration.
(2) If the air compressor is installed on a high building, ensure avoidance of
vibrations reverberating downstairs, creating resonance.
(3) There is no need to make foundation because the screw compressor has
less vibration, but the ground must be flat and there is no soft soil
underground. It’s better to fix 5~15mm damping cushion under the
machine.
6
 3) Cooling System
(1) The cooling water had better be soft water in order to avoid the
chemical reaction caused by Ca2+ and Mg2+ due to high temperature,
which will form a crust in the cooler and thus influence the heat exchange
effectiveness. Add softening agents in the water if required.
(2) Install an auto-supply system for the cooling water circulating system.
Otherwise the cooling water flow will become insufficient after a period
and thus the air compressor will shut down due to high temperature.
(3) The machine’s cooling water system is suitable to be used separately in
case of a water shortage, and thus influence cooling effectiveness.
(4) The capacity of the cooling water tower should meet the water amount
needed by the air compressor. The power of the suction pump should also
be suitable. The location of the cooling water tower must have good
ventilation and heat elimination. The tower should be supported to
prevent overturning.
(5) The pressure of the cooling water should be maintained at 0.15~0.25Mpa
and should not exceed 0.5Mpa.
(6) The outlet temperature of the cooling water should be lower than 40℃.
(7) Please notice the environment temperature if the machine is an
air-cooling compressor. If the environment is a closed system, it should
use ventilation and make sure it’s capacity for wind is more than the
compressor’s.
(8) The air compressor’s heat exchanger need be cleaned often to ensure the
cooling efficiency.
3. General Safety Specification for Electrical Components
1) Select the correct wire diameter according to the rated power of the air
compressor. Don’t use wires with smaller diameters. Doing so may cause the
power supply wire to burn out, leading to malfunction and danger.
2) The Air compressor should have an independent power system. Do not
connect the compressor to a power source supplying power to another source,
7
 known as a parallel connection. Parallel connections possibly cause the wire
to trip out causing the overload protection device to have a three-phase
current imbalance. This is especially true with larger compressors that require
high voltage.
3) Install adequate NFB according to the power of the air compressor for power
appliance protection and service.
4) It’s necessary to confirm the correct voltage before plugging in the
compressor.
5) The ground wire of the motor or system must be installed and the ground wire
cannot be connected to the air delivery pipeline or cooling water pipe.
6) The installation of the ground wire must be confirmed to keep people away
from the electric leakage
7) As a rule, the overload running current of three-phase AC motor should not
exceed 20% of the rated current. Should three-phase current imbalance
happen, the current ratio of the lowest phase current to the highest phase
current should not exceed 10%. If voltage reduction occurs at the this time,
the voltage reduction cannot be lower than the rated voltage by 5%.

8
9
10
 System Flowchart and Parts List

N Name SN Name
1 Main machine 16 Heat-control valve
2 Motor 17 Safety valve
3 Coupling clutch 18 3-way solenoid valve
4 Air filter 19 Solenoid blowout valve
5 Air inlet valve 20 Pressure transmitter
6 Expansion joint 21 Auto water filter
7 Oil& air tank 22 Invert proportion valve
8 Fine oil separator 23 Shuttle valve
9 Minimum pressure valve 24 Temp. sensor
10 After cooler 25 Pressure meter
11 Water separator 26 Pressure difference switch
12 Y-type filter 27 Oil-level indicator
13 Ball float trap 28 Oil-filter difference switch
14 Oil cooler 29 Oil drain valve
15 Oil filter 30

System Flowchart

1. Air system flowchart (please refer to system flowchart)

1) The air enters main compression chamber through air inlet valve (5) after passing
through the air filter (4) and the dust particles removed; the air will be compressed.
The air mixes with lubricating oil and then enters oil& air tank (7) through discharge
check-valve. Finally, the oil-mixed air will flow out of the system through fine oil
separator (8) , minimum pressure valve (9) ,after cooler (10) and water separator
(11).
2) Descriptions of the components’ function on the main air source circuit
a. Air filter (4)
The air filter is a dry paper filter. The function of the filter is to remove dust in the
air. Pull out the filter and clean it by blowing low-pressure air on it every 1000
hours to remove the dust on it’s surface. There is a pressure difference switch in the
air filter. If the switch turns close, it means that the operator should clean or change
the filter.
b. Air inlet valve (5)
The air inlet valve is a butterfly type suction valve of Hoergiber with pendulum
check valve.

11
The valve plate is closed to make sure the unloading start. Then the 3-way solenoid
valve (18) acts and the air go into the servo cylinder (SC) through the inverse
proportion valve (22). The air can drive the guide-bar of the SC to open the
butterfly suction valve fully, and the machine will load in the same time.
The inverse proportion valve (22) will act and reduce the quantity of the control air
source when the system pressure rise to reach the set value of the inverse
proportion valve (22), then the force on the guide bar reduced until it equals the
spring force of its own, and the valve plate is half-opened, the air consumption will
be kept in balance.
When the system pressure continues to go up and its speed is over the adjust ability
of the Capacity regulating valve, the controller will send the unloading order and
the 3-way solenoid valve (18) will be closed. The guide bar will return the bottom
of the cylinder and the valve plate is fully closed, and the system air will be
exhausted from the Solenoid blowout valve (19), the main machine is unloading at
the same time. The machine will load and the 3-way solenoid valve (18) acts when
the system pressure comes down below the system set value.
The machine will unload and then stop after 15 seconds when shutting down it.
B. Temp. sensor (24)
The compressor may trip due to high discharge temperature caused by water loss,
oil loss, insufficient water flow or insufficient oil, etc. As discharge temperature
reaches the preset point of the temperature Controller, the Controller will shut the
unit down. Usually the preset value of the temperature value is 100℃. There is also
a temperature gauge in instrument board, from which you can read the discharge
temperature.
C. Expansion joint (6)
Remove the internal stress caused by heat expansion, and vibration of the unit.
D. Oil& Air tank(7)
There is an oil level indicator (27) installed on the tank. The static oil level should
be between H and L. An oil drain valve is equipped on the bottom of the tank.
Open the oil drain valve a little before starting the machine up every time,
which will remove the condensed water in the tank. If oil flows out, shut the
valve immediately. There is a filling aperture on the tank. The operator can add oil
through the aperture. The wide sectional area of the oil gas tank can decrease the
flow speed of compressed air and separate it from the oil drops. This is the initial
stage of oil separation.
E. Fine Oil separator(8)
Please read the section “Lubricating Oil Flowchart” for detailed descriptions.
F. Safety valve (17)
The safety valve will purge when the pressure switch is improperly adjusted or
doesn’t work at all, which leads to the internal pressure of oil tank to be higher than
designed discharge pressure by 0.1Mpa. The safety valve will purge until the
system pressure is lower then the pressure preset level. The safety valve has been
adjusted before delivery, so please don’t change it arbitrarily.
G. Solenoid blowout valve (19)

12
 This is a two way N.O. magnetic valve. The valve will open and discharge the
compressed air in the tank in case of shutting down or unloading. So the air
compressor can start or run in low-load mode.
H. Minimum pressure valve (9)
This valve is located on the top of the oil gas tank. Its preset pressure is
0.4~0.5MPa. The minimum pressure valve has the following functions:
a) It takes the priority to build up the circulation pressure the
lubricating oil needed when starting the machine, which assures
lubrication for this stage.
b) The minimum pressure valve only opens when the pressure is over
the preset value of the valve. It can reduce the airflow velocity
entering the fine oil separator, which can protect the fine oil
separator form being damaged.
I. After cooler (10)
a) The compressed air can be cooled down by the cooling fan in the
air-cooling mode. The air-cooling compressor requires a well
ventilation environment .
b) If it’s a water-cooling compressor, the compressed air can be cooled
down by cooling water through the pipe-type cooler. Please keep the
cooling pipes away from jam and corroded.
J. Water separator (11)
The rotate-type water separator can remove water, oil and other
impurities from compressed air, and the separated air can be used by the
departments which has not high quality demand of compressed air.
K. Y-type separator (12)
The Y-type separator can filter the impurities from cooling water to make
sure the water drained pipes of the ball float trap (13) clear.
L. Ball float trap (13)
The ball float trap (13) can drain the water condensed in it, it has two modes, one is
Machinery control and the other is electric control.
2. Lubricating Oil Flowchart (please refer to system flowchart)
1) Description of oil injection flowchart
The pressure in the oil& Air tank (7) forces lubricating oil into the oil cooler (14). Oil is
cooled in the oil cooler and then flows through oil filter (15) where foreign particles are
removed. Afterwards it is divided into two channels. One channel of oil is injected into
compression chamber from the bottom trim of stage and the other channel of oil flows to
both ends of the stage to lubricate bearing sets. Lubricating oil from each section will be
collected at the bottom of compressed chamber and discharge from exhaust port. After
mixed with oil, the compressed air will go directly into oil tank (7) to be separate from
the oil. The air, which still contains oil mist will pass through oil fine separator (9),
where the residual oil will be removed. Then the air flows through pressure maintenance
valve (9) to after cooler (10), where the air will be cool down. Then the air is ready to be
used in the system.
The injected oil used in the screw compressor is primarily used to carry away the heat

13
generated form air compression procedure. The volume of oil injected will influence the
performance of the compressor directly. Oil injection volume has been set in factory, so
please don’t adjust it arbitrarily.
2) Descriptions of parts functions in lubricating system
a. Oil cooler (14)

The system has two type coolers, which include an air cooler and an water
cooler. If the environment situation is not well, the air cooler will be covered
by ash, and the system temperature will be higher than normal. Please make
sure the surface of the cooler clean by blowing the ash away from it
periodically. Please make sure the cleanness of the water cooler by special
chemical.
b. Oil filter (15)
The oil filter is a paper filter that eliminates foreign substances in the oil, such as metal
particles, deteriorated, or burnt oil, etc, with the filtering accuracy being between
10-15µ. The oil filter protects the bearings, rotors, and gears from the above mentioned
undesirables. The oil and oil filter should be changed within the first five hundred hours
of running, even sooner if it is working in an exceptionally dusty environment. The
compressor has a built-in filter protection mechanism that will automatically prevent
the machine from starting if the filter clogged or too dirty. Please follow maintenance
instructions when changing the oil and oil filter in your machine.
c. Fine oil separator (8)
The oil-gas separator is made from multiple layers of fine fabric. This fabric
filters almost all the vaporous oil particles out of the compressed air. The oil
frog is separated from compressed air through the oil-gas separator
completely, and the oil content in the air lower than 3PPM, if the machine is
working properly. Provided environmental conditions around the compressor
are normal, the lubricating oil life is greatly affected by the environment. Fu
Sheng prefers customers use the oil that our company recommends; using
other brands at your own risk. The pressure maintenance valve is installed in
the outlet of oil-gas separator. The oil filtered out by the oil-gas separator is
collected in the small central flute for re-flowing to the machine body
through the return pipe, which prevents re-exhausting of the filtered
lubricating oil with the air. Generally speaking, whether an oil fine separator has
been damaged or not can be decided by the following methods:
a) The oil content in the air pipeline increase.
b) There are two pressure transmitters (20), one is at the place between
oil& air tank and oil fine separator and the other is after the Minimum
pressure valve. The set pressure difference is 0.12MPa between the two
pressure transmitter. Once the pressure difference of the oil fine separator
exceeds setted value, the pressure difference indicator will illuminate.
The oil fine separator then should be replaced immediately.
c) Check whether the oil pressure is too high.
d) Check whether the current increase.

14
 d. Heat control valve (16)
A thermo valve is installed in the front of cooler with the function of
maintaining the exhaust temperature to be above the pressure dew-point
temperature. When starting the machine, the lubricating oil temperature is
low, so the thermo valve will automatically open the circuit for back flow,
with the oil entering directly into the machine body without passing through
the oil cooler. If the oil temperature rises to 67*C or above the thermo valve
will begin slowly opening, becoming fully opened when the machine reaches
72*C. At this moment all the oil that enters into the machine body will first
pass through the oil cooler.
3. Cooling System
(a) In the water cooler, the air blows over the heated radiating fins of the heat
exchanger via the fan, and makes a heat exchange with lubricating oil, in turn
reducing the temperature. The highest permitted temperature of the environment should be
below 40℃, and the system will be protected if the temperature is higher than it.
(b) The water cooler is attached to the system and cools oil as it passes through.
Water-cooling type air compressor is not easily affected by the ambient temperature. Its
discharge temperature is also easy to be controlled. There is a fan in the water-cooling system,
whose function is to reduce the temperature of the motor by exchanging the air inside the
machine with the outer air. The cooling water must meet the requirements of the ordinary
industrial regulations. If the quality of cooling water is bad, the cooler will may
become blocked, so special attention shall be paid to it.
Clean the sediment matter in the water tower with cleanser if the water quality is bad. If the
cooler is blocked, soak it in liquid cleanser and remove the scale deposit in the tube. If the
normal winter temperature is below freezing, empty the water out of the system after use to
prevent against frost cracking.

Safety Protection System and Alarm Device

1. Motor Protection
There are two major motors in air compressor system. One is main driving motor of the air
compressor; the other is circulation fan motor. Under normal conditions, the running current
should not exceed the limited value. For failure of voltage reduction, three-phase imbalance,
etc. protection relay will automatically cut off primary power source to shut down the unit
when motor running current exceeds upper-limit of preset point of protection relay. If Manual
reset is required, press down the reset button.
Common caused for motor overload:
1) Operator’s mistake: improper adjustment to the system… working
pressure too high, etc.
2) Mechanical failures: motor interior wear, loss of motor phase operation,
safety valve failure, system setting failure, fine oil separator plugged, etc.

15
 3) Current overload caused by exceedingly low power voltage, over-current
by bad connection.
2. Anti-reverse-rotation Protection for Air Compressor
When the phase orders of the three-phase power wires don’t comply with the air compressor
settings, there may be electrical failures and the motor will not start. Please exchange any two
of the three power supply wires. Although there is anti-reverse-rotation protection, the
operator should still check whether the rotation direction of the motor is correct.
3. High Discharge Temperature Protection
The maximum designed discharge temperature of the machine head is 100℃. The
system will cut off power supply if the temperature exceeds 100℃. There are many
possible causes for high discharge temperature, but the most common one is failure of
the oil cooler.
The system starting circuit will be cut off after the discharge temperature switch is engaged.
The system cannot be started at this point. The operator must turn off the emergency stop
button and reset the discharge temperature switch. Then carry on starting operations
according to correct order.
4. Alarm Device
There are three alarm devices in system, including the air filler plugged, oil filter plugged and
oil fine separator blocked alarms. Indicating lights are all on the instrument panel. When an
indicating light illuminates, a certain filter has been blocked but the machine will not stop.
This filter must be changed as soon as possible.

Control System and Electric Circuit

1．Control System
1） Motor Staring Up (voltage reduction or “Y” starting)
In this step, the air inlet valve (5) is fully closed and the solenoid blowout valve (19) is
fully opened. The 3-way solenoid valve (18) is closed. The suction side lies in vacuum
status. The needed lubricating oil for compression chamber and bearings is supplied due
to the pressure difference between vacuum of the compression chamber and atmospheric
pressure of oil tank.
2） Full Voltage Running (full voltage or “△” running)
After the control system switches into full voltage operation, the 3-way solenoid valve
(18) is energized to open and the solenoid blowout valve (19) is closed. The pressure
inside the air tank increases gradually and the suction valve opens slowly. As the
pressure inside oil gas tank increases to 0.45MPa, the minimum pressure valve, the
minimum pressure valve will open fully and compressed air will flow out.
3） Load/unload
When the discharge pressure reaches the preset upper limit of the pressure switch, the
pressure switch closes and the 3-way solenoid valve (18) opens. At the same time, the
air inlet valve (5) closes and the solenoid blowout valve (19) opens fully. Then the air in
the oil gas tank will be discharged out. The air compressor then runs in unloaded (idling)
state. There is a pressure difference between inlet low pressure and the pressure in the
oil gas tank, which provides the pressure for air compressor to keep lubricating oil in

16
 supply. When the system pressure falls to the lowest limit of the pressure switch, the
pressure switch will be energized. The 3-way solenoid valve and suction valve open
again. The blow-down valve closes and the air compressor comes into the loaded
(heavy-duty) state again.
4） Shut Down
Press the OFF button. The 3-way solenoid valve (18) is de-energized (closed) and the
solenoid blowout valve (19) opens fully. The motor will stop running when the air in the
oil gas tank is completely out. Then press EMENGENCY STOP button. All the wires in
the control box will then be shut off.
5） Emergency Stop
When discharge temperature of the machine head is over 100℃or the thermal protection
device acts because of overloading, the power supply will be disconnected and the
motor will stop immediately. Meanwhile, the 3-way solenoid valve (18) and the air inlet
valve (5) will close. At the same time, the solenoid blowout valve (19) will open. This
prevents lubricating oil from entering the air compressor. To avoid system failure, the
operator should press the EMERGENCY STOP button.
6） Automatic Stop System Because of Long Time Unloaded Running
When the air consumption of the system reduces, compressor will run under unloaded
state. If this period exceeds preset time, the compressor will stop automatically. When
air consumption increases, the air compressor will automatically start up to compensate
for air leaving the system. When setting the time limit for unloaded operation, note the
starting times of the motor. It should not exceed 3 times per hour. Don’t restart motor
too often. Doing so may cause burn-out of machine.

2. Electric Circuit
Electric control of air compressor can be divided into two parts. One is internal control
panel and the other is starting plate. The starting plate is a general Y-△ starter, while the
control part is an electronic control. Since electronic control part is complicated in internal
wiring and control, we will not give a detailed introduction. If there is any wiring failure,
please contact the service departments of Fu Sheng Machinery CO.,LTD.

3. Control Panel
The control panel plays the role of indicating the compressor’s running status.
It’s a very important factor in the compressor’s maintenance. Daily maintenance
is better than replacing the parts. The compressor’s check and maintenance must
be done according to the time indicated on the panel. Failure to do so may result
in malfunction.

17
 Operating
instrructions WARNING WARNING WARNING WARNING WARNING WARNING

Electric shock Don't touch Air and oil und Forbidden for Fire is foebid High temperat
wil be fatal surface er pressure will breathing den ure will cause
cause severe p personal burn
ersonal injury

3
POWER

REMOTE
F1
N IDLE STOP Run Time：0000Hr Res.
PHASE F2
M 1 ExhaustT：021℃ Sys.
SEG.ERROR
2 EMERGENCY
FAN ExhaustP：0.00MPa Par. F3
OVERLOAD STOP/RESET
4 Right Stop Func
SENSOR
5 WARN
F4

O
F
F
STANDBY ON

No’ Description No’ Description

1 M overload stop indicator 4 Oil Filter Jam indicator

2 Idle stop indicator 5 Segregator Jam indicator

3 Air Filter Jam indicator 6

4) Fault alarm sheet

When the compressor havs a fault, the control panel will indicate the reason for the fault by the
flashing red lamp.
ITEM SETTING DESCRIPTION CONTROL STYLE
Discharge temp.≥95℃ Indicator twinkles, machine
keeps running, and the screen
indicates high temperature alarm
High discharge temp.
discharge temp.≥100℃ Indicator lights, machine stops,
and the screen indicates high
temperature fault
When the main motor is Indicator lights, machine stops,
running, discharge temp. and the screen indicates low
should be lower than 10℃ for
temperature of environment
more than 2 minutes
Main motor or fan motor Indicator lights, machine stops,
overload or phase in wrong and screen indicates motor
sequence
overloading, fan overloading and
Electrical malfunction
phase sequence faulting.

18
 Main motor front belting temp. Indicator lights, machine stops,
≥100℃ or wire group temp. and screen indicates motor
≥ 130 ℃ (circumstance temp.
overloading.
≤40℃
Unloading ≥20min (drop of Indicator lights, machine stops,
Idle stop pressure zhen compressor auto and screen indicates auto
start)
stopping.
Air filter jam Indicator lights, machine keeps
Air filter
running, and screen indicates air
filter jamming.
Oil fine separator jam Indicator lights, machine keeps
Oil fine separator
running, and screen indicates fine
oil separator jamming.
Oil filter jam Indicator lights, machine keeps
Oil filter
running, and screen indicates oil
filter jamming.
Temperature sensor wire Indicator lights, machine stops,
Sensor alarm
break, direct short, or failure and the exhausting air
temperature and pressure value
indicates zero.
water-cooler loss water Spare cooler twinkles, machine
stops, and screen indicates water
Standby losing.
Work pressure surpass Spare cool lights, machine stops,
designed high pressure limit screen indicates high exhausting
+0.05MPa for 10s
air pressure.
When “high discharge temp.”, “electrical malfunction”, “spare indicator illuminate” takes place,
the compressor stops running. If you want to start up the compressor again, you should push the
button(emergency stop/reset) after you fix the malfunction.
When “electrical malfunction” takes place because of main motor or fan motor overload, you may
want to start up the compressor again. You should push the reset button of thermal relay on the
starter
Attached List Reference Value of The Diameters of Power Supply Wires
Items Type SA110 SA120 SA132 SA160 SA185 SA220 SA250
Power (kW) 110 125 132 160 185 220 250
Rated Current (A) 200.8 234 239.7 289 335 398 432.8
Largest Current (A) 241 269 287.6 346.8 402 477.6 519
Diameter (mm) 95 95 95 120 120 150 185
Note: If the multi-core cable is dissimilar, please refer to in order to fix the problem

19
 A

D
0~1A(AC)
P10
6

R2

26

25
1

1
6 CT4

CT1
M

R S
R2

U1

3~AC415V
U2 V2

CT2
81

V1

CT3

22
21
82

T
W2

W1
Output ofExtended Signal

23
83 CT5

28

27

FU2

FU1
2E
84

OPTION

0~1A(AC)

Schematic Drawing of Electric Control

85

24

S01

R01

415V/220V 610VA
415V

415V
86

415V/9V R20VA

PT1
D

/25V 20VA
2

2
87

PT3
88

9V

25V

220V
R11
FAN1

S11
89

100
F

FU5

FU4
OL

107

Type: SA110A~SA200A
17

R2

T2
T1

S2
S1

R2
R1
L1
3

3
L2

P3
100

(LCD Display) for Air Compressor

101 32
System Pressure 52
+

-
31 Reserve
S1 (4~20mA)
30
P2

S2 50
29
L2 28
R2

R1

A1 14 Air-end Pressure

-
51 55
+

B1 Emergency Stop EMG L1 (4~20mA) 27

13 53 Air-end Temperature

-
26
73
4

4
R1 Output of Air-end Port 25 Pt100(0~200℃)
12 - AOUT3 54
Power Supply Pressure Signal 24
-
R2 +
11 (4~20mA) 72
23
85 Output of Air-end Port
- 100
Significant fault 10 temperature Signal + AOUT2 22
70 EMG
84 (4~20mA) 21 Emergency Stop
Insignificant fault 9 101
- AOUT1 20
83 Reserve 71
COM 8 + 19
102
82 18
7 103 Remote Start
Remote/Local Signal Output 17
81 Remote Stop
6 16 100
5

5
100 15 Main Motor
R2 104 2E Over-current
5 Fan 14
DF1 17 Over-current OL 105
Load Solenoid valve 4 13
106
F1 16 12
Fan Start/Stop 3 107 Water Lost
11
15 Motor Overheat
2 10 100

S D 14 100 9 Pressure Protect

S Contactor 1 108
Air filter jam 8 Switch
109
7
110
6
6

6
R2

111 Oil filter jam

13 Oil separator jam 5
14
S （Option） 4 100
D 12
D Contactor 13 100 3 Reserve
112
M 11 Reserve 2
M Contactor 12 113
1
R01
11
P4

Voltage Inspection S01 RS485 Communication

(AC380V) 10 A1
A1 B1 PE

12
P1

25 B1
9 11
86

Current Signal Input1

7

10
M

Running Indication (AC0~1A) 26

8 RS485 Communication2
9
87

27 (Reserve) A2
Current Signal Input2 7 8
88

B2
Display

(AC0~1A) 28 7
6
KA1

Power Indication XGND

6
89

Phase Sequence T2
5 5 Display Power
Inspection T1
4 Supply S2
4 S2
S2 S1 PE

3
Reserve

P3

S1 S1
3 2
KA1 Power Indication Controller Power
1
8

2
P8

Supply
R2

R1
6

Reserve
1
M
A

20
 A

D
0~1A(AC)
P10
6

R2

26

25
6
1

1
CT4

CT1
M

R S
R2

U1

3~AC415V
U2 V2

CT2
81

V1

CT3

22
21
82

T
W2

W1
Output ofExtended Signal

23
83 CT5

28

27

FU2

FU1
2E
84

OPTION

0~1A(AC)
85

24

S01

R01

415V/220V 610VA

Schematic Drawing of Electric Control

415V

415V
86

415V/9V R20VA

PT1
D

/25V 20VA
2

2
87

PT3
88

9V

25V

220V
R11
FAN1

S11
89

100
F1

FU5

FU4
OL1

107

17

Type: SA110W~SA200W
R2
FAN2

T2
T1

S2
S1

R2
R1
L1
3

3
F2

L2
OL2

P3
100
101 32
System Pressure 52
+

-
31 Reserve
S1 (4~20mA)

(LCD Display) for Air Compressor

30
P2

S2 50
29
L2 28
R2

R1

A1 14 Air-end Pressure

-
51 55
+

B1 Emergency Stop EMG L1 (4~20mA) 27

13 53 System Temperature

-
26
R1 Output of Air-end Port 73 Pt100(0~200℃)
4

4
12 - AOUT3 25
Power Supply Pressure Signal 54
24
-
R2 (4~20mA) +
11 72
Output of Air-end Port 23
85 100
Significant fault 10 temperature Signal - AOUT2 22
(4~20mA) + 70 EMG
84 21 Emergency Stop
Insignificant fault 9 101
- AOUT1 20
83 Reserve 71
COM 8 + 19
102
82 18
7 103 Remote Start
17
Remote/Local Signal Output 81 Remote Stop
6 16 100
5

5
100 15 Main Motor
R2 104 2E Over-current
5 Fan 14
DF1 17 Over-current OL 105
Load Solenoid valve 4 13
106
F1 16 12
Fan Start/Stop 3 107 Water Lost
11
15 Motor Overheat
2 10 100

S D 14 100 9 Pressure Protect

S Contactor 1 108
Air filter jam 8 Switch
109
7
110
6
6

6
R2

111 Oil filter jam

13 Oil separator jam 5
14
S （Option） 4 100
D 12
D Contactor 13 100 3 Reserve
112
M 11 Reserve 2
M Contactor 12 113
1
R01
11
P4

Voltage Inspection S01 RS485 Communication1

(AC380V) 10 A1
A1 B1 PE

12
P1

25 B1
9 11
86

Current Signal Input1

7

10
M

Running Indication (AC0~1A) 26

8 RS485 Communication2
9
87

27 (Reserve) A2
Current Signal Input2 7 8
88

B2
Display

(AC0~1A) 28 7
6
KA1

Power Indication XGND

6
89

5 Phase Sequence T2 5
T1 Display Power
Inspection 4
4 S2 Supply S2
S2 S1 PE

3
Reserve

P3

S1 S1
3 2
KA1 Power Indication Controller Power
1
2
P8
8

Supply
R2

R1
6

Reserve
1
M
A

21
 Operations
Ⅰ、Trial run for new machine
1、Connect the machine to a power and ground wire source, and then ensure that the primary
voltage and the three-phase power cables are correct.
2、Release the conveyance fixing screw on the base of the shockproof-desk.
――――NOTICE――――
When the machine is transported, the conveyance fixing screw must be tightened in order to avoid
damage to the isolator-vibrator by inclination and vibration, or movement of the isolator-vibrator
causing breakage of the expansion joint.
3、Check whether the oil level in oil reservoir is between two lines of oil level gauge.
4、If the trial running of the machine takes place long after delivery, you should add about 0.5
liters of lubricating oil to the suction valve before starting, as well as manually rotate the
compressor several times. This can prevent the compressor from being burnt out due to by oil loss
during start up. Avoid dropping any foreign objects or materials into compressor. Doing so may
cause serious damage.
――――NOTICE――――
At this moment it is prohibited to connect the compressor to power.
5、Starter power on
――――NOTICE――――
In case the power supply phase is erroneous, the indicator light of Phase. SEG ERROR
will illuminate.
6、Rotation debugging: Press the “ON” button for a few seconds, then press the ”EMERGENCY
STOP” button immediately. Check whether the direction of rotation is the same as the direction
indicated by the arrow on the end of the stage. If the direction of rotation is incorrect, change any
two of the three power supply cables (R,S,T).
――――NOTICE――――
Disconnect the compressor unit from its power source before repairing electric
equipment. Live-line work is strictly prohibited.
Although the compressor has been tested in its production course, the rotation test
is still tan important procedure for new machines during trial running.
――――NOTICE――――
The phase protector detects the power phase. A rotation test must be carried out
after repairing the motor.
7、Start : Press the “ ON” key to start running the compressor.
――――NOTICE――――

22
This machine includes automatic operation technology. The starting up time for Y/
△ reduced-voltage is around 8 seconds, with a 3 second delay until the air inlet
valve will begin to operate.
8、Observe whether the instruments and indicating lights are in normal condition and whether the
pre-warning indication lights give out abnormal signals. Press “EMERGENCY STOP” button
to stop and check the machine in case of abnormal sounds, vibrations and shut down the
machine for repair.
9、Stop: Press the “OFF” key make to the compressor stop running automatically.
――――NOTICE――――
After the “OFF” key is pressed, the blow-down valve of the compressor will unload
exaust. The delayed stop discharging and unloading begins after 15 seconds. After
this time, the motor will stop.
――――NOTICE――――
In normal conditions, please don’t use the “emergency stop” button to stop the
machine.

Ⅱ、Daily Check before starting

A daily check of the machine, before starting, is necessary for the normal and safe operation
of the compressor.
1、Open the oil drain valve on the bottom of oil reservoir and drain out the condensation
accumulated during shutdown. Close the valve as soon as the oil flows out.
――――NOTICE――――
Before opening the oil drain valve of oil reservoir please confirm that no air
pressure is in the oil reservoir.
2、Check the oil level: The oil level should be between minimum and maximum levels of oil level
gauge.
――――NOTICE――――
Please use FU SHENG Screw Compressor Superior Lubricants only. Do not mix different
types of lubricants in the machine.
Ensure that there is no air pressure in system when supplementing lubricant
Observation of the oil level should be 10 minutes after the machine is shut down. During
operation, the oil level observed may be lower than the oil level observed at shut down.
3、Preparation of periphery equipment: Prepare the Power supply, cooling tower, and water pump
of the machine. Open the outlet valve of the compressor and operate the air compression drier.

23
4、Start up the compressor.

Ⅲ、Controller operating manual

After the compressor controller is powered, the screen demonstrates the initial page and 5s later
the host page as the following chart shows. At this time, the controller enters the initial
examination procedure, such as: whether the power phase is normal and whether or not the
connection of the sensors are correct and reliable, etc. The examination contents will be displayed
in the fourth line of host page indicating the machine’s status. Before resetting, the compressor
will not respond to starting instructions.

Initial page Host page

`
F1 F1
Run Time: 0000Hr Inq.
F2 F2
Welcome to use screw Exhaust T: 021*C Sys.
air compressor F3 ExhaustP:0.00Mpa Par. F3
Right Stop Func
F4 F4

1) The controller keyboard function

F1――This key refers to the first key from up to down on the right of the LCD. Operation of the
corresponding contents of the LCD can be made through this key. For example, if the current
corresponding menu reads “Inquire”, pressing the key allows the operator to enter into the
next menu.
F2 ――This key refers to the second key from up to down on the right of the LCD and can
operate corresponding contents of the LCD. For example, if the current corresponding menu
is “system”, pressing this key will allow you to enter into the next menu including the system
menu.
F3――This key refers to the third key from up to down on the right of the LCD and can operate
corresponding contents of the LCD. For example, if the current corresponding menu is
“parameter”, pressing this key allows one to enter into the next menu.
F4 ――This key refers to the fourth key from up to down on the right of the LCD can operate
corresponding contents of the LCD. This key also allows the operator to go to the previous page.

2) Key Pressing Display Introduction

24
 System
display

Inquire System Para. Function

N
User Code?

S M T M C W C T M R T B
t o i a o a o i a e e a
a t m i n r n m i m s c
t o e n . n . e n t k
u r . .
s

a b c d e f g h i j k
B
a
c
k

The system initial model selection includes: inquire、system、parameter and function(the “inquire”,
“system” and “function” models are operated during machine operating mode, while the
“parameter” mode is operated during the shut down state. The machine state is displayed in the last
line). “Inquire” is the instant information necessary for the user and “system” is the system
information should the user need it. The “parameter” is various parameters that the operator may
want to modify.

Remark： a.Exhaust temperature, environment temperature, exhaust pressure, oil& air tank
pressure, oil separator pressure difference.
b. Motor current of three phase, inputted voltage, internal voltage
c. Total running time, total loading time, Current date, factory time, product code.
d. Air filter time, oil filter time, oil separator time, lubricant using time, Motor
lubricant using time.
e. Start time, warning temperature, low temperature warning, unloading pressure,

loading pressure, fan starting/stopping temperature, idle stop time, baud rate, unit

25
 number, limited pressure, united control mode, order starting time, order stopping

time, alternate time.

f. Warning and fault notes: air filter blocking warning, oil filter blocking warning, oil
separator blocking warning, pressure sensor fault, temperature sensor fault, exhaust
temperature high stop, oil barrel temperature high stop, lacking water stop, motor
overload stop, fan overload stop, phase fault stop, high pressure stop. If there is no
warning, the frame will be blank.
g. Parameter setting: loading pressure, unloading pressure, fan starting temperature, fan
stopping temperature, communication mode, unit number, language, user pass ward.
h. Parameter setting: Y/△ starting time, loading time, idle stop time, stopping delay,

order starting time, order stopping time, alternate time, current data, current time.
i. The time for changing the air filter, the time for changing the oil filter, the time for
changing separator, the time for changing the compressor lubricant, the time for
changing the motor lubricant, air filter used time, oil filter used time, oil separator
used time, the compressor lubricant used time, the motor lubricant used time.
j. Changing between the local mode and remote mode.
k. All the LED indicator testing .

b) Parameter setting

F1 Increasing key，the selected digits increase from 0 to 9.

Password please Inc.
Ran ：0000-9999 Dec. F2 Decreasing key，the selected digits decrease form 9 to 0.
Inp ：0000 Move. F3 Shifting key, circularly shift left the current flashing digit.
Right Stop Enter
F4 After entering the correct password please press “confirm” key.

Parameters password page

This compressor controller has the advanced intelligent control function, allowing the operator to
establish a series of parameters. The operator may choose a 4 digit password that must be used in
order to enter the presetting interface.
The four function keys on the right of the LCD are “Tim.”(Time)、“Con.”(Control)、“ ” and
“Back” . You can change the time parameters and the control parameters through “Tim.”(Time) or
“Con.”(Control) keys.

1. Control parameter:
Pressing “Con.”(Control) under the parameter page to enter into the control parameters
setting pages.

26
 Unload Pressure Chan Load Pressure Chan
Area:0.3-1.00Mpa Ran:0.1-1.50Mpa ↑↑
Set :0.75Mpa ↓↓ Set :0.5Mpa ↓↓
Right Stop Back Right Stop Back

Fan Start Temp Chan Fan Stop Temp Chan

Ran：60-100℃ ↑↑ Ran：50-80℃ ↑↑
Set ：087 ℃ ↓↓ Set ：100℃ ↓↓
Right Stop Back Right Stop Back

Comm. Mode Chan Unit No. Chan

Area：Slav /Free ↑↑ Area：no.00-32 ↑↑
Set ：Slav ↓↓ Set ：no.01 ↓↓
Right Stop Back Right Stop Back

Language Cha. User Password Chan

Area：Chn /Eng ↑↑ Area：0000-9999 ↑↑
Set：English ↓↓ Set：1111
Right Stop Back Right Stop Back

The control parameters includes: loading pressure, unloading pressure, fan starting temperature,
fan stopping temperature, communication mode, unit number, language, user pass ward. You can
jump between pages by pressing “↓ ↓” or “↑ ↑” and pressing “Back” to go Back to the system
page.

e) Time parameters

Pressing “Tim.”(Time) under the parameter page to enter into the Time parameters setting
pages.

27
 Starting Time Chan Load Delay Time Chan
Area:05-40Sec Area:05-30Sec ↑↑
Set :08Sec ↓↓ Set :10Sec ↓↓
Right Stop Back Right Stop Back

Auto Stop Time Chan Stop Delay Time Chan

Area:04-60Min ↑↑ Area:10-60Sec ↑↑
Set :20Min ↓↓ Set :06Sec ↓↓
Right Stop Back Right Stop Back

Network Start Time Chan Network Load Time Chan

Area:10-60Sec ↑↑ Area:05-90Sec ↑↑
Set :30Sec ↓↓ Set:30Sec ↓↓
Right Stop Back Right Stop Back

Network Turn Time Chan Current Date Chan

Area:001-1000Hr ↑↑ Area :?Y?M?D ↑↑
Set:100Hr ↓↓ ↓↓
Right Stop Back Right Stop Back

Current Time Chan

Area: ↑↑

Right Stop Back

The time parameters include: The time for changing the air filter, the time for changing the
oil filter, the time for changing separator, the time for changing the compressor lubricant, the time
for changing the motor lubricant, air filter used time, oil filter used time, oil separator used time,
the compressor lubricant used time, the motor lubricant used time.You can jump between pages by

28
pressing “↓ ↓” or “↑ ↑” and pressing “Back” to go back to the system page.

Attention: Modification of parameters while ma chine is running is prohibited.

4)COMPRESSOR ON/OFF
1. Local operation (set Locally in the controller )
Under local control condition, remote operation can not start the compressor, but can
stop it.
After power is turned on, turn on the operation panel, power indicator and the OFF indicator will
shine. Meanwhile the LCD will show the compressor Run Time/Hr、Exhaust T/℃、Exhaust/Mpa.
Press the key “ON” and the ON indicator light. Meanwhile the OFF indicator will turn off. The
Compressor has started at this time. The M, S contactors energize and main motor runs in STAR
way. After 8 seconds, the motor changes to run in DELTA mode. Meanwhile the fan motor starts.
Another 10 seconds later, the solenoid valve energizes, and the compressor runs in the loaded
state.
Press key “OFF”, and the ON indicator will go out, while the OFF indicator illuminates.
Meanwhile the solenoid valve de-energizes, and the compressor runs in the unload state. After a
few seconds the compressor stops.

2. Remote operation (set Remote in the controller )

Under remote control, local operation cannot start the compressor, but can stop it.

5) PROTECTION FUNCTIONS
1. When pressure sensor fails, the compressor shuts down. Meanwhile the indicator blinks, and the
LCD displays a pressure of zero.
2. When temperature sensor fails, the compressor shuts down. Meanwhile the indicator blinks, and
the LCD reads a temperature of zero.
3. When main rotor is running, if the discharge temperature is lower than 10 ℃for 2 minutes
continuously, the unit will shutdown, and the screen will convey that the temperature is
excessively low. Meanwhile the indicator will blink. (The sensor protects the machine from
damage.)
4. Protection by water loss switch (Water type)
The water loss switch will illuminate, in order to show that there is a shortage of cooling water,
and then the compressor will shut down. Meanwhile the indicator light will blink. (the water loss
switch is a NO type)
5. When compressor is running, and the discharge pressure is higher than 0.04MPa then the set
value for more than 10 seconds continuously, the compressor will shutdown.

6)TROUBLE AND RECOMMENDED ACTIONS

After trouble shooting, the compressor is ready to restart.
1. Phase failure indicator
When compressor power is on, and the phases R, S, T are not correct, the phase failure
indicator will illuminate and the compressor cannot start.

29
2. Main motor overload
When compressor is running, if the main motor is overload, the compressor will shutdown.
3. Fan motor overload
When compressor is running, if the fan motor is overload, the compressor will shutdown.
4. Discharge temperature indicator
。
When compressor is running, if the temperature is higher than “high temp. alarm” (95 C), the
discharge temperature indicator will blink. If the temperature is higher than “high temp.
。
shutdown” (100 C), the compressor will shutdown.
5. sensor indicator
sensor wire break off, direct short, or failure，indicator light.
6. serve indicator
When pressure transmitter fails, reserve indicator light illuminates.
When the compressor is running, and the discharge pressure is continuously higher than
0.04MPa for 10 seconds, then the compressor will shutdown.

7)COMPONENTS SERVICE WARNING

1. The air filter indicator light: service life exceed the set value.
2. The oil filter indicator light: service life exceed the set value.
3. The oil fine separator indicator light: service life exceed the set value.

8)IDLE STOP
When user’s system pressure reaches the set pressure value, the relief valve opens. Meanwhile the
compressor is running in the unloaded state. If this condition lasts for 20 min, the compressor will
stop automatically. Until the system pressure decrease to reset pressure value, the compressor will
restart.

9)sensor
The temperature survey uses a PT100 thermostat sensor, and the pressure survey uses pressure
sensor ( 4～20mA Current ). Temperature value and pressure value have already been debugged
accurately according to the standard.

10)FAN
After pressing the “ON” key, fan motor F (water cooled compressor) or F1 (air cooled compressor)
will start. When main motor stops, the fan motor stops
。
In normal running condition, when discharge temperature increase to 87 C, the fan motor F2 will
。
start, and stop when te discharge temperature decreases to 73 C.

11) Others
The Digital Input/output and Analogy Input/output

30
 Digital output（10 channels）
NO. NAME OUT FORM CONTENT
1 Output Signal of M Contact Constant AC220V/5A
Open/Power
2 Output Signal of D Contact Constant AC220V/5A
Open/Power
3 Output Signal of S Contact Constant AC220V/5A
Open/Power
4 Output Signal of F Contact Constant AC220V/5A
Open/Power
5 Output Signal of SV Relay Constant AC220V/5A
Open/Power
6 Output Signal of Power Supply Constant Open/No AC230V/5A,DC24V/3A
Power
7 Output Signal of Running Constant Open/No AC230V/5A,DC24V/3A
Power
8 Output Signal of Loc / Rem Constant Open/No AC230V/5A,DC24V/3A
Power
9 Output Signal of Fault Constant Open/No AC230V/5A,DC24V/3A
Power
10 Output Signal of Warn Constant Open/No AC230V/5A,DC24V/3A
Power

Analogy input（7 channels）

NO. NAME INPUT FORM REMARK
1 Exhaust Pressure 4～20mA Current pressure sensor

2 Oil& Air Tank Pressure 4～20mA Current pressure sensor

3 Oil Pressure 4～20mA Current pressure sensor

(OPTION)
4 Motor Current 4～20mA Current Current transformer
(OPTION)
5 Exhaust Temperature Pt100 Temperature sensor

6 Oil& Air Tank Temperature Pt100 Temperature sensor

(OPTION)
7 Motor Resistance Temperature Pt100 Temperature sensor
(OPTION)

Analogy output（4 channels）

NO. NAME OUTPUT FORM REMARK
1 Exhaust Pressure 4～20mA Current

2 Exhaust Temperature 4～20mA Current

3 Oil& Air tank pressure 4～20mA Current

31
 4 Standby 4～20mA Current (OPTION)

Digital input（8 channels）

NO. NAME INPUT FORM REMARK
1 Input Signal of Air Filter Jam Constant Open/No DC24V/3A
Power
2 Input Signal of Oil Filter Jam Constant Open/No DC24V/3A
Power
3 Input Signal of Oil Barrel Constant Open/No DC24V/3A
Temperature Protected Switch Power
4 Input Signal of Motor Overload Constant Open/No DC24V/3A
Power
5 Input Signal of Fan Overload Constant Open/No DC24V/3A
Power
6 Input Signal of Remote Start Constant Open/No DC24V/3A
Power
7 Input Signal of Remote Stop Constant Open/No DC24V/3A
Power
8 Input Signal of Emergency Constant Open/No DC24V/3A
Power
The electric system has the communication protocol with MODBUS, and its hard-
ware interface is RS485.
Ⅳ.Notes for Running
1) In the case of abnormal noise or vibration, stop the machine immediately.
2) Because the pressure in the pipe and container is higher than outside pressure, don’t loosen
the pipeline, plug, or open valves.
3) If the oil position in the oil level gauge is invisible during a long period of operation, stop
the unit immediately. Check the oil level after shutting the machine down for 10 minutes. If the
oil is insufficient, add oil when the system is in a zero-pressure state.
4) If there is condensation in the after cooler, drain it timely or install an automatic trap.
Otherwise moisture will be carried into system.
5) Please clean the Y-Type filter core termly to avoid water be taken into the system.
6) During operation, check instruments every 2 hours and record voltage, current, pressure,
discharge temperature and oil level for future use.

Ⅴ.Handling Method for Long Period Shut Down

If the machines is not going to be used for a long period, carry on the following procedures,
especially when the temperature is lower than 10℃ or the machine is installed in a high humid
place.
1) Unused for more than 3 weeks
(1) Wrap the electric equipment such as the motor control panel with plastic or oiled
paper in order to keep them protected from moisture.
(2) Drain water out thoroughly from oil cooler and after cooler.
(3) If there is any failure, remove it before operation.
(4) Drain the condensation in the oil gas tank, oil cooler and after cooler several days
later.
2) Shut down for more than 2 months

32
In addition to the necessary measures mentioned in section 1), the following procedures are
also necessary:
(1) Seal all the ports to seal out moisture and dust.
(2) Wrap the safety valve and control panel with plastic or oiled paper in order to keep
them from being rusted.
(3) Change the lubricating oil before suspension the machine. The process is running
the machine for 30 minutes. Remove the condensate inside oil gas tank and oil
cooler several days later.
(4) Discharge the cooling water completely.
(5) Store the machine in a dry place with little dust.
3) Procedures for restarting
(1) Remove all the plastic or oiled papers wrapped on the machine.
(2) Measure the insulation resistance of the motor, which should be more than 1MΩ.
(3) Other procedures are the same as those in trial running section.

Warranty
The warranty is valid for 12 months (1 year) after first trial run of the product or 18 moths
after delivery or 3000 hours after running, whichever period expires first. While the warranty
is valid, if any failure occurs due to improper manufacturing, our company will be fully
responsible for repair, free of charge. The owner shall properly provide maintenance for the
machine according to management and rules of use for the machine. If the warranty has
expired, the expenses for the parts, components, and the labor need to fix the machine shall
be paid by owner.

During the period that the warranty is valid, we will actively appoint the technical personnel
to your mine for inspection and explanation, and technical support.

1. The warranty is valid under the situations as follow:

a. The user obey the items of the compressor criterion seriously to operate and maintain the
machine.

b. The faults are caused by wrong installation, operation, repairing or natural disaster, war and
violence.

c. The machine’s factory number is destroyed, removed and artificially changed.

d. The accessory and lubricated oil must be from Fusheng.

It is not safe for user to use the fake accessory and lubricated oil.
2. The warranty do not include normal expandable as air filter, oil filter, oil separator,
Fusheng lubricating oil and so on.
3. Fusheng company do not responds for the indirect losses or other losses caused by
compressor.
4. Please reserve the warranty card to make sure your benefits.

Maintenance and Inspection

33
 Please do maintenance of compressor with user’s menu, and make sure the parts and
lubricating oil is from Fusheng. If there are some faults on the compressor because of the
fake parts and lubricating oil, Fusheng will not respond. Please contact us if you have any
question.

Specifications for lubricating oil and directions for use

1. Specifications for lubricating oil

The lubricating oil plays a critical role in the performance of the screw compressor. If
improperly or wrongly used, the compressor may be seriously damaged and/ or fire and injury
may occur. Therefore the Fu Sheng brand screw compressor high-quality cooling fluid must be
used.

2. Factors affecting oil replacement time:

a. Improper ventilation, high external environmental temperature
b. High humidity environmental issues i.e. the rainy season
c. Dusty environment
Under the above mentioned environment, the oil replacing time mentioned in section shall be
shortened accordingly.
3. Oil replacing procedures
a. Start compressor and allow the oil temperature rise to facilitate discharging, then press
the “stop” button to make the compressor stop.
b. Turn on the blow off valve at the bottom of oil gas barrel. If it is turned on too quickly,
and residue pressure exists in the barrel, the oil discharging speed will be very fast and
spurt out, causing injury, so it should be turned on slowly. Furthermore please ensure
that all the lubricating oil in the system is empty, including that in the pipeline, cooler,
and oil gas barrel.
c. After emptying the lubricating oil, please turn off the blow off valve, then open the filler
cap to fill in the new oil. Note: After starting up, partial oil will remain in the pipeline,
so the oil shall be filled to the compressor till, reaching the fastening screw above the oil
watching mirror. In other words, the entire oil watching mirror should be full of the oil.
After starting up the oil level will fall greatly, so the operator must ensure that when the
compressor is running normally, the oil level is between the red lines (rectangle) of the
oil watching mirror. When the oil is insufficient the machine must be stopped for the
addition of more oil.
d. Inject new oil.

34
 4. Notice for the using of lubricating oil:
a. The first time to change the lubricating oil for compressor is 500 hours running, and then it
will be 6000 hours every time.
b. Precautions for the use of lubricating oil
Be sure not to use lubricating oil that has passed the expiration date. Old oil most
likely has deteriorated over time, causing improper lubrication performance, thus
causing overheating, blockage of the oil passage and possible damage to the machine’s
parts and components.
c. Please clean the oil system after two years running. The method is running the compressors for
6~8 hours after changing the lubricating oil and then changing the lubricating oil again, which can
clean the organic components enough and make sure the machine’s life.
Pressure System Adjustment
1. System Pressure Adjustment
The compressor must in stop status, then the user can press the “F3” button of the
controller and enter the password setting fig. , input and confirm the passwords and then
enter the warning fig. , enter the parameter fig. by pressing the “F2” button and then
increase or decrease the pressure parameter to adjust the system pressure. Confirm the
parameter after setting in the end and the difference between the loading and unloading
pressure.(the minimum valve can not be over 0.15MPa)
2. Air Regulating System (Capacity Regulating System)
The air regulating system is used for adjusting the air inlet value to equal what the user
needs, and amplify the efficiency. If the unloading pressure setting is 0.7MPa and the
loading pressure is 0.5MPa, and the local system’s pressure scale is 0.5~0.65MPa, the
capacity-regulating valve’s pressure setting should be over the scale of 0.5~0.65MPa. It
means the compressor’s capacity-regulating system will act when the system’s pressure
be over 0.65MPa.

The Change of Expendable Parts

1. Air filter: Clean the air filter once every 1000 hours. Change the air filter
approximately every 3000 hours.
2. Fore-filter net: There is no need to replace the fore-filter net. Clean and wash
the fore-filter net once every 1-2 weeks.
3. Oil filter: Change the oil filter the first time after 500 running hours; after that,
change it once every 2000 hours or when the indicator illuminates.
4. Fine Oil separator: When fine oil separator ΔP indicator illuminates or oil
pressure surpasses air pressure, the oil fine separator must be changed.
Usually change it every 3000hours, though.

The Changing Procedures of the Fine Oil Separator

1. Shut down the air compressor. Close the air outlet valve and open water draining valve.
Make sure there is no pressure in the system.
2. Dismantle the pipe line at the top of the oil& air tank, and the ones between the pressure
maintaining valve and after cooler.
3. Dismantle the oil return pipe.

35
4. Dismantle the belt on the upper cover of the oil& air tank.
5. Use M20 belt push the upper cover up evenly.
6. Tighten the shaft belt, and wait for the upper cover leaving from the oil& air tank, then
rotate the cover.
7. Take out and change the fine oil separator.
8. Reassemble the oil gas tank in the reverse order of the procedures mentioned above.

Notice : Avoid to drop some Impurities in the oil& air tank when change the fine oil
separator.

The changing of lubricating oil:

The initial changing should be at 500 hours for witch the machine has
run, and then change the oil every 6000 hours. The time can be
shortened if the environment is not good.

Daily maintenance and troubleshooting

Daily maintenance
1. Check the machine daily or every time before starting up (please refer to pervious
sections).
2. 500 hours running
(1) Change oil filter cartridge.
(2) Remove the air filter cartridge to clean. Blow it with compressed air pressurized at
0.2MPa.
(3) Change lubricating oil.
3. 1,000 hours running
(1) Check the movement of the suction valve.
(2) Clean the air filter cartridge.
(3) Inspect the oil filter cartridge or replace it.
4. 2,000 hours or 6 months running
(1) Inspect each pipeline.
(2) Change lubricating oil and clean oil tank.
(3) Inspect oil level indicator and remove it for cleaning.
5. 3,000 hours or one year running
(1) Clean suction valve and add lubricating oil. Don’t use volatile or flammable
cleansers, or cleansers harmful to human health. All the parts and components
should then be dried after being cleaned (including the cooler).
(2) Check 3-way solenoid valve.
(3) Check blow-down valve.
(4) Check whether the fine oil separator has been blocked.
(5) Check minimum pressure valve.
(6) Clean the cooler and change the O ring.
(7) Change the air filter cartridge and the oil filter cartridge。
(8) Add lubricating grease for motor.

36
 (9) Check the motion of the contactors on the starting plate.
(10) Check whether the motion of the protection pressure difference switch is normal.
6. 6000 hours
Change Fusheng super lubricating oil.
7. 20,000 hours or 4 years running
(1) Change the bearing and oil seals of the machine and adjust their spaces.
(2) Measure the motor’s insulation resistance, which should be over 1MΩ.

Motor Maintenance

a. Please keep the motor from ash or fiber to make sure clean and dry.
b. Please check and handle the problem of the motor when the protection for it
acts.
Check the lubrication of the motor to make sure its steady running, operator
should add the lubrication to the motor when it has run for 2000h. Please use
the lubrication of Polyrex EM, the quantity is as Gp＝0.005DB
Gp= the quantity of the lubrication
D= outer diameter, mm
B= the width of the bearing, mm
c. The user should shorten the time of injecting lubrication to motor when rising
every 15℃ after over 70℃, because the lubrication’s aging with the rising of
the temperature. The limit temperature is 120℃. The interval can be prolonged
if the temperature is below 70℃, but the maximum time is not over 3000
hours.
Please inject the motor lubricating oil into the oil cup with the oil gun. Take out
of the oil plug on the oil drainage pipe before injecting the oil, and connect the
plastic guide pipe to educe the oil out of the machine. Please tighten the oil
plug after injecting the lubricating oil.

37
 Failure Handling List
Item Failure Possible Causes
1 Cannot start 1. Fuse burned.
(electrical failure
light turns on). 2. Protection relay energized.
3. Start relay failure.
4. Bad connection of
button.
5. Low voltage.
6. Motor failure.
7. Stage failure.
8. Phase lose protection relay
energized.
2 Working current 1. Low voltage.
is too high and
the air 2. Discharge pressure is too
compressor shut high.
down by itself
(electrical failure 3. Incorrect lubricating oil.
light turns on). 4. Oil fine separator plugged
(high oil pressure).
5. Stage failure.
6. Bad connection of
electric circuit.
3 Working current 1. Too much air consumption
is below normal. (pressure is below the set
value).
2. Air filter is clogged.
3. Suction valve failure, such as
being jammed.
4. Capacity control valve is
adjusted improperly.
5. The pressure setting is not
38
Handling Methods
1. Contact qualified electrician to
check and change.
2. Contact qualified electrician to
check and change.
3. Contact qualified electrician to
check and change.
start 4. Contact qualified electrician to
check and change.
5. Contact qualified electrician to
check and change.
6. Contact qualified electrician to
check and change.
7. Turn the rotor of the stage.
Contact Fu Sheng service
department if it cannot move.
8. Check power wires and
terminals.
1. Contact qualified electrician to
check and change.
2. Check pressure gauge, adjust
pressure switch if over set
pressure.
3. Check oil code and change oil;
refer to section 6-1.
4. Change oil fine separator.
5. Turn the rotor of the stage.
Contact Fu Sheng service
department if it cannot move.
the 6. Check and repair.
1. Check air consumption. Add
air compressor if necessary.
2. Clean or replace.
3. Remove, clean and add grease.
4. Reset the valve.
5. Readjust the pressure
 suitable. parameter.
4 Discharge 1. Too much cooling water. 1. Adjust the valve of the cooling
temperature is water.
lower than 2. Low ambient temperature. 2. Adjust the valve of the cooling
normal value 3. The gauge shows the wrong water. Exhaust the heat air in
(below 70℃). discharge temperature. room if it’s air-cooling cooler.
4. Heat control valve failure. 3. Change discharge temperature
gauge.
4. Change heat control valve.
5 Discharge 1. Insufficient lubricating oil. 1. The oil level should be
temperature is too between H and L. Stop the
high causing the machine and add oil if oil level
compressor to is below L.
shut down by 2. Insufficient cooling water. 2. Check the temperature
itself. High difference between inlet and
discharge outlet water.
temperature light 3. High water temperature. 3. Check the temperature of inlet
turns on (when water.
temp. exceeds 4. High ambient temperature. 4. Increase the ventilation and
preset value of reduce the room temperature.
100℃). 5. Oil cooler is jammed. 5. Check whether the temperature
difference between inlet and
outlet pipe is between 5-8℃.
Clean the oil cooler if the
temperature difference is below
5℃.
6. Wrong lubricating oil. 6. Check oil grade and change
oil; refer to section 6-1.
7. Heat control valve failure. 7. Check whether the oil has been
cooled down. Change the heat
control valve if not.
8. Air cleaner is not clear. 8. Clear the air cleaner with
low-pressure air.
9. Oil filter is plugged. 9. Change the oil filter.
10. Cooling fans have faults 10. Change the cooling fans
11. Wind pipes of cooling fans 11. Clean the cooler by low
are jammed pressure air.
12. Temperature sensor has 12. Change the temperature sensor.
faults.
6 Oil content in the 1. Oil level too high. 1. Check whether the oil level is
air is too much. between H and L.
Lubricating oil 2. Back Oil pipe plugged. 2. Disassemble and clear.
refueling period
is becoming 3. Discharge pressure too low. 3. Increase discharge pressure

39
 shorter. Filter (adjust the pressure switch to
belches smoke preset value).
during off-load. 4. Fine Oil separator damaged. 4. Change.
5. Minimum pressure valve 5. Change the spring.
spring failure.
7 Compressor 1. Pressure switch failure. 1. Change.
cannot run under 2. 3-way solenoid valve failure. 2. Change.
full load. 3. Blow-down valve failure. 3. Change.
4. Suction valve failure. 4. Repair and add lubricating oil
after clearing.
5. Minimum pressure valve 5. Check whether the valve base
failure. or check-valve is damaged and
change them if necessary.
6. Leakage in control pipeline. 6. Check leakage position and
screw it up.
7. Capacity regulating valve is 7. Reset.
adjusted improperly.
8 Compressor can’t 1. Pressure switch failure. 1. Repair, change if necessary.
unload. Gauge 2. Suction valve failure. 2. Add lubricating oil after
pressure keep at cleaning.
working pressure 3. Blow-down valve failure 3. Repair; change if necessary.
or going up till (coin burnt out).
safety valve 4. Air volume adjusting 4. Repair and change.
energizes. diaphragm is damaged.
5. Discharge orifice is too 5. Enlarge the orifice diameter
small. properly.
9 Discharge air 1. Air filter blocked. 1. Clean or change.
volume is lower 2. Suction valve failure. 2. Add lubricating oil after
than normal cleaning.
value. 3. Minimum pressure valve 3. Check whether the valve base
failure. or check-valve is damaged and
change them if necessary.
4. Oil fine separator plugged. 4. Repair; change if necessary.
5. Blow-down valve leakage. 5. Repair; change if necessary.
6. Capacity-regulating valve do 6. Readjust the
not be adjusted well capacity-regulating valve.
10 Often changes 1. Pipe leakage. 1. Repair; change if necessary.
from loaded to 2. Pressure difference of the 2. Reset (the normal pressure
unloaded. pressure switch is too small. difference value is 0.2MPa).
3. Unstable air consumption. 3. Increase capacity of air tank.
4. The core of the Minimum 4. Check and change the valve
pressure valve is not sealed core and spring
well or the spring is fatigue
11 Oil mist is 1. Oil stop valve leakage. 1. Repair; change if necessary.

40
belching from air 2. Check-valve leakage.
filter during shut
down.
3. Loaded running shut down.
4. Electric circuit failure.
5. Minimum pressure
leakage.
2. Check whether the valve or the
valve base is damaged and
change them if necessary.
3. Check whether the suction
valve is jammed. Clean it and
change if blocked.
4. Call qualified electrician to
repair.
valve 5. Repair; change if necessary.

41
 Screw Type Air Compressor Running Records
Year Month
Date
Items Time
1. Oil level of oil gas tank
2. Air cleaner △P indicator
3.Oil filter △P indicator
4.Fine Oil separator △P indicator
5.Working current (A)
6.Working voltage (V)
7.Discharge air pressure (MPa)(G)
8.Head discharge air temperature (℃)
9.Lubricating oil pressure (MPa)(G)
10.Working time (Hours)

Recorders

Remarks

Notes:
① For item 1-4, mark √ for normal condition and × for abnormal condition (the
abnormal condition should be handled).
② For item 5-10, please fill numbers in the blanks.

42
 SINCE 1953

CONTINUALLY IMPROVING AND ENSURING

YOUR CONFIDENCE

SERVICE HOTLINE: 800 810 9878

BEIJING FUSHENG MACHINERY CO., LTD.

ADD:HUI LONG GUAN,CHANG PING,BEI JING,P.R.CHINA,

TEL: 0086-10-69732555
FAX: 0086-10-69732299
ZIP : 102206

7996283-1121041 A版