LEVAILI DOI? ASR BTS 10 P/20 PA-SERIES BRUSHLESS SERVO AMPLIFIER INSTRUCTION MANUALBALDOR ASR GmbH owns the copyright to this document, which is supplied to customers of the company on the understanding that it will not be reproduced or disclosed in whole or in part, without the express per- mission of BALDOR ASR GmbH. © 1989Warning: These instructions are for use by qualified personnel only. In order to avoid electrical shock, do not per- form any servicing other than that contained in the Operating and Service Manual unless you are qualified to do so. Dangerous voltage exists on the screw terminals ef power inlet and outlet when energized. Exer- cise extreme care when working on an energized circuit. When a unit needs to be replaced, wait at least 2 minutes to allow a discharge of the power- capacitors. Use isolated tools for removal of connecting wires and avoid to touch the contacts.CONTENTS Specifications BTS 10 P .... Specifications BTS 20 PA ............... aE. 2 BTS 10/20 P Functional Blockdiagram .... 3 Dimensions BTS 10 P/BPS 10 P ......eseeee 4 Dimensions BTS 20 PA/BPS 20 P .........++ 5 Interconnection Diagram BTS 10 P ........ 6 Interconnection Diagram BTS 20 PA ....... 7 System Connection Diagram .. tee eRe 1eaee 8 Set-up Procedure ........... eaneee & Set-up Procedure (Continued) ...........e005 rors. Set-up Procedure (Continued) ... Component Layout of Identity Card .......... cael wwe 12 Potentiometers .... wo wciire wie 13 Testpoints ........45 Testpoints (Continued) Potentiometer Substitution and Fault Display . soe 16 Inputs, Hardware . a5 ceuneases # sinwunnmese © eeimeavemes sceeincn EF Outputs, Hardware... ee eeeeee cece cece cece eee eeeeeeeeeeee 18 Schematic of Velocity Controller ... Control Card Component Layout .. Resolver Card Component Layout . BPS 10 P Description .. BPS 10 P Circuit Diagram .. BPS 10 settee terse eee Component Layout . P P BPS 10 P External Load Resistors ...... P BTS 10 P Protection Chokes ........seeeeeeeee BTS/BPS 10 P Transformer ..CONTENTS (CONTINUED) Page BPS 20 P Description .. - 28 - 29 BPS 20 P Blockdiagram . BPS 20 P External Load Resistors ......... Load Resistors Assembly Drawing ... BPS 20 P Circuit Diagram . BPS 20 P Component Layout ... BTS 20 PA Protection Chokes ....... 34 BTS 20 PA Protection Chokes (Continued) .. BTS/BPS 20 P Transformer .......0+eeeeee0+ User Notes .....+-BTS 10 P ~ DRIVE SPECIFICATION SHEET PARAMETER units |200-2.5]200-5| 200-10 |200-15 |200-22. 5 GENERAL [Nominal DC Bus Voltage* Vv DC 200.0 Voltage Range v pc 160 - 240 Nominal Output Voltage ph. /ph. Vv AC 156.0 Cont. Phase Current A(rms)| 2.5 5.0 10.0 15.0 22.5 Max. Peak Current 2.5 = A(rms)| 5.0 10.0 20.0 30.0 45.0 Cont. Output Power kW 0.7 1.4 | 2.7 4.0 6.0 Switching Frequency kuz |10.5 | 10.5 | 10.5 10:5 | 10.5 PREAMPLIFIER Input Impedance kOhm 22 Vvelocity/Current Command | V 0 to +/- 10 Gain Stability & 4/-1 Gain Linearity 2 +/- 2 Drift (referred to input) usec +/- 10 max. Offset adjustable to zero FEEDBACK CIRCUIT (Resolver) Resolution 12 Bit Encoder Simulation option "Cc" ppr 100 / 200 /_500 /_1000 _ Signal SVL A, A B,B Cc, Reference Pulse non-adjustable MECHANICAL Mounting Panel Panel Dimensions mm (260x220x70 260x220 *110 Weight kg 3.0 5.0 POWER SUPPLY BPS 10 P units | 200-020 P| 200-040 P | 200-060 P Input Voltage 3-phase Vv AC 140.0 output Voltage v pc 200.0 Cont. Output Current A 20.0 40.0 60.0 Max. Output Current 2.56 A 40.0 80.0 120.0 Nominal Power kW 4.0 8.0 12.0 | Regeneration Switching Current A 20.0 Regeneration Resistor (internal)? Ww 80.0 MECHANICAL Mounting Panel Dimensions me 260 x 220 x 70 Weight kg 2.0 TEMPERATURE BTS/BPS 10 P Ambient for Nominal Ratings | deg.c 25 Operating Range deg.¢ 0 to +45 Storage deg.C -20 to +70 Note: * 24/48 V also available * 320 W external on orderBTS 20 PA - DRIVE SPECIFICATION SHEET PARAMETER units | 300-10 | 300-20 | 300-30 | 300-40 | 300-50 GENERAL Nominal Dc Bus Voltage* v pc 300.0 Voltage Range v pc 230 - 350 Nominal Output voltage ph./ph.| v AC 230.0 Cont. Phase Current) A(rms) 10.0 20.0 30.0 40.0 50.0 Max. Peak Current 2.58 A(rms) 20.0 40.0 60.0 80.0 100.0 Cont. Output Power kW 4.0 8.1 12.2 16.2 20.3 Switching Frequency| kHz 10.5 10.5 10.5 10.5 10.5 PREAMPLIFIER Input Impedance kOhm 22 Velocity or Current Command v 0 to + 10 Gain Stability & zl Gain Linearity z 2 Drift (referred to input) uy/°c * 10 max. offset adjustable to zero FEEDBACK CIRCUIT (Resolver) Resolution 12 Bit Encoder Simulation Option "Cc" Ppr 100 / 200_/ 500_/ 1000 Signal 5V TTL A, A B, B C,C Reference Pulse non-adjustable Note: * 24/48/200 V also available POWER SUPPLY BPS 20 P units | 300-060 | 300-120 | 300-240 Input Voltage (nominal) 3 phase | V AC 215.0 Output Voltage (nominal) v pc 300.0 Cont. Output Current A 60.0 120.0 240.0 Max. Output Current 2.55 |A 120.0 240.0 480.0 Nominal Power kw 18.0 36.0 72.0 Regeneration Switching Current A 20.0 40.0/ 40.0/ 80.0 80.0 Regeneration Resistor internal Ww 160.0 - - external Ww os 320.0/ 640.0 640.0 MECHANICAL Mounting Panel Dimensions (BTS 20 PA/BPS 20 P) | mm 356 x 292 x 93.5 Weight BTS 20 PA kg 7.5 BPS 20 P kg 6.0 TEMPERATURE (BTS 20 PA/BPS 20 P)} Ambient for nominal Ratings deg.c 25 Operating Range deg.c O to + 45 Storage deg.c = 20 to + 700" RASTANTEL [| ee 100 18 TWNOILONN: V9ZLSL QY¥d TOBLNOD ONV~ ALIN U3BWAN ONIMWHOH Gave BaNTOSSE GuYD ALWNSGI NO 1390, - _]ahv SeESI 120; aAV] me hosi| 4 zest 4 BOTS i i 219 ey ' B18 o— z Vive oy Woud3 Ya00QNa B51 INO 18SZ_¥Os ourst eee Pe -4 F mr mit Mao" ] LWT O* Leese pau ABTS 10 P - DIMENSIONAL DRAWING = “J ONIMTED TYNOISNANIO = OeBTS 20 PA - DIMENSIONAL DRAWING avis)SISO = i BOSES | 9V80334 Y3A10S3Y Os) ir WVHOVIG NOLLOSNNODSLNI Ol Sd8 -S16} usw OlSda awa Lh eale)4 ada00n (nwo oFON 16 wos) aNoW PaO seme No103108e2—t |—o f srwie oe} sni4dns rm Pa @1Woa! Wows *H0S!-A018 © ‘sasoduna NoLivo.%! Wd AO L3,O¥EB I NONIYNOISSO HO33NNOD A wd 02 S18 a0"1I08 Aisa aaanosae jm reno! vai] J MPS: osu9Tavy | | RRS 103) YmUsD HOSA al SRE a woul = =e «0s, "LNOD VS €d01S18 HOF TWNYSLX3 NV4 y ~A0ze V9EOELH FIWNININ 4 06 ‘LNOD VOZ €VdOZS18 HOS TYNYSLNI Nv ‘SulWd O3LSIML Re eae cy O] oe Ee " VIET tas) | HD 72 {| 3 ; . a8 ay 1 dauim 38 OL 1 |e z a ovat? ~SLON 4 es Ane GNOO ap £0891 sN 94O k. be 378y' AIO NMOUs| 9 | 9 ADL joel |? aggua| 3b — saad $5 No EVGA E ““proviel| 7" ASL _ EBNBOSSNVEL OL zovre| a| 2 earwarettoh ano 3HOVLLV L33HSWLVO HL i 38¥ENCD ea nse J NolLg8i088 | ars wse veseet ft SSWSBOIOW : wazuospa I — THE WSS VOT70L WNOLLdO - LX OWOIy a o a 2 WSE vi6cel dozidosda TY ee ys A =_ ei ny WON vaor Sd yosSET-UP PROCEDURE FOR BTS 10 P/20 PA Before applying power to the system, the following points must be checked. Encoder Output / Pole Pair Select By means of a 5-way Dip switch it is possible to select the encoder resolution and the number of poles of the connected brushless motor. The switch is located on the Identity Card (see page 12). To get access to the switch, the card has to be taken out. 1. Pole pair select No. polepairs|S 1/1|S 1/2|S 1/3|Motortype Option 1 orF |orFF |OFF |BsM2R BOL 2 on |orr |oFF |BSM 1/3/4 R - set ex |BO2 3 orrF jon |orF |BsM 6 R factory |BO3 4 on jon OFF |BSM 4/6/8 F B04 5 Orr |oFF |ON 6 on |OFF |oN 7 ofr jon |ON 8 on jon low 2. Max. Speed Setting R 22 = 422 ka, 1 %, 0,5 W for 2000 rpm motors R 22 = 221 ka, 1 %, 0,5 W for 4000 rpm motors (fitted ex factory) R 22 = 150 ka, 1 %, 0,5 W for 6000 rpm motors For location of R 22 see page 12 Encoder Simulation* (Option C) Pulses/Rev. s 1/4 $ 1/5 option 1000 OFF OFF - set ex factory | cos 500 oN OFF co? 250 OFF on C06 100 ON on cos Note: Other resolutions available on request. * EPROM IC 13 # 15996. 4, Velocity or Current Controller By means of solder jumper LB 5 on the Identity Card, the velocity loop can be set out of order. The BTS 10 P/20 PA is then set to a voltage controlled current amplifier. With RP 1 and RP 6 set fully CW the overall gain is Ge (A/V) 3,65SET-UP PROCEDURE FOR BTS 10 P/20 PA (CONTINUED) Tacho feedback is automatically switched out by opening LB 5 (1B 101 open!). The current reference input is on ST 1/13 and st 1/12. LB 5 is closed ex factory hence amplifier has to be used as velocity controller. 5. Phase Advance The generated current in each winding lags the current command as a function of shaft velocity. This is due to the current loop bandwidth, limited by the fixed intermediate bus voltage. To produce max. torque per ampere, the real current vector (or torque producing) must be in phase with the EMF of the motor. Advancing the phase angle must be performed as a function of motor speed and electrical time constant. R 23 located on the Identity Card (see page 12) determines the amount of phase advance. With the standard value (R 23 = 26,7 ka) the current efficiency is approx. 90... 95 %. For critical applications, the optimal resistor value is available on request. Improper phase advance setting may lead to speed limiting. 6. Voltage Check 6.1 BTS 10 P The BTS 10 P works on 200 V DC nominal with a maximum working voltage of 240 V DC. The 3-phase transformer should have an AC-output of 140 V nominal or 169 V max. @ no load (star- configuration phase to phase voltage). 6.2 BTS 20 PA The BTS 20 works on 300 VDC nominal with a maximum working voltage of 350 VDC. The 3-phase transformer should have an AC- output of 215 V nominal or 247 Vv max. @ no load (starconfi- guration phase to phase voltage). Note: The voltage check should be made with all amplifiers disconnected. The AC-supply should be measured without BPS 10/20, the DC-supply with BPS 10/20. 7. Potentiometer Preset Install BTS 10 P/20 PA amplifiers and BPS 10/20 Power supply according to drawing # 16127 (see page 8) and set the potentiometers on the Identity Card as follows:SET-UP PROCEDURE FOk BTS 10 P/20 PA (CONTINUED) a) RP 1 (command input) clockwise for max. input gain b) RP 3 (velocity feedback gain) clockwise for max. gain c) RP 5 (velocity loop gain) clockwise for min. gain d) RP 6 (peak current) anti-clockwise for reduced current Speed Adjust (for velocity controller only) a) Remove command signal lines and short circuit input (ST 1/12 and sT 1/13) b) Power on. Turn RP 6 slowly clockwise until motor develops torque. If no torque - check CW/CCW limit and Total Disable Inputs. If motor shaft accelerates - check resolver wiring. c) Adjust RP 4 (velocity offset) until motor comes to a complete rest. d) Connect command signal and adjust speed with RP 3 necessary in your application. e) Check offset again. Response Optimization The step response can be optimized with the velocity loop gain potentiometer RP 5. In order to achieve proper adjustment it is necessary to observe the current waveform on TP 5 (on Identity Card) with an oscilloscope. RP 5 is adjusted properly when the current waveform shows a single overshoot on applying a step command. At constant velocity the AC-component on TP 5 should be kept as low as possible but should not exceed 2 Vpp in order to avoid excessive motorheating. -ul-(AV dWOD CYS ALILN3OI wees ae OZ IO SL ul sonra L —vST ty v pest me [) ae 7 Sey rea jl fan soniao 7 seb Jol E T —(S2a}- Id jnjo0") fi Tze} [|°] 2e2]] e20) —L8te dL fpnja0 "1 as zt Ce} idl ponj20% ba Ce Tees sos} ai: WHERINES 3 Ei sits} ~Ces} [es | ov id PUDWWo> sn3)ian 01D idl Ju At Sens [era 2013] Zu ee 1 AO Bl os a i “LNOAY?_ INBNOINOD NMOHS WOU oTat 2 2 5 283410 Av IN3MGDV IG) IN3NOUMOD “TWwNLOV S S a (fue asodind 45a} 10) dado Ai {100 yuauuns :uado 39 - (Povo ssous ez CS] -oe Ge aoe Ce wena veut Ste} —fiste}- Sore} UVAse LI -Csg} Teta Zi ARAB a a] al a ae Ie E fy 3 sl ef 4) SE 3 S| Sl ol ofA FA g| a el g Ma gla Sin ala Sl a2 13 213 oi8 8/3 21 3713/5) Bz ele a SPS ee 22m ‘| 124 J0u87 = 1 -12-POTENTIOMETERS ON BTS 10 P/20 PA For location of potentiometers see page 12 drawing # 15820 RP 1 - Input gain velocit: or current fully CW = unity gain RP 4 - Velocity offset adjust zero speed adjust for zero command RP 3 ~ Velocity feedback gain has to be adjusted to reference speed. Fully CW # max. gain RP 5 - Velocity loop gain adjust adjusts the frequency response of the velocity controlloop Turning RP 5 anti-clockwise results in an increasing high frequency gain with possibly negative effects (motorheating). It is extremely important to observe TP 5 on the Identity Card with an oscilloscope when adjusting RP 5. For most applications there is no need to increase the AC-gain and RP 5 is set to fully CW. RP 6 - Peak current adjust Sets peak current level which can be measured on TP 5 Fully CW 2 max. Ip. It current limit adjust sets current limit level Fully CW = I nominal RP 11 Note: RP 1, RP 3, RP 5, RP 6 and RP 11 can be substituted by fixed resistors on the Identity Card (see page 16). = ae 2BTS 10 P/20 PA - TESTPOINTS To allow effective set-up of the amplifier and its controlloops several testpoints are accessible on the Identity Card (see page 12 drawing # 15820). Since most signals have alternating waveforms it is recommended to use an oscilloscope for measuring purposes. All signals are related to TP 22 (AGND). Caution: To avoid ground loops and interference, it is strongly advised to isolate the measuring equipment from neutral (earth). TP 1: Actual rms current phase U Ipx # 10,0 V TP 2: Actual rms current phase V Tox # 10,0 V. TP 3: Actual rms current phase W 1, 10,0 Vv Note: For torque calculations referring to the actual current the formula is T+3 °K, VTP (for rotating motorshaft) where T = Motortorque (Nm) K» = Torque constant per phase (Nm/A) V TP = Voltage on TP 1, 2, or 3 I,, = peak rms current rating of amplifier BIS 10 P/20 PA (Ip. = 2° I nom.) TP 5: I command This is the output signal of the velocity controlloop 9,65 V max = amplifier's peak current. The voltage level is proportional to rms output current. TP 5 is the major testpoint to look at during set-up. The voltage level can be converted easily to accel/decel torque or friction by using the motor torque constant. The signal waveform is DC with a superimposed alternating component. As a general rule, current saturation should be avoided at all times. The AC component must be kept as low as possible since this leads to heat dissipation in the motor (see potentiometer RP 5). Caution: TP 5 shows the current command before It limiting. Be sure that It limit is off - otherwise current- reading will be false. TP 6: Velocity command signal (or current command when LB 5 open) shows input signal after attenuator RP 1. = 1@ +TP 7: Note: BTS 10 P/20 PA - TESTPOINTS (CONTINUED) Actual velocity This signal is derived from the resolver to digital converter and is used as velocity feedback. Standard output 2,5 V/krpm (R 22 = 221 ka) for 4000 rpm motors. For 6000 rpm motors R 22 = 150 ka and V TP 7 = 1,67 V/krpm. For 2000 rpm motors R 22 = 422 ka and V TP 7 = 5,0 V/krpm. Accuracy: = 5 $ Ripple: typ. 1% @10V Offset: + 150 mV max. Note: To avoid RDC saturation, the voltage level at TP 7 should not exceed * 10 V. Access to the testpoints is more comfortable by using an Extender Card. This card is available on request (part # 15518). = ais’sOn the Identity POTENTIOMETER SUBSTITUTION Card all important potentiometers can be substi- tuted by fixed resistors (see page 12, drawing # 15820). Velocity Loop and It-Limit For the velocity loop and its variable components please refer to drawing # 15336, page 19. Notes: 1. R 103 avoids setting of RP 1 (RP 1 set to fully CW) 2. R 101 avoids setting of RP 3 (RP 3 set to fully CW) 3. R122 and R 123 substitute RP 5. 4. R120 and R 121 substitute RP 6. 5. R 222 substitutes RP 11 (It Limit). Tiamecea | R222 + Inn (R 222 = 20 ko max.) 6. Standard values: R 101, R 103 = 22,1 ka RP 5 = 20 ka, RP 6 = 20 ka, RP 11 = 20 ka BTS 10 P/20 PA - FAULT DISPLAY An integrated Fault Display is a standard feature on BTS 10 P/20 PA Amplifiers. Read out Fault Description Nounene overvoltage Undervoltage Overcurrent Overtemperature Resolver fault Electronic fusing It warning; electronic fusing after 15 secs. When the protection circuitry detects one of these faults (except It warning) the protection enable indicator illuminates red, the powerstage will be disabled and the origin of the fault appears on the display. With a dark display and green indicator the amplifier is ready to operate. a6 2BTS 10 P/20 PA - 1/0 HARDWARE AND FUNCTION INPUTS Velocity or current differential Input Vin max © #10 Voc CW Limit high = enable vin max = + 5 ... 30 Voc CCW Limit high = enable vin max = + 5 ... 30 Vac Note: CW/CCW Limits disable Amplifier, no active braking Drive Disable high = enable vin max = +5 ... 30 Vpc Resolver Sine S 4 Resolver Sine S 2 Resolver Cosine S 3 Resolver Cosine S 1 Signal waveform sinusoidal 7,2 kiiz, 10 Vpp + 24 Vpc Input for Control logic supply (optional) Inputrange + 20 ... 60 Voc Inputpower 40 W Notes: 1) On Control Card 2) On Resolver Card 3) On Identity Card sting stun sins stu? sts st 2/2. e10 st 2/1 —— F GuoBTS 10 P/20 PA - I/O HARDWARE AND FUNCTION —_— so » 2— BIS OR ste stirs 4) +18¥. smins oan a7 4) - sve 208 stuts —— » 4a i sTIN0 2) 2 Nand sT2/3 2 SDD Ee sr 2) SDH sras fan 2) {> stu2 4 i Reus FT 267k Notes: 1) On Control card 2) On Resolver Card 3) On Identity Card Fault relay contacts, open when fault. max. 48 Voc +15 Vv -15v load: @ 100 ma @ 20 ma @ 20 ma It warning max. load: 30 Vv @ 50 ma active low cHc /~ cHe Cw ROTATION: Encoder & LJ CHB / Joutputs Cc Von 2 45v @f LIL CHB /Von 3 0,2V | Tours Sma STL CHA / CHA Caution: Outputs not short circuit proof Resolver Reference Rl Signal waveform Resolver Reference R3_ sinusoidal 7,2 kHz, 21 Vpp Sum of E Tnceues +10V 211 phase currents (0... + 10 Vv) P2542 [2]fBOWIG LIMOWID~ CUVD ALINIOT 7 wv ~"d 05 (04 S48 - 19 -SOV ASR 15824C a ct mee = 20- eo "ets 70/20 CONTROL CARD] 1 COMPONENT LAYOUT ) < oe ee eeeBPS 10 P Power Supply for BTS 10 P Series Amplifiers Together with an external 3-phase isolation-transformer the BPS 10 P represents the 200 V DC power-supply. Its function besides fullwave rectification and filtering also includes a power shunt or regeneration. The regeneration circuitry limits the DC-Bus voltage level during deceleration of the motor with its load thus preventing an over- voltage shut down on the BTS 10 P. On the frontplate there are two indicators, one for the 200 V DC supply, the other for the activity of the regeneration. Input for 200 V DC output: 3 x 140 Vv AC nominal Regeneration level: 275 V DC (Pl set and sealed ex works) Loadresistors: For all BPS 10 P versions an internal loadresistor with 80 W continuous powerrating is included. The pesk power dissipation should not exceed 4 kW for time intervals shorter than 1 sec. For applications where higher powerratings are needed an external resistor may be connected. In this case the internal resistor (R18) has to be removed. External resistors are available with 320 W powerrating (16 kW @ <1 sec.) Note: The switching current (20 A) may not be increased, hence the resistor value must be 2 14 a. - 22 -Wvu9vid LINDY! AlddNS YSMOd d/40l SAB IDucndo =o s30u “a hung =d wea woe a uy oss - 23 -Piet 2S al C7) baa ay vgivi[vi|vzivijvzivivziz ‘OK] HO] Zid] EL, nO, sil SOT ciay BiG) Zivzvivivizi|viziziz Ogg 1 1 1 wo | jaa i 9 92771 = 2aBPS 10 P - EXTERNAL LOAD RESISTORS 15,6 0 Teusnaw'= 17,5 A 320 W # 14352A 1 1 | L t 2 Ri R, 1 neo : { }+—- }++— l 1° + Veo Rl... 4 = 3,9 2/80 W 1 1 1 ASSEMBLY DRAWING AND DIMENSIONS - 25 -BTS 10 P - PROTECTION CHOKES The following chokes are available to protect the amplifier against shorts between the outputs and to ground. One choke in each of the three phases to the motor is needed for full protection. re L 100-6 # 15528a Lu 1 mH/6 A | "i esse wueasee [Lo | L 040-15 # 12956a 400 wH/15 A L 040-20 #155270 400 uH/20 ABSL O91 wae oumva | 0b S48 HOS USAYOASNYYL 3SVHs. 33H. ru = east ees ‘Auopuo2as, © uel 4au6I4 %OL VIDIO 9} Paiadunt (hz eS 99 how 9+5+7'E*Z+1 40 poaIsUily :SzI0N 1 Fy 3 %q Avpwisd puz aS sim £ 6rd poo} oug>aens 7A uu Fe ers en bate (2015) 5 uopunis Agee” ‘4 Azowud ast Bui — 6 — coz | sec | ove] sis] or | as] ooz-oociol | ove | zez | ove | sxx | ove | oer | c0zoszig & zt oz | ez | ove | S77 | ov [| oer | coz-cozid] sez | coz | ove | czy | om | or 39 | or | on | co | os | vee | ece | oe | oe | oorswig vm {ov | on [ca [ om [ vee [ste | on | oce | 00z-050 10) epee er perp ar per Parle) [ st [ee | so { sev [ su on] we] se [ az] ow-owi0 Uy UB] o |» pome [ee | = [Pe [ea | ee Bahl take = 00 * 260410, 20 —— | | i /601-/ 086- 002~010-L0 | | Spain 101)0U5s90 woe ve Na a teeta uo Sibu propubis ARE AIOWUS B92 09) wanna: apeBPS 20 P Power Supply for BTS 20 PA Series Amplifiers Together with an external 3-phase. isolation-transformer the BPS 20 P represents the 300 V DC power supply. Its function besides fullwave rectification and filtering also includes a power shunt or regeneration. The regeneration circuitry limits the DC-Bus voltage level during deceleration of the motor with its load thus preventing an over- voltage shut down on the BTS 20 PA. On the frontplate there are three indicator: The first for the 300 V DC supply, the second for the activity of the regeneration and the third for overtemperature/undervoltage. Input for 300 V DC ouput: 3 x 215 V AC nominal Regeneration level: 375 V DC (set and sealed ex works) Loadresistors For the 60 Amp. version an internal loadresistor with 160 W continuous powerrating is included. The peak power dissipation should not exceed 8 kW for time intervals shorter than 1 sec. For the 120 and 240 Amp. versions where higher powerratings are needed an external resistor must be connected between + Vou and Rago, in this case the internal resistor has been removed. External resistors are available with 320 W or 640 W powerrating (16 kW/32 kW @ s 1 sec.). Note: The switching current may not be increased, hence the resistor value must be according to version (see specification on page 1). Additional In-/Outputs On ST 1 the following signals are available: ST 1/1 Input for thermal switch on load resistor. If not used, ST 1/2 install jumper. ST 1/6 "Regeneration Active" Signal. Opto-Isolated, open collector 100 Va. @ 200 mA, active low. ST 1/7 “Loadresistor Overtemperature - Logic Supply Undervoltage” Signal. Opto-Isolated, open collector 100 Va» @ 200 mA, activ low. ST 1/6 and ST 1/7 are related to C.I.V GND A customer's Interface Voltage (C.I.V) 5 ... 30 Voc has to be connected to C.I.V + (ST 1/3) and C.I.V GND (ST 1/4 or ST 1/5). = 2h =JoddnS ¥amod- sda) =e SS =! ——— 804 WWYOVIO NOLLD3NNODUINI ONY 19018 |= TSS ——— | coe == [sit sae Ei a ieee ee I | if LINQwIO. NOWWYBNTSEBPS 20 P - EXTERNAL 1. For BPS 20-300-120-40 r--c- ea R3 RI ' r R2 R4 | | L | 1 + Mae eg, Se 2. For BPS 20-300-120-40-002 and BPS 20-300-240-40-002 1 1 I ' 1 | = See LOAD RESISTORS ------ 7 , peer reo "> 1 ea! | | Bs RD : | 1 | y ot ! {of 1 R2 Re, | 6 RB i 1 i 1 Ta we ee FO eas ee, ee 3. For BPS 20-300-120-80-002 and BPS 20-300-240-80-002 S5-S--= 5 | rere seas Ri £3 | | RS R7 f 1 1 rot 1 1 ! R2 Re_| | RS RO ' ry \ a) Vo) he ieee et = BO 5s Rl... 4 = 2,7 0/80 W #11279 A 35 Amp switching current Rl... 8 = 4,7 0/80 W # 16047 A 40 Amp switching current 8 = 2,7 0/80 W OA 70 Amp switching currentas wesc) 877611 | IWVAOVIC UNDYID GYVI 1OYLNOD AlddNS_YSMOd 02 SdB aie - 32 -BTS 20 PA - PROTECTION CHOKES For short circuit protection the following chokes are available: # 15526 A L 040-12 400 uH/12 A #15527 A L 040-20 400 wH/20 A # 15525 A L 020-40 200 uH/40 A #15524 A L 010-90 100 uH/90 A L 040-12: - 34 -BTS 20 PA - PROTECTION CHOKES (CONTINUED) L 020-40: L 010-90:= == —_—— id at = ee ee 0% Sd@ BOs UBWYOSSNVEL BSVHE 3BBHL Tu Jamo} Y0} Ui0}G0 0} Pasadun é 2g AoW g°S+7'E+ +1 JO PDAISUILL °S9I0N 28 pesos SOK 7 pe 2401 9 %q ksowud puz eM 0 ef 0 WSIS sim € 6F2 an 1 ee a a ll: y (205) 3 puopunjs ngge’ *% MOWUG 15, 7 ss uum ony 6— 5 6 r . — > os: | a | ou | oe | sez | ove | sis} cer | Os | 00€-o0r al t f ga] ex | ze | ove |. zez | owe | sor | ove | oe | ooe-oseic) | | I + ale | 2a | owe | eez | ove | so7 | oo | om | oor-owid) ou | a | en | sez | ee | ove | eer | ox | or | oot-osiid oz | | su | voz | ca | vz | eve | oe | ox | cot-onso] | or | on | eo | est | voz | cue | ore | xe | o0escoic) m7 | o | ew | ca | om | oe | sie | ose | oe | o0e-ns010 vz [ov | 06 | os: | oz | oo | see | oe | rez | oot-sz0i0 st fae | se | see[ su | on] we sw | oz | ocr-owi0 UE] PE THUG] 3 Pig Pq | aD amt Lvale = 004 * 26010, 30. ————} /%014/ 08E~ 00E- 010-10 | 0130061590 roa, nays gl eaten a na a Ba ame onl abit 660s 7 @ 70191 omemn| - 36 -USER NOTES Electronic fusing can be de-activated by closing solder jumper LB 1 on the Control Card (see page 20). The It-Limit is still functioning. S-Option Although the BTS 10 P/20 PA are prepared for uSMCC (S-option) it is not possible to fit this option in the field. 24 v-Option The Control Supplies are normally generated from the 200/300 Vo_ - BUS supply. For some applications it is necessary to keep the control electronics on stand-by (ex. position information). This can be achieved by using a supplementary external 24 V supply. In this case the internal supplies will be generated from the 24 V. Consequently the BUS supply can be varied in a wide range from 0 to nominal. This feature is not standard and cannot be fitted in the field. - 37 -BALDOR ASR GmbH has tried to ensure that the information given in this manual is correct at time of going to print. However BALDOR ASR GmbH may not be held responsible for any typographical mistakes or errors in contents of this manual. The infor- mation is subject to change without prior notice. BALDOR ASR GmbH would appreciate notice of any mistakes in the text. BALDOR ASR GmbH October 1989BALDOR ASR AG Postfach 73 (CH-8245 Feuerthalen/Zorich Tel. (053) 29 23 43 Telex 887130 bald ch Telefax (053) 29 23 94 DXOUSY, BALDOR ASR GmbH Dieselstrate 22 D-8011 Kicchheim-Manchen West Germany Tel. (089) 9 05 08-0 Telex 524.429 asr a Teletax (089) 9 03 46 97 BALDOR ASR U.K. LIMITED Unit 13 Chariwoods Road East Grinstead ‘Sussox RH 19 2/8 Great Britain Tel (0342) 31 887 Tolefax (03 42) 32 89:30 DISTRIBUTORS Europe LENZE BACHOFEN AG Ackerstrafie 42 CH-8610 Uster ‘Switzerland Tel (01) 9 44 12 12 Telex 826 107 Telefax (01) 9.44 12 33 BALDOR AUTOMATION 2, Rue du Vallon Fig4440 Mallores-en-Brie France Tel. (01) 35 69 23 92 Telefax (01) 45 99 08 68 ABACO S.RLL. V, le Resegone 18/a |-20020 Arese (Ml), Italy| Tel. (02) 998 28 88 (02) 9.38 18 35 Telex 341 107 abacom i Telefax (02) 9 48 33.85 LENZE ANTRIEBSTECHNIK Ges. m. b. H. 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