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Characterization of A Pearlescent Biaxially Oriented Multilayer Polypropylene Film
Characterization of A Pearlescent Biaxially Oriented Multilayer Polypropylene Film
ТЕХНИКО-ТЕХНОЛОГИЧЕСКИЕ
ИННОВАЦИИ
DOI: http://dx.doi.org/10.15688/jvolsu10.2014.3.3
УДК 667.633.2
ББК Н36я73
Esen Arkis
Hayrullah Cetinkaya
Isil Kurtulus
Utku Ulucan
Arda Aytac
20 ISSN 2305-7815. Вестн. Волгогр. гос. ун-та. Сер. 10, Иннов. деят. 2014. № 3 (12)
ТЕХНИКО-ТЕХНОЛОГИЧЕСКИЕ ИННОВАЦИИ
Beste Balci
Funda Colak
Gulistan Kutluay
Devrim Balkose
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ТЕХНИКО-ТЕХНОЛОГИЧЕСКИЕ ИННОВАЦИИ
decomposition was 670 oC. The activation energies for polypropylene degradation and calcite
decomposition were 64.8 kJ/mol and 204.8 kJ/mol. The tensile strength of the film in machine
and transverse directions was 97.7 and 35.9 MPa, respectively.
Key words: pearlescent film, BOPP, X-ray diffraction, SEM, AFM, tensile strength.
AFM (Nanoscope IV) and silicon tip were The stress strain diagrams of the film in
used to obtain surface morphology and roughness machine direction and transverse direction were
of the film. 1 Ohm Silicon tip has coating: front obtained with Texture Analyser TA-XT2 (Stable
side - none, back side - 50 +/-10 nm Al. Cantilever microsystem, Godalming, UK) having Exponent
properties are: T - 3.6-5.6 µm, L - 140-180 µm, stable Micro Sytem software. The test is done in
k - 12-103 N/m, fo - 330-359 kHz, W - 48-52 µm. ASTM D882. The strips with 5 mm width and
To achieve surface properties of pearlescent 10 mm length were strained at 5 mm/min rate.
BOPP film, it was cut in 1x1 cm size, then it was
put in sample holder in AFM. USRS 99-010, Results and Discussion
AS 01158-060 serial no OD57C-3930 standard FTIR spectroscopy
was used in reflection mode. For the reflection Figure 1, a shows the pearlescent BOPP
spectrum, a black CD was placed at back of the film FTIR spectrum taken by the transmission
film. The film was thermally treated under met hod. T he p ea ks b et ween 2 95 0 and
pressure to eliminate its pores. Thus, the 2800 cm-1 correspond to the various aliphatic
transparency of perlescent film and heat treated CH s tr et ching modes. T he p ea ks nea r
film were tested. The perlecent film’s thickness 1450 cm-1 and 1380 cm-1 are the CH 2 and CH3
was reduced from 30 µm to nearly 23 µm in a deformation bands, respectively [10]. The
compression molding machine (Shinto) in two other peaks below 1400 cm-1 are the well-
stages. Film is exposed in the hot press with pre- known “fingerprint” of isotactic PP. The peak
heating for 3 minutes under 0 kg/cm2 pressure, at around 1500 cm-1 of pearlescent BOPP film
then heated for 3 minutes at 60 kg/cm2. After is wide and caused by existence of calcite. The
this stage, film was placed in a cold press for reason of the increase of the peaks around
3 minutes at 150 kg/cm2. The light transmission this region is calcite. The bands at ~1420, ~874
from the films was tested by covering the surface and ~712 cm-1 could be attributed to vibrations
of a paper with our Institute’s logo. of CO 3 group of calcite [8].
b
Fig. 1. a. DRIFT FTIR spectra of front (dotted line) and back (continious line) surfaces of the film,
b. Transmission spectrum
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ТЕХНИКО-ТЕХНОЛОГИЧЕСКИЕ ИННОВАЦИИ
The DRIFT FTIR spectra of the both 36.03, 39.4, 43.2, 47.2, 47.4, 47.6, 48.5o 2 theta
surfaces of the film are seen in Figure 1, b. The values are very close to peaks of calcite reported
peak around 3000 cm-1 for back surface is similar in JCPDS Card Index File, Card 5-5868, which
to previous result but for front surface, peak is are two theta values of 36.03, 39.4, 43.2, 47.2,
very small. The spectrum of the surfaces of the 47.5, 48.6. Thus the presence of calcite was also
pearlescent film was very different from the confirmed by X-ray diffraction.
transmission spectrum, indicating that they were SEM and EDX
made out of a different polymer. PVdC and acrylic The SEM micrographs of the cross sections
coatings were used for making the pearlescent of the film in machine and transverse direction
film heat sealable and printable. However, without are seen in Figure 4. The film has a layer structure.
further characterizations it was not possible to The top and bottom surface layers which had 4 µm
identify the polymer surfaces of the film. thickness do not have any solid particles. FTIR
X-ray diffraction analysis had indicated that the two surfaces were
In Figure 2 X-ray diffraction diagram of the made out of two different polymers other than the
film in 5-35o 2 theta range is seen. The maximum core layer. The SEM micrographs of the surfaces
reflection points of biaxially oriented isotactic indicated that they were very smooth. The core
polypropylene were observed at 14.2o (110); 17o layer with 22 µm thickness had a stratified
(040); 18.85 (130); (111) 21.4o; (-131) 21.8o 2 theta structure. There were holes having very high
values in the figure [9]. aspect ratio created by the 0.8-3 µm sized particles
The sharp peak at 29.4o 2 theta value can and the orientation process. The dimensions of the
be attributed to 104 planes of calcite. The X-ray pores in machine direction has length 16.4 ± 6.2 µm
diffraction diagram of the film in 35-65o 2 theta and width 0.7 ± 0.3 µm, in transverse direction -
values is seen in Figure 3. Observed peaks at length 9.14 ± 3.99 µm and width 0.47 ± 0.5 µm.
2 theta, degree
2 theta, degree
Mean aspect ratios (length/width) of poresobserved to each other. The surface rougness of the films
in Figure 4, a and Figure 4, b are 23 and was determined in three different regions and
19 respectively. reported in Table 1. The rootmean square
The EDX analysis of the surface of the filler roughness (Rms) was between 3.052 and
particles indicated that they consisted of Ca, C and 11.261 nm and average roughness (Ra) was in
O elements. They had a composition similar to the range 2.330-7.326 nm. This low roughness
CaCO3 which had 40 % Ca, 12 % C and 48 % O. values indicated that the surface of the pearlescent
EDX analysis of the particles showed that the films was very smooth.
particles had 42.8 ± 1.6 % Ca, 22.3 ± 3.73 % C DSC analysis
and 34.9 ± 5.2 % O. The particles were calcite DSC analysis was used to determine melting
and they were coated by a compound which was point, melting heat and crystallinity, the crystallite
rich in C. size and activation energy of the melting
AFM study process.The DSC curves of the sample heated
Typical images of the surface of the at different rates are seen in Figure 6. A shoulder
perleascent film in two and three dimensions are corresponding to the melting of small crystallites
seen in Figure 5. The surface consists of spherical was observed at all heating rates. This shoulder
particles. No network stucture was observed as was also observed for biaxial oriented
indicated by previous studies for 8:1 draw ratio, polypropylene by previous investigators [24].
indicating the draw ratio of the pearleascent film The melting temperature shifts to higher
in machine and transverse direction were close temperatures as the rate of heating was increased.
2 theta, degree
a b
Fig. 4. SEM micrograps of the crossections of the film in a. Machine direction, b. Transverse direction
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ТЕХНИКО-ТЕХНОЛОГИЧЕСКИЕ ИННОВАЦИИ
a b
Fig. 5. AFM micrographs of the surface of the perleascent films a. Two dimensional,
b. Three dimensional appearence
Table 1
Image Statistics of Perleascent BOPP Films at three different regions
Fig. 6. DSC curves of the film at 1.5 °C/min, 2.10 °C/min, 3.15 °C/min heating rates
Fig. 7. TG curves of the film for 1.5 °C/min, 2.10 °C/min, 3.15 °C/min heating rates
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ТЕХНИКО-ТЕХНОЛОГИЧЕСКИЕ ИННОВАЦИИ
Table 3
Activation energy for degradation of polypropylene and calcite
polypropylene calcite
Mass loss, % R2 value Ea, kJ/mol Mass loss, % R2 value Ea, kJ/mol
1 0.99 64.8 93.1 0.98 -195.6
2 0.96 66.4 92 0.99 -209.6
5 0.93 63.4 93 0.99 -209.1
study reflects 85 % of light at 400 nm and 65 % transmitted at 400 nm and 0.5 % was transmitted
at 700 nm as seen in its reflection spectrum in at 700 nm.
Figure 8. The thin layers and the air gaps The light was not transmitted from the film
between them is the cause of this pearlescent because of the air holes in the film. When these
effect. holes were removed by hot pressing of the film, it
It was reported that BOPP films were became transparent as seen in Figure 10. The logo
transparent to light and the smoother surface they of our Institute covered by the pressed film was
had, the more transparent they were [20]. visible, but when the logo was covered by the
It followed that the clearest films were obtained pearlescent film it was not visible. The perlescent
from sheets with the most homogeneous texture, film was opaque and when the air holes were
such as obtained by quenching from the melt, and removed it was transparent even if it contained
by orienting at the lowest temperature, which 12 % calcite. It was the air gaps not the calcite
minimized the amount of melting [ibid.]. The film making the film opaque and pearlescent.
in the present study was a sandwich type BOPP Mechanical Properties
film having a core layer with calcite. The film The mechanical properties of BOPP in machine
reflects light but it does not transmit it. and transverse direction are different. In Figure 11
The transmission spectrum of the film in Figure 9 and Figure 12 stress strain diagrams of the film in
indicated that 0.36 % of incident light was transverse and machine directions are seen.
Fig. 10. a. Paper surface without sample films, b. Paper surface covered with sample films: Left side was covered
with nearly 23 micron pressed film. Right side was covered with 30 micron original white BOPP film sample
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ТЕХНИКО-ТЕХНОЛОГИЧЕСКИЕ ИННОВАЦИИ
The tensile strength in transverse direction is lower The presence of pores lowers the tensile strength,
and strain at break is higher than those of machine however the elongation values were closer.
direction as reported in Table 4. Tensile stress The modulus of elasticity of the film under study
35.9 MPa and 97.7 MPa, elongation at break also changed with direction. It was lower
157 % and 37 % for transverse and machine (0.129 MPa/%) in transverse direction than in
directions. respectively. No yield point was machine direction (2.93 MPa/%). However, the
observed in the BOPP film with calcite. BOPP film without calcite had much higher elastic
film without calcite was characterized by modulus values 2.8 to 5.9 GPa. Thus, the calcite
Yuksekkalayci et al [1] and it had the yield point filled BOPP film was much more flexible than
(34.2 MPa and 42.2 MPa) machine direction and the film without calcite.
transverse direction. The film without calcite had
higher values of tensile stess (151 MPa and CONCLUSION
270 MPa) [ibid.] in machine and transverse
directions than the film with calcite. However, the A pearlescent packing material supplied by
elongation at break values (150 %, 32 %) was BAK ambalaj Turkey was characterized for
closed to the values for the film with calcite. obtaining information about its properties for its
Table 4
Mechanical properties of the film in machine and transverse directions
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ХАРАКТЕРИСТИКА
ПЕРЛАМУТРОВОЙ БИАКСИАЛЬНО-ОРИЕНТИРОВАННОЙ
ПОЛИПРОПИЛЕНОВОЙ ПЛЕНКИ
Эсен Аркис
Хайрулах Сетинкая
Исил Куртулус
Утку Улукан
Арда Айтак
Бесте Балси
Фунда Колак
Гулистан Кутлуай
Деврим Балкозе
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