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8/17/2019 BeneHeart D6 Service Manual V8.

0 En

BeneHeart D6

Defibrillator/Monitor

Service Manual

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Intellectual Property Statement


SHENZHEN MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called
Mindray) owns the intellectual property rights to this product and this manual. This manual
may refer to information protected by copyrights or patents and does not convey any license
under the patent rights of Mindray, nor the rights of others. Mindray does not assume any
liability arising out of any infringements of patents or other rights of third parties.

, , and are the registered trademarks or


trademarks owned by Mindray in China and other countries.

Revision History
This manual has a revision number. This revision number changes whenever the manual is
updated due to software or technical specification change. Contents of this manual are subject
to change without prior notice.

  Version number 7.0

  Release time: May 2011

© 2009-2011 Shenzhen Mindray Bio-Medical Electronics Co., Ltd. All rights reserved.

Company Contact
Manufacturer: Shenzhen Mindray Bio-Medical Electronics Co., Ltd.

E-mail Address: service@mindray.com

Tel: +86 755 26582479, +86 755 26582888

Fax: +86 755 26582934, +86 755 26582500

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Preface
Manual Purpose
This manual provides detailed information about the assembling, dissembling, testing and
troubleshooting of the equipment to support effective troubleshooting and repair. It is not
intended to be a comprehensive, in-depth explanation of the product architecture or technical
implementation. Observance of the manual is a prerequisite for proper equipment
maintenance and prevents equipment damage and personnel injury.

Intended Audience
This manual is for biomedical engineers, authorized technicians or service representatives
responsible for troubleshooting, repairing and maintaining the defibrillator/ monitors

Passwords
Passwords may be required to access different modes. The passwords are listed below:

  Installation mode: 888888

  Service mode: 332888


  Configuration mode: 315666

II

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Contents

1 Safety................................................................................................................................. 1-1 
1.1 Safety Information .......................................................................................................... 1-1
1.1.1 Dangers .............................................................................................................. 1-2
1.1.2 Warnings............................................................................................................. 1-2
1.1.3 Cautions ............................................................................................................. 1-2
1.1.4 Notes .................................................................................................................. 1-3
1.2 Equipment Symbols ........................................................................................................ 1-3

2 Theory of Operation ........................................................................................................ 2-1 


2.1 The Basics ....................................................................................................................... 2-1
2.1.1 Overview............................................................................................................ 2-1
2.1.2 Main Functions................................................................................................... 2-1
2.2 Components .................................................................................................................... 2-2
2.3 Main Unit ........................................................................................................................ 2-2
2.4 Front Housing Assembly................................................................................................. 2-4
2.5 Paddle Tray ..................................................................................................................... 2-6
2.6 Rear Housing Assembly.................................................................................................. 2-6
2.6.1 Power System..................................................................................................... 2-6
2.6.2 Main Control System ......................................................................................... 2-7
2.6.3 Therapy System.................................................................................................. 2-7
2.6.4 Parameter Measurement System ........................................................................ 2-7
2.7 External Device Connectors............................................................................................ 2-8

3 Unpacking and Installation ............................................................................................. 3-1 


3.1 Unpacking the Equipment............................................................................................... 3-1
3.2 Preparation for Installation.............................................................................................. 3-2
3.2.1 Preparation for Installation Site.......................................................................... 3-2
3.2.2 Electrical Requirements ..................................................................................... 3-3
3.3 Vehicle Mount Kit Installation ........................................................................................ 3-3
3.4 Installing Hook Kit or Conductive Gel Container Kit..................................................... 3-3
3.5 Preparation for Power On................................................................................................ 3-3
3.6 User Test.......................................................................................................................... 3-4

4 Testing and Maintenance................................................................................................. 4-1 


4.1 Introduction..................................................................................................................... 4-1
4.1.1 Test Report ......................................................................................................... 4-2
4.1.2 Preventative Maintenance .................................................................................. 4-2
4.1.3 Recommended Frequency.................................................................................. 4-3
4.2 Preventative Maintenance Procedures ............................................................................ 4-4

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4.2.1 Visual Test .......................................................................................................... 4-4


4.2.2 NIBP Tests.......................................................................................................... 4-4
4.2.3 CO2 Module Tests............................................................................................... 4-7
4.2.4 Preventative maintenance test report.................................................................. 4-8
4.3 Power On Test ................................................................................................................. 4-9
4.4 User Test........................................................................................................................ 4-10
4.5 Password for Installation Mode .....................................................................................4-11
4.6 Module Performance Tests.............................................................................................4-11
4.6.1 Manual Defibrillation Test ................................................................................4-11
4.6.2 Pacing Test ....................................................................................................... 4-13
4.6.3 ECG Test .......................................................................................................... 4-14
4.6.4 Resp Test .......................................................................................................... 4-15
4.6.5 IBP Tests........................................................................................................... 4-15
4.6.6 SpO2 Test.......................................................................................................... 4-17
4.6.7 Temp Test ......................................................................................................... 4-17
4.7 Analogue Output Test.................................................................................................... 4-18
4.8 Electrical Safety Tests ................................................................................................... 4-18
4.9 Recorder Check............................................................................................................. 4-18
4.10 Factory Service ........................................................................................................... 4-18
4.10.1 Password for Service Mode............................................................................ 4-18
4.10.2 Accessing Service Mode Menu ...................................................................... 4-19
4.10.3 Calibrating NIBP............................................................................................ 4-19
4.10.4 Calibrating/Zeroing Impedance...................................................................... 4-19
4.10.5 Device Information ........................................................................................ 4-21
4.10.6 Checking Failure Code................................................................................... 4-21
4.10.7 Inputting Serial Number................................................................................. 4-22
4.10.8 Paddle Open Circuit Display.......................................................................... 4-22
4.10.9 Selecting Recorder Type ................................................................................ 4-22

5 Hardware and Software Upgrade................................................................................... 5-1 


5.1 Hardware Upgrade .......................................................................................................... 5-1
5.1.1 Upgrading MPM module ................................................................................... 5-1
5.1.2 MPM Module upgrade procedure ...................................................................... 5-5
5.1.3 Upgrade the Therapy Module............................................................................. 5-7
5.1.4 Upgrade the Equipment with CO2 Module........................................................ 5-8
5.1.5 Upgrade the Recorder ...................................................................................... 5-10
5.2 Software Upgrade through a PC.................................................................................... 5-10
5.2.1 Installing Mindray Patient Monitor Software Upgrade Tool.............................5-11
5.2.2 Software Upgrade Procedure ........................................................................... 5-13
5.3 Software Upgrade through a USB Memory .................................................................. 5-14
5.3.1 Precautions ....................................................................................................... 5-14
5.3.2 Software Upgrade Procedure ........................................................................... 5-14

6 Troubleshooting ................................................................................................................ 6-1 

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6.1 Overview......................................................................................................................... 6-1


6.2 Part Replacement ............................................................................................................ 6-1
6.3 Checking Defibrillator/Monitor Status............................................................................ 6-1
6.4 Checking Device Information......................................................................................... 6-2
6.5 Checking Technical Alarm .............................................................................................. 6-2
6.6 Troubleshooting Guide.................................................................................................... 6-3
6.6.1 Defibrillation Problems...................................................................................... 6-3
6.6.2 Pacing Problems................................................................................................. 6-5
6.6.3 Power On/Off Problems ..................................................................................... 6-5
6.6.4 Display Problems ............................................................................................... 6-6
6.6.5 Alarm Problems.................................................................................................. 6-7
6.6.6 Button and Knob Problems ................................................................................ 6-8
6.6.7 Recorder Problems............................................................................................. 6-9
6.6.8 Output Interface Problems ................................................................................. 6-9
6.6.9 CF Card Problems ............................................................................................ 6-10
6.6.10 Wireless Transmission Module Problems ...................................................... 6-10
6.6.11 Power Supply Problems ..................................................................................6-11
6.6.12 Software Upgrade Problems........................................................................... 6-12
6.7 Technical Alarm Messages............................................................................................ 6-12
6.8 Error Codes ................................................................................................................... 6-13
6.8.1 Therapy Module Error Codes........................................................................... 6-13
6.8.2 Power Module Error Codes.............................................................................. 6-14
6.8.3 Main Control Error Codes................................................................................ 6-15
6.8.4 MPM Error Codes ............................................................................................ 6-15

7 Disassembly and Repair .................................................................................................. 7-1 


7.1 Tools Required ................................................................................................................ 7-1
7.2 Preparations for Disassembly.......................................................................................... 7-2
7.3 Disassembling the Main Unit.......................................................................................... 7-3
7.3.1 Removing Hook Mount...................................................................................... 7-3
7.3.2 Removing Paddle Tray....................................................................................... 7-4
7.3.3 Separating the Housing ...................................................................................... 7-5
7.3.4 Removing the Measurement Module Panel ....................................................... 7-6
7.3.5 Removing the Power Supply Assembly ............................................................. 7-8
7.3.6 Discharging the Capacitor .................................................................................. 7-9
7.3.7 Removing the Therapy Module High-voltage Board....................................... 7-10
7.3.8 Disassembling the MPM Module......................................................................7-11
7.3.9 Removing the CO2 Module ............................................................................. 7-12
7.3.10 Removing the CPU board Assembly.............................................................. 7-12
7.3.11 Removing the Therapy Port Assembly........................................................... 7-13
7.3.12 Checking Waterproof Material on the Rear Housing ..................................... 7-14
7.4 Disassembling the Front Housing Assembly................................................................. 7-15
7.4.1 Removing the Keypad board............................................................................ 7-15
7.4.2 Removing Display Assembly ........................................................................... 7-17

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7.4.3 Removing the Speaker ..................................................................................... 7-20


7.4.4 Removing the Indicating Lamp Board and Alarm Lamp Board ...................... 7-20
7.4.5 Removing the Mode Select Knob .................................................................... 7-21
7.4.6 Removing the Rotary Encoder ......................................................................... 7-22
7.4.7 Removing the Recorder.................................................................................... 7-22
7.5 Disassembling the MPM Module.................................................................................. 7-23
7.5.1 Removing the Fan ............................................................................................ 7-23
7.5.2 Removing the SpO2 board ............................................................................... 7-24
7.5.3 Removing the MPM Module Analog Board .................................................... 7-25
7.5.4 Removing the MPM Module Digital Board..................................................... 7-26
7.5.5 Removing the NIBP Module ............................................................................ 7-27
7.6 Disassembling the Power Supply Assembly ................................................................. 7-28
7.6.1 Removing the AC/DC board ............................................................................ 7-28
7.6.2 Removing the Power Supply Sheet Metal and the Grounding Terminal.......... 7-29
7.7 Disassembling the CO2 Module ................................................................................... 7-30
7.7.1 Disassembling the Microstream CO2 Module ................................................. 7-30
7.7.2 Disassembling Mindray CO2 Module.............................................................. 7-31
7.8 Disassembling the Measurement Module Panel Assembly........................................... 7-32
7.8.1 Disassembling the Measurement Module Panel with Mindray CO2 Module.. 7-32
7.8.2 Disassembling the Measurement Module Panel with Microstream CO2 Module
................................................................................................................................... 7-33
7.8.3 Disassembling the Measurement Module Panel without CO2 Module ........... 7-33
7.9 Disassembling the Recorder.......................................................................................... 7-34
7.9.1 Disassembling the TR6F Recorder................................................................... 7-34
7.9.2 Disassembling the TR8A Recorder .................................................................. 7-35
7.10 Disassembling the External Paddle ............................................................................. 7-37
7.10.1 Disassembling the Adult Paddle..................................................................... 7-37
7.10.2 Disassembling the Apex Pediatric Paddle ...................................................... 7-37
7.10.3 Disassembling the Sternum Pediatric Paddle ................................................. 7-38

8 Parts .................................................................................................................................. 8-1 


8.1 Introduction..................................................................................................................... 8-1
8.2 Main Unit ........................................................................................................................ 8-2
8.2.1 Exploded View ................................................................................................... 8-2
8.2.2 Parts List ............................................................................................................ 8-2
8.3 Front Housing Assembly................................................................................................. 8-4
8.3.1 Exploded View ................................................................................................... 8-4
8.3.2 Parts List ............................................................................................................ 8-4
8.4 Rear Housing Assembly.................................................................................................. 8-8
8.4.1 Exploded View ................................................................................................... 8-8
8.4.2 Parts List ............................................................................................................ 8-8
8.5 Rear Housing................................................................................................................. 8-10
8.5.1 Exploded View ................................................................................................. 8-10
8.5.2 Parts List ...........................................................................................................8-11

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8.6 Measurement Module Panel Assembly ......................................................................... 8-12


8.6.1 Exploded View ................................................................................................. 8-12
8.6.2 Parts List .......................................................................................................... 8-12
8.7 Power Supply Assembly ............................................................................................... 8-14
8.7.1 Exploded View ................................................................................................. 8-14
8.7.2 Parts List .......................................................................................................... 8-15
8.8 MPM Module................................................................................................................ 8-16
8.8.1 Exploded View ................................................................................................. 8-16
8.8.2 Parts List .......................................................................................................... 8-17
8.9 Capacitor Assembly ...................................................................................................... 8-18
8.9.1 Exploded View ................................................................................................. 8-18
8.9.2 Parts List .......................................................................................................... 8-18
8.10 Sidestream CO2 Module Kit ....................................................................................... 8-19
8.10.1 Exploded View ............................................................................................... 8-19
8.10.2 Parts List ........................................................................................................ 8-19
8.11 Microstream CO2 Module Kit .................................................................................... 8-20
8.11.1 Exploded View ............................................................................................... 8-20
8.11.2 Parts List......................................................................................................... 8-20
8.12 Paddle Tray Assembly................................................................................................. 8-21
8.12.1 Exploded View ............................................................................................... 8-21
8.12.2 Parts List ........................................................................................................ 8-21
8.13 External Paddle ........................................................................................................... 8-22
8.13.1 Exploded View ............................................................................................... 8-22
8.13.2 Parts List ........................................................................................................ 8-22
8.14 Sternum Pediatric Paddle Kit ...................................................................................... 8-23
8.14.1 Exploded View ............................................................................................... 8-23
8.14.2 Parts List ........................................................................................................ 8-23
8.15 Sternum Adult Paddle Kit ........................................................................................... 8-24
8.15.1 Exploded View ............................................................................................... 8-24
8.15.2 Parts List ........................................................................................................ 8-24
8.16 Apex Pediatric Paddle Kit ........................................................................................... 8-25
8.16.1 Exploded View ............................................................................................... 8-25
8.16.2 Parts List ........................................................................................................ 8-25
8.17 Apex Adult Paddle Kit ................................................................................................ 8-26
8.17.1 Exploded View ............................................................................................... 8-26
8.17.2 Parts List ........................................................................................................ 8-26
8.18 External Paddle Cable ................................................................................................. 8-27
8.18.1 Exploded View ............................................................................................... 8-27
8.18.2 Parts List ........................................................................................................ 8-27
8.19 Hook Mount ................................................................................................................ 8-28
8.19.1 Exploded View ............................................................................................... 8-28
8.19.2 Parts List ........................................................................................................ 8-28
8.20 Replacement Parts....................................................................................................... 8-29
8.20.1 Main Unit ....................................................................................................... 8-29

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8.20.2 Connecting Cables ......................................................................................... 8-32

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1 Safety
1.1 Safety Informatio n

DANGER
  Indicates an imminent hazard that, if not avoided, will result in death, serious
personal injury or property damage.

WARNING
  Indicates a potential hazard or unsafe maintenance practice that, if not avoided,
could result in death, serious personal injury, product / property damage.

CAUTION
  Indicates a potential hazard or unsafe maintenance practice that, if not avoided,
could result in minor personal injury or product/property damage

NOTE

  Provides application tips or other useful information to ensure that you can better
service your product.

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1.1.1 Dangers

WARNING
  Do not open the equipment cases to avoid shock hazard. All servicing and future
upgrades must be carried out by the personnel trained and authorized by our
company only.

1.1.2 Warnings

WARNING
  To avoid high voltage shock, disconnect the defibrillator/monitor from AC adapter
and remove the batteries before disassembly.

  The equipment must be connected to a properly installed power socket with


protective earth contacts only. If the installation does not provide a protective
earth conductor, do not use this socket and operate the equipment on rechargeable
batteries.

  When disposing of the packaging material, be sure to observe the applicable waste
control regulations and keep it out of children’s reach.

1.1.3 Cautions

CAUTION
  Make sure that no electromagnetic radiation interferes with the performance of the
equipment when preparing to carry out performance tests. Mobile phone, X-ray
equipment or MRI devices are a possible source of interference as they may emit
higher levels of electromagnetic radiation.

  Before connecting the equipment to the power line, check that the voltage and
frequency ratings of the power line are the same as those indicated on the
equipment’s label or in this manual.

  Protect the equipment from damage caused by drop, impact, strong vibration or
other mechanical force during servicing.

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1.1.4 Notes

NOTE
  Refer to Operation Manual for detailed operation and other information.

1.2 Equip ment Symbols

Attention: Please read this


manual carefully before Equipotential terminal
servicing.

Danger: High-voltage Service indicator

Alternating current(AC) Network connector

Battery Video output

USB connector Analog input/out

ESD warning symbol for Electrostatic sensitive devices.

Type CF applied part. Defibrillator-proof protection against electric shock.

Type BF applied part. Defibrillator-proof protection against electric shock.

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2 Theory of Operation
2.1 The Basics

2.1.1 Overview
BeneHeart D6 defibrillator/monitor (hereinafter called the equipment) provides four
operating modes: Manual Defib, AED, Pacer, and Monitor. The equipment is for use in
hospital and pre-hospital settings. It adopts the most advanced biphasic defibrillation
technology and can deliver up to 360J of defibrillation energy.
BeneHeart D6 has an 8.4" LCD display.

2.1.2 Main Functions


The equipment has the following main functions:

  Manual Defib Mode

In Manual Defib Mode, the operator analyzes the patient’s ECG, and, if appropriate, follows
this procedure:

1 Select the Manual Defib mode, adjust the energy level if necessary

2 Charge; and

3 Deliver the shock.

Defibrillation may be performed through external paddles or multifunction electrode pads. In


Manual Defib Mode, you can also perform synchronized cardioversion.

  AED Mode

In AED mode, the equipment automatically analyzes the patient’s ECG rhythm and
indicates whether or not a shockable rhythm is detected. Voice prompts provide
easy-to-follow instructions and patient information to guide you through the
defibrillation process. Messages and flashing buttons are also presented to reinforce the
voice prompts.

  Pacer Mode

The Pacer Mode offers non-invasive transcutaneous pacing therapy. Pace pulses are
delivered through multifunction electrode pads using a monophasic square waveform.

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  Monitor Mode

In Monitor Mode, the equipment is intended for monitoring, displaying, reviewing,


storing and printing multiple physiological parameters and waveforms including ECG,
 pulse oximetry (SpO2), temperature (Temp), non-invasive blood pressure (NIBP),
invasive blood pressure (IBP) and carbon dioxide (CO2).

2.2 Components
The equipment consists of a main unit, accessories and PC software.

The main unit is the core of the equipment. It provides:

  Overall system control;

  System power supply;

  Display;

  Defibrillation and pacing;

  AED ;

  Man-mahcine interface;

  Audible and visible alarms;

  Multiple parameter measurements;


  External connectors and communication; and

  Recording, printing and data storage.

2.3 Main Unit

The main unit is composed of the front housing assembly, rear housing assembly and the
 paddle tray assembly. External paddles are rested in the paddle tray.

  The front housing assembly mainly consists of LCD, keypad board, recorder, speaker,
microphone, Mode Select knob, navigation knob, backlight inverter, alarm lamp board,
indicating lamp board, front housing and front housing sheet metal, etc.

  The rear housing assembly consists of CPU board, therapy module, high voltage
capacitors, MPM module, CO2 module, power management board, wireless network
adapter, fan, measurement module panel, therapy port, and rear housing, etc.

  The paddle tray is for holding the external paddles.

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The main unit consists of the following subsystem:

  Input subsystem: Its input includes keypad board, microphone, Mode Select knob,
navigation knob, and paddle handle controls.

  Output subsystem: includes display screen, alarm lamp board, recorder, and speaker

  Processing and communication subsystem: includes CPU board, therapy module, MPM
module, and CO2 module.

  Power management subsystem: includes batteries, AC/DC board and power


management board.

  External device connection subsystem: includes USB connector, network connector,


VGA connector and multifunction connector for analog output and synchronous input.

System Structure

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System Signal Flow

2.4 Front Housing Assembly


The front housing assembly consists of display assembly (including the backlight inverter), a
keypad board, a recorder, a speaker, a microphone, a Mode Select knob, a navigation knob,
an alarm lamp board, an indicating lamp board, a front housing and front housing sheet metal,
etc.

Navigation Knob
You can rotate the knob clockwise or counterclockwise and then press it to confirm a
selection. The knob is connected to the keypad board.

Mode Select Knob

A 8-position encoder is used to select the operating mode (Monitor, Manual Defib, AED and
Pacer) and power-off. The unused positions are mechanically disabled.

Recorder

The recorder receives data from the CPU board and then sends the data to a thermal head for
 printing. The recorder front panel has a key for starting/ stopping the recorder and a green
indicator which is lit when working normally. The recorder is connected to the keypad board
which board provides connection for the TR6F recorder. The block diagram and functional
modules of the recorder are shown as below.

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Module Description

Power Interface Introduces DC power supply from the CPU board.

Recorder Power Module Adjusts input voltage to run each module.


Coordinates module communication, controls and processes module
Recorder CPU
status.
Serves as the data communication channel between the keypad board
Keypad board Interface
and the recorder CPU.
Receives control signals sent by the recorder CPU to drive the step
Motor Drive Circuit
motor.
Keypad and Indicator Sends keypad commands to CPU and receives CPU commands to
Interface control the indicator.
Sends print head information to CPU and receives CPU commands to
FPC Interface
control the print head.

Speaker
The speaker emits alarm tones, key-stroke tone, heart beats and PR sound. It supports the
functions of PITCH TONE and the multi-level volume. The speaker is connected to the
keypad board.

Microphone

It provides the function of voice recording.

 Al arm Lamp B oar d


The keypad board interfaces with the alarm lamp board. The alarm lamp transmits signals to
drive the green and yellow alarm lamp.

Indicating Lamp Board


The keypad board interfaces with the indicating lamp board. On the equipment’s front panel,
there are 3 indicators: AC power indicator, battery indicator and service indicator, each has an
icon aside.

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2.5 Paddle Tray


The paddle tray is used to hold paddles. It has a 50 Ω test load inside. When the equipment
runs self tests, test current will pass through the test load.

2.6 Rear Housin g Assembly


Rear housing assembly consists of the CPU board, the therapy module, high voltage
capacitors, a MPM module, a CO2 module, a power management board, a fan, a rear housing,
a measurement module panel, and a therapy port, etc.

2.6.1 Power System

The power system consists of the following items:

  AC/DC board: The AC mains is the input, and the outputs is 18VDC.

  Battery: 14.8V, 4500mAh.

  Power Management Board

It is intended for power transform and battery charge control. The system outputs four
types of power supply: 18V (when AC mains is used) or 14.8V (when a battery is used),
12V, 5V, and 3.3V.

The priority of system power supply is rated in the order of AC mains, Battery 1 and
Battery 2. That is to say, when AC is not available, Battery 1 will be used; if Battery 1 is
defective or depleted, Battery 2 will be used.

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2.6.2 Main Control System


The CPU board is connected with the power management board with stacking connectors, as
shown below.

The main control module mainly consists of the CPU and FPGA. CPU is used to provide
least required internal storage, program memory, large capacity non-volatile storage, and the
watch dog. It connects EEPROM and other peripheral ICs such as Ethernet PHY chip. FPGA
 performs the main functions of display and audio. Besides, it has the function of adapting
interfaces from CPU to MPM module, the keypad board and the recorder. CPU controls
FPGA via Flexbus.

2.6.3 Therapy System


The therapy system provides the functions of defibrillation, pacing and AED analysis. The
therapy module is an unseparated assembly.

The therapy module adopts DSP+MCU framework. MCU is responsible for therapy control
while DSP for ECG and impedance detection, AED algorithm, monitoring algorithm, pacing
algorithm, auxiliary therapy control, etc.

2.6.4 Parameter Measurement System


MPM modules and the CO2 module are used to provide parameter monitoring. However,
ECG monitoring can also be implemented by the therapy module. .

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2.7 External Device Connectors

6
7
2

3 9

4 5
1. Hook

2. Battery 2

3. Battery 1

4. External power input: It connects an AC power cord or a DC/AC adapter to run the
equipment respectively on the external AC mains or DC power supply.

5. Equipotential grounding terminal: When the defibrillator/monitor and other devices are
to be used together, their equipotential grounding terminals should be connected
together to eliminate the potential difference between them.

6. USB connector: It connects the USB memory for data export. Data stored in the internal
CF card can be transferred to the USB memory and then export to a PC via the data
management software.

7. Network connector: It is a standard RJ45 connector, through which software can be


upgraded.

8. Multifunctional connector: provides ECG analog output and defibrillation


synchronization input.

9. VGA connector: connects an external VGA display.

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3 Unpacking and Installation


This chapter provides information you need to install a defibrillator/monitor ready for use.

3.1 Unpackin g t he Equipment


Open the package and take out the packing list. Check that all the articles included in the
 packing list are available and the quantity and specification are correct.

  All the optional parts purchased by the customer shall also be checked.

   Notify the supplier if provided components are not correct as compared to the packing
list.

  In case of damage during transportation, keep the packing material and notify the
supplier immediately.

  Keep the packing material till new equipment is accepted.

The following pictures show the defibrillator/monitor and accessory packing.

Accessory packing Main unit

Main unit packing

Accessory packing

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3.2 Preparation for Installation

3.2.1 Preparation for Installation Site

1. Ensure that the site meets all safety, environmental and power requirements

2. Check that required power sockets are available.

3. Check that a network connector is available if the defibrillator/monitor needs to be


connected to network.

WARNING
  Only power cables provided with the system may be used. For reasons of safety,

power (mains) extension cables or adapters shall not be used.

Environmental Requirements

WARNING
  To avoid explosion hazard, do not use the equipment in the presence of flammable
anaesthetics, vapours or liquids.

CAUTION

  The environment where the defibrillator/monitor will be used should be reasonably


free from vibration, dust and corrosive substances. If these conditions are not met,
the accuracy of the system may be affected and damage may occur.

The environmental specification is as follows:

0 to 45℃  (without CO2 module)


Operating Temperature 5 to 35℃  (with sidestream CO2 module)
0 to 40ºC (with microstream CO2 module)

Operating humidity 15% to 95%, (non-condensing)

Operating altitude -381m to +4575 m (-1250 ft to 15000 ft, or 106.2kPa to 57kPa)

Storage temperature -30 to 70℃ 

Storage humidity 10% to 95%, (non-condensing)

Storage altitude -381m to +4575 m (-1250 ft to 15000 ft, or 106.2kPa to 57kPa)

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3.2.2 Electrical Requirements


Check cables and power cords. Make sure that:  
1. All system cables, power cords and power plugs are not damaged, and pins are not loose.
Otherwise, remove it from use.

2. The insulation of patient cables and leadwires is not damaged, and connectors are not
loose.

WARNING
  Only power sockets with protective grounding can be used.

The electrical specification is as follows:


Line voltage: 100 to 240VAC
Current: 1.8 to 0.8 A
Frequency: 50/60Hz

3.3 Vehicle Mount Kit Installation


Refer to BeneHeart D6/D5 Vehicle Mount Kit Instructions for Use for the detailed
information on how to install the equipment on the vehicle mount kit.

3.4 Installing Hook Kit o r Conductive Gel Container Kit


Refer to Hook Kit and Conductive Gel Container Kit Installation Guide to install the hook
kit or conductive gel container kit.

3.5 Preparation fo r Power On


Before connecting the power cord to the defibrillator/monitor's power input, check that

  The mains voltage meets the requirement.

  3-wire power cord is used. The power socket should be 3-wire also. This ensures that the
defibrillator/monitor is properly grounded. Do not use 2-wire power cord or socket.

  The equipotential grounding terminals should be connected together when the


defibrillator/monitor and other devices are to be used together.

  The defibrillator/monitor is not placed under the infusion bag or placed where their
might be liquid spillage. This protects the defibrillator/monitor from liquid ingress.

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Testing and Maintenance

4
4.1 Introductio n
To ensure the equipment always functions normally, qualified service personnel should
 perform regular inspection, maintenance and test. This chapter provides a checklist of the
testing procedures for the equipment with recommended test equipment and frequency. The
service personnel should perform the testing and maintenance procedures as required and use
appropriate test equipment.

The testing procedures provided in this chapter are intended to verify that the equipment
meets the performance specifications. If the equipment or a module fails to perform as
specified in any test, repairs or replacement must be done to correct the problem. If the
 problem persists, contact our Customer Service Department.

CAUTION
  All tests should be performed by qualified service personnel only.

  Care should be taken to change the settings in [Installation Mode] and [Service
Mode] menus to avoid loss of data.

  Before testing, service personnel should acquaint themselves with the test tools and
make sure that test tools and cables are applicable.

  When testing monitoring parameters, move the Mode Select knob to Monitor to
access the Monitor Mode.

  When performing therapy function tests, move the Mode Select knob to
corresponding mode.

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4.1.1 Test Report


After completing the tests, service personnel are required to record test results and report
them to Mindray Customer Service Department.

See the
Test Report at the end of this chapter.

4.1.2 Preventative Maint enance


Below are preventative maintenance tests which need to be performed on the
defibrillator/monitor. See the following sections for detailed maintenance procedures.

  Visual inspection

   NIBP test and calibration

  Microsteam and Sidestram CO2 test and calibration.

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4.1.3 Recomm ended Frequenc y


After Function 6 12 24
Test item
repair suspected months months months
Visual inspection × 

Power-on Test × 

User test × 

Recorder check × 

Charge/
Manual discharge
defibrillation Energy disarming
tests Synchronous ×  ×  × 

defibrillation
Pacing test
Performance test ×  ×  × 
ECG
Module calibration ×  × 

Resp Performance test ×  ×  × 

SpO2 Performance test ×  ×  × 

Temp Performance test ×  ×  × 

Accuracy test
 NIBP Leakage test ×  ×  × 

Module calibration
Performance test
IBP
Pressure calibration
Leakage test ×  ×  × 
CO2 
Module calibration ×  ×  × 

 NIBP overpressure protection test ×  ×  × 

Analog out test × 

Earth leakage current


Electrical
safety tests as Patient leakage
×  × 
 per current
IEC60601-1 Patient auxiliary
current

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4. Compare the value of manometer with the value displayed on the equipment’s screen.
The difference should be no greater than 3 mmHg.

5. Raise the pressure in the metal vessel to 50 mmHg with the balloon pump. Repeat steps
3 and 4.

6. Raise the pressure in the metal vessel to 200 mmHg with the balloon pump. Repeat steps
3 and 4.

Note

  You can replace the balloon pump and manometer with a blood pressure simulator
to form a test system.

NIBP Leakage Test

Tools required:

  An adult cuff

  An air tubing

  A correct sized cylinder

To perform the leakage test:

1. Connect the cuff to the equipment’s NIBP connector.

2. Wrap the cuff around the cylinder as shown below.

Cylinder 
Defibrillator/monitor 

Connector for 
Tubing
  NIBP cuf  Cuff

3. Press the Main menu button on the equipment’s front panel. Select [Others>>]→ 
[Installation Mode>>]→ enter the required password →[Maintain NIBP]→ [Start 
Leakage Test].

After about 20 seconds, the equipment automatically deflates. This means the leakage test
finishes.

When the accuracy test is completed, the result will be displayed. If the message [NIBP
Pneumatic Leak ] is displayed, it indicates that the NIBP airway may have leakages. Check
the tubing and connections for leakages, and then perform a leakage test again.

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Calib rating NIBP


Tools required:

  T-shape connector

  Tubing

  Balloon pump

  Metal Vessel, volume 500±25 ml

  Calibrated manometer, accuracy higher than 1 mmHg

1. Connect the equipment as shown below

Defibrillator/monitor Manometer 

Connector for Tubing


 NIBP cuff

Balloon pump
Metal vessel

2. Before inflation, the reading of the manometer should be 0. If not, disconnect the
airway and reconnect it until the readings is 0

3. Press the Main menu button on the equipment’s front panel. Select [Others>>]→ 
[Service Mode>>]→ enter the required password→[Calibrate NIBP].

4. Calibrate pressure. To do so, set the calibration value to 150 mmHg and adjust the pump
output pressure to 150 mmHg. After the system is stable, click the [ Calibrate] button to
start calibration.

5. Calibrate overpressure. To do so,


  set [Patient Cat.] to [Adu/Ped] and adjust pump output pressure to 330 mmHg.
Click the [Calibrate] button and start calibration. Or

  set [Patient Cat.] to [Neo] and adjust pump output pressure to 165 mmHg. Click
the [Calibrate] button and start calibration.

All the calibration results will be displayed in the [Calibrating NIBP] screen. If the
calibration fails, please check the connections and then perform a calibration again.

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4.2.3 CO2 Module Tests


Leakage Check

1. Access the [CO2 Setup] menu and set [Operating Mode] to [Measure]. Wait for  CO2 
warm-up. 

2. Block the CO2 module gas inlet completely. This will cause different reactions from the
Sidestream and Microstream CO2 modules.

  Sidestream: Check that alarm message [ CO2 Filter Line Err] is displayed on the
screen in 3s. Block the gas inlet for another 30s, if the alarm message does not
disappear, the module does not leak.

  Microstream CO2 module: [CO2 Purging…] is displayed in 3s. Block the gas inlet


for another 30s, if the alarm message [ CO2 Tubing Err] appears, the module does
not leak.

Module Calibration
Test tools

  Gas cylinder, with 6% of CO 2 and balance gas N2.

  T-shape connector

  Tubing

For sidestream CO2 module, zeroing is required before calibration. Enter [CO2 Setup] menu
and select [Zero] to perform zeroing.

To calibrate the CO2 module, follow this procedure:

1. Make sure that the CO2 module has been warmed up or started up.

2. Connect the gas cylinder with the tubing using a T-shape connector as shown below.
Check the airway and make sure there are no leaks.

To the air

Tubing
Gas valve
Defibrillator 
/monitor

Gas cylinder 

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3. Vent the tubing to the CO2 by opening the gas valve.

4. Access the [Maintain CO2] menu. To do so, Press the Main Menu button on the
equipment’s front panel. Select [Others>>]→[Installation Mode>>] →enter the
required password→ [Maintain CO2].

5. In the [Maintain CO2] menu, select a CO2 value equal to the vented CO2 
concentration.

6. In the [Calibrate CO2] menu, the measured CO2 concentration is displayed. Wait till
the measured CO2 concentration becomes stable; select [Calibrate] to start CO2 
calibrate.

The message [Calibration Completed!] is displayed after a successful calibration. If the


calibration failed, the prompt [Calibration Failed!] will be displayed. In this case, perform

another calibration.

4.2.4 Preventative maintenance t est r eport


Customer name

Customer address

Servicing person

Servicing company

Equipment under test


(EUT)

Model of EUT

SN of EUT

Hardware version

Software version

Test equipment Model/No. Effective date of calibration

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Test items Test records Test results


(Pass/Failed)

Visual inspection

The case, display screen, buttons, knob, SMR, modules, power


cord, wall-mount bracket and accessories have no obvious signs
of damage.

The external connecting cables are not frayed and the connector
 pins are not loose and bent.

The external connectors are not loose or their pins are not bent.

The safety labels and data plate are clearly legible.

NIBP test

The difference is within ±3 mm when 0, 50 or 200 mmHg is set


for NIBP accuracy test.

There is no leakage with NIBP, or the manual leakage test result


does not exceed 6mmHg/min.

Sidestream CO2 test

Block the gas inlet of the module or watertrap. The sidestream


CO2 flowrate is slower than 10ml/min and an alarm of CO2
Filterline Err is given. It indicates that there is no leakage.

The displayed CO2 value is within 6 ±0.05%.

Microstream CO2 test

Block the gas inlet of the module or watertrap. An alarm of CO2


Filterline Err is given. It indicates that there is no leakage.

The displayed CO2 value is within 6 ±0.05%.

4.3 Power On Test


This test is to verify that the defibrillator/ monitor can power on normally. The test is passed if the
defibrillator/ monitor starts up by following this procedure:

1. Place the external paddles on paddle tray, insert the battery (install both if two batteries
are configured) in the battery compartment, and then connect the equipment with AC
mains. In this case, both the AC indicator and battery indicator shall light.

2. Turn the Mode Select knob to Monitor. Check that the equipment passes the self test and
is turned on properly.

3. Check the display of technical alarm area, prompt area and battery status indicator on
the upper right corner of the main screen to judge whether the equipment runs normally.

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4.4 User Test


Follow this procedure to perform user test:

1. If you use external paddles, place them on the paddle tray; if you use a pads cable,
connect it to the 50 Ω test load.

2. Insert the battery (2 if configured) into the equipment. Connect the AC mains if no
 battery is available.

3. Select the Main Menu button on the equipment’s front panel. In the Main Menu, select
[User Test>>]. Then a prompt “Enter user test?” pops up. Select “Yes” to enter the User
Test screen.

4. Check the test items you want to perform and select [Start] to start user test

The test results indicate the condition of the system. If any item fails, the service indicator
flashes.

If you cannot pass User Test or the message “Connect paddles cable, and place paddles in
 paddle tray” is shown when paddle cable is connected and paddles are placed in paddle tray,
check paddles status.

Select the Monitor mode. Press and hold the [ Event] hardkey, and then press the [ Lead
Select ] hardkey on the front panel, the following screen appears.

Observe the reading of “Lead Stat”:

  0 x 382: Paddles are properly placed in paddle tray.

  0 x 182: The travel switch indicating paddle status may fail, but impedance is correct.

  0 x 102 :Paddles are not properly placed in paddle tray and the impedance value is not

correct.

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4.5 Password for Installation Mode


Accessing installation mode is password protected. The required password is set to 888888
 before the equipment leaves the factory.

4.6 Module Performance Tests

4.6.1 Manual Defibrill ation Test


Test tools:

  Defibrillator/pacer analyzer

Charge/Discharge

1. Remove the batteries and connect the equipment with AC mains. Turn the Mode Select
knob to Manual Defib.

2. Connect the external paddles to the equipment and place the paddles on the
defibrillator/pacer analyzer.

3. Enter the Configuration-Main screen. From the Record Setup menu set [Shock Event]
to [On] so that shock events can be recorded automatically if happened.

4. Set the analyzer to Energy Measurement mode. In this case, the energy value should be
displayed as 0 or blank.

5. Select the energy level to 1J.

6. Charge/discharge the equipment to verify the energies measured by the analyzer meet
the following accuracy:

Selected Energy (J) Measured Value (J)


1 0 to 3
100 85 to 115

360 306 to 414


7.  Set the energy to 100J and 360J respectively. Repeat Step 6.

8. Disconnect the equipment from the AC mains. Run the equipment on fully charged
 battery. Move the Mode Select knob to Manual Defib. Repeat Steps 5 to 7.

9. Use multifunctional electrode pads. Repeat Step 5 to Step 7.

10. Verify that the equipment records the shock events automatically and correctly.

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7. When charging finishes, press and hold the “Shock” button to deliver a shock.

8. Verify that synchronous discharge succeeds and the delivery energy measured by the
analyzer is 10J±2J.

9. Verify that the delay time of synchronous defibrillation measured by the analyzer is less
than 60ms.

10. Verify that the synchronous discharge mark appears on the R wave.

11. Verify that the prompt messages are correct during testing.

12. Select lead II as ECG source and perform charging. Repeat steps 7 to 11.

13. Use multifunctional electrode pads. Repeat steps 2 to 12.

4.6.2 Pacing Test


Test tools:

  Defibrillator/pacer analyzer

1. Run the equipment on fully charged battery. Move the Mode Select knob to Pacer. Set
[Pacer Mode] to [Fixed].

2. Connect the pads cable to the equipment and properly place the pads on the
defibrillator/pacer analyzer.
3. Set the analyzer to Pacing Measurement mode. Use test load of 50Ω.

4. On the equipment, set [Pacer rate] to [70ppm] and [Pacer Output] to [30mA].

5. Press the [Start Pacing] soft key. Verify that the pacer rate measured by the analyzer is
70 ppm±1ppm and the pacer output measured is 30 mA±5mA.

6. Press the “Stop Pacing” soft key, and then set [Pacer rate] to [170ppm] and [Pacer
Output] to [200mA].

7. Press the [Start Pacing] soft key. Verify that the pacer rate measured by the analyzer is
170 ppm±2ppm, and the measured current is 200 mA±10mA.

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4.6.3 ECG Test


Perfo rmance Test

Test tools
  ECG simulator

1. Connect the simulator to the equipment’s ECG connector.

2. Configure the simulator as HR=80 bmp.

3. The displayed HR should not exceed 80±1 bmp;

ECG Calib ration

1. Select the ECG parameter area to enter the [ECG Setup] menu.

2. Select [Others>>]→[Calibrate]. A waveform signals appear on the screen and the


message [ECG Calibrating] is displayed in the prompt information area in the lower
left corner of the screen.

3. Compare the amplitude of the waveform with the wave scale. The difference should be
within 5%. If needed, you can also print out the waveform and the wave scale.

4. After ECG calibration is completed, select [Stop Calibrating].

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Pressure Calibration
Tools required:

  Standard sphygmomanometer

  Balloon pump

  Tubing

  T-shape connector

To perform a calibration:

1. Connect the 3-way stopcock, the sphygmomanometer and the balloon pump through a
T-shape connector, as shown below.

2. Zero the transducer. Then open the stopcock to the sphygmomanometer.


3. Press the Main menu button on the equipment’s front panel. Select [Others>>]→ 
[Installation Mode>>]→ enter the required password→[Maintain IBP]. Then
configure IBP calibration value.

4. Inflate using the balloon pump until the reading of sphygmomanometer approximates
the preset calibration value.

Pressure transducer 

3-way stopcock 

Pressure adapter cable


T-shape connector 

IBP Module
Sphygmomanometer

5. Adjust the calibration value in the [Maintain IBP] menu until it is equal to the reading
of sphygmomanometer

6. Select the [Calibrate] button to start a calibration

7. The message [Calibration Completed!] is displayed after a successful calibration. If


the calibration failed, the prompt [Calibration Failed!] will be displayed.

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4.6.6 SpO2 Test
Test tool

  Patient simulator.

1. Connect the patient simulator to the equipment’s SpO2 connector  .

2. Select the model and manufacturer of the SpO2 module under test. Configure the
 parameter as SpO2 96% and PR 80 bmp.

3. The displayed SpO2 and PR values should be within the ranges listed below

SpO2 (%) PR (bmp)


Mindray 96% ±2% 80±3
Masimo 96% ±2% 80±3
MAX-A, MAX-AL, MAX-N, MAX-P, MAX-I,
96% ±2%
MAX-FAST

 Nellcor OxiCliq A, OxiCliq N, OxiCliq P, OxiCliq I 96% ±2.5% 80±3


D-YS, DS-100A, OXI-A/N, OXI-P/I 96% ±3%
MAX-R, D-YSE, D-YSPD 96% ±3.5%

4.6.7 Temp Test


Test tools

  Resistance box

1. Connect the two pins of any Temp connector on equipment to the two ends of the
resistance box using 2 wires.

2. Set the resistance box to 1354.9Ω (corresponding temperature is 37℃). The displayed



value on the equipment should not exceed 37±0.2 . 

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4.7 Analogue Output Test


Test tool:

  Oscillograph

1. Connect the patient simulator to the equipment under test using an ECG or IBP cable.

2. Connect the oscillograph to the equipment’s multifunctional connector.

3. Verify that the waveforms displayed on the oscillograph is identical with those
displayed on the defibrillator/ monitor.

4.8 Electr ical Safety Tests


See A Electrical Safety Inspection for electrical safety tests..

4.9 Recorder Check


Tools required:

   None.

1. Print ECG waveforms. The recorder should print correctly and the printout should be
clear.

2. Simulate some recorder problems, such as out of paper, paper jam, etc. the defibrillator/
monitor should give corresponding prompt messages. After the problem is removed, the
recorder should be able to work correctly.

3. Switch automatic alarm recording for each parameter ON and then set each parameter’s
limit outside set alarm limits. Corresponding alarm recordings should be triggered when
 parameter alarms occur.

4.10 Factory Service

4.10.1 Passwor d for Servi ce Mode


Accessing service mode is password protected. The required password is set to 332888
 before the equipment leaves the factory.

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4.10.2 Accessing Service Mode Menu


To access the factory service menu, Press the Main menu button on the equipment’s front
 panel. Select [Others>>]→ [Service Mode>>]→ enter the required passwords. The Service
Mode-Main menu is shown below.

4.10.3 Calibrating NIBP


Refer to 4.2.2 NIBP Tests for calibrating NIBP.

4.10.4 Calib rating/Zeroing Impedance


 Normally impedance calibration and zeroing is unnecessary. However, you can perform
impedance checking after replacing the therapy module.

1. If not pre-connected, connect the pads cable to the equipment.

2. Connect a test load of 300 ohms to the pads cable.

3. Start the equipment and select the Monitor mode. Press and hold the [Event] hardkey,
and then press the [ Lead Select] hardkey on the front panel, the following screen
appears.

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4. Verify that the reading of “RT Imped” is between 3000±450.

NOTE

  If 300 ohms test load is not available, you can use a 50 ohms test load to perform
impedance checking. In this case, Verify that the reading of “RT Imped” is
between 500±75.

If the reading of “RT Imped” is not correct, perform impedance calibration/zeroing.

1. Press the Main menu button on the equipment’s front panel. Select [Others>>]→ 
[Service Mode>>]→ enter the required passwords→[Calibrate/Zero Impedance] to
enter the Calibrate/Zero Impedance screen.

2. Connect a test load of 0 ohm to the pads cable; then select “Zero”. A message “Zero
Completed” shall be shown. If the message “Zero Failed” is displayed, check the
connection of pads cable.

3. Connect a test load of 100 ohms to the pads cable; then select “Calibrate”. A message
“Calibration Completed” shall be shown. If the message “Calibration Failed” is
displayed, check the connection of pads cable.

Replace the therapy module if impedance calibration/zeroing fails.

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4.10.5 Device Infor mation


Press the Main menu button on the equipment’s front panel. Select [ Others>> ]→ [Service
Mode>>]→ enter the required passwords→ [Device Information]. In the Device
Information list, you can view the device information such as software version, system status,
and etc, as shown below.

In the Device Information screen, you can select [Export] to export error codes and shock
delivery data to a USB flash memory.

4.10.6 Checking Failu re Code


Press the Main Menu button on the equipment’s front panel. Select [Others>>]→ [Service
Mode>>]→ enter the required passwords→ [Failure Code] to check error codes. This helps
the service personnel to identify failures.

Refer to 6.8 Error Codes for the description of each error code.

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4.10.7 Inputt ing Serial Numb er


Press the Main Menu button on the equipment’s front panel. Select [Others>>]→ [Service
Mode>>]→ enter the required passwords→ [Input Serial Number] to input the equipment’s
serial number.

After inputting the serial number, you can view it by accessing Installation Mode and select
[Version].

4.10.8 Paddle Open Circuit Display


This [Paddle Open Circuit Display] switch is for testing only. In normal operation, it should
 be set to [Off ]].

4.10.9 Selectin g Recor der Type


BeneHeart D6 defibrillator/monitor can be configured with a 50 mm recorder or an 80 mm
recorder. You can choose the recorder type in the service mode by selecting [ Recorder Type]
and toggle between [50 mm Recorder] and [80 mm Recorder].

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Test Report

Customer name

Customer address

Servicing person

Servicing company

Equipment under test


(EUT)

Model of EUT

SN of EUT

Hardware version

Software version

Test equipment Model/No. Effective date of calibration

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Test results
Test items Test records
(Pass/Failed)

Visual inspection

The case, display screen, buttons, knob, modules, power cord, and
accessories have no obvious signs of damage.
The external connecting cables are not frayed and the connector pins
are not loose and bent.
The external connectors are not loose or their pins are not bent.
The safety labels and data plate are clearly legible.

Power-on test

The power-on test is passed. The power indicator and alarm system
work correctly and the equipment start up properly.

Performance test

Manual Defibrillation Test

When running on AC mains and external paddles are used, the


equipment can be properly charged and discharged; the energy
delivered meets accuracy requirement, and shock information is
correctly recorded. 

When running on fully charged battery and external paddles are used,

the equipment can be properly charged and discharged; the energy


delivered meets accuracy requirement, and shock information is
correctly recorded. 

When running on AC mains and multifuncational electrode pads are


used, the equipment can be properly charged and discharged; the
energy delivered meets accuracy requirement, and shock information
is correctly recorded. 

When running on fully charged battery and multifuncational


electrode pads are used, the equipment can be properly charged and
discharged; the energy delivered meets accuracy requirement, and
shock information is correctly recorded. 

When external paddles are used, charge tone is correctly issued when
the equipment is being charged. The prompt "Charged Removed" is
shown on the screen and charge done tone stops when the Disarm 
hotkey is pressed. The equipment does not discharge externally.
When [Time to Auto Disarm] is set to [ 60s], the prompt "Charged
Removed" is shown on the screen and the charge done tone stops
after 60 seconds at the completion of charging. The equipment does
not discharge externally. 

When pads are used, the charge tone is correctly issued when the
equipment is being charged. The prompt "Charged Removed" is

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Test results
Test items Test records
(Pass/Failed)

not exceed 6mmHg/min.

Temp test

The value displayed for each Temp channel of the monitor is within
37±0.1ºC.

IBP test

The static pressure value displayed for each IBP channel is within
200±2 mmHg.

The ART and LV waves for each IBP channel are displayed correctly.

Sidestream CO2 test

Block the gas inlet of the module or watertrap. The sidestream CO2
flowrate is slower than 10ml/min and an alarm of CO2 Filterline Err
is given. It indicates that there is no leakage.
The displayed CO2 value is within 6 ±0.05%.

Miscrostream CO2 test

Block the gas inlet of the module or watertrap. An alarm of CO2


Filterline Err is given. It indicates that there is no leakage.

The displayed CO2 value is within 6 ±0.05% 

Analog output performance test


The waves displayed on the oscillograph are identical with those
displayed on the monitor.

SpO2 test

The displayed SpO2 and PR values should be within the specified


ranges.

Electrical safety tests

Refer to Appendix A Electrical Safety Inspection. All the electrical


safety tests should be passed.

Recorder check

The recorder can print ECG waves correctly and the printout is clear.
Set the recorder to some problems such as out of paper, paper jam,
etc. the equipment gives corresponding prompt messages. After the
 problem is removed, the recorder is able to work correctly.
Automatic alarm recording for each parameter functions correctly
when parameter alarms occur.

Tested by: _________________________ Date: ________________________

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5 Hardware and Software Upgrade


5.1 Hardware Upgr ade
After upgrade the hardware, please upgrade corresponding software.

5.1.1 Upgrading MPM module


Upgrading MPM modul e confi gured w ith 3/5-lead ECG onl y

You can upgrade MPM module from 3/5-lead ECG only to any of the following
configuration:

PN Description of upgrade package Configuration after upgrade

801-0651-00117-00 Low cost MPM subassembly 12-Lead 12-lead ECG


ECG upgrade package
801-0651-00118-00 12-Lead ECG/Mindray SpO2upgrade 12-lead ECG/Mindray SpO2
 package
801-0651-00049-00 NIBP upgrade package 3/5-lead ECG/NIBP

801-0651-00050-00 Mindray SpO2 upgrade package 3/5-lead ECG/Mindray SpO2

801-0651-00051-00 Masimo SpO2 upgrade package 3/5-lead ECG/Masimo SpO2

801-0651-00052-00 Nellcor SpO2 upgrade package 3/5-lead ECG/Nellcor SpO2

801-0651-00053-00 Mindray SpO2/NIBP/TEMP upgrade 3/5-lead ECG/Mindray SpO2


 package /NIBP/TEMP

801-0651-00056-00 Mindray SpO2/NIBP/IBP/TEMP 3/5-lead ECG/Mindray SpO2

upgrade package /NIBP/IBP/TEMP


801-0651-00059-00 Masimo SpO2/NIBP/TEMP upgrade 3/5-lead ECG/Masimo SpO2
 package /NIBP/TEMP

801-0651-00060-00 NellcorSpO2/NIBP/TEMP upgrade 3/5-lead ECG /Nellcor SpO2


 package /NIBP/TEMP

801-0651-00061-00 Masimo SpO2/NIBP/IBP/TEMP upgrade 3/5-lead ECG/Masimo SpO2


 package /NIBP/IBP/TEMP

801-0651-00062-00 NellcorSpO2/NIBP/IBP/TEM upgrade 3/5-lead ECG/Nellcor SpO2


 package /NIBP/IBP/TEMP

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Upgrading MPM modu le co nfi gured w ith 3/5-leadECG/NIBP


You can upgrade MPM module from 3/5-lead ECG/NIBP to any of the following
configuration:

PN Description of upgrade package Configuration after upgrade

801-0651-00053-00 Mindray SpO2/NIBP/TEMP upgrade 3/5-lead ECG/Mindray SpO2


 package /NIBP/TEMP

801-0651-00056-00 Mindray SpO2/NIBP/IBP/TEMP upgrade 3/5-lead ECG/Mindray SpO2


 package /NIBP/IBP/TEMP

801-0651-00059-00 Masimo SpO2/NIBP/TEMP upgrade 3/5-lead ECG/Masimo SpO2


 package /NIBP/TEMP

801-0651-00061-00 Masimo SpO2/NIBP/IBP/TEMP upgrade 3/5-lead ECG/Masimo


 package SpO2/NIBP/IBP/TEMP

801-0651-00060-00 NellcorSpO2/NIBP/TEMP upgrade 3/5-lead ECG/Nellcor


 package SpO2/NIBP/TEMP

801-0651-00062-00 NellcorSpO2/NIBP/IBP/TEMP upgrade 3/5-lead ECG/Nellcor


 package SpO2/NIBP/IBP/TEMP

801-0651-00116-00 12-lead ECG upgrade package 12-lead ECG

Upgrading MPM modu le con fig ured wi th 3/5-lead ECG/Mind ray SpO2

You can upgrade MPM module from 3/5-lead ECG/Mindray SpO2 to any of the following
configuration:

PN Description of upgrade package Configuration after upgrade

801-0651-00118-00 12-lead ECG/Mindray SpO2upgrade 12-lead ECG

 package
801-0651-00053-00 Mindray SpO2/NIBP/TEMP upgrade 3/5-lead ECG/Mindray
 package SpO2/NIBP/TEMP

801-0651-00056-00 Mindray SpO2/NIBP/IBP/TEMP upgrade 3/5-lead ECG/Mindray


 package SpO2/NIBP/IBP/TEMP

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Upgrading MPM modul e confi gured w ith 3/5-lead ECG/Mindray


SpO2/NIBP/TEMP
You can upgrade MPM module from 3/5-lead ECG/Mindray SpO2/NIBP/TEM to any of the
following configuration:

PN Description of upgrade package Configuration after upgrade

801-0651-00116-00 12-lead ECG upgrade package 12-lead ECG

801-0651-00081-00 IBP upgrade package 3/5-lead ECG/Mindray


SpO2/NIBP/IBP/TEMP

Upgrading MPM modul e confi gured with 3/5-lead ECG/ Nellcor


SpO2/NIBP/TEMP

You can upgrade MPM module from 3/5-lead ECG/ Nellcor SpO2/NIBP/TEMP to any of the
following configuration:

PN Description of upgrade Configuration after upgrade


package

801-0651-00116-00 12-lead ECG upgrade package 12-lead ECG

801-0651-00081-00 IBP upgrade package 3/5-lead ECG/Nellcor


SpO2/NIBP/IBP/TEMP

Upgrading MPM modul e confi gured with 3/5-lead ECG/ Mindray


SpO2/NIBP/IBP/TEMP

You can upgrade MPM module from 3/5-lead ECG/ Mindray SpO2/NIBP/IBP/TEMP to any
of the following configuration:

PN Description of upgrade package Configuration after


upgrade

801-0651-00116-00 12-lead ECG upgrade package 12-lead ECG

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Upgrading MPM modul e confi gured with 3/5-lead ECG/ Masimo


SpO2/NIBP/IBP/TEMP
You can upgrade MPM module from 3/5-lead ECG/ Masimo SpO2/NIBP/IBP/TEMP to any
of the following configuration:

PN Description of upgrade package Configuration after upgrade

801-0651-00116-00 12-lead ECG upgrade package 12-lead ECG

Upgrading MPM modul e confi gured with 3/5-lead ECG/Nellc or


SpO2/NIBP/IBP/TEMP

You can upgrade MPM module from 3/5-lead ECG/ Nellcor SpO2/NIBP/IBP/TEMP to any
of the following configuration:

PN Description of upgrade package Configuration after upgrade

801-0651-00116-00 12-lead ECG upgrade package 12-lead ECG

5.1.2 MPM Modul e upgr ade proc edure

1. Remove the MPM module assembly and parameter panel assembly as described in 7.3.8
 Disassembling the MPM Module.

2. Replace the old parameter panel assembly and MPM module assembly with those in the
upgrade package.

3. Remove the watertrap receptacle unit, or microstream CO2 connector assembly, or CO2
 panel as described in 7.8 Disassembling the Measurement Module Panel Assembly.

4. Reassemble the watertrap receptacle unit, or microstream CO2 connector assembly, or


CO2 panel on the replacement parameter panel assembly in the upgrade package.

NOTE

  If you need to upgrade 3/5-lead ECG to 12-lead ECG, insert the 12-lead ECG
board into the MPM module. Make sure that the 12-lead ECG board should be in
correct direction. Then fix the clip in place.

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Cli 2 Clip 1

12-lead ECG board Clip here in place Clip here in place

5. Reassemble the equipment.

6. Stick correct parameter panel overlay on the parameter panel according to the
configuration you upgrade.

  If the upgrade MPM module is equipped with Masimo SpO2, you need to stick a
Masimo label on the lower left corner of the front housing and a No Implied
License label below the parameter panel, as indicated in the following pictures.

Masimo label
 No Implied License label

  If the upgraded MPM module is equipped with Nellcor SpO 2, you need to stick a
 Nellcor label at the lower left corner of the front housing, as indicated in the
following pictures.

 Nellcor label

7. Perform the tests as described in 4.6 Module Performance Tests.

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5.1.3 Upgrade the Therapy Modul e


You can use 801-0652-00039-00 pacer function upgrade kit to upgrade the therapy module so
that equipment has pacing function. After upgrading the therapy module, choose Mode label
(with pacing function) with the language you need.

Follow this procedure to upgrade the therapy module:

1. Remove therapy module as described in 7.3.7 Removing the Therapy Module


 High-voltage Board . Be noted that you need not to remove the parameter panel
assembly and MPM module assembly.

2. Take off the Mode Select knob. Peel off the Mode label.

3. Replace the old therapy module with the one configured with pacing function in the

upgrade package.
4. Replace the old Mode Select knob and Mode label with those in the upgrade package.

5. Reassemble the equipment.

Mode Select knob

Mode label

6. After upgrade the therapy module, perform the tests described in 4.6 Module
 Performance Tests.

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5.1.4 Upgr ade the Equipm ent wi th CO2 Modul e


You can use the following CO2 upgrade package to upgrade the equipment so as to have a
CO2 monitoring function.

PN Description of upgrade package

801-0651-00079-00 M02B CO2 upgrade package (for adult/pediatric) (FRU)


801-0651-00082-00 M02B CO2 upgrade package (for neonate) (FRU)
801-0651-00080-00 Microstream CO2 upgrade package (for neonate) (FRU)

Follow this procedure to upgrade the equipment:

1. Remove the parameter module panel assembly as described in 7.3.4 Removing the
 Measurement Module Panel .

2. Remove the left capacitor sheet metal as described in 7.3.9 Removing the CO2 Module.

3. Install the required M02B CO2 module or microstream CO2 module on the left
capacitor sheet metal.

Mindray CO2 module Microstream CO2 module

Make sure that the part number of


connecting cable for the microstream
CO2 connector fixing plate should
 be 0651-20-77166.

4. Apply the CO2 insulating sheet on the MPM module mounting plate. Be careful to align
the edge of insulating plate with the edge of the metal plate when stick the insulating
 plate to the metal sheet. Do not stick the screw holes on the metal sheet. Then bent the
insulating plate properly to avoid being cut by the insulating plate during later assembly
 process.

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CO2
insulating plate

Align the edge of


insulating plate with the
edge of the metal plate

Bent here

5. Peel off the overlay on the parameter module panel and install the connector fixing part
of the microstream CO2 module or the watertrap receptacle kit and the gas outlet of the

Mindray CO2 module on the parameter module panel. Choose an appropriate overlay
from the upgrade package and apply it on the parameter module panel.

Gas outlet

Mindray CO2 Microstream CO2


watertrap kit connector fixing part

6. Install the left capacitor metal sheet with CO2 module in the machine.

7. Reassemble the machine. Route the gas pipes to avoid blocking them.

8. Perform the tests as described in 4.2.3 CO2 Module Tests.

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5.2.1 Installing Mindray Patient Monitor Software Upgrade Tool

1. Find the installation program and double click it to start

installation.
2. Select installation language.

3. Click [Ok ] and the following screen appears. Click [ Next] to go to the next step.

4. Enter User Name, Company Name and Serial Number.

5. Specify the destination folder for installing this program. Then select [Next].

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6. Select Program Folder. Then select [Next].

7. Click [Finish] to complete installation.

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5.2.2 Software Upgrade Procedure

1. Connect the defibrillator/monitor to be upgraded with a PC.

2. Set IP address to 77.77.XX.XX and subnet mask to 255.255.255.0.

3. Run Mindray Patient Monitor Software Upgrade Tool on the PC and set Machine to
BneneHeart.

4. On the Mindray Patient Monitor Software Upgrade Tool screen, select [Select Package]
and select packages you want to upgrade. Then select [ Start].

5. Simultaneously hold the [Summary] key and [Menu] key on the defibrillator/monitor’s
front panel, and then turn on the equipment.

After software upgrade is finished, turn off the equipment, and then disconnect AC mains and
remove the battery. If you do not disconnect the power supply after software upgrade, the
status indicator will flash and the beeper will sound.

For the details of software upgrade, refer to help and instructions for use of Mindray Patient
Monitor Software Upgrade Tool.

CAUTION
 
Disconnect the equipment from the patient and make sure the important data are
saved before upgrade.

  Do not shut down or power off the equipment when upgrading the boot program.
Otherwise, it may cause the equipment to break down.

  Program upgrade should be performed by qualified service personnel only.

  Crossover network cable shall be used if a PC is connected for equipment upgrade.

NOTE

  After upgrading the boot program, re-upgrade the system program and other
programs to ensure compatibility.

  Make sure the version of the upgrade package is the one that you desired. If you
want to obtain the latest upgrade package, contact Mindray Customer Service
Department.

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5.3 Software Upgrade thr ough a USB Memory


You can upgrade the defibrillator/monitor’s system software and module software using a
USB memory. All software that can be upgraded through a PC can be upgraded through a
USB memory.

5.3.1 Precautions

1. Software upgrade through USB memory is only applied to defibrillator/monitors with


BIOS version 2.0 or later.

2. If you are going to upgrade the software through a PC, do not plug a USB memory to

the defibrillator/monitor’s USB connector.


3. Up to 15 upgrade files can be placed to the “UPGRADE_0651” folder. If more files are
 placed, only the first 15 can be displayed and chosen.

4. Only one upgrade file can be chosen at a time. Repeat steps 3 to 5 as described in 5.3.2
Software Upgrade Procedure to upgrade files one by one.

5. The name of files in directory “UPGRADE_0651” should be in English. Otherwise the


file name will be unreadable.

6. Both .pkg and .mpkg files can be upgraded. Bootstrap cannot be included in the .mpkg
files.

7. The bootstrap of main control should be upgrade separately. That is to say, it cannot be
included in the upgrade package.

5.3.2 Software Upgrade Procedure

1. Create a folder named “UPGRADE_0651” in the root directory of the USB memory.

2. Copy the file “updatecontrol.bin” and upgrade files to directory “UPGRADE_0651”.

3. Turn off the defibrillator/monitor. Plug the USB memory to the equipment’s USB
connector.

4. Simultaneously hold the [Summary] key and [Menu] key on the defibrillator/monitor’s
front panel, and then turn on the equipment.

5. Follow the on-screen instructions to upgrade the software. Choose a file to be upgraded
 by rotating the navigation knob. Press down the navigation knob to confirm the selection.
You have to choose the upgrade file within 120 s. If not, software upgrade fails. The
system will upgrade automatically when the upgrade file is selected and confirmed.

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6 Troubleshooting
6.1 Overv iew
In this chapter, the defibrillator/monitor problems are listed along with possible causes and
recommended corrective actions. Refer to the tables to check the defibrillator/monitor,
identify and eliminate the problems.

The problems we list here are frequently arisen difficulties and the actions we recommend
can correct most problems, but not all of them. For more information on troubleshooting,
contact our Customer Service Department.

6.2 Part Replacement


Printed circuit boards (PCBs), major parts and components in the defibrillator/monitor are
replaceable. Once you isolate a defective PCB, follow the instructions in 7 Disassembly and
 Repair to replace the PCB with a known good one and check that the trouble disappears or
the defibrillator/monitor passes all performance tests. If the trouble remains, replace the PCB
with the original suspicious PCB and continue troubleshooting as directed in this chapter.

To obtain information on replacement parts or order them, refer to 8 Parts.

6.3 Checking Defibrill ator/Monitor Status


Some troubleshooting tasks may require you to identify the hardware version and status of
your defibrillator/ monitor. To check equipment status,

1. Select [Main Menu] →[Review >>]→[Event Review >>]. Then you can view the
information on system start time, self check, etc.

2. You can also view the information on the defibrillator/monitor’s current status by
 pressing the Menu key on the equipment’s front panel, and then selecting
[Others>>]→[Service Mode>>]→ enter the required password →[Device
Information>>].

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6.4 Checking Device Information


Some troubleshooting may involve software compatibility. Thus it requires you to know your
defibrillator/monitor configuration and software version. For detailed information on version
compatibility, please contact our Customer Service Department.

To identify your software version, press the Menu key on the equipment’s front panel, and
then select [Others>>]→[Installation Mode>>]→enter the required password →[Version].
In the Version screen, you can view system software version and module software version.

You can also press the Menu key on the equipment’s front panel, and then select
[Others>>]→[Service Mode>>]→ enter the required password →[Device Information>>]
to check system software version, module software version, and device status .

6.5 Checking Technical Alarm


Before troubleshooting the defibrillator/monitor, check for technical alarm message. If an
alarm message is presented, eliminate the technical alarm first. For detailed information on
technical alarm message, possible cause and corrective action, refer to the
defibrillator/monitor’s Operation Manual.

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6.6 Troubleshoo ting Guide

6.6.1 Defibrill ation Problems


Symptom Possible Cause Corrective Action

Keypad board failure Connect external paddles. Press the


“Charge” button on the Apex paddle to
start charging. If the “Charge” button
The equipment
on the paddles works, it indicates the
does not charge
keypad board fails.
 by pressing the
2. Replace the keypad board.
Charge button on
The Charge button fails to be Disassemble the keypad board to
the front panel.
 pressed down effectively due to replace or reshuffle the keypad.
the damaged or dislocated silica
gel keypad.
Paddles not connected properly. Reconnect the paddles.

The equipment Paddles failure. Press the Charge button on the front
cannot be charged  panel to check if the equipment can be
 by pressing the charged. If yes, the paddles fail.
Charge button on Replace the paddles.
the external Therapy module failure Replace the therapy module.
 paddles. Failure of connection wire to the Replace the connection wire
therapy module.
Charging failed Therapy module failure 1. Restart the equipment to check if the
 problem disappears.
2. Replace the therapy module if the
 problem persists.
Battery failure. Replace the battery or connect the
The equipment is equipment with external power supply.
charged too
Power management board failure. Replace the power management board.
slowly
Therapy module failure Replace the therapy module.

A shock cannot be Keypad board failure. Connect paddles to charge the


delivered by equipment and deliver a shock. If a
 pressing the shock can be delivered, the keypad
Shock button on  board is defective. Replace the keypad
the equipment’s  board.
front panel in The Charge Button fails to be Disassemble the keypad board. Replace
Manual Defib  pressed down effectively due to or reshuffle the keypad

Mode or AED the failure or dislocated silica gel


Mode. keypad.

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6.6.2 Pacin g Prob lems


Symptom Possible Cause Corrective Action

Does not deliver Therapy module failure Replace the therapy module.
correct pacing
current.

Does not deliver Therapy module failure Replace the therapy module.
correct pacing
rate.
Pacer Equip Pacer hardware failure Replace the therapy module.
Malfunction

6.6.3 Power On/Off Problems


Symptom Possible Cause Corrective Action

The AC mains not connected or Check that AC mains is properly connected


defibrillator/monitor  battery too low or battery capacity is sufficient
fails to start. AC Power supply protection Refer to 6.6.11 Power Supply Problems.
LED or battery LED
Cables defective or poorly 1. Check that the cables between the power
does not light
connected switch and the keypad board, the keypad
 board and the power management board
and between the power module and the
 power management board are correctly
connected.
2. Check that wires and connectors are not
defective.
Power switch or keypad Replace the power switch or keypad board.
 board failure

AC/DC board defective Replace the AC/DC board.


Power management board Replace the power management board.
failure

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6.6.4 Displ ay Problems


Symptom Possible Cause Corrective Action

The LCD screen is Connection cable 1. Check that wires between the display and
 blank, but the defective or poorly the keypad board, the backlight board and
defibrillator/monitor connected. the keypad board, the backlight board and
works properly. the display and between the keypad board
and the power management board are
correctly connected.
2. Check that the cables and connectors are
not defective
Backlight inverter Replace the backlight board.

defective
LCD Display failure Replace the display.

Keypad board failure Replace the keypad board.


CPU board failure. Replace the CPU board.

Power management board Replace the power management board.


failure.
Secondary display Cable failure 1. Check that the wires between the display
does not function. and the defibrillator/monitor are correctly
connected.
2. Check that the cables and connectors are
not defective.
CPU board failure. Replace the CPU board.

Power management board Replace the power management board.


failure.

Secondary display Connection cable 1. Check that the wires between the display
displays snows or defective or poorly and the defibrillator/ monitor are correctly
flashing specks connected. connected.

2. Check that the cables and connectors are


not defective.

CPU board failure. Replace the CPU board.


Power management board Replace the power management board.
failure.
Images overlapped or FPGA failure Update or upgrade FPGA
distorted Connection cable 1. Check that the wire between the display
defective or poorly and keypad board is correctly connected.
connected. 2. Check that the cables and connectors are
not defective.

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6.6.6 Button and Knob Problems


Symptom Possible Cause Corrective Action

Buttons do not Connection cable 1. .Check that the wire between the keypad and the
respond. defective or poorly keypad board is properly connected.
connected. 2. Check that that the wire between the keypad
 board and the power management board is properly
connected
3. Check if the connection wires and connectors are
defective.
Keypad board Replace the keypad board.
failure
CPU board failure. Replace the CPU board.
Power management Replace the power management board.
 board failure.

Mode Select knob Connection cable 1. Check that wires between the knob to keypad
does not respond. defective or poorly  board, and between the keypad board and the power
connected. management board are properly connected
2. Check that connecting wires and connectors are
not defective.
Knob failure Replace Mode Select knob.
Keypad board Replace the keypad board.
failure
CPU board failure. Replace the CPU board.

Power management Replace the power management board.


 board failure.
 Navigation knob Connection cable 1. Check that wires between the knob to keypad
does not respond. defective or poorly  board, and between the keypad board and the power
connected. management board are properly connected

2. Check that connection wires and connectors are


not defective.
Knob failure. Replace the navigation knob.

Keypad board Replace the keypad board.


failure
CPU board failure. Replace the CPU board.
Power management Replace the power management board.
 board failure.

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6.6.7 Recor der Prob lems


Symptom Possible Cause Corrective Action

 No printout Connection cable 1. Check the wire between the recorder and the
defective or poorly keypad board is connected properly.
connected. 2. Check that connection wires and connectors are not
defective.

Recorder power Check if the power module outputs 5 V DC and 12V


supply failure DC correctly
Recorder failure Replace the recorder
Poor print quality Paper roll not Stop the recorder and re-install the paper roll.
or paper not  properly installed
feeding properly Print head dirty 1. Check the thermal print head and the paper roller
for foreign matter.
2. lean the thermal print head with an appropriate
clean solution
Recorder failure Replace recorder
Blank printout Paper-roll installed Reload paper-roll
reversely.
Recorder failure Replace the recorder

6.6.8 Output Interface Problems


Symptom Possible Cause Corrective Action

 No analog output signals The wires of analog Replace the cable.
output ports defective..
CPU board failure. Replace the CPU board.

Power management Replace the power management


 board failure.  board.
USB Device does not function CPU board failure. Replace the CPU board.
(provided that the peripheral Power management Replace the power management
devices are good)  board failure.  board.

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6.6.9 CF Card Problems


Symptom Possible Cause Corrective Action

CF card malfunctions Wrong CF card or Use only INNODISK-manufactured CF


limited memory space storage cards. Those with minimum 1GB
memory space are recommended.
CF card defective Insert a known good CF card into the
defibrillator/monitor. If it works normally,
the original CF card fails.
CF card slot failure Replace the CPU board.
CPU board failure. Replace the CPU board.
CF card failure Format the CF card.

6.6.10 Wireless Transmi ssi on Module Probl ems


Symptom Possible Cause Corrective Action

Faxing failure SIM card is not installed. Check that SIM card is installed.

“Data and fax” service is not Verify that “data and fax” service is
activated. activated.

Y cable and wireless Check that Y cable and wireless


transmission module are not transmission module are connected with the
connected with the unit. unit properly.
Antenna is loose. Tighten the antenna.
Fax machine failure Check that the fax machine works properly.
Wireless transmission Replace the wireless transmission module.
module failure
Y cable failure Replace the Y cable.
Power management board Replace the power management board.
failure

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6.6.11 Power Supply Problems


Symptom Possible Cause Corrective Action

Battery failure Battery damaged. Replace battery.


Battery interface failure. 1. Check batteries are installed properly.
2. Check if the battery interface is defective.
3. If the battery interface is defective,
replace the power management board.
Power management Replace the power management board.
 board failure.
Batteries can not be Battery damaged. Replace batteries.
fully charged. Battery interface failure. 1. Check batteries are installed properly.
2. Check if the battery interface is defective.
3. If the battery interface is defective, replace
the power management board.
Power management Replace the power management board.
 board failure.
Battery cannot be Battery failure. Replace battery and recharge the replacement
charged  battery. If the replacement battery can be
recharged, the original one fails.
Cable defective or Check batteries are installed properly.
 poorly connected 2. Check if the battery interface is defective.
3. If the battery interface is defective, replace
the power management board.
Power management Replace the power management board.
 board failure.
 No +3.3 V A output 1. Power supply failure 1. Turn off the defibrillator/monitor then
 No +3.3 V B output 2. Power management restart it.
 board failure. 2. If the problem remains, disconnect the AC
 Not +5.0 V output
mains for 5 s and reconnect it, then restart
 No +12 V output the defibrillator/ monitor.
3. If the problem still remains, replace the
 power management board

NOTE

  When the power module has a failure, it may cause problems to other components,
e.g. the defibrillator/monitor suddenly breaks down during start-up, as the power
module may have a power supply protection. In this case, troubleshoot the power
module per the procedure described in the table above.

  Components of the main unit, SMR and parameter modules are powered by the
power module. In the event that a component malfunctions, check if the operating
voltage is correct. Refer to Chapter2 Theory of Operation for the operating voltage
and measurement points of each component.

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6.6.12 Software Upgrade Probl ems

Symptom Possible Cause Corrective Action

Boot file upgrade fails Power failure or Return the CPU board to factory for repair.
unintended power off
during boot file upgrade

Program upgrade fails Incorrect network 1. Check that the network cable is properly
connection connected and is not too long (shorter than
50m).
2. Make sure that the network cable is of the
right type. Network cable with crossed wires
inside is used for LAN upgrade and those
with parallel wires inside for WAN.
Wrong upgrade package Upgrade package shall be .pkg files. Select
 package according to system requirement

Incorrect IP address Configure a fixed IP address in range C as


configuration specified for the defibrillator/monitor. We
recommend not to upgrade a program when
the defibrillator/monitor is connected to a
network with multiple PCs.

6.7 Technical Alarm Messages


Refer to corresponding chapters in the operating manual.

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6.8 Error Codes

6.8.1 Therapy Module Error Codes


Error codes Error description

0 No error
1 MCU register selftest error
2 MCU RAM selftest error
3 MCU FLASH selftest error

4 MCU watchdog selftest error


5 MCU ADC selftest error

6 DSP register selftest error


7 DSP RAM selftest error
8 DSP FLASH selftest error
9 DSP watchdog selftest error
10 ECG hardware selftest error
11 Power selftest error
12 MCU abnormal reset
13 DSP abnormal reset
14 Computation selftest error
15 to 20 Reserved
21 Impedance circuit error
22 Impedance zeroing failed
23 Impedance calibration failed
24 Impedance measurement is interfered
25 Great measurement difference between two impedance measuring
methods

26 to 30 Reserved
31 Charging is not complete after 25 s

32 Charging is not complete after 30 s


33 Over-charging

34 Charging trend error


35 to 40 Reserved

41 Self-discharging failure
42 IGBT failure

43 Defibrillation relay failure

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Error codes Error description

44 Abnormal discharging current


45 to 70 Reserved
71 Abnormal pacer power
72 Pacer relay failure
73 Pacer frequency error
74 Abnormal pacer current
75 Pacer DA error
76 Pacer voltage error
77 Pacer overcurrent protection point high
78 Pacer overcurrent protection failure

79 to 90 Reserved
91 Comm is interfered (data error)
92 to 99 Reserved

6.8.2 Power Module Error Codes


Error codes Error contents

100/register value Battery permanent failure

101/register value Battery recoverable failure


102 Battery comm error

103 Abnormal battery voltage (not enough voltage)


104 Battery charging failure
105 Power-on selftest error
106 Main control failure (comm handshake overtime)
107 to 199 Reserved

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6.8.3 Main Control Erro r Codes


Error codes Error contents

200 Fan not connected


201 Speaker not connected
202 Storage card does not exist

203 Power board comm error


204 Therapy module comm error

205/register value Main control system power-on selftest error


206 Realtime clock error
207 Storage card read/write error
208 Button board comm error
209 Machine type recognition error
210 Recorder failure (not including thermal printing head overheat)
211 to 299 Reserved

6.8.4 MPM Error Codes

Error codes Error contents


300 DSP CPU failure
301 DSP SDRAM failure

302 DSP FLASH failure


303 DSP watchdog failure
304 7024 CPU failure

305 7024 RAM failure


306 7024 ROM failure

307 7024 A/D failure


308 7024 ECG failure

309 7024 TEMP failure


310 7024 watchdog failure

311 2131 CPU failure


312 2131 RAM failure

313 2131 ROM failure


314 2131 A/D failure

315 2131 watchdog failure

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Error codes Error contents

316 ECG channel 1 failure


317 ECG channel 2 failure
318 ECG channel 3 failure
319 ECG channel 4 failure
320 ECG channel 5 failure
321 ECG channel 6 failure
322 ECG channel 7 failure
323 ECG channel 8 failure
324 Mindray SpO2 board CPU failure
325 Mindray SpO2 board RAM failure

326 Mindray SpO2 board ROM failure


327 Mindray SpO2 board A/D failure
328 Mindray SpO2 board watchdog failure
329 NIBP selftest failure (2)
330 NIBP system error (15)
331 to 399 For future use

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7 Disassembly and Repair


7.1 Tools Required
To disassemble and replace the parts and components, the following tools may be required:

  Phillips screwdrivers

  Tweezers

  Sharp nose pliers

  7# Socket wrench

  Adjustable spanner

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7.2 Preparations for Disassembly


Before disassembling the equipment, finish the following preparations:

  Stop patient monitoring and therapy, turn off the equipment and disconnect all the
accessories and peripheral devices.

  Disconnect the AC power source and remove both batteries.

  To avoid high voltage hazard, strictly follow the procedure as defined in section 7.3.6
Discharging the Capacitor for disassembling.

WARNING
  Before disassembling the equipment, be sure to eliminate the static charges first.
When disassembling the parts labeled with static-sensitive symbols, make sure you
are wearing electrostatic discharge protection such as antistatic wristband or
gloves to avoid damaging the equipment.

  Properly connect and route the cables and wires when reassembling the equipment
to avoid short circuit.

  Select appropriate screws to assemble the equipment. If unfit screws are tightened
by force, the equipment may be damaged and the screws or part may fall off
during use, causing unpredictable equipment damage or human injury.

  Follow correct sequence to disassembly the equipment. Otherwise, the equipment


may be damaged permanently.

  Disconnect all the cables before disassembling any parts. Be careful not to damage
any cables or connectors.

  Place removed screws and disassembled parts properly, preventing them from
being lost or contaminated.

  Place the screws and parts from the same module together to facilitate
reassembling.

  To reassemble the equipment, first assemble the assemblies, and then the main
unit. Carefully route the cables.

  Make sure that the waterproof material is properly applied during reassembling.

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7.3 Disassembli ng the Main Unit

WARNING
  To disassemble the equipment, first remove the external assemblies, such as the
hook mount, wireless transmission module,paddle tray and front housing, and then
the internal assemblies and parts.

  The power supply assembly and recorder can be removed without removing any
other assemblies.

  To disassemble the equipment, place the equipment on a work surface free from
foreign material, avoiding damaging the antiglare screen, LCD and the knob. Be
careful not to break the two cotters on the front ends of rear housing.
  All the operations should be performed by qualified service personnel only. Make
sure to put on the insulating gloves during service operations.

  Before remove the therapy module high-voltage board, you must use the dicharge
fixture to discharge the capacitor first. If you do not have a discharge fixture,
disconnect AC mains and remove batteries, Wait for at least 2 hours before
removing the capacitor.

7.3.1 Removing Hook Mount

1. Stand the equipment on the work surface with the back of the equipment facing to you.
Loose and remove the two M3×16 Philips screws; take off the flat washer and spring
washer. Pull out the hooks.

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7.3.2 Remov ing Paddle Tray

1. Stand the equipment on the work surface with the back of the equipment facing to you.

Tweeze the five plastic plugs in the screw holes.


2. Loose and remove the five M3×10 Philips screws. Remove the paddle tray.

3. Make sure that the waterproof strip is properly applied when replacing the paddle tray in
the equipment.

Waterproof strip on
the top of rear case

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7.3.3 Separating the Housin g

1. Lay the equipment on a padded work surface with the display facing down and the

 bottom of the equipment nearest to you. Be careful not to damage the LCD and controls.
Loose and remove the 7 M3×10 Philips screws.

2. Stand the equipment on the work surface. Carefully separate the front housing and the
rear housing. Disconnect the cable between the CPU board and keypad board, and then
remove the front housing.

3. Make sure that the waterproof strip is properly applied when reassemble the front
housing.

Cotter

Disconnect this cable


Waterproof strip (in the slot)

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7.3.4 Remov ing the Measurement Modul e Panel

1. Stand the equipment on the work surface. Loose and remove the M3×6 Philips screw

that secures the flexible cable. You can also disconnect the flexible cable by loosening
the plastic nut behind the SpO2 board. Remove the flexible cable.

2. Remove the frame that fastens the measurement module panel.

Fastening
  frame

Flexible cable

M3×6 Philips
screws

3. If you equipment is configured with a NIBP module, disconnect the NIBP air tube. If

you equipment is configured with a CO2 module, disconnect the cables between the
CO2 module and the module connector.

  If Mindray CO2 module is configured, disconnect the Nafion tube, CO2 exhaust
tube, micro-active switch connector and flow limit tube.

  If the microstream CO2 module is configured, disconnect the CO2 exhaust tube
and remove the CO2 connector assembly. If the connector assembly is difficult to
 be removed, disconnect the air tube and cable on it. Take care not to damage the air
tube and cables. Remove the measurement module panel.

  Mindray CO2 module

 Nafion tube

 NIBP air tub

CO2 exhaust tube


Flow limit tube

Micro-active switch connector

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  Microstream CO2 module

 NIBP air tube

CO2 exhaust tube

Microstream
CO2 connector

NOTE

  Be careful not to damage the air tube when disconnecting the air tube or the cable
between the CO2 module and the module connector. During reassembly, route the
air tube and cable so that they are placed between the MPM module and CO2
module, making sure not to block the air tube.

  When replacing the measurement module panel, do not screw the flexible cable

forcibly avoiding screw slipping. In case the screw slips, fasten the plastic bolt with
the nut before screwing.

  When the equipment is reassembled, make sure that the frame securing the
measurement module panel does not bend the two cotters on the rear housing.

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7.3.5 Removing the Power Supply Assembl y

1. Lay the equipment on a padded work surface with the display side facing down and the

 bottom of the equipment nearest to you. Be careful not to break the two cotters in the
front of rear housing. Loose and remove the two M3×8 Philips screws and pull out the
 power supply assembly.

Protect the cotters in the front of rear


housing from breaking when removing
the two screws.

M3×8 Philips
screws

2. Disconnect the cable between the power management board and AC/DC module.
Remove the Power Supply Assembly.

Cable between the power management


 board and AC/DC module

Make sure to place the cable near the


rear case when replacing the power
supply assembly.

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7.3.6 Dischargin g the Capacit or

WARNING

  Before removing the capacitor, you must wear insulation gloves which stand high
voltage.

1. Use the high-voltage discharge fixture (0651-TF11) to disarm the capacitor by hooking
the high-voltage ground (TP1) with the black probe of the fixture, and hooking the
high-voltage socket (TP3) with the fixture’s red probe. Wait till the indicating lamp on
the fixture turns off. The capacitor is not completely discharged if the indicator remains
on.

2. Set the multimeter to DC 1000V. Measure the discharge resistance to check if the
reading of the multimeter is lower than 30V. If yes, you can safely disassemble the
equipment now.

TP1 TP3

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7.3.7 Removi ng the Therapy Modul e High-voltage Bo ard

1. Disconnect the cables from the therapy port and the capacitor.

2. Loose and remove the six M4×8 Philips screws. Remove the therapy module
high-voltage board.

High-voltag
M4×8
e board
Philips screw

Therapy port cable


Capacitor
cable

WARNING

  Before remove the therapy module high-voltage board, you must use the dicharge
fixture to discharge the capacitor first. If you do not have a discharge fixture,
disconnect AC mains and remove batteries, Wait for at least 2 hours before
removing the capacitor.

NOTE

  When replacing the therapy module low-voltage and high-voltage boards, carefully
route the cable to the therapy port so that it comes out through the gaps of PBCAs
and insulation sheet. Make sure the cable is not pressed by the PCBAs.
  Route the cables, making sure that the cables are placed in the gaps between the
PCBAs.

  When connecting two PCBAs, align the connectors and make sure they are firmly
engaged.

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7.3.12 Checking Waterproof Material on the Rear Housing


Before reassembling the equipment, make sure that the waterproof material on the rear
housing are stuck to the proper places.

1. Check that the battery elastic pad and the silicone pad are stuck in place.

Silicone
 pads. Apply
Battery
glue here
elastic pad
 before close
the rear case.

2. Check that power supply waterproof pads 1, 2 and 3 are stuck in place.

Power supply waterproof pad 1

Power supply

waterproof pad 3

Power supply waterproof pad

3. Check that the white waterproof strip is adhered to the proper place.

White waterproof
strip (45 cm long)

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7.4 Disassembling the Front Housin g Assembly

NOTE
  To disassemble the equipment, place the equipment on a work surface free from
foreign material, avoiding damaging the antiglare screen, LCD and the knobs.

  After repairing any other front housing assembly, verify that the speaker is not
damaged by powering on the equipment and testing the speaker.

  Clear the LCD before replace it.

7.4.1 Removing the Keypad board

1. Cut the cable tie. Remove the seven M3×8 Philips screws and remove the front housing
sheet metal.

Front housing
metal sheet
M3×8
Philips screws

Cut the cable tie

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2. Disconnect all the cables. Before disconnecting the rotary encoder cable, remove the
hot-melt glue using the sharp nose pliers.

When reassembling,
apply hot-melt glue to
the cable connector

Encoder cable

3. Remove the eight M3×8 Philips screws and remove the keypad board.

M3×8
Philips screws

NOTE
  When reassembling the equipment, apply hot-melt glue to the rotary encoder’s
cable connector to help fastening the cable. Be careful not to damage the cables and
connectors when plugging and unplugging the cables. Properly route the cables

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7.4.2 Removi ng Display As sembly

1. Disconnect the cables from the alarm lamp board and the indicating lamp board. Your

equipment may be configured with a Toshiba LCD, or Sharp LCD, or AU LCD.

Alarm lamp board cable


Alarm lamp board cable

LED board cable LED board cable

Toshiba LCD Sharp LCD

Alarm lamp
 board cable

Mode
Select knob

LED board cable

AU LCD

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2. Remove the display assembly from the front housing, Remove the LCD from the shield;
disconnect the cables; remove the LCD inverter.

Sharp LCD inverter


Toshiba LCD inverter 

LCD cable Cable between LCD cable


Cable between
the inverter and
the inverter and
keypad board
keypad board

AU LCD
AU LCD
 backlight board

Magnetic ring
 between the inverter
and keypad board

LCD

NOTE

  If Sharp LCD is configured, S15 on the keypad board should be short (soldering
temperature between 280 and 300 , soldering time no more than 3 seconds), as
shown below. If Toshiba or AU LCD is configured, the S15 should be open.

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Sharp LCD:
S15 is short

3. Disconnect the cables and separate the LCD from the rubber frame.

For Toshiba or AU
For Sharp LCD,
LCD, inverter cable
inverter cable passes
 passes through this gap
through this gap.

Using hot-melt glue to


help fixing the cable to
the connector.
LCD cable

NOTE

  Be careful not to damage the rubber frame. Properly route the cables.

  Protect the antiglare screen, LCD and the rotary knob from being scratched.

  When reassembling the equipment, apply hot-melt glue to the display’s cable
connector to help fastening the cable.

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7.4.3 Remov ing the Speaker

1. Remove the two M3×8 Philips screws. Take off the speaker bracket, and then remove

the speaker.
2. After repairing any other front housing assembly, verify that the speaker is not damaged
 by powering on the equipment and testing the speaker.
M3×8 Philips
screws.

7.4.4 Removing the Indicating Lamp Board and Alarm Lamp

Board
To remove the alarm lamp board and indicating lamp board, remove the three M3×8 Philips
screws. Then you can remove the alarm lamp shade and indicating lamp shade.

Alarm lamp board


I  
n
 d 
i  
 c 
 a 
 t  
i   Alarm lamp
n
Apply glue (DP-10
 g
5) at the snaps shade
l  
M3×8 Philips
 a 
m
 p
  screws  b 
 o
 a 

 d 
 ,

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7.4.5 Removi ng t he Mode Select Knob

1. Use a sharp nose pliers to pull the Mode Select knob off its shaft. Loosen and remove

the nut and washer using a socket wrench. Disconnect the cable from the knob.

Knob
cable

Washer
and nut
with the
knob

Check that the


knob is aligned
with the labeling.

NOTE

  When replacing the Mode Select knob, check that it is aligned with the labeling.
Adjusting the knob using sharp nose pliers if necessary.

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7.5 Disassembli ng the MPM Module

NOTE
  Take care not to damage the plastic bolts and nuts when disassembling and
replacing the PCBAs of the MPM module.

  The MPM module can be flexibly configured according to the customer’s


requirements. Make sure correct PCBAs are used when reassembling the MPM
module.

7.5.1 Remov ing the Fan


Remove the two M3×14 Philips screws and the φ3 flat washer. Then remove the fan.

M3×14 Philips
screws with φ3

flat washer 

NOTE

  The new MPM module does not have a fan. For MPM module which is equipped
with a fan, remember to install the fan during reassembling the MPM module after
maintenance or upgrade.

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7.5.2 Removi ng the SpO2 board

1. If your equipment is configured with a Masimo SpO2 module, remove the three M3×14

Philips screws. Thus you can remove the Masimo SpO2 board, Masimo SpO2 adapter
 board and Masimo PCBA stacking sleeves.

Masimo SpO2 board

Masimo PCBA Masimo SpO2


M3×14 Philips
stacking sleeves adapter board
screws

2. If your equipment is configured with a Nellcor or Mindray SpO2 module, remove the
three M3×6 Philips screws. Thus you can remove the Nellcor or Mindray SpO2 module.

M3×6 Philips screws


M3×6 Philips screws

 Nellcor SpO2 board Mindray SpO2 board

NOTE

  If 9008 Mindray SpO2 board (051-000058-00) is configured, check SpO2 board


 jumper before reassembly. The S3 and S4 should be short, while S5 should be
open. The soldering temperature should be between 280 and 300 , and soldering

time should be no more than 3 seconds

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7.5.3 Removi ng t he MPM Modul e Analog Board

1. If your equipment is configured with the SpO2 module, remove the three M3×6 Philips

screws and a M3×12 plastic bolt. Remove the MPM module analog board.

M3×12 plastic
  bolt M3×6 Philips
screws

Analog board

2. If your equipment is not configured with the SpO2 module, remove the three M3×6
Philips screws. Then you can remove the MPM module analog board.

M3×6 Philips
  screws

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7.5.4 Removi ng t he MPM Modu le Digital Board

1. Remove the 3 M3×15+6-8 plastic bolt and a M3×6 Philips screw. If your equipment is

configured with the NIBP module, disconnect the cable and then remove the MPM
module digital board.

M3×6 Philips
  screws

MPM module
M3X15+6-8 digital board
 plastic bolt
and insulation
flat washer 

Dumping valve cable Linear valve cable

Pump
cable

3×100 mm cable tie

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7.5.5 Removin g t he NIBP Module


Cut the cable ties. Disconnect the air tubing; remove the pump and airway connector.
Remove the four nuts; then you can remove the NIBP valves shield and the dumping and
linear valves.

 NIBP valves
shield

Pump
Airway
connector

Dumping valve (blue


and black wires)
Linear valve
(white & black wires)

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7.6 Disassembling th e Power Supply Assembly

7.6.1 Remov ing the AC/DC board

Remove the seven M3×6 Philips screws. Disconnect the cable from the AC power input and
remove the AC/DC board.

AC power input
cable

M3×6 Philips screws

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7.6.2 Removi ng t he Power Supply Sheet Metal and the

Grounding Terminal

1. Remove the M3×6 Philips screw; disconnect the ground wire. Remove the M6 nut; the
 power supply metal sheet; the φ6 flat washer and the M6 nut in turn. Then you can
remove the grounding terminal.

Power supply
metal sheet

M6 nut

Ground wire

M3×6 Philips screw


+ washer

φ6 flat washer
+ M6 nut

2. Make sure that the waterproof pad is properly applied when replacing the power supply
module.

Power module
waterproof pad 1

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7.8 Disassembling the Measur ement Module Panel

 Assembly

7.8.1 Disassembling the Measurement Module Panel with

Mindray CO2 Module

1. Remove the two PT2×6 crosshead tapping screws; take out the watertrap receptacle.

Watertrap
Receptacle kit

PT2×6 crosshead
tapping screw

2. Remove the four PT2×6 crosshead tapping screws. Thus you can remove the watertrap
 bracket.

Watertrap bracket
PT2×6 crosshead
tapping screw

NOTE

  Make sure the waterproof sheet is properly applied when replacing the CO2
module in the equipment.

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7.8.2 Disassembling the Measurement Module Panel with

Microstream CO2 Module


To remove the CO2 connector, peel the waterproof sheet and loose the four snaps.

Loose the
4 snaps

Microstream
CO2 connector

Waterproof 
  sheet

7.8.3 Disassembling the Measurement Module Panel wit hout

CO2 Module

1. Remove the four PT2×6 crosshead tapping screws, and then remove the CO2
compartment door.

PT2×6 cross head


  tapping screws

CO2
compartment
door

2. Make sure the waterproof sheet is properly applied when replacing the CO2 module in
the equipment.

Waterproof sheet

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7.9 Disassembling the Recor der

7.9.1 Disassembl ing t he TR6F Recorder

1. Loosen the two snaps and remove the recorder drive board.

Snaps

Recorder drive board

2. Loosen and remove the two PT2×6 crosshead tapping screws. Disconnect the flexible
cable and the connection cable between the recorder drive board and recorder keypad
 board. Remove the thermal print head and recorder drive board.

Thermal
 print head PT2×6 crosshead
tapping screw

Cable between
Flexible cable the recorder
drive board and

recorder keypad
 board

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3. Remove the two PT2×6 crosshead tapping screws, and then remove the keypad board.

PT2×6 crosshead
tapping screw

Keypad board

7.9.2 Disass embli ng t he TR8A Recorder

1. Remove the two M3×8 Philips screws.

M3×8 Philips
  screws
Recorder drive
 board

2. Disconnect the flexible cable and the connection cable between the recorder drive board
and recorder keypad board. Remove the recorder drive board.

Cable between the


recorder drive board
Flexible cable
  and recorder
keypad board

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3. Remove the two PT2×6 crosshead tapping screws; take out the print head.

Print head
PT2.6×6 crosshead
  mounting
tapping screws
  plate

4. Remove the two M2×4 Philips screws and then remove the print head.

M2×4 Philips screws

5. Remove the two PT2×6 crosshead tapping screws, and then remove the keypad board.

Keypad board

PT2×6 crosshead
tapping screws

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7.10 Disassembling the Extern al Paddle

7.10.1 Disassembling the Adult Paddle


Press the latch and slide the adult paddle in the direction as indicated by the following figure
until it is removed.

Press the latch

7.10.2 Disassembling the Apex Pediatric Paddle

1. Peel up the labels

Sternum Apex paddle


 paddle label labels

2. Remove the two PT3×14 crosshead tapping screws; and then remove the handle cover

and the P+R button.


Be sure to install the waterproof
Apex paddle
strip when reassembling the paddle
cover 

PT3×14 crosshead Apex paddle P+R button


tapping screws
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3. Remove the PT3×14 crosshead tapping screw. Take off the button bracket; disconnect
the cable and remove the keypad board.

Apex paddle
 button bracket

PT3×14 crosshead Apex paddle


tapping screw keypad board

7.10.3 Disassembling the Sternum Pediatric Paddle

1. Remove the two PT3×14 crosshead tapping screws; remove the handle cover and then
the P+R button.

Sternum Sternum paddle


 paddle cover P+R button

PT3×14 Apply the water proof strip when


tapping screws reassembling paddle cover

2. Remove the PT3×14 crosshead tapping screw. Take off the button bracket; disconnect
the cable and remove the keypad board.

Sternum
 button paddle
bracket

PT3×14 crosshead Sternum paddle


tapping screw keypad board

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8 Parts
8.1 Introductio n
This chapter contains the equipment’s exploded views and parts lists. It helps the engineer to
identify the parts during disassembling the equipment and replacing the parts. This manual is
 based on the maximum configuration. Your equipment may not have some parts and the
quantity of the screws, stacking sleeves, and etc may be different with those included in the
 parts lists.

The figure below shows the hardware architecture of the equipment’s main unit.

Main Unit

Front housing Rear housing Paddle tray Other


assembly assembly assembly assemblies

External
Front housing Rear housing Paddle tray
 paddle set

Handle kit Lithium


Anti-glare screen Power base assembly
 battery

Paddle holding Hook mount


8.4" LCD Main board assembly
reed kit

Handle reinforce
Mode Select knob MPM module
sheet metal

Therapy module Paddle sheet


 Navigation knob
assembly metal

Recorder Therapy port assembly


Alarm lamp shade CO2 module

Measurement module
Keypad board
 panel assembly

Inverter Capacitor assembly

Speaker

Indicating lamp shade

Alarm lamp board

Indicating lamp board

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8.2 Main Unit

8.2.1 Exploded View

8.2.2 Parts List


SN P/N Description Qty

801-0651-00006-00 External paddle set (Chinese)

801-0651-00010-00 External paddle set (English)


801-0651-00101-00 External paddle set (Spanish)

External paddle set


801-0651-00102-00
(German/French/Dutch) 1
1
801-0651-00103-00 External paddle set (Polish) (As configured)

801-0651-00105-00 External paddle set (Italian)

801-0651-00106-00 External paddle set (Turkish)

801-0651-00107-00 External paddle set (Russian)

801-0651-00108-00 External paddle set (Brazil Portuguese)

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SN P/N Description Qty

2 801-0651-00037-00  Paddle tray assembly 1

3 / Philips screw, M3×10 12

4 / Plastic plug 5
5 / Handle mounting plate 1

6 801-0651-00005-00 Hook mount kit 1

7 / Flat washer 2

8 / Spring washer 2

9 / Philips screw, M3×16 2

10 022-000012-00 Lithium batteries 2

11 / Rear housing assembly 1

12 / Silicone tube 1
13 / Front housing assembly 1

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8.3 Front Housing Assembly

8.3.1 Exploded View

8.3.2 Parts List


SN P/N Description Qty

/ Front housing sheet metal 1


1
/ Front housing sheet metal (Sharp) (As configured)

2 / Philips screw, M3×8 20

3 801-0651-00026-00 Keypad board 1

4 1
0651-20-76783-51 Silicone keypad (Chinese), monitoring

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SN P/N Description Qty

area

Silicone keypad (English), monitoring


0651-20-76783-52
area

049-000091-00 Silicone keypad (Spanish)

049-000092-00 Silicone keypad (German)

049-000093-00 Silicone keypad (Polish)


(As configured)
049-000094-00 Silicone keypad (French)

049-000095-00 Silicone keypad (Italian)

049-000097-00 Silicone keypad (Russian)

049-000098-00 Silicone keypad (Brazil Portuguese)

049-000096-00 Silicone keypad (Turkish)


049-000099-00 Silicone keypad (Dutch)

5 0651-20-76782-51 Silicone keypad, defibrillation 1

801-0000-00002-00 Inverter, DC/AC 12VDC 500Vrms 6mA 1


6
801-0000-00007-00 Inverter, DC/AC12VDC/600Vrms 6mA (As configured)

7 / Conductive foam, 4105AB51K 1

/ Silicone frame for LCD 1


8
/ Silicone frame for LCD (Sharp) (As configured)

801-0651-00111-00 LCD, Sharp 1


9
801-0651-00138-00 LCD, AU (As configured)

10 / Reed, 92-047 1

11 / LCD shield 1

12 / Antiglare screen 1

Antiglare screen double-sided adhesive


13 / 2
PET1

14 / Antiglare screen double-sided adhesive 2


PET2

Optical Encorder, 16 positions, 5VDC


15 801-0651-00044-00 1
Dip6

16 / Knob waterproof pad 1

17 801-0651-00043-00 Mode Select knob cable 1

18 / Torsion spring, 1707P 2

19 / Mode Select knob 1


Mode label(D6, Chinese, with pacer 1
20 / function) (As configured)

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SN P/N Description Qty

Mode label (D6, English, with pacer


/
function)
Mode label (D6, Chinese, without pacer
/
function)
Mode label (D6, English, without pacer
/
function)
Mode label (D6, Spanish, with pacer
/
function)
Mode label (D6, Spanish, without pacer
/
function)
Mode label (D6, German, with pacer
/
function)
Mode label (D6, Chin German, without
/
 pacer function)
Mode label (D6, Polish, with pacer
/
function)
Mode label (D6, Polish, without pacer
/
function)
Mode label (D6, French, with pacer
/
function)
Mode label (D6, French, without pacer
/
function)
Mode label (D6, Italian, with pacer
/
function)
Mode label (D6, Italian, without pacer
/
function)
Mode label (D6, Turkish, with pacer
/
function)
Mode label (D6, Turkish, without pacer
/
function)
Mode label (D6, Russian, with pacer
/
function)
Mode label (D6, Russian, without pacer
/
function)

/ Mode label (D6, (Brazil Portuguese, with


 pacer function)
Mode label (D6, (Brazil Portuguese,
/
without pacer function)
Mode label (D6, Dutch, with pacer
/
function)
Mode label (D6, Dutch, without pacer
/
function)
21 / Navigation knob 1

TR6F-30-67306 TR6F recorder 1


22 115-008103-00 TR8A recorder (As configured)

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SN P/N Description Qty

23 / Alarm indicating lamp 1

24 / Recorder frame 1

25 801-0651-00047-00 Front panel (D6) 1


26 / Speaker seal pad 1

27 020-000004-00 Speaker 1

28 / Indicator shade 1

29 801-0651-00032-00 Alarm light board 1

30 801-0651-00027-00 Indicator board 1

31 / Speaker pad 2

32 / Speaker mounting plate 1

33 / Conductive cloth pad 2

Insulation plate for front housing sheet


34 / 1
metal

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SN P/N Description Qty

8 / Power management board insulation sheet 1


9 801-0652-00033-00 Therapy module kit (with pacer) (FRU) 1
801-0652-00034-00 Therapy module kit (no pacer) (As configured)
10 042-005519-00 Right bracket 1
11 / Philips screw, M3×8 8
12 / Philips screw, M4×8 10
13 801-0651-00040-00 Capacitor assembly 1
M02B-30-64513 CO2 module (M02B) 1,
14
801-0651-00078-00 Microstream CO2 module (As configured)

801-0651-00009-00 MPM module, without NIBP module


801-0651-00012-00 MPM module (Mindray SpO2 module)
801-0651-00013-00 MPM module (Masimo SpO2 module )
801-0651-00014-00 MPM module (Nellcor SpO2 module )
801-0651-00015-00 MPM module (NIBP)
801-0651-00016-00 MPM module (NIBP/Mindray SpO2) 1
15
801-0651-00017-00 MPM module (NIBP/Masimo SpO2) (As configured)
801-0651-00018-00 MPM module (NIBP/Nellcor SpO2)
801-0651-00116-00 12-lead upgrade kit (FRU)
MPM module, without NIBP module
801-0651-00119-00
(FRU)
801-0651-00120-00 MPM module (Mindray SpO2 module)
Frame for fastening the measurement
16 / 1
module panel
17 / Silicone tube 2
Measurement module panel assembly
801-0651-00019-00
(Mindray SpO2)

Measurement module panel assembly 1


18 801-0651-00020-00
(Masimo SpO2) (As configured)
Measurement module panel assembly
801-0651-00021-00
(Nellcor SpO2)

19 801-0652-00027-00 On-position detection switch 1

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8.5 Rear Housing

8.5.1 Exploded View

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8.5.2 Parts List


SN P/N Description Qty

1 / Handle mounting plate 2


2 / MPM connector lock pad 1

1
3 / Warning label 2
(As configured)

1
4 Instruction label
/ (As configured)

5 / Silicone pad 2

Stainless steel socket head screw,


6
/ M4×10 1
7 / Wall mount reinforce metal 2

8 043-001936-00 Rear housing 1

9 / Stainless steel screw, M3×8 1

10 / Handle reinforce sheet metal 1

11 / Battery elastic pad 2

1
12 /
BeneHeart D6 main unit label (As configured)

13 / Service label 1

14 / Power supply waterproof pad 1 2

15 / Power supply waterproof pad 2 1

16 / Power supply waterproof pad 3 1

17 / Foot pad (0651) 5

18 / Electrode spring 2

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8.6 Measurement Module Panel Assembly

8.6.1 Exploded View

8.6.2 Parts List


SN P/N Description Qty

1 / Measurement module panel 1

2 / MPM module IBP connector 2

3 / MPM module TEMP connector 2

4 / MPM module SpO2 connector 1

5 / Flexible cable for Mindray SpO2 module 1

6 / FPC mounting plate 1

7 / FPC insulation sheet 1

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SN P/N Description Qty

Stainless steel crosshead tapping screws,


8 / 4
PT3×10

9 / MPM module ECG connector 1

10 / CO2 connector waterproof sheet 1

11 / NIBP connector 1

12 / Stainless steel nut, GB6170 M5 1

13 / IBP dummy connector 1

14 / Gas outlet 1

Measurement module overlay


/
(ECG+SpO2+NIBP+2 IBP+TEMP+CO2)

Measurement module overlay


/ (ECG+NIBP)

Measurement module overlay


/
(ECG+SpO2)

Measurement module overlay


/
(ECG+SpO2+NIBP+TEMP)

Measurement module overlay


1
15 / (ECG+SpO2+NIBP+2 IBP+TEMP)
(As configured)
Measurement module overlay
/
(ECG+CO2)
Measurement module overlay
/
(ECG+NIBP+CO2)

Measurement module overlay


/
(ECG+SpO2+CO2)

Measurement module overlay


/ (ECG+SpO2+NIBP+TEMP+CO2)

/ Measurement module overlay (ECG)

16 / Watertrap bracket 1
17 / Crosshead tapping screws, PT2.0×6 6

801-0651-00042-00 Watertrap receptacle 1


18
9201-30-35923 Microstream CO2 connector assembly (As configured)
 

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8.7 Power Suppl y As sembly

8.7.1 Exploded View

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8.7.2 Parts List


SN P/N Description Qty

1 801-0651-00041-00 Power seat (0651) 1


2 / Grounding terminal 1

3 / Lock washer, GB/T862.2-1987 6 1


4 / Power supply metal sheet 1

5 / Hexagon nut, GB/T6172-1986 M6 2


6 / Flat washer, GB97.1 6 1
7 / AC PCB insulation sheet 1
8 / Philips screw, M3×6 8
9 / AC heat conduction glue 3
10 801-0651-00024-00 AC/DC board (RFU) 1
11 / AC mains label 1
12 / AC plug protection hook 1
13 / AC power input cable 1

14 / Power module waterproof pad 1 2


15 / Power module waterproof pad 2 2

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8.8 MPM Module

8.8.1 Exploded View

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8.8.2 Parts List


SN P/N Description Qty

801-0651-00022-00 MPM module Mindray SpO2 board (FRU)


1
1 801-0651-00088-00 Nellcor SpO2 board (FRU)
(As configured)
0010-10-12275 Masimo M7 Board
801-0651-00002-00 MPM module analog board, Mindray (FRU)

801-0651-00003-00 MPM module analog board, Nellcor (FRU)


1
2 801-0651-00004-00 MPM module analog board, Masimo (FRU)
(As configured)
MPM module analog board,
801-0651-00085-00
Mindray/defibrillator (FRU)
1
2a 801-0651-00023-00 MPM module Masimo SpO2 adapter board (for Masimo
SpO2 board)

MPM module digital board (lead-free process,


801-0651-00001-00
FRU) 1
3
MPM module digital board (lead-free (As configured)
801-0651-00086-00
 process/defibrillator, FRU)
4 / Plastic hexagon bolt, M3×15+6-8 3

5 / Gas pump, P16B07 1


6 / 6800 Fast release valve assembly 1
7 / Insulating plate 1
8 / Philips screw, M3×16 2

9 / MPM socket cushion 1


10 / MPM module connector fixer 1
11 / MPM module sheet metal 1
12 / 6800 Slow release valve assembly 1

13 / NIBP valves shield 1


14 / Bolt, M3×16+8-8 3
15 / Hexagon nut and lock washer kit, M3 5

16 / Spring washer 1
17 / Bolt, M3×14+8-10 1

18 / Philips screw, M3×6 4


19 / 12-lead ECG board fixer 2 1

20 / 12-lead ECG board 1


21 / 12-lead ECG board fixer 1 1

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8.9 Capacitor Assembly

8.9.1 Exploded View

8.9.2 Parts List


SN P/N Description Qty

1 / Capacitor pad 2 1
2 / Phase I capacitor cable 1
3 / Capacitor protective layer 1
4 / Capacitor pad 1 1

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8.10 Sidestream CO2 Module Kit

8.10.1 Exploded View

8.10.2 Parts Lis t


SN P/N Description Qty Remark

1 / Philips screw, M3×6 4 /


2 M02B-30-64513 CO2 main unit (M02B) 1 /

3 / Bolt, M3×7+8-6 2 /
4 / Left capacitor sheet metal 1 /
5 / Conductive foam 1 /

Parts that are included in the sidestream CO2 module kit, but not shown in above figure:

/ Gas outlet 1
/ Watertrap bracket 1
Refer to the figure
801-0651-00042-00 Watertrap receptacle assembly 1
of measurement
Stainless steel hexagon nut, module panel for
/ 1
GB/T6170-2000 M5 assembly
Crosshead tapping screws,
/ 4
PT2.0×6

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8.11 Microstr eam CO2 Module Kit

8.11.1 Exploded View

8.11.2 Parts Lis t


SN P/N Description Qty Remark

1 / Philips screw, M3×6 6 /


2 Microstream CO2 connector assembly 1 /
3 9201-30-35908 Microstream CO2 module 1 /
4 801-0651-00078-00 Bolt, M3×7+8-6 5 /
5 / Left capacitor sheet metal 1 /
6 / Conductive foam / /

Parts that are included in the microstream CO2 module kit, but not shown in above figure:

/ Gas outlet 1 Refer to the


Stainless steel hexagon nut, figure of
/ 1 measurement
GB/T6170-2000 M5
module
9201-30-35923 Microstream CO2 module receptacle fixer 1  panel for
assembly

/ Crosshead tapping screws, PT2.0×6 4

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8.12 Paddle Tray Assembly

8.12.1 Exploded View

8.12.2 Parts Lis t


SN P/N Description Qty

1 / Paddle tray 1
2 / Paddle fixing leaf 4

3 / Sternum paddle discharge metal 1


4 / Silicon pressing plate 2
5 / Travel switch insulation plate 1
6 / Philips screw, M3×6 2

7 / Apex paddle discharge metal 1


8 / Tapping screw, PT3×10 2
9 / Spring washer 2
10 / Flat washer 2
11 / Philips screw, M4×16 2
12 / Spring washer 2
13 / Flat washer 2
14 801-0651-00124-00 Test load cable 1
15 0651-21-77162 Handle (0651) 1

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8.13 Extern al Paddle

8.13.1 Exploded View

8.13.2 Parts Lis t

SN P/N Description Qty

1 / Sternum pediatric paddle kit 1

2 / Sternum adult paddle kit 1


3 / Apex pediatric paddle kit 1
4 / Apex adult paddle kit 1

5 / External paddle cable 1

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8.14 Sternum Pediatric Paddle Kit

8.14.1 Exploded View

8.14.2 Parts Lis t


SN P/N Description Qty

0651-20-76818-51 Sternum paddle label (Chinese)


047-001597-00 Sternum paddle label (Spanish)
Sternum paddle label
047-001598-00
(German/French/Turkish/Dutch)
047-001599-00 Sternum paddle label (Polish) 1
1
047-001601-00 Sternum paddle label (Italian) (As configured)
047-001603-00 Sternum paddle label (Russian)
Sternum paddle label (Brazil
047-001604-00
Portuguese)
0651-20-76818-52 Sternum paddle label (English)
2 / Tapping screw, PT3×14 3
3 / Sternum paddle handle cover 1
4 / External paddle cable 1
5 / Pediatric paddle electrode 1
6 / Pediatric paddle electrode EVA pad 1
7 / Sternum pediatric paddle base (0651) 1
8 / Sternum paddle keypad board 1
9 / Sternum paddle button bracket 1
10 / Sternum paddle P+R button 1
11 / Silicone tube 1

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8.15 Sternum Adult Paddle Kit

8.15.1 Exploded View

8.15.2 Parts Lis t


SN P/N Description Qty

1 / Sternum adult paddle base 1


2 / Adult paddle labeling 1
3 / Paddle push bar reed 1
4 / Paddle push bar 1
5 / Adult paddle electrode 1
6 / Adult paddle double-sided sticker 1

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8.16 Apex Pediatric Paddle Kit

8.16.1 Exploded View

8.16.2 Parts Lis t


SN P/N Description Qty

0651-20-76849-51 Apex paddle label (Chinese)


Apex paddle label
1
047-001607-00 (German/Spanish/French/Dutch/Brazil
 portuguese) 1
047-001608-00 Apex paddle label (Chinese) (As configured)
047-001610-00 Apex paddle label (Chinese)
047-001611-00 Apex paddle label (Chinese)
047-001612-00 Apex paddle label (English)
2 / Philips screw, PT3×14 3

3 / Apex paddle handle cover 1


4 / External paddle cable 1
5 / Pediatric paddle electrode 1
6 / Pediatric paddle electrode EVA pad 1
7 / Apex pediatric paddle base (0651) 1
8 801-0651-00029-00 Apex paddle keypad board 1
9 / Apex paddle button bracket 1
/ Apex paddle P+R button (Chinese)
10 1 (As configured)
/ Apex paddle P+R button
11 / Silicone tube 1

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8.17 Apex Adult Paddle Kit

8.17.1 Exploded View

8.17.2 Parts Lis t


SN P/N Description Qty

1 / Apex adult paddle base 1


2 / adult paddle labelling 2

3 / Paddle push bar reed 1


4 / Paddle push bar 1
5 / Adult paddle electrode 1

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8.18 Extern al Paddle Cable

8.18.1 Exploded View

8.18.2 Parts Lis t


SN P/N Description Qty

1 / Paddle cable connector 1

2 / Torsion spring 1
3 / Connector lock (0651) 1
4 / Silicone pad 1

5 / Paddle cable 1

6 / Sternum paddle cable anchorage 1


7 / Apex paddle cable anchorage 1

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8.19 Hook Mount

8.19.1 Exploded View

8.19.2 Parts Lis t


SN P/N Description Qty

1 / Hook 2
2 / Pin 2
3 / Spring 2
4 / Hook base 1
5 / Sleeve 2
6 / Philips screw, M3×10 2

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8.20 Replacement Parts

To replace parts, refer to 5 Disassembly and Repair and the explosive views above.

NOTE

  Here we list most replacement parts. If you need more parts, please contact our
Customer Service Department.

8.20.1 Main Unit

P/N Description Qty

Front housing

801-0651-00026-00 Keypad board


0651-20-76783-51 Silicone keypad (Chinese), monitoring area
0651-20-76783-52 Silicone keypad (English), monitoring area
049-000091-00 Silicone keypad (Spanish), monitoring area
049-000092-00 Silicone keypad (German), monitoring area
049-000093-00 Silicone keypad (Porlish), monitoring area
1
049-000094-00 Silicone keypad (French), monitoring area
(As configured)
049-000095-00 Silicone keypad (Italian), monitoring area
049-000097-00 Silicone keypad (Russian), monitoring area
Silicone keypad (Brazil Portuguese), monitoring
049-000098-00
area
049-000096-00 Silicone keypad (Turkish), monitoring area
049-000099-00 Silicone keypad (Dutch), monitoring area
0651-20-76782-51 Silicone keypad, defibrillation 1
801-0000-00002-00 Inverter, DC/AC, 12VDC 500Vrms 6mA 1
801-0000-00007-00 Inverter, DC/AC, 12VDC 600Vrms 6mA 1
801-0651-00111-00 Sharp LCD
801-0651-00110-00 Toshiba LCD 1
801-0651-00138-00 AU LCD (As configured)

801-0651-00044-00 Rotating encoder


801-0651-00043-00 Mode Select knob 1

801-0651-00047-00 Front housing (D6) 1


020-000004-00 Speaker, 8ohm, 1W 40 (dia)*6.8 (hgt) mm 1

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P/N Description Qty

801-0000-00032-00 Alarm lamp board 1


801-0000-00027-00 Indicating lamp board 1

Rear housing
801-0651-00038-00 Power base assembly 1
801-0651-00141-00 Rear housing assembly 1

801-0651-00040-00 Capacitor assembly 2


801-0651-00078-00 Microstream CO2 module kit 1

801-0651-00039-00 Therapy port assembly (FRU) 1


801-0651-00046-00 LCD assembly (Sharp LCD)
1
801-0651-00045-00 LCD assembly (AU LCD)
(As configured)
801-0651-00083-00 LCD assembly (Toshiba LCD, FRU)
801-0651-00025-00 Power management board (FRU) 1
801-0652-00027-00 On-position detection switch 1
801-0652-00031-00 Therapy module (no pacer) (FRU) 1
801-0652-00032-00 Therapy module (with pacer) (FRU) 1
801-0652-00033-00 Therapy module assembly (no pacer) (FRU) 1
801-0652-00034-00 Therapy module assembly (with pacer) (FRU) 1
801-0651-00035-00 Main control module (FRU) 1

0000-10-11158 CF card, 1GB. iCF4000Y 1


801-0651-00009-00 MPM module (without NIBP) 1

801-0651-00012-00 MPM module (Mindray SPO2) 1


801-0651-00013-00 MPM module (Masimo SPO2) 1
801-0651-00014-00 MPM module (Nellcor SPO2) 1
801-0651-00015-00 MPM module (NIBP) 1
801-0651-00016-00 MPM module (NIBP/MindraySPO2) 1
801-0651-00017-00 MPM module (NIBP/MasimoSPO2) 1
801-0651-00018-00 MPM module (NIBP/NellcorSPO2) 1
801-0651-00116-00 12-lead upgrade kit (FRU) 1
801-0651-00119-00 MPM module (without NIBP, FRU) 1
801-0651-00120-00 MPM module (mindray SPO2) 1
801-0651-00033-00 Main control assembly 1
801-0651-00019-00 Parameter interface board assembly (mindraySPO2) 1
801-0651-00020-00 Parameter interface board assembly (masimoSPO2) 1

801-0651-00021-00 Parameter interface board assembly (nellSPO2) 1

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P/N Description Qty

Parameter interface board assembly


801-0651-00084-00 1
(3/5-lead/mindraySPO2)
801-0651-00042-00 M02B watertrap receptacle assembly 1
9201-30-35923 Microstream CO2 connector fixing assembly 1
801-0651-00041-00 Power seat 1
801-0652-00039-00 Pacer function upgrade kit (no overlay) 1
801-0651-00024-00 AC/DC board (FRU) 1
801-0651-00022-00 MPM module Mindray SpO2 board(FRU) 1
801-0651-00088-00 NELLCOR SpO2 board maintenance kit (FRU) 1
0010-10-12275 MASIMO M7 BOARD(MASIMOKIT) 1

801-0651-00002-00 MPM module analog board (Mindray, FRU) 1


801-0651-00003-00 MPM module analog board (Nellcor, FRU) 1
801-0651-00004-00 MPM module analog board (Masimo, FRU) 1
MPM module analog board (Mindray
801-0651-00085-00 1
defibrillator/monitor PCBA, FRU)
801-0651-00023-00 MPM module Masimo adapting board (FRU) 1
801-0651-00001-00 MPM module digital board (lead-free process, FRU) 1
MPM module digital board (lead-free process,
801-0651-00086-00 1
defibrillator monitor PCBA, FRU)

M02B-30-64513 CO2 main unit (M02B module) 1


9201-30-35908 Microstream CO2 adapting board 1

External paddle

801-0651-00006-00 External paddle (Chinese, FRU)


801-0651-00010-00 External paddle (English, FRU)
801-0651-00101-00 External paddle (Spanish, FRU)
801-0651-00102-00 External paddle (German/French/Dutch, FRU)
1
801-0651-00103-00 External paddle (Polish, FRU)
(As configured)
801-0651-00105-00 External paddle (Italian, FRU)
801-0651-00106-00 External paddle (Turkish, FRU)
801-0651-00107-00 External paddle (Russian, FRU)
801-0651-00108-00 External paddle (Brazil Portuguese, FRU)

Miscellaneous

801-0651-00037-00 Paddle tray assembly 1


022-000012-00 Lithium-ion battery, 14.8V, 4500mAh, LI34I001A 2
801-0651-00005-00 Hook mount kit 1

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P/N Description Qty

TR6F-30-67306 TR6F recorder 1


115-008103-00 TR8A recorder (As configured)

0651-20-77032 Test load (MR6901) 1


040-000413-00 Test load (MR6905) 1
040-000099-00 Test load for verification 1

040-000098-00 Test load for calibration 1


801-0651-00007-00 System software package (FRU) 1

8.20.2 Connecting Cables


P/N Description

0651-20-76870 Cable between the CPU board and keypad board


0651-20-76872 Alarm lamp board cable
0651-20-76873 Recorder cable
0651-20-76874 AU LCD cable
0651-20-76875 Cable between the inverter and keypad board (for AU LCD)

0651-20-76878 Cable between the power management board and AC/DC module
0651-20-76886 Sidestream CO2 module connecting cable (M02B)

0651-20-76888 Microstream CO2 module connecting cable


0651-20-76898 Cable between the inverter and keypad board (for Sharp LCD)

0651-20-76871 Cable between MPM module and power management board


0651-20-77133 LCD cable (for Sharp LCD)
0651-20-77134 Inverter cable (for Sharp LCD)
0651-21-76883 Therapy port cable
0651-21-76884 Mode Select knob cable

0651-20-77166 Microstream CO2 connector fixing plate cable (0651)


0651-20-77165 Watertrap cable (0651)
9201-20-35932 Cable between CO2 module and microstream adapter board
009-000484-00 LCD cable (for Toshiba LCD)

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Electrical Safety Inspection

 A
The following electrical safety tests are recommended as part of a comprehensive preventive
maintenance program. They are a proven means of detecting abnormalities that, if undetected,
could prove dangerous to either the patient or the operator. Additional tests may be required
according to local regulations.

All tests can be performed using commercially available safety analyzer test equipment.
These procedures assume the use of a 601PROXL International Safety Analyzer or equivalent
safety analyzer. Other popular testers complying with IEC 60601-1 used in Europe such as
Fluke, Metron, or Gerb may require modifications to the procedure. Follow the instructions
of the analyzer manufacturer.

The consistent use of a safety analyzer as a routine step in closing a repair or upgrade is
emphasized as a mandatory step if an approved agency status is to be maintained. The safety
analyzer also proves to be an excellent troubleshooting tool to detect abnormalities of line
voltage and grounding, as well as total current loads.

 A.1 Power Cord Plug

 A.1.1 The Power Plug


Test Item Acceptance Criteria

The power plug pins No broken or bent pin. No discolored pins.


The plug body No physical damage to the plug body.
The power plug  No physical damage to the strain relief. No plug
The strain relief warmth for device in use.
The power plug No loose connections.
 No physical damage to the cord. No
deterioration to the cord.
For devices with detachable power cords,
The power cord
inspect the connection at the device.
For devices with non-detachable power cords,
inspect the strain relief at the device.

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 A.2 Device Enclosure and Accessories

 A.2.1 Visual Inspection


Test Item Acceptance Criteria

 No physical damage to the enclosure and


accessories.

 No physical damage to meters, switches,


connectors, etc.
The enclosure and accessories
 No residue of fluid spillage (e.g., water, coffee,
chemicals, etc.).
 No loose or missing parts (e.g., knobs, dials,
terminals, etc.).

 A.2.2 Contextual Inspec tio n


Test Item Acceptance Criteria

 No unusual noises (e.g., a rattle inside the case).


 No unusual smells (e.g., burning or smoky
The enclosure and accessories
smells, particularly from ventilation holes).
 No taped notes that may suggest device
deficiencies or operator concerns.

 A.3 Device Labeling


Check the labels provided by the manufacturer or the healthcare facility are present and
legible.

  Main unit label


  Integrated warning labels

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To Perfo rm the Test


1. From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601PRO
front panel outlet.

2. Attach the 601PRO RED input lead to the device’s Protective Earth terminal or an
exposed metal area.

3. Press shortcut key 3. The Protective Earth Resistance test is displayed.

4. Press SOFT KEY 3 to select a test current (1AMP, 10AMP, or 25AMP). The selected
test current is displayed in the upper right corner of the display.

5. Press START TEST to start the test. The test current is applied while resistance and
current readings are taken. This takes approximately 5 seconds.

6. Press the print data key at any time to generate a printout of the latest measurement(s).

NOTE
  When "Over" is displayed for Ohms, this signifies that a valid measurement was
not obtained because either an open connection was detected or that the
measurement was not within range. Readings greater than 9.999 Ohms will be
displayed as Over.

In Case of Failure

Once it reaches the limitation, stop using and inform the Customer Service Engineer for
analysis and disposal.

Limits

  R = 0.1Ω Maximum

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 A.5 Earth Leakage Test


Run an Earth Leakage test on the device being tested before performing any other leakage
tests.

Leakage current is measured the following ways:

  Earth Leakage Current, leakage current measured through DUT outlet Earth

  Earth Leakage Current AP-EARTH (ALL Applied Parts connected to Earth), leakage
current measured through DUT outlet Earth

There is no need to attach a test lead; the 601PRO automatically connects the measuring
device internally.

To Perfo rm the Test

1. From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601PRO
front panel outlet, and turn on the device.

2. Attach the device's applied parts to the 601PRO applied part terminals if applicable.

3. Press shortcut key 4.The Earth Leakage test appears on the display, and the test begins
immediately:

  SOFT KEY 1 toggles the DUT outlet Polarity from Normal to Off to Reverse.

  SOFT KEY 2 toggles the DUT outlet from Earth to No Earth.

  SOFT KEY 3 toggles the DUT outlet from L2 to No L2.

  SOFT KEY 4 toggles the AP to Earth to No AP to Earth.

4. Press the print data key at any time to generate a printout of the latest measurement.

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In Case of Failure
  Check any broken of the enclosure. Replace any defective part.

  Inspect wiring for bad crimps, poor connections, or damage.

  Test the wall outlet; verify it is grounded and is free of other wiring abnormalities.
 Notify the user or owner to correct any deviations. As a work around, check the other
outlets to see if they could be used instead.

  Change another probe to confirm if the fail is caused by console.

  Inspect wiring for bad crimps, poor connections, or damage.

  If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove unit
from operation.

  If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.

Limits

  300 μA in Normal Condition

  1000 μA in Single Fault Condition

 A.6 Patient Leakage Current


Patient leakage currents are measured between a selected applied part and mains earth. All
measurements may have either a true RMS or a DC-only response.

Preparation

Perform a calibration from the Mains on Applied Part menu.

The following outlet conditions apply when performing this test:

   Normal Polarity, Earth Open, Outlet ON Normal Polarity, Outlet ON

   Normal Polarity, L2 Open, Outlet ON Reversed Polarity, Outlet ON

  Reversed Polarity, Earth Open, Outlet ON Reversed Polarity, L2 Open, Outlet ON

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WARNING
  If all of the applied parts correspond to the instrument type, the applied parts
will be tied together and one reading will be taken. If any of the applied parts
differ from the instrument type, all applied parts will be tested individually,
based on the type of applied part. This applies to Auto and Step modes only.

To Perfo rm the Test

1. From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601PRO
front panel outlet, and turn on the device.

2. Attach the applied parts to the 601PRO's applied part terminals.


3. Press shortcut key 6. The Patient Leakage test is displayed, and the test begins
immediately.

4. Press APPLIED PART (SOFT KEY 4) at any time to select the desired applied part
leakage current.

5. Modify the configuration of the front panel outlet by pressing the appropriate SOFT
KEY on the 601PRO.

6. Press the print data key at any time to generate a printout of the latest measurement.

NOTE

  If the current test standard being used does not include Patient Leakage DC
readings, or the DC option is not enabled, then DC readings will not be available
through the APPLIED PART SOFT KEY selections. Refer to Chapter 8,
Standards and Principles.

  For external or internal paddle, the patient leakage current test should be tested
when the EUT was charging.

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In Case of Failure
  Check any broken of the enclosure. Replace any defective part.

  Inspect wiring for bad crimps, poor connections, or damage.

  Test the wall outlet; verify it is grounded and is free of other wiring abnormalities.
 Notify the user or owner to correct any deviations. As a work around, check the other
outlets to see if they could be used instead.

  Change another probe to confirm if the fail is caused by console.

  Inspect wiring for bad crimps, poor connections, or damage.

  If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove unit
from operation.

  If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.

Limits

  For ECG (Defibrillator proof) and other CF applied parts

  10 μA in Normal Condition

  50 μA in Single Fault Condition

  For BF applied parts

  10 μA DC,100μA AC in Normal Condition

  50 μA DC,500μA AC in Single Fault Condition

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To Perfo rm the Test


1. From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601

2. Attach the applied parts to the 601PRO applied part terminals.

3. Attach the red terminal lead to a conductive part on the DUT enclosure.

4/ Press shortcut key 7. The Mains on Applied Part test is displayed.

5. Select the desired outlet configuration and applied part to test using the appropriate
SOFT KEYS:

6. Press START TEST (SOFT KEY 1) to begin the test.

7. Press the print data key to generate a printout of the latest measurement.

NOTE

  If all of the applied parts correspond to the instrument type, the applied parts

will be tied together and one reading will be taken. If any of the applied parts
differ from the instrument type, all applied parts will be tested individually,
based on the type of applied part. This applies to Auto and Step modes only.

In Case of Failure

  Check any broken of the enclosure. Replace any defective part.

  Inspect wiring for bad crimps, poor connections, or damage.

 
Test the wall outlet; verify it is grounded and is free of other wiring abnormalities.
 Notify the user or owner to correct any deviations. As a work around, check the other
outlets to see if they could be used instead.

  Change another probe to confirm if the fail is caused by console.

  Inspect wiring for bad crimps, poor connections, or damage.

  If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove unit
from operation.

  If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.

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NOTE

  If the current test standard being used does not include Patient Auxiliary

Current DC readings, or the DC option is not enabled, then DC readings will not
be available through the APPLIED PART SOFT KEY selections.

  For external or internal paddle, the patient auxiliary current test should be
tested when the EUT was charging.

In Case of Failure

  Check any broken of the enclosure. Replace any defective part.

  Inspect wiring for bad crimps, poor connections, or damage.


  Test the wall outlet; verify it is grounded and is free of other wiring abnormalities.
 Notify the user or owner to correct any deviations. As a work around, check the other
outlets to see if they could be used instead.

  Change another probe to confirm if the fail is caused by console.

  Inspect wiring for bad crimps, poor connections, or damage.

  If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove unit
from operation.

  If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.

Limits

  For ECG (defibrillator proof) and other CF applied parts

  10μA in Normal Condition

  50μA in Single Fault Condition

  For BF applied parts


  10μA DC,100μA AC in Normal Condition

  50μA DC,500μA AC in Single Fault Condition

 A.9 Functional test


For functional test items, please refer to relevant functional tests in Chapter4 Testing and
 Maintenance. 

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ELECTRICAL SAFETY INSPECTION FORM

Overall assessment:
  Scheduled inspection: Test item 1, 2, 3, 9

  Unopened repair type: Test item 1, 2, 3, 9

  Opened repair type, not modify the power board and patient circuit board: Test item 1, 2,
3, 4, 5, 9

  Opened repair type, modify the power board or patient circuit board: Test item 1, 2, 3, 4,
5, 6, 7, 8, 9

Location: Technician:
Equipment: Control Number:
Manufacturer: Model: SN:
Measurement equipment /SN Date of Calibration:
INSPECTION AND TESTING Pass/Fail Comments
1 Power Cord Plug
2 Device Enclosure and Accessories
3 Device Labelling
4 Protective Earth Resistance _____ Ω   Max 0.1 Ω 
5 EARTH  Normal condition(NC) ____ μA Max
Leakage Single Fault  ____ μA  NC:500μA,
condition(SFC) SFC:1000μA
6* Patient  Normal condition(NC) ____ μA Max
Leakage Single Fault  ____ μA CF AP
Current condition(SFC)  NC:10μA, SFC: 50μA
BF AP
 NC:100μA, SFC: 500μA
7* Mains on Applied Part Leakage Max
CF AP: 50μA
BF AP: 5000μA
8* Patient  Normal condition(NC) ____ μA Max

Auxiliary Single Fault  ____ μA CF AP


Current condition(SFC)  NC:10μA, SFC: 50μA
BF AP
 NC:100μA, SFC: 500μA
9 Functional test (parameters tested):
 Note: The test items marked “*” are needed only for incoming inspections and after repairs or
modifications that may have affected lead leakage [NFPA 99 (2005)8.5.2.1.3].
Deficiency / Note:

 Name/Signature: _________________________ Date: ________________________

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FOR YOUR NOTES

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