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Abstract—This paper provides and analyzes a simple, robust, Some EMF models may not be suitable for all types of
and universal model for rotor position estimation for synchronous synchronous motors. For example, some models may require
machines. The rotor position is estimated using an equivalent that the d- and q-axis inductance values be equal, making
electromotive force (EMF) model of a synchronous machine or,
alternately, using a sliding-mode observer (SMO) based on the them suitable only for nonsalient pole synchronous machines.
equivalent EMF model. The SMO provides fast convergence and Other models may make assumptions that are not valid for all
low sensitivity to parameter variations. Experimental results with operating conditions. For example, a commonly mentioned
a 3.7-kW interior-permanent-magnet machine have validated the EMF-based position estimation method for salient synchronous
effectiveness of the proposed equivalent EMF scheme. machines is called “extended EMF” [13]–[15]. The extended
Index Terms—Electromotive force, rotor position estimation, EMF model assumes that the estimated speed error and the
sliding mode observer, synchronous machine. rate of change of the extended EMF are both zero. While such
assumptions may be valid under constant operating conditions,
I. I NTRODUCTION the assumptions are not always valid during transient conditions.
A “fictitious flux” model for an interior permanent-magnet
R ESEARCH on rotor position estimation for synchronous
machines has gained much attention because of several
disadvantages of using a position sensor in a drive system,
(IPM) synchronous motor (IPMSM) was introduced in [1]
for salient permanent-magnet (PM) machines. A generalized
such as added cost, reliability problems, increased mainte- model for all ac machines based on “active flux” was proposed
nance requirements, need of shaft extension and mounting in [2] and [3]. The “active flux” was considered to be an exten-
arrangements, etc. [1]–[15], [19]–[23]. The most commonly sion of the “extended EMF” [13]–[15] and the “fictitious flux”
used methods can be divided into two strategies: 1) back elec- [1]. The general concept of “active flux” or “fictitious flux” is
tromotive force (EMF) method and 2) high-frequency injection to convert a salient PM machine into a nonsalient equivalent.
(HFI). The HFI method takes advantage of the anisotropic This paper analyzes a simple and universal equivalent EMF
properties of the machines, which makes it a viable scheme model for rotor position estimation for synchronous machines.
for synchronous machines at low speeds, including zero speed A complete derivation and analysis on the equivalent EMF is
[6]–[11], [19]. Unfortunately, the HFI method should only be provided in this paper. The equivalent EMF model does not
used in low-speed ranges because of extra losses, transient need machine velocity as an input, and it can be used with
disturbances, and limited control bandwidth. On the other hand, any type of synchronous machine. Although the mathemati-
back EMF-based methods fail at low and zero speeds because cal expression is equivalent to the “active flux” or “fictitious
the rotor position estimation fundamentally relies on back EMF flux” model, the equivalent EMF is introduced based on the
or speed-dependent voltages. Therefore, the back EMF-based conventional concept of back EMF. The presented technique
position estimators are generally used for machines operating in this paper is more than just a mathematical model. It can
within the medium- and high-speed ranges. be interpreted physically as an equivalent EMF which is always
aligned with the actual back EMF. In addition, the strengths and
also the limitations of the proposed equivalent EMF model are
analyzed in detail in this paper.
Based on the EMF models, various types of observers for
Manuscript received May 14, 2010; revised August 11, 2010; accepted rotor position estimation have gained much research attention
October 9, 2010. Date of publication March 10, 2011; date of current ver-
sion May 18, 2011. Paper 2010-IDC-153.R1, presented at the 2010 IEEE
recently such as the adaptive observers [21], [23] or the sliding-
Applied Power Electronics Conference and Exposition, Palm Springs, CA, mode observers (SMOs) [16]–[18], [19]–[22]. Researchers
February 21–25, and approved for publication in the IEEE T RANSACTIONS have shown special interest in SMOs for the sensorless control
ON I NDUSTRY A PPLICATIONS by the Industrial Drives Committee of the IEEE
Industry Applications Society.
of electric machines due to their attractive features such as
J. Liu, T. A. Nondahl, and P. B. Schmidt are with Rockwell Au- robustness, order reduction, fast convergence, low sensitivity
tomation, Milwaukee, WI 53204 USA (e-mail: jliu2@ra.rockwell.com; to disturbance and parameter variations, etc. [16]–[18]. The
tanondahl@ra.rockwell.com; pbschmidt@ra.rockwell.com).
S. Royak and M. Harbaugh are with Rockwell Automation, Mayfield structure of a SMO or an adaptive observer becomes more
Heights, OH 44124 USA (e-mail: sroyak@ra.rockwell.com; mmharbaugh@ complicated based on the extended EMF model for salient
ra.rockwell.com). synchronous machines. Many SMOs in the literature are for
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org. nonsalient permanent-magnet synchronous motors (PMSMs).
Digital Object Identifier 10.1109/TIA.2011.2125935 SMOs designed for salient synchronous machines often have
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LIU et al.: ROTOR POSITION ESTIMATION FOR SYNCHRONOUS MACHINES BASED ON EQUIVALENT EMF 1311
The first term on the right side of (2) contains unknown vari-
ables 2θ caused by machine saliency. That makes the mathe-
matical model of a salient PM machine much more complicated
than its nonsalient counterpart.
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1312 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 47, NO. 3, MAY/JUNE 2011
We derive and define the equivalent EMF terms as Lq )Id ). The equivalent EMF vector will be the same as the
actual EMF vector under two circumstances: 1) nonsalient
d PMSM or 2) id is zero.
eα = λ = −(2L1 · id ω + ωλpm ) sin θ (20)
dt α The actual EMF vector can be expressed as
d
eβ = λβ = (2L1 · id ω + ωλpm ) cos θ. (21) E = E − jI d (Xd − Xq ) = ωλpm . (27)
dt
Integrating both sides of (20) and (21) with respect to time Equation (27) can also be utilized to estimate the permanent
and assuming that machine velocity changes slowly over an flux linkage λpm for a PM synchronous machine based on the
integration calculation period (ω̇ ≈ 0), we obtain equivalent EMF model.
Table I shows the comparison among three EMF methods.
λα = (2L1 · id + λpm ) · cos θ (22) As a summary, the advantages of the proposed equivalent
λβ = (2L1 · id + λpm ) · sin θ. (23) EMF model are the following: 1) simple and generic equations
for all types of synchronous machines; 2) only two machine
Taking the arctangent of λβ /λα will give θ. Note that the parameters (Lq and R) are needed; 3) velocity is not needed as
assumption that the machine velocity changes slowly over an observer input; and 4) it works well for both steady state and
an integration calculation period can be easily met by drive transients.
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LIU et al.: ROTOR POSITION ESTIMATION FOR SYNCHRONOUS MACHINES BASED ON EQUIVALENT EMF 1313
TABLE I Subtracting the model equation (29) from (28) yields the
C OMPARISON
error dynamics along the sliding surface
˙
iα R iα 1 eα KSM sign(iα )
= − + − (30)
i˙ β Lq iβ Lq eβ Lq sign(iβ )
iα = îα − iα (31)
iβ = îβ − iβ . (32)
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1314 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 47, NO. 3, MAY/JUNE 2011
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LIU et al.: ROTOR POSITION ESTIMATION FOR SYNCHRONOUS MACHINES BASED ON EQUIVALENT EMF 1315
Fig. 7. Experimental results in torque mode (no load) with i∗d = −4.3 A and
i∗q changed from +7 to −7 A. (Top trace) id feedback; 10 A/div. (Bottom trace)
Fig. 6. Experimental results in torque mode (no load) using the equivalent iq feedback; 5 A/div.
EMF with i∗d = 0 A and i∗q = 8 A. (Blue trace) Resolver position; 1 rad/div.
(Red trace) Estimated position; 1 rad/div.
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1316 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 47, NO. 3, MAY/JUNE 2011
Fig. 11. Experimental results in velocity mode at 1000 r/min (steady state)
with 16-N · m load. (Ch1) Estimated flux linkage λEMF by (27); 0.5 Wb/div.
Fig. 9. Experimental results in torque mode with 10-N · m load with i∗d = (Ch2) Estimated flux linkage λd−q by d−q model (1); 0.5 Wb/div. (Ch3)
−4.3 A and i∗q = +7 A. (Top trace in blue) Resolver velocity after a Estimated position by equivalent EMF θEMF (5 rad/div). (Ch4) Resolver
100-Hz LPF; 1000 r/min/div. (Bottom red trace) Estimated velocity after a position θresolver (5 rad/div).
100-Hz LPF; 1000 r/min/div. (Bottom green trace) Estimated velocity after
a 5-Hz LPF; 1000 r/min/div.
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LIU et al.: ROTOR POSITION ESTIMATION FOR SYNCHRONOUS MACHINES BASED ON EQUIVALENT EMF 1317
VI. C ONCLUSION
This paper has provided a formal derivation for a simple,
robust, and universal position estimation scheme for the control
of synchronous machines. The position estimation may be
implemented using an equivalent EMF model of a synchronous
machine or, alternately, using a SMO based on the equivalent
EMF model of the synchronous machine. The position esti-
mation scheme based on equivalent EMF may be used on any
type of synchronous machine, including salient or nonsalient
pole machines such as a PM, IPM, wound rotor, or reluctance
synchronous machine. No knowledge of velocity is required
as an input to the equivalent EMF model, and an estimated
Fig. 13. Operation in torque mode at 20 r/min using SMO to close the current
loop (no load). Traces from top to bottom are α axis current iα (1 A/div), position may be calculated using a subset of the machine
observed iα by SMO (1 A/div), estimated position by SMO θSM O (5 rad/div), parameters.
and θresolver (5 rad/div). SMOs for the control of electric machines have gained
much research interest due to many of their attractive features
such robustness, order reduction, and fast convergence. In this
paper, a novel SMO is designed based on the equivalent EMF
model. Unlike other sliding observers for salient synchronous
machines which are generally very complicated, the proposed
SMO is very simple to implement.
Experimental results with a 3.7-kW IPM machine have vali-
dated the effectiveness of the proposed equivalent EMF method
as well as the proposed SMO based on equivalent EMF.
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1318 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 47, NO. 3, MAY/JUNE 2011
[12] T. Aihara, A. Toba, T. Yanase, A. Mashimo, and K. Endo, “Sensorless Peter B. Schmidt (M’79) received the B.S. and M.S.
torque control of salient-pole synchronous motor at zero-speed opera- degrees in physics from John Carroll University,
tion,” IEEE Trans. Power Electron., vol. 14, no. 1, pp. 202–208, Jan. 1999. Cleveland, OH, in 1977 and 1979, respectively, the
[13] S. Morimoto, K. Kawamoto, M. Sanada, and Y. Takeda, “Sensorless con- M.S. degree in electrical engineering and computer
trol strategy for salient-pole PMSM based on extended EMF in rotating science from Marquette University, Milwaukee, WI,
reference frame,” IEEE Trans. Ind. Appl., vol. 38, no. 3, pp. 1054–1061, in 1984, and the Ph.D. degree in electrical engineer-
Jul./Aug. 2002. ing from the University of Wisconsin, Madison, in
[14] Z. Chen, M. Tomita, S. Doki, and S. Okuma, “An extended electromotive 1991.
force model for sensorless control of interior permanent-magnet synchro- He started working for the Allen-Bradley Com-
nous motors,” IEEE Trans. Ind. Electron., vol. 50, no. 3, pp. 288–295, pany (A-B) in Corporate Research and Design, Mil-
Apr. 2003. waukee, WI, in 1979. The majority of his research
[15] S. Morimoto, M. Sanada, and Y. Takeda, “Mechanical sensorless drives projects were centered on research and development in factory automation,
of IPMSM with online parameter identification,” IEEE Trans. Ind. Appl., specifically in the areas of robotics and computer vision. When A-B was pur-
vol. 42, no. 5, pp. 1241–1248, Sep./Oct. 2006. chased by Rockwell Automation, he stayed with the company as the corporate
[16] M. Cernat, V. Comnac, M. Cotorogea, P. Korondi, S. Ryvkin, and R.-M. R&D function was transformed into the Advanced Technology Laboratory. He
Cernat, “Sliding mode control of interior permanent magnet synchronous continues to work in the areas of motion control, process control, and tuning.
motors,” in Proc. Power Electron. Congr. CIEP, Oct. 2000, pp. 48–53. His major fields of study included automatic control systems and energy/power
[17] V. Utkin, J. Guldner, and J. Shi, Sliding Mode Control in Electromechan- systems.
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direct torque controlled IPM synchronous motor drive,” IEEE Trans. Ind.
Electron., vol. 54, no. 5, pp. 2398–2406, Oct. 2007. Semyon Royak (SM’03) was born in Novosi-
[22] Z. Xu and M. F. Rahman, “Direct torque and flux regulation for an IPM birsk, Russia, in 1944. He received the B.S. and
synchronous motor drive using variable structure control approach,” IEEE M.S. degrees in 1966 and the Ph.D. degree in
Trans. Power Electron., vol. 22, no. 6, pp. 2487–2499, Nov. 2007. 1974 from Novosibirsk Electrotechnical University,
[23] A. Pippo, M. Hinkkanen, and J. Luomi, “Analysis of adaptive observer for Novosibirsk, Russia.
sensorless control of IPMSM,” IEEE Trans. Ind. Electron., vol. 55, no. 2, He began his career as an Assistant Professor at
pp. 570–576, Feb. 2008. Novosibirsk Electrotechnical University in 1967 and
became an Associate Professor in 1976. He joined
Reliance Electric as a Development Engineer in 1990
and Rockwell Automation in 1995. Recently, he
Jingbo Liu (S’99–M’05–SM’10) received the was promoted to an Engineering Fellow position.
B.Eng. and M.Eng. degrees in electrical engineering Working in the field of ac and dc motor control and power conversion, he
from Huazhong University of Science and Technol- has most recently been involved in research and development of the control
ogy, Wuhan, China, in 1997 and 2000, respectively, design of interior permanent-magnet sensor and sensorless drives for traction
and the Ph.D. degree in electrical engineering from and underground oil pump applications and control for active front rectifiers
The Ohio State University, Columbus, in 2005. under unbalanced voltage-source condition. He is the holder of a number of
Since 2005, she has been a Research Engineer Russian and U.S. patents in the field of ac and dc motor control.
with Advanced Technology, Rockwell Automation, Dr. Royak has been the recipient of a number of invention awards from
Milwaukee, WI. Her research interests include power Rockwell Automation.
converters for variable-speed ac drive systems and
motor control.
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