TRAVELING BLOCK INSTRUCTION MANUALHOOK BLOCK OPERATION MANUAL Catalogue Chapter one. Technical specification -—-- Chapter two. The principle of work and structure —- Chapter three. The use and operation regulation —~ Chapter four. Repair and maintenance -- Chapter five. Reserve and shipmen Chapter six. Easily-womn parts and bearing summarizing list | <----—-—--- 10 Chapter seven. Delivery lis ~HOOK BLOCK OPERATION MANUAL Chapter one. Technical specification 1, the function of the hook block : The traveling block and hook are important hoisting equipment that are used to trip the drill rod, oil pipe, pumping rod and some kinds of drill tools in the drilling and workover job, their main functions as follows 1. hanging the swivel and drill tools when drilling; 2. hanging the elevator bail and elevator to trip the drill tools on the round-trip operation 3. finishing the other drilling and auxiliary job. 2. the trait : The traveling block and hook are designed and manufactured in the light of SY/SY5208-91 and API Spee 8C The hook block is designed to integrate the traveling block with hook, its superiority is : small whole size, compact structure, shortening the combination length of the traveling block and hook in order to make full use of the derrick height, operating easily, matching the truck-mounted drilling rig well 3. main performance perameter : The main technical specification of the hook block made in Nanyang RG petro-machinery corporation as follows list | 4 type instruction : the type expression method : YG XXX {__ "/omax still load, KN code of the hook block(Chinese spelling the first two letters)o66r | zezr | ocd | ooze | osce | rez | orez | oooc | octz | ocrr | oozt | ost Bpugion oe | os | os | ow | oo | oe | oe | cu | too | oo | om | om | sam os | 6 | 06 | oe | oe | oe | oe | op | op | ow | om | oe | wm| ORE ows | oe | one | cere | ose | swe | om | onc | wee | ot | ort | om | vim o (aaron ost | ost | ost | ocr | oor [cer | oo | cov | cot | on | om | oor | , mene ‘Cunn)d ost | ost | ost | ost | ost | eer | oct | om | on | ort | or | 6 | roousmsoans ab wade ou, Apo eH Pour | Yoow-e | yoou-e | Yoou-e | Aoou-e | eou-e | Yoou-£ | Yoou-e | Yoo4-¢ | yoou-¢ | Hoo4-¢ | Y0ou-g | sy a any wt w fiw | wm | ow | @ | o | o | x | oe | | ce | we | commu *[:[*]/+*f«f+*]+fele fells ].© | mene ai [se | se [ om | om | om | om | om | ow | ow] oo || = owe | sez | oost | oser | oser | ocer | eztr | os | oos | cio | exe | ooe | (arp xew ozoA | s@aok | o@toA | dootox | ooton | aserox | orto | oso, | ogo, | ozo | 099k | 089% | onesas ppoy 301g ooy amp Jo uorPoystoads yeoyuyoo) UFEUE oy [SIT WAN NOIWERIO SOOM OOHWOOK BLOCK OPERATION MANUAL Chapter two, The principle of work and structure The hook block is either the main equipment of the traveling system of the drilling tig and workover rig, or a vinculum connecting spinning system swivel. The hook block is integrated the traveling block with hook, and its superiority is shortening the axial size. ‘The face of traveling block is a whole structure, and fixed pulley protecting caps. Is pulley groove structure is designed and made according to API Spee 8A, The rolling bearing is fixed between the pulley inner hole and pulley shaft, all pulley bearing all lubricated alone, There is rope baffle device inside the Ataveling block to keep the wireline from jumping and pull wireline easly. The hook mainly consists of the body, cant hook, cartridge, host bearing and Spring, etc, The spring is fixed in the cartridge as a buffer in order to move the disjointed fourble from the pipe string, it speeds the round-trip course and prolongs the lives of the all parts The brake device is mounted on the cartridge to realize the hook body of rotating 360° freely and lock any position of eight directions, The main hook lip fixes safety latch mechanism, is operated neatly. The accessory hooks le on the two sides and are fixed the crescent lock arms to keep the hang. bails from moving. So it confirms that the lifting bail and bail ofthe swivel won't leave when impact and shake. 4 control lever, 2.O-ing; 3 lock pin spring; 4 blanket eap; 5 rollin pin; 6 roller; 7 ccamshatt; Seatch, 9.cam push rod; 10,push rod spring, 11.blanket body, 12 lock pin; 13.plug Fig. | the brake device structure simple drawing,HOOK BLOCK OPERATION MANUAL, | protecting cap; 2.pulley; 3.bearing; 4.pulley shaft; S.ocating key; 6.bolt; 7. spring washer, retainer ring; 9.distance ring; 10.collar, I.upper spring. seat; 12.spring: ‘Scartridge; 14.lower spring seat; 15.locating sleeve; 16.cant hook; 17host bearing: 1Sorienting sleeve; 19 gland; 20.21,0-ring; 22.circlip; 23.hook body bearing pin; 24.core Pin; 25.dog segment, 26.core pin; 27.spring; 28.core pin; 29. hook body; 300i cup, 31.34 plug; 32locking arm; 33.crescent lock arm; 35 brake device; 36.0-ring: 37 locating key; 38.cartridge bearing pin; 39.locating bolt; Fig. 2 the hook block structure drawing aSHOOK BLOCK OPERATION MANUAL Chapter three. The use and operation regulation ‘When transporting the hook block, the hook cartridge needn't filling with lubricant il, before use, it should be injected proper lubricant ol to lubricate the host bearing wel. mas follows : 1. the lubrication of pulley bearing and host bearing 2. rotating all pulleys by hand, checking if they are agile 3. wrenching the hook body, checking its rotating agility and locating reliability 4, checking if the bolts and core pins are slack; if the bearing surface is crack or damaged seriously. After careful examination and confirmation, it can be used. ‘The check in work Checking every pulley bearing, when the temperature exceeds 70°C, it should be stopped and checked QY Atention: Observing often whether the working surfaces of the hook body are crack oF damaged, if that, must stop using at once, or it will hurt workers oF damage the equipment. Before round-trip, should check the tightness of lock arm fitting fastening of the side hook tips; before rotating work, should check the tightness of the host hook lip safety lock ‘arm, when resolving the complex accidents under the well, after hanging the swivel, binding In work, should observe the working condition of the hook block, if the abnormal voice sounds, should stop at once and check and repair it. Crossing rope and attention Place the hook block well, needn't open the side caps of the traveling block, pack the ‘wireline end with slim wire directly, cross the every pulley [1] _Aitention: when hoisting, should keep stably to prevent the spring from cracking When the spring trip is less, it should be sent to repair,HOOK BLOCK OPERATION MANUAL —________H00k_BLock operaTion_MaNuAL, Chapter four. Repair and maintenance 1. Lubrication 1. the lubrication spots 1) the grease fitting on pulley shaft edge of the traveling block 2) the grease fitting on the brake ofthe cartridge side. 3) the host bearing and spring in the cartridge. 4) the grease fitting on bearing pin edge of the hook body. 5) the contact surface between the hook body and bails or lifting bails, every pulley groove surface. 2. the lubrication periods 1) use the grease once every 150 hours at the rolling bearings and the hook body bearing pins 2) use the lube oil or grease once every 150 hours atthe brake and the host bearing in the cartridge. 3) use the grease once every 8 hours on the pulley grooves and all working contact surfaces, 3. the grease or lube oil the grease : ZL-3H lithium base grease ( SY1413-80) ‘The lube oil : L-CKD heavy-duty industrial gear oil ( ISO 220) ‘Two. The hackneyed malfunction and solutions 1,_ about the hook block order malfunction possible cause solution fevers or doesn't | !%€ oil ipe is blocked , 1 | The pulley fevers or doesn SP L.elean, add oil Shange the beari rotate, 2.the bearing is damaged. | 2¢b4"g® the bearing Lhe spring is tiredly ‘The spring trip is less or change the spring 2 - slack or erack ; doesn't 2the inside is blocked. | 2%°°K and repair lack of oil Tadd oil The hook te 3 | snaklflly ris blocker | 2th bearing is damaged. |2change a 3.the inside is blocked. | 3.check and repair 4 |The brake device is | I.blocked | Lrepair ineective 2the spring is damaged. | 2.change ‘The safety locking deviee | of the hook lip seizes up. ‘The spring is damaged | changeHOOK BLOCK OPERATION MANUAL 2. check and maintenance ‘The using hook block must be checked and maintained termly and made a note to confirm that the equipment is secure and avoid accidents, check item and check periods list item position periods Observe the evidence that | Outside of the equipment sections Shours | the performance doesn’t content the request ‘The check and adjustment | Coupling thread sections; bearing pins; | Every week about corrosion, host hook; the contact section between | deformation, slack, | host hook , accessory hook and lifting decoupling, damage and | bails, bails: pulley groove surface; lock crack surface. arm and crescent lack arm. Surface non-destructive | Host hook, accessory hook, the section | Every half year inspection, wear check | between them and hook body, the ‘coupling pin hole of cant hook and hook - body, the pulley groove surface. - Ultrasonic or ray | Host hook, accessory hook, the section | Every year inspection should have no | between them and hook body, the inner lacuna coupling pin hole of eant hook and hook body, host bearing installation section ‘According to API SPEC 8A, the new and repaired pulley and roller groove bottom radius as follows :HOOK BLOCK OPERATION MANUAL, Hk ato ck ope ariON MANUAL ‘The pulley used for drilling well and dropping casing rope Fig, 3 pulley ( API SPEC 8A) [[)Atention = The check, maintenance of the hook block must follow the SY/T6357-1998 the program of hoisting equipment check, Iaintenance and SY/T6100-1994 the two standards about petroleum drill equipment use and maintenance. lessees ‘The pulley used for drilling well and dropping casing rope . ‘Wireline nominal diameter | Min groove bottom radius | Max groove bottom radius in mm in mm in mm 0.250 65 0134 3.40 0.138 351 0313 8 0.167 424 om 437 0375 95 0.199 5.05 0.206 523 0.438 " 0.232 5.89 0241 612 0.500 B 0.265 673 0.275 6.99 0.563, 14s 0.298 7137 0.309 785 0.625 16 0331 841 0.344 874 0.750 19 0398 10.11 043 | 10.49 0.875 2 0.464 11.79 0.481 1222 1.000 26 0.530 13.46 0.550 13.97 1.128 29 0.596 15,14 0.619 15.72 1.250 32 0.663 1684 0.688 1748 1375 38 ons 18.52 0.756 19.20 1.500 38 0.795 20.19 0.825 20.96 1.625 2 0.861 21.87 0.894 271 1.750 45 0.928 2357 | 0.963 24.46 1.875 48 0.994 25.25 1.031 26.19 2.000 2 1.060 26.92 1.100 27.94 2.125 54 1.126 28.60 1169 29.69 2.250 58 1.193 30.30 1.238 31.45 ®HOOK BLOCK OPERATION MANUAL 2375 60 1.259 3198 1306 3317 2.500 64 1325 33.66 1375 | 34.93 2.625 07 1391 | 3533 1444 36.68 2.750 1 1.458 37.03 1813 38.43, 2.875 m 1524 3871 1581 40.16 3.000 7 1.590 40.39 1.650 A191 3.125 80 1.656 42.06 | 1.719 43.66 3.250 8 1.723 43.76 | 1.788 45.42 3.375 86 1789 43.44 1.856 4714 3.500 90 1.855 47.12 1925 48.89 3.750 96 1,988 50.50 2.063 | 52.40 4.000 103 2.120 53.85 2.200 55.88 4.250 109 2.253 5723 2338 59,39 4.500 ls 2.385 60.58 2475 62.87 4.750 12 2518 63.96 2613, 66.37 5.000 128 2.650 6731 2.750 69.85 5.250 135 | 2783 | 70.69 2.888 73.36 5.500 141 2915 74.04 3.025 76.84 3.750 | 148 3.048 7142 3.163 80.34 6.000 154 3.180 80.77 3.300 83.82 remark: the diameter of the wireline not in the list exceed 0.375in(9.Smm), the groove radius account methods ‘min new wear radius-nominal wireline radius+6% ‘max wear radius=nominal wireline radius Chapter five, Reserve and shipment 1. The hook block should be reserved in dry , airiness, corrosion-proof store, without sunshine and rain 2. When not use for long time, the hook block be placed on the bracket, all metal naked surfaces and the pulley groove should be smeared grease to avoid rusting, all the oil ‘cup should be filled with grease. 3. Normally, the hook block may be shipped nakedly. (1 Antention: When conveying the hook lock, use the upside lifting hole or reasonable lifting position, forbid to damage it and pull it on the ground. Chapter six. Easily-worn parts and bearing summarizing list 1. casily-worn parts summarizing list list 5HOOK BLOCK OPERATION MANUAL i Ho0_t0c orzRarION MANUAL order me Hoek | code appellation ae ae remark 1 | ¥G20 YB20.23 | Oilhseal 4 |4 2 | ¥ox0 YD301-20 | spring ra 3 | oso 6B893-76 | collari80 roa + |yo60 6B1235-76 | Oring t0x12057 | 1 | 4 s | ¥G60 1235-76 | O-ringh03.1 rf Not 6 YG60 ¥G-60-03-00 | Dustproof oil-seal 8 8 a 7 YG60 YG-60-10 | tnner spring 1 1 wae aes 8 YG60 YG-60-11 Outer spring 1 1 ten 9 | yor 68123576 | Owing toxi2057 | 1 | 4 0 [von YG-60-03.00 | Dustproof oi-seal 6 | 6 un |ya70 6-60-10 | inner spring rj 2 yar YG-60-11 | Outer spring 1} 4 13 | yo8o ¥80-02-00 | Dustproofoi-seal rfMANUAL order | Hook Block | oy appellation amomt | Tremaix | [SA | ype: moti | yas0 681235-76 | O-ringi20«5.7 1 1 15 | yos0 ¥6-60-10 | inner spring 1 1 16 | yos0 ¥6-60-11 | Outer spring H 1 J model oil-seal 17 | ¥G90 HG4-338-66 iene 1 1 18 | yao 6B1235-76 | O-ring 26-86 1 1 19 | ¥G90 ¥G1-2.02-07 | Inner spring 1 1 20 | Ya90 ‘YG1-2-02-08 | Outer spring 1 1 | 21__| vav0 YOR-1010108 | Retainer ring 106 | 1016 22 |ya110 | ¥G110-02-00 | Dustproof oitseal | 8 8 23 lyon [4p1235-76 | o-+ing70<3.1 1 1 24 fyouo | GB1235-76 | o-ingi6os.7 1 1 25 |yciio | Gp1235-76 | O-ringi9005.7 1 1 26 |yai10 | 110.28 _| Taner spring 1 1 27 |yGo | yG110.29 | Outerspring 1 1 28 | ¥Gi35a_| voa.1o010108 | Dustproof ring 8 8 ino | 29 | yarssa. Spring 1 1__| followin 30__| vor3sa Spring 1 1___|sthe 31 | ¥G13sB__| GB1235-76 | O-ring70»3,1 1 1 od 32 | yai3ss | Gp1235-76 | O-ringis0xs.7 1 1 ea an 33__|yei3sp__ | cpi23s-76 | o-ring200«5.7 1 1 wie 34 | ¥o135B__| yorss303.00 | Dustproofoikseal | 8 8 addition 35 | yoisss | vai3sp-30 _| tnnerspring 1 i ally 36 | you3sB__ | ¥Gi35B-31_| Middle spring 1 1 [37 | yo13sB__| ya13sp-32 | Outer spring 1 1 38__| yo160 | Gi239-76 | O-ring70x3.1 1 vi 39 | yo160 | 1239-76 | O-ring2ax2.4 1 1 40 | ¥o160__ | 683452.1-82 | O-ring 170x5.4 1 i 41__|¥G160___| ¥G160-03-00 | Dustproof oil-seal 1 | 10 #2 |yc160___[var60.21 [Main spring 1 1 — na HOOK BLOCK OPERATION MANUAL bi ‘Annual ones on “ code appellation amount ‘pu remark 143 | yai6o8 _ | Gpi239-76 O-ring70x3.1 1 1 “4 YG160B _| GB1239-76 _| O-ring24x2.4 1 1 S| yG1608 | 6B3452.1-82_ | O-ring 17x54 a 1 [46 YG160B _| ¥G160.03-00 | Dustproof oil-seal é 8 47 | yor08 | ye160.21 ‘Main spring 1 1 48 YG180 GBI239-76 _| O-ring70x3.1 1 1 49 | yai80 GB1239-76 _| O-ring24x2.4 1 A 50 YG180 GB3452.1-82_| O-ring 200x5,3 1 1 S| yorso | GB34s2.1-82 | o-ring 230%7.0 1 1 2 | yei80 ¥.G225-06-00 | Dustproof oil-seal 8 8 $3 | yars0 | vG225.08 _| spring 1 1 34 yo225 GB1239-76 _| O-ring70x3.1 1 1 35 Ya22s GB1239-76 _ | O-ring?4x2.4 1 1 56 _| vars | cs4sz.1-82 | owingzooxs 3 1 1 aid Ya22s GB3452.1-82_| O-ring230x7.0 1 1 38 ¥G225 ¥G225-06-00 | Dustproof oil-seal 10 10 59 YG225 ¥G225-08 | Spring 1 1 60 YG270 GB1239-76 _| O-ring70x3.1 1 1 (ol ¥G270 GB1239-76 _| O-ring24x2.4 1 1 62 YG270 GB3452.1-82_| O-ring200x5.3 1 1 3 ¥G270 GB3452.1-82_| O-ring230x7.0 1 1 64 | ya270 YG225-06-00 | Dustproof oil-seal 10 10 65 ¥G270 ¥G225-08 Spring 1 1HOOK BLOCK OPERATION MANUAL TORE ROCK OPERATION MANUAL 2. Bearing summarizing list order | yoo |code | appetation amount | Some! ‘enatt| 1 |¥o20 | GB299-64 | Bearing 97514 2 2 2 | ¥G20 | GB301-64 | Bearing 8412 1 1 3__ | ¥G30 [6283-64 | Bearing 42220 6 6 4 | ¥G30 | GB301-64 | Bearing 8320 1 1 5__| ¥o60 [6820964 | Bearing 2097722 | 4 4 6 | ¥G60 Bearing 9039322 1 1 [7 yar 6B299.64 | Bearing 2097722K | 3 3 8 [yan Bearing 9039322 1 1 9 | G80 6B299-64 | Bearing 2097128 3 3 | 10 | vaso Bearing 9039322 1 1 | 1 | ¥G90__| 8299.64 | Bearing 2097128K | 3 3 12 [G90 Bearing 549822 1 1 13. |yGu10 | 6B229-64 | Bearing 2097936 4 4 M4 |yano Bearing 9832 1 1 15__|¥G135A_| GB229-64 | Bearing 2097128 4 4 ‘| 16 | YG135A Bearing 9836 1 1 17 | ¥G135B _ | G8299-64 | Bearing 2097936 4 4 18_| yoi3sB Bearing 9836 1 1 | 19 | ya160 Bearing 2097236 Ss s |20__| yo160 Bearing 9836 1 1 21 | yot6on Bearing 2097936 4 4 | 22 | yo16on Bearing 9836 1 1 23__| ¥G180 Bearing 9840 I 1 24 | yo180 GB229-85 | Bearing 2097938 4 + 25__| yo22s Bearing 9840 1 1 26 | vo225__| GB220-85 | Bearing 20979388 Ss 5s 27_| ye270 Bearing 9840 1 1 28 | vG270__| Gis229.85 | Bearing 2097938 5 5HOOK BLOCK OPERATION MANUAL, 00 Bc op zraTION MANUAL, q Chapter seven, Delivery list bb order appellation amount Remark f YG60/70. YG110. YGI35 CA, - 1 Hook block 1 B), YG160(B), YG180, YG225, u 2 Instruction book 1 Conformity certification 3 1 * Delivery list and packing 1 list t =