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    JoCelleRator Assembly&Instructions

    Uploaded by

    F

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    “Jo-Cell-er-Rator” Assembly & Instructions PARTS LIST + 4" SS 304 tube, 10” tal, encased in white PVE + 35" SS 304 tude, 6" tall 55 304 tube, 8” tal + 2S" SS 304 tube, &” tall + 2” 55 304 tube, 8" tal + 15" 5S 316 perforted tubs, 775" + two-5/16" & screui & nuts for pert. tube & positive tap bolt + SS lid and rubber gasket & wing nut + black elbow 90" Coutgas hose titing) + Bottom 4” white PVC CAP & |" bottom collar + Cross Seperator/cell divider gray CPVC + one U-Bolt/Clamp ASSEMBLY ‘Start by washing all the staintess steel parts with dish soap and green scouring pad. 2) Cross hatch sand all pipes, Inside and out with 60-80 grit sandpaper. (red of black sandpaper or emery cloth) Only sand in one direction, this Is Import ant, as you are trying to create/scratch micro- valleys and mts. Sharp edges for the hydrogen & oxygen molecules to collect onto, Even the perf. tube. 3) Sand the top of the 4” & PVC smooth, so rubber gasket uill it with out leaking out the egas. Place 5/16" bolt/screw to the cathrode (perf. tube) with 5/16" nut. Wrench down as tight as possible! Add a nylon washer to the screui/bolt and prepare to screut into the bottom PVC cap, Use the same glue described below on the nylon washer & cap threaded hole and also another nylon washer on the bottom. Before you glue In the cathrode/pert. tube and bolt, Sand the bottom around the 5/16" hole, cut off ‘any cap manufacture's code #'s. smooth for the bottom nylon washer to st fat (eee photo next page) Cord Bubbier/ Eira “Jo-CelleRator” Install on Bus 5) Drill 2 5/16" hole for the [L25" long positive tap bolt. Center Peifcpotca rilthis le LS” from the top i. enter Perforated opposite the seam. The seam has Cathrode (1.5” dla.) 3 sight magnetic attraction due to the heat of the welded seam. Best to stay auiay from the seam with {your positive (Joe cell polarity) Ass en hotel ‘connection. 6) The grey CPVC isa egas pass: Cross piece seperates the tubes st lira b site form each other. We cut these E dial n onc. sg 5/85 Hole — V2 FR) 5) Drill 2 holes In . upper & lower 5 safety Lid. & the 5/8" hole ; pieces tight, 50 you wil have to is fon the fitting of the black 90° clboa. Se ae Th eee plece over the tubes, when already land fit glue the center pieces together. You ull also have to dish ‘out center to fit the rounded botton of the lid bolt. You want a snug tit Cement in generously with JB Weld® or Marine Goop@ or Gorilla Giue® We have {4 found these glues to be the strongest, Safety Lid neat prooreciectroute cpvccross/ \ — resistant, tube seperator & divider & Instructions + page 2 ASSEMBLY part 2 After you washed and cross hatched sand your tubes inside and out, you then al Can proceed with marine goop" ing inthe tubes. The cross hatching inside the tubes, can be done with a wooded dows! with sandpaper wrapped around it oF PVC pipe you got laying around." ls uhat we use. Remember sand only one direction, oun strokes or up strokes, but not both ways. Andreu fuist the sanding stich to get the cross hatch, You should do the sanding part in about S minutes tine Cross the pert tube as uel, Dont worry if you do not get the cross hatching every corner ofthe tubes twill ork with out the sanding, but Scems to let oft more egas and specds up the conditioning process. 7) Glue on the 4" bottom cap ith PVE glue, we use the WeldOn®” clear type Inthe some can at any harduare store, In the photo tothe leon the bus, they Used Dive ‘lve. tke the clear It looks cleaner and you can add generous amounts of glue Yes use alot of glue, have t ooze out © wipe off the extra uith a towel or rag 8) To create a dry cll add “Marine Goop” to the bottom of each tube edge Marine Goop®” (bought at most harduare stores) or you can spread Marine 6o0p in all the bottom grooves, before cementing on the bottom cap, then ‘quickly adding the tubes one ata time to fit snug in the round grooves below. Start withthe 35" tube, then the 3, then the 25” and lst the 2 tube. Marine Goop Is best for tis applcation, because It isnot irritate by the electrolyte & dries semipliable.Can be taken out, f you would want to cleanout your cel No need to ever clan, maybe exchange the uate, but not necessary, The tubes tui bronze after awhile, but not decay, dues to the lou voltage betuieen the tubes, 9) After letting the Marine Goop dru Cone dau) Mix up rome electralute solution. Use ditled or RO or spring water that has 2 70 ph. start with 3 tos. (abie spoon lags) of KOH or NaOH, please dont use baking sods or vinegar or ammonia or sulfuric acid We use KOK, potassium hydroxide, buy from Saltctysoopuorks.com. Lowcs® sells a "drain cleaner” with 100% sodium hnudroxide (NaOH) for $8.50, Always mix the electrolyte spoons into the water and sti with tong stick, use gloves and aye wear {a¥0ld splashing the solution. The Jo Cell takes approx 1-4 quarts of water: ill to the tops of te tuber and stop. 10) Before [adding the water, attach your ( connection to the bottom of the cell As shoun here [Attach () another 5/16" eyelet connector to the boiton the outside that touches the ‘outside 4” tube Now itis time to bench test the cell Hook up toa 12v car battery tr battery recharger If you add a PWM to the clecutt(eecommended } only connect tora car battery. The pulsing from the fatottc charger could damage the PWH, Let's Construct the id before testing. 1D Driting out the 2 holes inthe id, and J Weld® the black nylon 90 elbow in place. Orl uith a drill press up to = 5/8” hole con the top as ld plate, Stainless lz hard steel We mount the id on an angle to get a straight drill hole with» dell pres vise yg “Jo-Cell-er-Rator” Assembly al Drill 1/2" hole n the bottom ss lid. This adds a antisiosh feature to the cell, the ‘eg0s goes up inside the 2 lid plates. Again, Grill plate at an angle to drill a hole in the ‘exact center betueen the outside edge and center hole. Allou! one day for the JB Weld®) to dry. JB Weld@ can be bought at any hardware or auto parts store. Way better ‘than some of those cheap epoxies they sell today in those double tube containers, Can take heat tool and electrolyte does not «effect it, Now back to our bench test, “Jo-Cell-er-Rator” Assembly & Instructions + page 3 ASSEMBLY part 3 ‘Almost forgot the bottom collar, itis a 4" white PVC pipe, LS" tall, that as to be cemented to the bottom of the 4” PVC white cap. It acts az a base and stand and also keeps the the negative connection of the cathrode () to touch and ground. éven though it is () we best have the negative connection coming from the PWM circuit. If no PWM, then you can ground the bottom toa good ground on your frame. Use PVC cement to cement on the 4” collar base/stand. Drill a 1/4” hole or slot for your gauge I2 wire connector that you solder on. {like to solder all connections. We use I2 gauge colored coded wire ( stranded copper) for all under the hood wiring. PART 4 We recommend you to use a saftey “Bubbler/Spark- Arrestor" We sell for $28.00 ‘Comes with 3/8" ID clear pvc cathrode () tubing and a clear bubbler tubel connection It serves 3 purposes :) spark arrestor, lll take a flash back ‘easier than your call would, 2) a egas cleaner keeps any electrolyte vapors & water from entering your combustion ‘to the () out of the PWM. area, 3) ‘check value” St°PS To get a good solid contact wit the base air from entering your céll. 9 the bottom cap, is to take a grinder dise The outgas hose fromthe cell 49 the inside contact ege of the collar, is colled a feu times, then SES. Shaped to the contour of the cap surface. oo ie oktom ot ths Subd) Use alot of PVC glue, be generous. The Out to the air clearner box in onl of the rubber cap. In to the Bubbler Tube about I" from the top PART Bench testing is after cell assembly, We al hip that step for no Mountung the cll the most time spent in- stalling a call. We have to gerryrig 2 different bracket foreach different instal We usualy weld onto the clamp/balt that te supply and 2 bottom rest forthe call itis {Slbs when al filed with } tiater We ti about 3 tablerpoons of KOH or [NaOH (lye) to 1.3 quarts fae H of water, mix it up ina mh g iba ea, plastic mik jug, Use die: 2.5” clear Bubbler (10" tall tilled , RO, good well with rubber plumber’s caps W2ter or rain water. on top & bottom KOH or NaOH (iye). Jo-Cell-er-Rator” Assembly & Instructions * page 3 BENCH TEST part 6 ‘The Bench Test. We only fil to the top of the tubes. The cell Is actually more icent when the water is below the tubes and the water isin it's seperate cells of water 5 isolated cells. We add a 12 guage wire to the bolt we attach to the outside tube throught the outer casing, at 155" down from the top edge of the 4” outer tube. The center perf, tube (L5" dia.) Is the cathrode ()

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