Di and Gas Online
inlet
White Paper
Best Practices For Ensuring Gas Pipeline
Integrity
Source: Schneider Electric Software.
By Lars Larsson, Senior Product/Offer Manager, Schneider Electric
Comprehensive programs to
protect pipelines are important
to operators, governments and
the public
Oil and Gas exploration continue all
over the world and as more
hydrocarbon sources are found the
demand for pipelines to transport oil
and gas increase. However, pipeline
operators are under severe financial
and social pressure to avoid incidents that cause crude oil and natural gas leaks. With
regulators scrutinizing pipeline projects, the reputation of the entire industry is at risk. This
is why pipeline integrity must become the focus of discussion.
“Pipeline integrity” refers to a comprehensive program that works to ensure hazardous
resources are not released from a pipeline while minimizing the impact in the event a
release does occur. Although some may think prevention methods have a one-size-fits-all
solution, pipeline integrity encompasses a much broader definition and is comprised of
three phases:
* Prevention acti
ies and solutions seek to avoid gas leaks from happening in the first
place through proper design, construction, operation, maintenance, training, and
education.
+ Detection activities and solutions help pipeline operators quickly identify that a leak
has happened.
* Mitigation activities and solutions minimize the extent or impact of the leak and thedamage that results.
With leak prevention being of the utmost importance, the three phase process is
understandable. As with most catastrophes, the best defense is a proactive offense. The
good news is that the technology and tools needed to anticipate potential threats to
pipelines and identify anomalies are available today. The age-old expression, “an ounce of
prevention is worth a pound of cure” holds true for pipeline integrity: the costs that come
with preventing a leak are much less than the costs of cleanup, fines, and other civil
liabilities — not to mention the cost of a company’s reputation.
‘The process and planning that goes into the prevention of gas leaks is a multi-tiered
strategy that can be split into three categories:
+ Design and construetion
* Operation and maintenance
+ Training and education
Pipeline integrity begins with design, and construction
No two pipeline routes are the same, which is why gas leak prevention starts with
specifying the technical requirements for each one. Advances in construction practices, such
as more sophisticated testing prior to the pipeline’s fruition, and increasingly protective
technology further safeguard pipelines vulnerability.
While it may seem like common sense to avoid areas that are susceptible to natural
disasters and other geo-hazards, history has proven that one small mistake or lack of
consideration of this detail plays a large hand in events that can lead to pipeline explosions.
Critical to pipeline integrity, the geography of the terrain surrounding the pipeline must be
evaluated, whether it be by topographical and geological maps, satellite imagery, aerial
photography, and surveys available in the public domain, all are suitable methods. In
addition to natural disasters like landslides and earthquakes, soft soils like swamps and
bogs as well as underground cavities like coal mines and caves should also be of concern.
In addition to thorough terrain assessment, implementing equipment that is correctly sized
is crucial. The pump or compressor must be sized correctly — a steady state pipeline
simulation tool can validate the specified size of the pump or compressor through a
computational model of the pipeline’s operating conditions. This simulation can also ensure
that it is hydraulically feasible for the pipeline as designed to cross the terrain.
Lastly, but certainly not least, surge suppression equipment must also be sized correctly. A
transient pipeline simulation tool can model the pipeline hydraulics to determine the design
criteria for the surge suppression equipment. Surge effects like water hammer can severely
damage a pipeline, thus causing hundreds of thousands of dollars in repair.
Operation and maintenance is imperative to pipeline integrityBeyond the construction of the equipment, a major component of pipeline integrity is
implementing a proper operations and maintenance schedule. When a pipeline is in service,
continuously monitoring the operational and structural conditions within the pipeline can
identify circumstances that, if not mitigated, could lead to major problems. Inspection and
monitoring technologies provide pipeline operators with the information and resources they
need to accurately assess the functionality of their pipeline and perform proactive
maintenance on “at risk” areas. Some of the more important aspects to monitor and inspect
include:
* Monitor operating pressure
+ Inspect the integrity of the pipeline externally
+ Inspect the integrity of the pipeline internally
+ Monitor depth of cover
* Properly calibrate monitoring devices
Monitor ground temperature and excavation activity
Operating a pipeline is like flying a plane — training should be required. Just like a pilot is in
control of a flight, pipeline controllers are in charge of operating very expensive pipeline
assets and should be required to have training or even certification. Teaching operators
what to look for in a gas leak is an important step in prevention. In addition to operators,
education among residents living along the pipeline can also help avoid problems. Operators
and civilians alike can benefit from the various tools that are becoming increasingly
available. Computer-based simulators can help improve operational safety and meet
regulatory requirements. Enabling the most realistic training experience is essential in
making sure the pipeline controller is exposed to both normal operating conditions and
abnormal operating conditions.
Detection is also part of Pipeline Integrity
‘As mentioned carlier in this article, the activities and solutions associated with the detection
of commodity releases is also an important part of Pipeline Integrity. There are potentially
many ways of detecting a pipeline leak, however in general these detection methodologies
can broadly be divided in two approaches: External and Internal.
External-based gas pipeline leak detection has been a method since pipelines were first
used to transport fluids of all types. It involves surveying the external surroundings of the
pipeline to detect any releases on the outside of the wall of the pipeline. External-based
systems continue to rise in popularity due to their ability to detect even the smallest of
Jeaks and locate gas leaks with a high degree of accuracy.Internal-based gas pipeline leak detection systems look at conditions inside the pipeline to
discover gas leaks, typically based on measurement readings at specific locations along the
pipeline. More commonly known as Computational Pipeline Monitoring (CPM), this
methodology has been around for only about 30 years and uses software that takes a
variety of measurements available on the pipeline to establish what is happening within the
pipeline.
Each pipeline is unique and requires a different combination of methodologies. It’s
important to remember that no two pipelines are the same and that the specific detection
methodologies used for one pipeline may not be useful for another. For example, a pipeline
company operating pipelines in remote areas could rely solely on internal based systems,
while a pipeline company operating pipelines in what is classified as High Consequence
Areas (HCA) could have both external and internal-based systems installed for the same
pipeline. All detection methodologies, whether external or internal, has pros and cons, and
it is important to take into account a lot of factors prior to selecting the detection
methodology, including length, elevation, HCA, environment, cost etc.
Taking on the gas Pipeline Integrity challenge
From a business standpoint, gas leaks can be incredibly costly. For example, the company
could be out tens to hundreds of thousands of dollars in lost product if there is a moderate
or even a minor leak. It may have little environmental impact, but it will be costly if it goes
undetected for a few days.
While gas Pipeline Integrity can seem daunting, it is not something to be feared if proper
steps of precaution are taken. Implementing a tiered methodology for Pipeline Integrity
significantly improves a business’ chances of firstly preventing leaks from appearing in the
first place, and secondly improves the probability of detecting leaks, while giving additional
benefits in other types of gas applications, this paired with a high level of maintenance
provides companies with peace of mind.
‘The main goal of pipeline prevention, detection and mitigation activities and solutions is to
avoid detrimental leaks down the road for pipeline operators. By putting effort into the
three tiers of pipeline integrity, operators will continue to reap the benefits of gas pipeline
prevention, detection and mitigation technology in the future.