KENR8230-01 FLUID POWER SYMBOLS

December 2008 BASIC COMPONENT SYMBOLS

A
MAIN AUX.
PUMP: VARIABLE and
SPRING CONTROL VALVES LINE RESTRICTION
COMPONENT LIST PUMP or MOTOR FLUID CONDITIONER RESTRICTION
(FIXED)
2-SECTION PUMP PRESSURE COMPENSATED

ITEM NAME 432E 434E 442E 444E

1 PUMP GP. 289-6370 A VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
2 HYDRAULIC TANK 246-5286 COMPENSATED

3 TANK GROUP 245-8777 VALVES

VALVE ENVELOPES VALVE PORTS
4 COOLER HYDRAULIC COOLER
5 FILTER 226-9747
6 HMU 210-6240 TWO POSITION THREE POSITION TWO-WAY FOUR-WAY
ONE POSITION THREE-WAY
STEER CYLINDERS
7 7A FRONT N/A CONTROL VALVES CHECK VALVES
REAR N/A
B AB AB
7B
249-6710 LH 249-6712 LH
8 LIFT CYLINDERS 214-9373
249-6711 RH 249-6713 RH P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
9 TILT CYLINDERS 192-3884 210-7101 214-9372 SYMBOL LOADED CONTROLLED

10 MP BUCKET CYL.(OPT) N/A MP BUCKET CYL. MEASUREMENT ROTATING SHAFTS

STABILIZER CYLINDERS
11A LH 173-4565
11
11B RH 173-4565 This illustration shows the optional powered sideshift attachment. The powered sideshift moves the
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
12 BOOM CYLINDER
268-9049(S) 268-9051(S) 268-9049(S) 268-9051(S) backhoe across the slider using two hydraulic cylinders (A). Wear pads (B) on the slider and powered
210-7076 246-9884 210-7076 246-9884 sideshift assembly are serviceable.
210-7083(S) 210-7093(S) 210-7083(S) 210-7093(S)
FLUID STORAGE RESERVOIRS
13 STICK CYLINDER
210-7084 210-7094 210-7084 210-7094
14
15
SWING CYLINDER
BUCKET CYLINDER 210-7085(S)
278-1971
210-7095(S) 210-7085(S) 210-7095(S)
D C
432E, 434E, 442E, and 444E VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
210-7086 210-7096 210-7086 210-7096
16 E-STICK CYLINDER (OPT).
VALVE PILOT
210-7097(S) / 210-7089 Backhoe Loaders COMBINATION CONTROLS

17
17A
17B
VALVE PILOT (SWITCH)
VALVE PILOT (SWITCH+DETENT)
297-4394
297-4395
Hydraulic System
SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
18 ACCUMULATOR 226-0420 or MANUAL and PILOT PILOT or MANUAL
19 RIDE CNTRL VALVE (OPT) 245-8780 432E: 434E: 442E: 444E: MANUAL CONTROL SYMBOLS
20 RIDE CNTRL ACCMLTR (OPT) 162-3960
BXE2200-UP FSH900-UP GKZ600-UP LBE600-UP
21 RIDE CNTR PRES. SWTCH(OPT) 131-9203
22 TEMP. SENSOR (OPT) TEMP SENSOR
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
23 DIFF. PRES. SWITCH (OPT) 134-0404
24 ALL WHEEL STEER VALVE 256-3089 (OPT) 256-3089 (STD) PILOT CONTROL SYMBOLS
25 COUPLER VALVE (See Volume 2) 231-2615 RELEASED PRESSURE REMOTE SUPPLY PRESSURE
26 COUPLER CYLINDER (See Volume 2) 190-3085 "E" Series sideshift machines have a new slide frame with new externally serviceable slide frame
LOADER VALVE (PL/IT) 3 BANK lock cylinders and reversible/replaceable wear plates (C). The lock cylinders can be serviced in the
27 LOADER VALVE (3 BANK) 269-1081 N/A field with standard tools. The stabilizers (D) are now externally adjustable. A powered sideshift EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
27A LIFT SECTION 308-2157 (bottom right illustration) is available, which allows the operator to hydraulically shift the backhoe SUPPLY PRESSURE
27 across the slider.
27B TILT SECTION 308-2163 N/A ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
27C
27D
AUX SECTION
INLET SECTION 269-1083
308-2159
N/A SIDESHIFT SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
LOADER VALVE (EST) 3 BANK
28 28 LOADER VALVE (3 BANK) N/A 293-8702 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
To Wheel From Pilot
28A INLET SECTION N/A 308-2156 To Tank
Brake Accumulator FIXED VARIABLE DISPLACEMENT
28B TILT SECTION N/A 308-2158 FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
BACKHOE VALVE (SS) 7 BANK
293-8701 UNIDIRECTIONAL UNIDIRECTIONAL
29 BACKHOE VALVE (SS) 7 BANK
29A BOOM SECTION 308-2149
FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
29B STICK SECTION 308-2152
29C E-STICK SECTION 308-2153
29 29D OUTLET SECTION 308-2154
29E INLET MANIFOLD 308-2147
29F STABILIZER SECTION 308-2148 © 2008 Caterpillar Printed in U.S.A.
29G SWING SECTION 308-2150 All Rights Reserved
29H BUCKET SECTION 308-2151 Slave Master Boost Brake The pilot manifold can also be
30 PATTERN SWITCH VALVE 300-4491 Cylinder Cylinder Valve accessed with the floor plate
removed. The pilot pressure tap
31 VALVE GP - CUSHION RELIEF (OPT) 206-3685
(T3) is located on the pilot mani-
32 VALVE GP - PILOT (BACKHOE) 267-2758 This illustration shows a sectional view of the boosted brake valve group. When the brake pedal is fold. The pilot manifold routes pilot
33 VALVE GP - PILOT (LOADER) 267-2760 depressed, the boost brake valve moves to the left and inlet oil from the pilot manifold is directed oil to and from the loader and
34 PRV MANIFOLD 300-4493 to the master cylinder. backhoe pilot control valves.
The hydraulic oil filter is located below the
35 PO CHECK VALVE 308-3437
machine at the left frame rail. The hydraulic oil
Electrical Symbols Table
36 CHECK VALVE ADAPTER 165-7948
Pilot Manifold filter bypass switch is mounted to the oil filter
base. Hydraulic Symbols (Electrical)
TAP LOCATIONS ITEM VALVE T3
View of pilot controlled backhoe valve with floor plate removed.
Tap Description P1 LS RELIEF LOADER
P2 LS RELIEF BACKHOE
G M
T1 Pump Discharge
T2 Load Sense P3 HMU LS RELIEF
Transducer Transducer Generator Electric Motor
T3 Pilot Pressure P4 TILT RE (Fluid) (Gas / Air)
SOS Oil Sampling P5 TILT HE

(Dimensions: 39 inches x 28 inches)

Temp Sensor
P6 LOADER AUX HE SIDESHIFT CLAMP
SOLENOID VALVE SOS
P7 BUCKET RE & HE
Filter Bypass
P8 BOOM HE SIDESHIFT CLAMP Switch

KENR8230-01
GAUGE TANK (PLUGGED) Electrical Wire
P9 BOOM RE
(PLUGGED)
M14x2
Pressure Switch Pressure Switch Temperature Switch
P10a STICK HE (Adjustable)
P10b STICK RE
A E D C B M14x2 Filter Bypass Switch Temp Sensor
SOS
P11 SWING RE + HE The 432E, 434E, 442E and 444E machines are equipped with hydraulically assisted master cylinders,
which decreases the amount of pedal effort when braking. This illustration shows the boosted brakes PUMP
P12 E-STICK RE + HE (PLUGGED) Electrical Symbols (Electrical)
valve group, which uses oil from the pilot accumulator to add boost to the master cylinder. The hydraulic
P13 BACK PRESSURE CHECKVALVE force multiplies the pedal effort so the operator can get more braking force with less effort. HYDRAULIC OIL FILTER 5
P14 FILTER BYPASS The brake boost valves are connected to the master cylinder (A) at each brake pedal (B). Oil enters
the master cylinder through the supply hose (C) and exits the master cylinder through the return hose T
P15 COOLER BYPASS
(D). The oil flows to the service brakes through the hoses (E) at the bottom of the master cylinder. Pressure Temperature Level Flow
P16 STEERING CYL. RELIEF
Symbol Symbol Symbol Symbol
The master cylinders can be removed from the machine from inside the operator's compartment.
P17 REAR WHEEL LINE RELIEF
P18 FLUSHING / MARGIN RELIEF
PR1 PILOT PRESSURE REDUCING BOOSTED BRAKES LOAD
SENSE
Wire Number Identification Codes
R1 LS DRAIN REGULATOR Electrical Schematic Example
TANK
SOS Hydraulic Schematic Example
(LS DRAIN) Implement and
Implement and
34 29 22 36 28 B Steering Pump Current Standard Current Standard
Steering Pump
14 30 18 11 23 27 5 21 20 19 2 8 9 7 4 10 A LOAD SENSE
RELIEF VALVE STAB STAB Hydraulic Oil Filter Harness identification code
This example indicates
Wire

30 Page,
wire 135 in harness "AG".
31 BOOM E-STICK Circuit Number Wire Color
Loader Valve Identification
13 SWING STICK
Loader Valve LINE MAKE-UP/ 325-AG135 PK-14
RELIEF VALVE BUCKET
16 15 325-PK
Circuit Identification Wire Color Wire Gauge
Number

SEVEN BANK VALVE Previous Standard

The “E” series machines are equipped with a pilot controlled backhoe valve that is H C J K L Wire
Wire Color
12 visible with the floor plate at the rear of the cab removed. D
G
14 This illustration shows a seven bank backhoe valve in a 432E Backhoe Loader. E 325-PK-14
B
11 B A
32 33 17 7 1 6 8 9 10 25 26 A Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
For other bank valve configurations see RENR6487 (Specifications Manual).
C D
B
16 15 13 32 33 17 1 2 9 4 E
C T2 H BACKHOE VALVE 29

The implement and steering pump on the
432E, 434E, 442E and 444E machines is
similar to the "D" Series machines, but now
includes a torque control solenoid (not
visible). The torque control solenoid provides
an additional pump setting.
The implement and steering pump is located
below the floor plate in the cab. The pump
control valve (H) contains a torque control
12
spool adjustment screw (B) and a flow com-
pensator adjustment screw (A). The adjust-
14
ment screws and the load sensing pressure
tap (T2) are accessible from the cab.
31
11 29 18
7 22 27 5 21 20 19 6 8 7 10 25 26
34 30 23 36 28
NOTE: Alpha numeric numbers are represented by the number only on the machine views.
P
A R
D Travel at high speeds over rough terrain causes bucket movement. The
B
T2 F optional Ride Control System acts as a shock absorber by absorbing
N M
bucket forces, which stabilize the machine.
F THREE BANK VALVE (PILOT OPERATED) A
T2 The Ride Control System components include; ride control relay (A), ride
B control solenoids (B), ride control accumulator (C), and ride control
The 432E/434E/442E and 444E machines are all
equipped with the pilot controlled loader valve as pressure switch (D).
C Drain
T1 shown in this illustration.
Two solenoids are now used on the "E" Series machines Ride Control
T1 System.
The loader valve is accessed from below the floor
C plate. The loader control valve group contains: The Ride Control System, on machines with the optional autoshift
D transmission, is controlled by the Machine ECM. The Machine ECM
E Outlet manifold (A) Solenoid for the A circuit (H)
E D monitors the position of the ride control switch and determines when to
Auxiliary control valve (B) Makeup and relief valve (J)
G operate the ride control system.
These illustrations show the implement and steering pump out of the machine. The following components are visible: View of mechanically controlled loader valve with floor plate removed. Tilt control valve (C) B pilot line port (K)
Lift control valve (D) A pilot line port (L)
Torque control adjustment (A), Flow compensator adjustment (B), Load sensing pressure tap (T2), Inlet port (C), Inlet manifold (E) Priority Valve (M)
C
Case drain port (D), Torque control solenoid (E), Discharge pressure tap (T1), Torque limiter (F), Outlet port (G) Load sensing relief valve (F) Dead engine lower valve (N) ECM
Solenoid for the B circuit (G) A ports (P)
B ports (R)
For other bank valve configurations
see RENR6487 (Specifications Manual).

COMPONENT LOCATIONS IMPLEMENT / STEERING PUMP 1 LOADER VALVE 27 28 RIDE CONTROL 19 20 21

 12 11 10 9 8 7 6 5 4 3 2 1
COMPONENT LIST
ITEM VALVE TAP LOCATIONS Sideshift Cylinders Backhoe Frame
ITEM NAME 432E 434E 442E 444E
11 14 11
1 PUMP GP. 289-6370 P1 LS RELIEF LOADER Tap Description
2 HYDRAULIC TANK 246-5286 P2 LS RELIEF BACKHOE
3 TANK GROUP 245-8777
T1 Pump Discharge 15
4 COOLER HYDRAULIC COOLER P3 HMU LS RELIEF T2 Load Sense 12 31 13 16
5 FILTER 226-9747 P4 TILT RE T3 Pilot Pressure
I 6 HMU 210-6240
P5 TILT HE SOS Oil Sampling
I
STEER CYLINDERS
7 7A FRONT N/A
P6 LOADER AUX HE
7B REAR N/A
P7 BUCKET RE & HE
8 LIFT CYLINDERS 214-9373
249-6710 LH
249-6711 RH
249-6712 LH
249-6713 RH 35 35
9 TILT CYLINDERS 192-3884 210-7101 214-9372
P8 BOOM HE
10 MP BUCKET CYLINDER .(OPT) N/A MP BUCKET CYL. P9 BOOM RE
STABILIZER CYLINDERS
11A LH 173-4565 P10a STICK HE
11
11B RH 173-4565 P10b STICK RE
a3
268-9049(S) 268-9051(S) 268-9049(S) 268-9051(S) To Tank
12 BOOM CYLINDER
210-7076 246-9884 210-7076 246-9884 P11 SWING RE + HE
13 STICK CYLINDER 210-7083(S) 210-7093(S) 210-7083(S) 210-7093(S)
210-7084 210-7094 210-7084 210-7094
P12 E-STICK RE + HE
14 SWING CYLINDER 278-1971
15 BUCKET CYLINDER 210-7085(S) 210-7095(S) 210-7085(S) 210-7095(S) P13 BACK PRESSURE CHECKVALVE B1 A1 B2 A2 B3 A3 B4 A4 B5 A5 B6 A6 B7 A7 C
210-7086 210-7096 210-7086 210-7096
16 E-STICK CYLINDER (OPT). 210-7097(S) / 210-7089 P14 FILTER BYPASS a2
VALVE PILOT
LS
P15 COOLER BYPASS
17A VALVE PILOT (SWITCH) 297-4394
H 17 H
17B VALVE PILOT (SWITCH+DETENT) 297-4395 P16 STEERING CYL. RELIEF
P12
a2
18 ACCUMULATOR 226-0420 P8 P11 P7 P10
P17 REAR WHEEL LINE RELIEF Load Signal Line
19 RIDE CNTRL VALVE (OPT) 245-8780 P2
20 RIDE CNTRL ACCMLTR (OPT) 162-3960 P18 FLUSHING / MARGIN RELIEF
21 RIDE CNTR PRES. SWTCH(OPT) 131-9203
PR1 PILOT PRESSURE REDUCING R1
22 TEMP. SENSOR (OPT) TEMP SENSOR
P7 P10 P12 a1 From Pump
23 DIFF. PRES. SWITCH (OPT) 134-0404 R1 LS DRAIN REGULATOR P9 P11
24 ALL WHEEL STEER VALVE 256-3089 (OPT) 256-3089 (STD)
25 COUPLER VALVE (See Volume 2) 231-2615
190-3085
POWERED SIDESHIFT OPTION
26 COUPLER CYLINDER (See Volume 2)
LOADER VALVE (PL/IT) 3 BANK
27 LOADER VALVE (3 BANK) 269-1081 N/A 29
27
27A LIFT SECTION 308-2157 T1
27B TILT SECTION 308-2163 N/A
27C AUX SECTION 308-2159
27D INLET SECTION 269-1083 N/A
LOADER VALVE (EST) 3 BANK P18
28 28 LOADER VALVE (3 BANK) N/A 293-8702
P2 29D
G 28A INLET SECTION N/A 308-2156
G
28B TILT SECTION N/A 308-2158
P
BACKHOE VALVE (SS) 7 BANK T3
29 BACKHOE VALVE (SS) 7 BANK 293-8701
T2 BACKHOE
29A BOOM SECTION 308-2149
T b1 a1 STAB b2 a2 BOOM b3 a3 SWING b4 a4 BUCKET b5 a5 STICK b6 a6 E-STICK b1 a1 STAB VALVE
29B STICK SECTION 308-2152
29C E-STICK SECTION 308-2153
29 29D OUTLET SECTION 308-2154
29E
29F
INLET MANIFOLD
STABILIZER SECTION
308-2147
308-2148 29E 29B 29C 29F
29G SWING SECTION 308-2150 LEFT
29H BUCKET SECTION 308-2151 29F 29A 29G 29H 30 BRAKE
30 PATTERN SWITCH VALVE 300-4491 PEDAL
TO REAR AXLE
31 VALVE GP - CUSHION RELIEF (OPT) 206-3685
32 VALVE GP - PILOT (BACKHOE) 267-2758 LEFT WHEEL
33 VALVE GP - PILOT (LOADER) 267-2760 BRAKE
34 PRV MANIFOLD 300-4493
35 PO CHECK VALVE 308-3437 TO REAR AXLE
RIGHT WHEEL
F 36 CHECK VALVE ADAPTER 165-7948
BRAKE
F
RIGHT
P1 BRAKE
19 PEDAL

20 432E / 442E BS BT

STABILIZER JOYSTICK LEFT JOYSTICK RIGHT JOYSTICK

LH RH STICK SWING BOOM BUCKET
28A 27D BOOSTED BRAKES (REF)

a1
T P DLS
M
E 36 E

LS
(Dimensions: 39 inches x 28 inches)

D
17A 17B 32
KENR8230-01

a1
21 32
b1
8 B1

A1 18
D PR1 D
27A LIFT
a2

28B 27B LOADER JOYSTICK

b2 LIFT TILT T2

9 B2 P4 1
A2 P5 T3
TILT
30 Page,

10 28C 27C a3
C C
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
B3 b3 IMPLEMENT and STEERING PUMP CIRCUIT

34 22 PILOT OIL CIRCUIT

BOOSTED BRAKE OIL CIRCUIT
A3 P6 33 LOAD SENSE CIRCUIT
P13 SUPPLY LINE
AUX DRAIN / RETURN LINE
SOS STEERING CYLINDER CIRCUIT

5 LIFT CYLINDER CIRCUIT

TILT CYLINDER CIRCUIT
LOADER VALVE AUXILIARY CIRCUIT (LOADER VALVE)

P14 STABILIZER CYLINDER CIRCUIT

BOOM CYLINDER CIRCUIT

23 STICK CYLINDER CIRCUIT

SWING CYLINDER CIRCUIT
7A 7B BUCKET CYLINDER CIRCUIT
27 28 T1 E-STICK CYLINDER CIRCUIT
B 25 PUMP a3 AUXILIARY CIRCUIT (BACKHOE VALVE) B
26 POWER SHIDESHIFT CYLINDER CIRCUIT
SIDESHIFT LOCK CYLINDER CIRCUIT

P16
4 P15
LINE PATTERNS
P16
Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines

6 Component Group

Attachment

Air Line

3 CALLOUTS

A P3 24 YY Taps (Pressure, Sampling,Sensor) by letter A

Components by number
2 52

REAR STEER CYLINDER TANK THIS SCHEMATIC IS FOR THE 432E, 434E, 442E, and 444E BACKHOE LOADERS
FRONT STEER CYLINDER PART #: 268-0120 CHG01 Document #: KENR8230-01
Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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