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COP888

Understanding and Eliminating EMI in Microcontroller Applications

Literature Number: SNOA382


Understanding and Eliminating EMI in Microcontroller Applications
National Semiconductor
Understanding and Application Note 1050
Eliminating EMI in Robin Getz
Bob Moeckel
Microcontroller August 1996
Applications

1.0 ABSTRACT 2. Undertake an educational campaign to inform users and


In today’s world, with increasing numbers of both fixed and those who care for them about the risks of EMI and ways
mobile electronic devices, electromagnetic compatibility to avoid it; and
(EMC) is becoming a critical issue. Disastrous, if not annoy- 3. Solicit reports of possible EMI incidents and continue to
ing, results occur if a system, subsystem or component in- monitor the full scope of the problem.
terferes with another through electromagnetic means. The FDA first learned of a possible problem with motorized
EMC problem is first explained, and then the basic theory is wheelchairs from a complaint in June 1992. As a result, the
presented with an explanation on how to use it to control an agency began testing sample wheelchairs in its laboratories.
EMC problem during the initial design phase. The methods Those tests, on several brands of power-driven wheelchairs
that some silicon manufacturers are using to control EMC and scooters, revealed that mostÐbut not allÐof those
and how these changes affect our systems will be exam- sampled were susceptible to interference at various radio
ined. A total system (automobile radio) will be examined in frequencies. In some tests, the brakes released. In others,
detail to prove the effectiveness of a EMC reduced COP8TM the wheels moved uncontrollably. Sometimes both occurred
(8-bit microcontroller). Overall design guidelines will also be at once. The extent to which this happens in actual use is
given so that the designer can minimize EMI before it be- not known. In early 1993, FDA began inspecting facilities of
comes a problem . all domestic and foreign motorized wheelchair and scooter
2.0 INTRODUCTION AND BACKGROUND manufacturers to gather information on the problem. The
agency reviewed warranty and complaint files and looked at
Electromagnetic Interference with Powered any manufacturing practices that could contribute to this
Wheelchairs type of problem. The inspections revealed numerous com-
August 26, 1994 plaints about erratic, unintentional wheelchair movement,
FDA is receiving inquiries about reports that electromagnet- sometimes resulting in injuries. It is unclear, however, exact-
ic interference (EMI) can cause some power-driven wheel- ly what caused the chairs to move in those cases. In addi-
chairs and scooters to move unexpectedly. The agency has tion to EMI, unexpected movement can be caused by failure
investigated this matter and determined that EMI can cause of an electronic component or by user error.
unexpected movement in some power-driven wheelchairs In May 1993, FDA sent letters to all U.S. manufacturers ask-
when they are turned on. Not all brands and models of pow- ing them to provide any information they had about possible
er wheelchairs and scooters have this problem. Some have problems with radio wave interference, including com-
greater immunity levels than others that may protect against plaints, reports of injuries and studies on power-driven
EMI. Common sources of EMI include cellular phones, CB wheelchairs. In July 1993, the agency alerted consumer
radios, TV and radio stations, amateur (HAM) radios and groups that represent wheelchair users about the possible
police, fire and ambulance radios. problem and requested similar information. An estimated
After receiving reports of problems, FDA tested sample 10,000 motorized wheelchairs and 50,000 motorized scoot-
wheelchairs and scooters in its laboratories and obtained ers are sold annually in this country.
information from manufacturers and users about possible ÐFDA Report, August 1994
EMI-related incidents. As a result of its review, the agency The control and minimization of EMC is a technology that is,
last May asked wheelchair manufacturers to take steps to out of necessity, growing rapidly. Manufacturers and regula-
protect powered wheelchair users from the potential haz- tory agencies have made efforts to control this problem but
ards of EMI. FDA required all firms to clearly label wheel- the issue of meeting these ever tightening specifications is
chairs and scooters with the immunity level, or else state left to the system designer. EMC can no longer be a fix,
that the immunity level is not known. It also required them to designed in at the last moment, but must be a directed effort
label wheelchairs and scooters to warn users of the poten- between the circuit designer, layout engineer, software engi-
tial hazards of EMI. The agency also asked manufacturers neer and purchaser. This paper will examine what can be
to: done to reduce the chance of having a product fail EMC
1. Establish a minimum recommended immunity level of approval.
20V per meter for all new motorized wheelchairs and
scooters. This would provide a reasonable degree of pro-
tection against the more common sources of EMI.
AN-1050

COP8TM is a trademark of National Semiconductor Corporation.

C1996 National Semiconductor Corporation TL/DD12857 RRD-B30M106/Printed in U. S. A. http://www.national.com


2.1 The EMC World Map TABLE II. List of Designer Efforts
Before jumping into the midst of the EMC design methods to Reduce EMI Emissions
used, it is best to gain an understanding of the problem Method Complexity Cost Time
situation and review or learn applicable electromagnetic
(EM) theory. To begin, look at what I call the map of the 1. Revise PCB Layout Medium Low High
EMC world, Table I. The EMC problem is between an emis- 2. Add Components Medium Medium Medium
sion culprit and susceptible victim which are coupled (Filters)
through a means, either radiation through space or conduct-
ed through wires (Figure 1) . We can map out the EMC prob- 3. Change Crystal High Low High
lem cases with columns headed by radiation and conduc- Frequency
tion, and rows headed by emission and susceptibility, to get
4. Rewrite Software High Low High
four cases abbreviated as RE, CE, RS, CS.
5. Add Shielding Low High Low
TABLE I. ElectroMagnetic Compatibility Map
6. Relocate PCB Low Low Low
Radiation Conduction
7. Change IC Supplier High Medium Medium
Emission RE CE
8. Fail EMC High High High
Susceptibility RS CS
QualificationÐDon’t
Sell Product
2.2 What Designers Do Upon A Discovery of an EMC
Problem
Typically, the first time system designers realize that they 3.0 DESCRIPTION OF NOISE
have a RE problem is after the prototype system has been
3.1 ElectroMagnetic Interference
built and evaluated. Instead of being close to market re-
lease they now find themselves applying costly and often EMI is a form of electrical-noise pollution. Consider the time
ineffective patches and going back into redesign. The steps when an electric drill or some other power tool jammed a
outlined in Table II are what a typical person does at this nearby radio with buzzing or crackling noise. At times it got
point. First reaction is to make the printed circuit board so bad that it prevented you from listening to the radio while
(PCB) trace length short or to upgrade to a higher cost PCB the tool was in use. Or the ignition of an automobile idling
with a full ground plane. Although most system companies outside your house caused interference to your TV picture
have experienced and good layout design rules for their making lines across the screen or even losing sync alto-
PCBs, enforcing these rules is sometimes difficult to do as gether making the picture flip. These examples are annoy-
more and more components are being packed into smaller ing but are not catastrophic.
packages on a smaller board. Layout is often subcontracted More serious, how about a sudden loss in telephone com-
and the designer may not have the necessary experience munication caused by electrical interference or noise while
and motivation, cost reduction is the goal. Next, filters (RC, you are negotiating an important business deal? Now EMI
RL, or ferrite beads) are added in hopes that this may fix the can be economically damaging.
problem. Also, the crystal frequency may be reduced by The results of EMI incidents can be even further reaching
about 2x to run the system clock at a slower rate. Software than these examples. Aircraft navigation errors resulting
may have to be rewritten to compensate for this new time from EMI or interruption of air traffic controller service and
base. Software can be redone to toggle the outputs less may be even computer memory loss due to noise, could
frequently. Shielding is added or the PCB is put into an elec- cause two aircraft to collide resulting in the loss of lives and
trically out of the way place (like hiding a monster in the property.
basement). Having exhausted their design tricks, the de-
These were just a few instances to help identify the results
signers now search other semiconductor suppliers to find a
of EMI in a familiar context. To help understand an EMI
quieter part. Finally, when all the time and money runs out
situation, the problem can be divided into three areas. They
with EMC qualification failing, the decision is made not to
are the source, the victim, and the coupling path. Secondary
market the product and everyone loses business.
categories involve the coupling path itself. If the source and
It is from this examination that we can understand that EMC victim are separated by space with no hard wire connection,
design issues have to be considered properly at the begin- then the coupling path may be a radiated path and we are
ning of the design cycle, in order to reduce complex design dealing with radiated noise. If the source and victim are con-
changes which must be done at the completion of the proj- nected together through wires, cables, or connectors, then
ect if EMC testing is failing. the coupling path may be a conducted path and we are
dealing with conducted noise. It is possible for both types of
noise to exist at the same time.

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3.2 ElectroMagnetic Compatibility car causing interference in the radio. This type of interfer-
EMI or electrical noise is of world wide concern. Govern- ence is more difficult to contain because, as mentioned ear-
mental agencies and certain industry bodies have issued lier, the systems are generally not designed by a single per-
specifications with which all electrical, electromechanical, son. However, design methods and control techniques used
and electronic equipment must comply. These specifica- to contain the intra-system form of EMI, which are almost
tions and limitations are an attempt to ensure that proper always under the control of a single user, will inherently help
EMC techniques are followed by manufacturers during the reduce the inter-system noise.
design and fabrication of their products. When these tech- This paper will address problems and solutions in the area
niques are properly applied, the product can then operate of intra-system noise. Intra-system interference situations
and perform with other equipment in a common environ- occur when the sources, victims, and coupling paths are
ment so that no degradation of performance exists due to entirely within one system, module or PCB. Systems may
internally or externally conducted or radiated electromag- provide emissions that are conducted out of power lines or
netic emissions. This is defined as ElectroMagnetic Com- be susceptible to emissions conducted through them. Sys-
patibility or EMC. tems may radiate emissions through space in addition to
being susceptible to radiated noise. Noise conducted out
antenna leads turns into radiated noise. By the same token,
radiated noise picked up by the antenna is turned into con-
ducted noise within the system. A perfect example is a PCB
ground loop, which makes an excellent antenna. The sys-
tem itself is capable of degrading its own performance due
to its own internal generation of conducted and radiated
noise and its susceptibility to it.
Some results of EMI within a system: Noise on power lines
causing false triggering of logic circuits, rapidly changing
signals causing ‘‘glitches’’ on adjacent steady state signal
lines (crosstalk) causing erratic operation, multiple simulta-
neously switching logic outputs propagating ground bounce
noise throughout system, etc.
3.4 Coupling Paths
The modes of coupling an emitter source to a receptor vic-
tim can become very complicated. Remember, each EMI
situation can be classified into two categories of coupling,
TL/DD/12857 – 1
conducted and radiated. Coupling can also result from a
FIGURE 1. EMI Situation
combination of paths. Noise can be conducted from an
3.3 Inter-System EMI emitter to a point of radiation at the source antenna, then
For the purpose of this paper, when the source of noise is a picked up at the receptor antenna by induction, and re-con-
module, board, or system and the victim is a different and ducted to the victim. A further complication that multiple
separate module, board, or system under the design or con- coupling paths presents is that it makes it difficult to deter-
trol of a different person, it will be considered an inter-sys- mine if eliminating a suspected path has actually done any
tem interference situation. Examples of inter-system inter- good. If two or more paths contribute equally to the prob-
ference situations could be a Personal Computer interfering lem, eliminating only one path may provide little apparent
with the operation of a TV or an anti-lock brake module in a improvement.

TL/DD/12857 – 2
FIGURE 2. Intra-System EMI Manifestations

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3.5 Conducted Interference
In order to discuss the various ways in which EMI can cou-
ple from one system to another, it is necessary to define a
few terms. There are two varieties of conducted interfer-
ence which concern us. The first variety is differential-mode
interference. That is an interference signal that appears be-
tween the input terminals of a circuit. The other variety of
conducted interference is called common-mode interfer-
ence. A common-mode interference signal appears be-
TL/DD/12857 – 4
tween each input terminal and a third point, the common-
FIGURE 4. Differential-Mode Interference
mode reference. That reference may be the equipment
chassis, an earth ground, or some other point.
Let’s look at each type of interference individually. In Figure
3 we show a simple circuit consisting of a signal source, VS,
and a load, RL. In Figure 4 we show what happens when
differential-mode interference is introduced into the circuit
by an outside source. As is shown, an interference voltage,
VD, appears between the two input terminals, and an inter-
ference current, ID, flows in the circuit. The result is noise at
the load. If, for instance, the load is a logic gate in a comput-
er, and the amplitude of VD is sufficiently high, it is possible
for the gate to incorrectly change states.
Figure 5 shows what happens when a ground loop is added
to our circuit. Ground loops, which are undesirable current
paths through a grounded body (such as a chassis), are TL/DD/12857 – 5

usually caused by poor design or by the failure of some FIGURE 5. Common-Mode Interference
component. In the presence of an interference source, com- 3.6 Radiated Interference
mon-mode currents, IC, and a common-mode voltage, VC,
Radiated coupling itself can take place in one of several
can develop, with the ground loop acting as the common-
ways. Some of those include field-to-cable coupling, cable-
mode reference. The common-mode current flows on both
to-cable coupling, and common-mode impedance coupling.
input lines, and has the same instantaneous polarity and
Let’s look at those types of coupling one at a time.
direction (the current and voltage are in phase), and returns
through the common-mode reference. The common-mode The principle behind field-to-cable coupling is the same as
voltage between each input and the common-mode refer- that behind the receiving antenna. That is, when a conduc-
ence is identical. tor is placed in a time-varying electromagnetic field, a cur-
rent is induced in that conductor. That is shown in Figure 6 .
In this figure, we see a signal source, VS, driving a load, RL.
Nearby there is a current carrying wire (or other conductor).
Surrounding the wire is an electromagnetic field induced by
the current flowing in the wire. The circuit acts like a loop
antenna in the presence of this field. As such, an interfer-
ence current, IN, and an interference voltage, VN, are in-
duced in the circuit. The magnitude of the induced interfer-
TL/DD/12857–3
ence signal is roughly proportional to the magnitude of the
FIGURE 3. Simple Circuit
incoming field, the frequency of the incoming field, the size
of the loop, and the impedance of the loop.

TL/DD/12857 – 6
FIGURE 6. Field-to-Cable Coupling

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Cable-to-cable coupling occurs when two wires or cables
are run close to each other. Figure 7 shows how cable-to-
cable coupling works. Figure 7a shows two lengths of cable
(or other conductors) that are running side-by-side. Because
any two conducting bodies have capacitance between
them, called stray capacitance, a time-varying signal in one
wire can couple via that capacitance into the other wire.
That is referred to as capacitive coupling. This stray capaci-
tance, as shown in Figure 7c makes the two cables behave
as if there were a coupling capacitor between them.
Another mechanism of cable-to-cable coupling is mutual in- TL/DD/12857 – 10
ductance. Any wire carrying a time-varying current will de- FIGURE 7d. Transmission Line Model
velop a magnetic field around it. If a second conductor is Common-mode impedance coupling occurs when two cir-
placed near enough to that wire, that magnetic field will in- cuits share a common bus or wire. In Figure 8 we show a
duce a similar current in the second conductor. That type of circuit that is susceptible to that type of coupling. In that
coupling is called inductive coupling. Mutual inductance, as figure a TL092 op-amp and a 555 timer share a common
shown in Figure 7b, makes the cables behave as if a poorly return or ground. Since any conductor (including a PCB
wound transformer were connected between them. trace) is not ideal, that ground will have a non-zero imped-
In cable-to-cable coupling, either or both of those mecha- ance, Z. Because of that, the current, I, from pin 1 of the 555
nisms may be responsible for the existence of an interfer- will cause a noise voltage, VN, to develop; that voltage is
ence condition. Though there is no physical connection be- equal to I x Z. That noise voltage will appear in series with
tween the two cables, the properties we have just described the input to the op-amp. If that voltage is of sufficient ampli-
make it possible for the signal on one cable to be coupled to tude, a noise condition will result.
the other. These effects, when combined are known as the
transmission line effect and have been studied and de-
scribed thoroughly in other texts.
The basic transmission line equations are derived for distrib-
uted parameters R (series resistance), G (shunt conduct-
ance), L (series inductance), and C (shunt capacitance), all
defined per unit length of line.
Either or both of the above-mentioned properties cause the
cables to be electromagnetically coupled such that a time-
varying signal present on one will cause a portion of that
signal to appear on the other. The ‘‘efficiency’’ of the cou- TL/DD/12857 – 11
pling increases with frequency and inversely with the dis- FIGURE 8. Common-Mode Impedance Coupling
tance between the two cables. One example of cable-to-ca- While not all inclusive, these coupling paths account for,
ble coupling is telephone ‘‘crosstalk’’, in which several perhaps, 98% of all intra-system EMI situations.
phone conversations can be overheard at once. The term
crosstalk is now commonly used to describe all types of 4.0 SOURCE OF NOISE
cable-to-cable coupling. We will look at sources of EMI which involve components
that may conduct or radiate electromagnetic energy. These
sources, (component emitters), are different from the equip-
ment and subsystems we have been talking about. Compo-
nent emitters are sources of EMI which emanate from a
single element rather than a combination of components
such as was previously described. Actually, these compo-
TL/DD/12857 – 7 nent emitters require energy and connecting wires from oth-
FIGURE 7a. Parallel Conductors er sources to function. Therefore, they are not true sources
of EMI, but are EMI transducers. They convert electrical en-
ergy to electromagnetic noise.
4.1 Cables and Connectors
The three main concerns regarding the EMI role of cables
are conceptualized in Figure 9. They act as (1) radiated
TL/DD/12857 – 9 emission antennae, (2) radiated susceptibility antennae, and
FIGURE 7b. Inductive Coupling (3) cable-to-cable or crosstalk couplers. Usually, whatever is
done to harden a cable against radiated emission will also
work in reverse for controlling EMI radiated susceptibility.
The reason for this is usually, when differential-mode radiat-
ed emission or susceptibility is the failure mode, twisting
leads and shielding cables reduces EMI. If the failure mech-
anism is due to common-mode currents circulating in the
TL/DD/12857 – 8 cable, twisting leads has essentially no effect on the rela-
FIGURE 7c. Capacitive Coupling

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tionship between each conductor and the common-mode Connectors and cables should be viewed as a system to
reference. Cable shields may help or aggravate EMI de- cost-effectively control EMI rather than to consider the role
pending upon the value of the transfer impedance of the of each separately, even though each offers specific inter-
cable shield. Transfer impedance is a figure of merit of the ference control opportunities.
quality of cable shield performance defined as the ratio of
4.2 Components
coupled voltage to surface current in X/meter. A good ca-
ble shield will have a low transfer impedance. The effective- Under conditions of forward bias, a semiconductor stores a
ness of the shield also depends on whether or not the certain amount of charge in the depletion region. If the di-
shield is terminated and, if so, how it is terminated. ode is then reverse-biased, it conducts heavily in the re-
verse direction until all of the stored charge has been re-
Connectors usually are needed to terminate cables. When
moved as shown in Figure 10. The duration, amplitude, and
no cable shields or connector filters or absorbers are used,
configuration of the recovery-time pulse (also called switch-
connectors play essentially no role in controlling EMI. The
ing time or period) is a function of the diode characteristics
influence of connector types, however, can play a major role
and circuit parameters. These current spikes generate a
in the control of EMI above a few MHz. This applies espe-
broad spectrum of conducted transient emissions. Diodes
cially when connectors must terminate a cable shield and/
with mechanical imperfections may generate noise when
or contain lossy ferrites or filter-pins.
physically agitated. Such diodes may not cause trouble if
used in a vibration-free environment.

TL/DD/12857 – 12
FIGURE 9. Cables and Connectors

TL/DD/12857 – 13
FIGURE 10. Diode Recovery Periods and Spikes

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4.3 Power Supply Noise
Power-supply spiking is perhaps the most important contrib-
utor to system noise. When any element switches logic
states, it generates a current spike that produces a voltage
transient. If these transients become too large, they can
cause logic errors because the supply voltage drop upsets
internal logic, or because a supply spike on one circuit’s
output feeds an extraneous noise voltage into the next de-
vice’s input.
With CMOS logic in its quiescent state, essentially no cur-
rent flows between VCC and ground. But when an internal
gate or an output buffer switches state, a momentary cur-
rent flows from VCC to ground. The switching transient
caused by an unloaded output changing state typically
equals 20 mA peak. Using the circuit shown in Figure 11, TL/DD/12857 – 15
you can measure and display these switching transients un- FIGURE 12a. VIN, VCC, ICC for CL e 0 pF
der different load conditions.
Figure 12a shows the current and voltage spikes resulting
from switching a single unloaded (CL e 0 in Figure 11 )
NAND gate. These current spikes, seen at the switching
edges of the signal on VIN, increase when the output is
loaded. Figures 12b, 12c, and 12d show the switching tran-
sients when the load capacitance, CL, is 15 pF, 50 pF, and
100 pF, respectively. The large amount of ringing results
from the test circuit’s transmission line effects. This ringing
occurs partly because the CMOS gate switches from a very
high impedance to a very low one and back again. Even for
medium-size loads, load capacitance current becomes a
major current contributor.

TL/DD/12857 – 16
FIGURE 12b. VIN, VCC, ICC for CL e 15 pF

TL/DD/12857 – 17
FIGURE 12c. VIN, VCC, ICC for CL e 50 pF

TL/DD/12857 – 14
FIGURE 11. Test Circuit

TL/DD/12857 – 18
FIGURE 12d. VIN, VCC, ICC for CL e 100 pF

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Although on standard CMOS logic internal gates generate low logic levels. ACT CMOS logic families have noise immu-
current spikes when switching, the bulk of a spike’s current nity of 2.9V for high logic levels and 700 mV for low logic
comes from output circuit transitions. Figure 13 shows the levels.
ICC current for a NAND gate, as shown in the test circuit, TABLE III. Logic Family Comparisons
with one input switching and the other at ground resulting in
no output transitions. Note the very small power-supply LS/
Charac-
glitches provoked by the input-circuit transitions. Symbol ALS HCMOS AC ACT
teristic
/TTL
Input VIH (Min) 2.0V 3.15V 3.15V 2.0V
Voltage V (Max) 0.8V 0.9V 1.35V 0.8V
IL
(Limits)
Output VOH (Min) 2.7V VCCb0.1V VCCb0.1V VCCb0.1V
Voltage V
OL (Max) 0.5V 0.1V 0.1V 0.1V
(Limits)
To illustrate noise margin and immunity, Figures 14b and
14c show the output that results when you apply several
types of simulated noise to a 74HC00’s input, Figure 14a .
Typically, even 2V or more input noise produces little
change in the output. The top trace shows noise present on
the input logic level signal and the bottom trace shows re-
sultant noise induced on the output logic level signal.

TL/DD/12857–19
FIGURE 13a. Test Circuit
TL/DD/12857 – 23
FIGURE 14a. Test Circuit

TL/DD/12857–20
FIGURE 13b. VIN, VCC, ICC TL/DD/12857 – 24
FIGURE 14b. VIN, VOUT
4.4 High Speed CMOS Logic Switching
The magnitude of noise which can be tolerated in a system
relates directly to the worst case noise immunity specified
for the logic family. Noise immunity can be described as a
device’s ability to prevent noise on its input from being
transferred to its output. It is the difference between the
worst case output levels (VOH and VOL) of the driving circuit
and the worst case input voltage requirements (VIH and VIL,
respectively) of the receiving circuit.
Using Table III as a guide, it can be seen that for TTL (LS or
ALS) devices the worst case noise immunity is typically
700 mV for the high logic level and 300 mV for the low logic
level. For HCMOS devices the worst case noise immunity is
typically 1.75V for high logic levels and 800 mV for low logic
levels. AC high speed CMOS logic families have noise im-
TL/DD/12857 – 25
munity of 1.75V for high logic levels and 1.25V for
FIGURE 14c. VIN, VOUT

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Figure 15b shows how noise affects 74HC74’s clock input. sities increase. Our discussion on cable-to-cable coupling
Again, no logic errors occur with 2V or more of noise on the described crosstalk as appearing due to the distributed ca-
clock input. pacitive coupling and the distributed inductive coupling be-
tween two signal lines. When crosstalk is measured on an
undriven sense line next to a driven line (both terminated at
their characteristic impedances), the near end crosstalk and
the far end crosstalk have quite distinct features, as shown
in Figure 16. It should be noted that the near end compo-
nent reduces to zero at the far end and vice versa. At any
point in between, the crosstalk is a fractional sum of the
near and far end crosstalk waveforms as shown in the fig-
ure. It also can be noted that the far end crosstalk can have
either polarity whereas the near end crosstalk always has
TL/DD/12857 – 21 the same polarity as the signal causing it.
FIGURE 15a. Test Circuit The amplitude of the noise generated on the undriven
sense line is directly related to the edge rates of the signal
on the driven line. The amplitude is also directly related to
the proximity of the two lines. This is factored into the cou-
pling constants KNE and KFE by terms that include the dis-
tributed capacitance per unit length, the distributed induc-
tance per unit length, and the length of the line. The lead-to-
lead capacitance and mutual inductance thus created caus-
es ‘‘noise’’ voltages to appear when adjacent signal paths
switch.
Several useful observations that apply to a general case
can then be made:
# The crosstalk always scales with the signal amplitude VI.
# Absolute crosstalk amplitude is proportional to slew rate
TL/DD/12857 – 22 VI/tr not just 1/tr.
FIGURE 15b. VIN, VOUT
# Far end crosstalk width is always tr.
When using high speed CMOS, even with its greater noise # For tr kk 2 TL, where tr is the transition time of the
immunity, crosstalk, induced supply noise and noise tran- signal on the driven line and TL is the propagation or bus
sients become factors. Higher speeds allow the device to delay down the line, the near end crosstalk amplitude,
respond more quickly to externally induced noise transients VNE, expressed as a fraction of signal amplitude, VI, is
and accentuate the parasitic interconnection inductances KNE which is a function of physical layout only.
and capacitances that increase self-induced noise and # The high the value of ‘‘tr’’ (slower transition times) the
crosstalk. lower the percentage of crosstalk (relative to signal am-
plitude).
4.5 Signal Crosstalk
The problem of crosstalk, and how to deal with it, is becom-
ing more important as system performance and board den-

TL/DD/12857 – 26
FIGURE 16. Crosstalk

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Although all circuit conductors have transmission line prop- ability increase in advanced logic families, the effects of
erties, these characteristics become significant when the these intrinsic electrical characteristics become more pro-
edge rates of the drivers are equal to or less than about nounced. One of these parasitic electrical characteristics is
three times the propagation delay of the line. Significant the inductance found in all leadframe materials.
transmission line properties may be exhibited, for example, Figure 17 shows a simple circuit model for a CMOS device
where devices having edge rates of 3 ns (or less) are used in a leadframe driving a standard test load. The inductor L1
to drive traces of 8 inches or greater, assuming propagation represents the parasitic inductance in the ground lead of the
delays of 1.7 ns/ft for an unloaded printed circuit trace. package; inductor L2 represents the parasitic inductance in
4.6 Signal Interconnects the power lead of the package; inductor L3 represents the
parasitic inductance in the output lead of the package; the
Of the many properties of transmission lines, two are of
resistor R1 represents the output impedance of the device
major interest to the system designer: ZOE, the effective
output, and the capacitor and resistor CL and RL represent
equivalent impedance of the line, and tpde, the effective
the standard test load on the output of the device.
propagation delay down the line. It should be noted that the
intrinsic values of line impedance and propagation delay, ZO The three waveforms shown represent how ground bounce
and tpd, are geometry-dependent. Once the intrinsic values is generated. The top waveform shows the voltage (V)
are known, the effects of gate loading can be calculated. across the load as it is switched from a logic HIGH to a logic
The loaded values for ZOE and tpde can be calculated with: LOW. The output slew rate is dependent upon the charac-
teristics of the output transistor, and the inductors L1 and
Zo
ZOE e L3, and CL, the load capacitance. In order to change the
01 a Ct/Cl output from a HIGH to a LOW, current must flow to dis-
charge the load capacitance. The second waveform shows
tpde e tpd 01 a Ct/Cl
the current that is generated as the capacitor discharges
where Ci e intrinsic line capacitance [I e bCL*(dV/dt)]. This current, as it changes, causes a
Ct e additional capacitance due to gate loading. voltage to be generated across the inductances in the cir-
These formulas indicate that the loading of lines decreases cuit. The formula for the voltage across an inductor is
the effective impedance of the line and increases the propa- V e L(dI/dt). The third waveform shows the voltage that is
gation delay. As was mentioned earlier, lines that have a induced across the inductance in the ground lead due to the
propagation delay greater than one third the rise time of the changing currents [VGB e L1*(dI/dt)]. This induced voltage
signal driver should be evaluated for transmission line ef- creates what is known as ground bounce.
fects. When performing transmission line analysis on a bus, Because the inductor is between the external system
only the longest, most heavily loaded and the shortest, least ground and the internal device ground, the induced voltage
loaded lines need to be analyzed. All lines in a bus should causes the internal ground to be at a different potential than
be terminated equally; if one line requires termination, all the external ground. This shift in potential causes the device
lines in the bus should be terminated. This will ensure simi- inputs and outputs to behave differently than expected be-
lar signal quality on all of the lines. cause they are referenced to the internal device ground,
while the devices which are either driving into the inputs or
4.7 Ground Bounce
being driven by the outputs are referenced to the their own
Ground bounce occurs as a result of the intrinsic character- device ground. External to the device, ground bounce caus-
istics of the leadframes and bond wires of the packages es input thresholds to shift and output levels to change.
used to house CMOS devices. As edge rates and drive cap-

TL/DD/12857 – 27
TL/DD/12857 – 28
FIGURE 17a. Test Circuit for Ground Bounce
FIGURE 17b. VIN, VCC, ICC

http://www.national.com 10
TL/DD/12857 – 29
FIGURE 18. Intra-System EMI Manifestations

Although this discussion is limited to ground bounce gener- might be the primary emphasis, the potential problems as-
ated during HIGH-to-LOW transitions, it should be noted sociated with either (1) susceptibility to outside conducted
that the ground bounce is also generated during LOW-to- and/or radiated emissions or (2) tendency to pollute the
HIGH transitions. This ground bounce though, has a much outside world from its own undesired emissions, come un-
smaller amplitude and therefore does not present the same der the primary classification of intra-system EMI. Corre-
concern. sponding EMI-control techniques, however, address them-
There are many factors which affect the amplitude of the selves to both self-jamming and emission/susceptibility in
ground bounce. Included are: accordance with applicable EMI specifications. The tech-
niques that will be discussed include filtering, shielding, wir-
# Number of outputs switching simultaneously: more out-
ing and grounding.
puts results in more ground bounce.
Inter-system EMI distinguishes itself by interference be-
# Type of output load: capacitive loads generate two to
tween two or more discrete and separate systems or plat-
three times more ground bounce than typical system
forms which are frequently under independent user control.
traces. Increasing the capacitive load to approximately
Culprit emissions and/or susceptibility situations are divided
60 pF –70 pF, increases ground bounce. Beyond 70 pF,
into two classes: (1) antenna entry/exit and (2) back-door
ground bounce drops off due to the filtering effect of the
entry/exit. More than 95% of inter-system EMI problems
load itself. Moving the load away from the output also
involve the antenna entry/exit route of EMI. We can group
reduces the ground bounce.
inter-system EMI-control techniques by four fundamental
# Location of the output pin: outputs closer to the ground categories: frequency management, time management, lo-
pin exhibit less ground bounce than those further away cation management and direction management.
due to effectively lower L1 and L3.
The first step in determining a solution is to identify the
# Voltage: lowering VCC reduces ground bounce. problem as either inter-system or intra-system EMI. Gener-
Ground bounce produces several symptoms: ally, if the specimen has an antenna and the problem devel-
# Altered device states. ops from what exits or enters the antenna from another
specimen or ambient, then the problem is identified as inter-
# Propagation delay degradation.
system EMI. Otherwise, it is intra-system EMI which we will
# Undershoot on active outputs. The worst-case under- discuss now.
shoot will be approximately equal to the worst-case quiet
output noise. 5.1 Intra-System EMI Control Techniques

5.0 NOISE SUPPRESSION TECHNIQUES 5.1.1 Shielding


EMI control techniques involve both hardware implementa- Shielding is used to reduce the amount of electromagnetic
tions/methods and procedures. They may also be divided radiation reaching a sensitive victim circuit. Shields are
into intra-system and inter-system EMI control. Our major made of metal and work on the principle that electromag-
concern in this paper is intra-system EMI control, however, netic fields are reflected and/or attenuated by a metal sur-
an overview of each may be appropriate at this time. face. Different types of shielding are needed for different
Figure 18 illustrates the basic elements of concern in an types of fields. Thus, the type of metal used in the shield
intra-system EMI problem. The test specimen may be a sin- and the shield’s construction must be considered carefully if
gle box, an equipment, subsystem or system (an ensemble the shield is to function properly. The ideal shield has no
of boxes with interconnecting cables). From a strictly near- holes or voids and, in order to accommodate cooling vents,
sighted or selfish point-of-view, the only EMI concern would buttons, lamps and access panels, special meshes and
appear to be degradation of performance due to self jam- ‘‘EMI-hardened’’ components are needed.
ming such as suggested at the top of the figure. While this

11 http://www.national.com
TABLE IV. Effective Shielding for Different Materials
Shielding Effectiveness dB
Shielding Material Surface Resistance (X/square)
At 10 MHz At 100 MHz At 1 GHz
Arc-Sprayed Zinc 0.002 106 92 98
Silver Acrylic Paint 0.004 67 93 97
Silver Deposition 0.05 57 82 89
Silver Epoxy Paint 0.1 59 81 87
Nickel Composite 3.0 35 47 57
Carbon Composite 10.0 27 35 41
Wire Screen (0.64 mm Grid) N.A. 86 66 48
Effectiveness of shielding materials with 25 mm thickness and for frequencies for which the largest dimension of the shielding plate is less than a quarter of a
wavelength.

Once a printed-circuit board design has been optimized for


minimal EMI, residual interference can be further reduced if
the board is placed in a shielded enclosure. A box’s shield-
ing effectiveness depends on three main factors: its skin,
the control of radiation leakage through the box’s apertures
or open areas (like cooling holes) and the use of filters or
shields at interconnection points depending on shield
grounding.
A box skin is typically fabricated from sheet metal or metal- TL/DD/12857 – 30
lized plastic. Normally sheet metal skin that is 1 mm thick is FIGURE 19. Filtering
more than adequate; it may have a shielding effectiveness
of more than 100 dB throughout the high-frequency spec- 5.1.3 Wiring
trum from 1 MHz to 20 GHz. Conductive coatings on plastic Now that the equipment in each box can be successfully
boxes are another matter. Table IV shows that at 10 MHz designed to combat EMI emission and susceptibility sepa-
the shielding effectiveness can be as low as 27 dB if a car- rately, the boxes may be connected together to form a sys-
bon composite (cheap) is used, or it can run as high as 106 tem. Here the input and output cables and, to a lesser ex-
dB for zinc sprayed on plastic by an electric arc process tent, the power cable form an ‘‘antenna farm’’ that greatly
(expensive). Plastic filled materials or composites having ei- threatens the overall electromagnetic compatibility of the
ther conductive powder, flakes, or filament are also used in system. Most field remedies for EMI problems focus on the
box shielding; they have an effectiveness similar to that of coupling paths created by the wiring that interconnects sys-
metallized plastics. tems. By this time most changes to the individual equipment
In many cases shielding effectiveness of at least 40 dB is circuits are out of the question.
required of plastic housings for microcontroller-based equip- Let us address five coupling paths that are encountered in
ment to reduce printed-circuit board radiation to a level that typical systems comprised of two or more pieces of equip-
meets FCC regulations in the United States or those of the ment connected by cables. These should adequately cover
VDE in Europe. Such skin shielding is easy to achieve. The most EMI susceptibility problems. They are:
problem is aperture leakage. The larger the aperture, the # common ground impedance couplingÐa conducting
greater its radiation leakage because the shield’s natural path in which a common impedance is shared between
attenuation has been reduced. On the other hand, multiple an undesired emission source and the receptor.
small holes matching the same area as the single large ap- # common-mode, radiated field-to-cable couplingÐelec-
erture can attain the same amount of cooling with little or no tromagnetic fields penetrate a loop formed by two pieces
loss of attenuation. of equipment, a cable connecting them, and a ground
5.1.2 Filtering plane.
Filters are used to eliminate conducted interference on ca- # differential-mode, radiated field-to-cable couplingÐthe
bles and wires, and can be installed at either the source or electromagnetic fields penetrate a loop formed by two
the victim. Figure 19 shows an AC power-line filter. The val- pieces of equipment and an interconnecting transmission
ues of the components are not critical; as a guide, the ca- line or cable.
pacitors can be between 0.01 and 0.001 mF, and the induc- # crosstalk couplingÐsignals in one transmission line or
tors are nominally 6.3 mH. Capacitor C1 is designed to shunt cable are capacitively or inductively coupled into another
any high-frequency differential-mode currents before they transmission line.
can enter the equipment to be protected. Capacitors C2 and # conductive pathÐthrough power lines feeding the equip-
C3 are included to shunt any common-mode currents to ment.
ground. The inductors, L1 and L2, are called common-mode
The first coupling path is formed when two pieces of equip-
chokes, and are placed in the circuit to impede any com-
ment are connected to the same ground conductor at differ-
mon-mode currents.
ent points, an arrangement that normally produces a volt-

http://www.national.com 12
age difference between the two points. If possible, connect- pickup of differential-mode radiation. In a balanced trans-
ing both pieces of equipment to a single-point ground elimi- mission line, this is done by use of twisted-wire pairs and a
nates this voltage. Another remedy is to increase the high shielded cable.
frequency impedance along a loop that includes the path For crosstalk, the fourth coupling path, the reduction of ca-
between the ground connections of the two boxes. Exam- pacitive coupling, can be achieved by the implementation of
ples include the isolation of printed-circuit boards from their at least one of these steps:
cabinet or case, the use of a shielded isolation transformer
# Reducing the spacing between wire pairs in either or
in the signal path, or the insertion of an inductor between
both of the transmission lines.
one or both boxes and the ground conductor. The use of
balanced circuits, differential line drivers and receivers, and # Increasing the separation between the two transmission
absorbing ferrite beads and rods on the interconnecting ca- lines.
ble can further reduce currents produced by this undesir- # Reducing the frequency of operation of the source, if
able coupling path. possible.
# Adding a cable shield over either or both transmission
lines.
# Twisting the source’s or receptor’s wire pairs.
# Twisting both wire pairs in opposite directions.
The fifth coupling path conductively produces both com-
mon-mode and differential-mode noise pollution on the
power mains. Among several remedies that can suppress
the EMI there are filters and isolation transformers.
There are only about 50 common practical remedies that
can be used in most EMI situations. Of these, about 10
suffice in 80 percent of the situations. Most engineers are
aware of at least some of these remediesÐfor example,
TL/DD/12857 – 31 twisting wires to reduce radiation pickup.
FIGURE 20. Common Ground Impedance Coupling In order to attack the EMI problem, one can make use of the
information contained in Tables V and VI. First, decide what
A balanced circuit is configured so its two output signal coupling path has the worst EMI interference problem. From
leads are electrically symmetrical with respect to ground, as the 11 most common coupling paths listed at the top of the
the signal increases on one output, the signal on the other table, find the problem coupling path. Using the numbers
decreases. Differential line drivers produce a signal that is found in that table entry, locate the recommended remedy
electrically symmetrical with respect to ground from a sin- or remedies from the 12 common EMI fixes identified at the
gle-ended circuit in which only one lead is changing with bottom of the table. This procedure should be repeated until
respect to ground. Ferrite beads, threaded over electrical all significant coupling paths have been properly controlled
conductors, substantially attenuate electromagnetic inter- and the design goal has been met.
ference by turning radio-frequency energy into heat, which TABLE V. Electromagnetic Interference Coupling Paths
is dissipated in them.
In the second coupling path, a radiated electromagnetic Solution
Problem
field is converted into a common-mode voltage in the (See Table VI)
ground plane loop containing the interconnect cable and Radiated Field to Interconnecting Cable
both boxes. This voltage may be reduced if the loop area is 2, 7, 8, 9, 11
(Common-Mode)
trimmed.
Ferrite beads and ferrite filtered connectors applied to the Radiated Field to Interconnecting Cable
2, 5, 6
interconnecting cable can help reduce common mode cur- (Differential-Mode)
rents.
Interconnecting Cable to Radiated Field
1, 3, 9, 11
(Common-Mode)
Interconnecting Cable to Radiated Field
1, 3, 5, 6, 7
(Differential-Mode)
Cable-to-Cable Crosstalk 1, 2, 3, 4, 5,
6, 10, 11
Radiated Field to Box 12, 13
Box to Radiated Field 12, 13
Box-to-Box Radiation 12, 13
TL/DD/12857 – 32 Box-to-Box Conduction 1, 2, 7, 8, 9
FIGURE 21. Common-Mode, Radiated
Power Mains to Box Conduction 4, 11
Field-to-Cable Coupling
Box to Power Mains Conduction 4, 11
The third coupling path produces a differential-mode volt-
age that appears across the input terminals of the EMI re- Electromagnetic Interference Coupling
4
ceptor. One way of controlling this is to cancel or block the Paths

13 http://www.national.com
TABLE VI. Electromagnetic Interference Fixes 5.2.3 Location Management
Solution Complexity Cost Location management refers to EMI control by the selection
of location of the potential victim receptor with respect to all
1. Insert Filter in Signal Low Medium other emitters in the environment. In this regard, separation
Source distance between transmitters and receivers is one of the
2. Insert Filter in Signal Low Medium most significant forms of control since interfering source
Receptor emissions are reduced greatly with the distance between
them. The relative position of potentially interfering transmit-
3. Insert Filter in Power Low Medium ters to the victim receiver are also significant. If the emitting
Source source and victim receiver are shielded by obstacles, the
degree of interference would be substantially reduced.
4. Insert Filter in Power Low Medium
Receptor 5.2.4 Direction Management
5. Twist Wire Pair Low Low Direction management refers to the technique of EMI con-
trol by gainfully using the direction and attitude of arrival of
6. Shield Cable Low Medium electromagnetic signals with respect to the potential vic-
7. Use Balanced Circuits Medium Medium tim’s receiving antennae.

8. Install Differential Line Medium Medium 6.0 SILICON CHANGES


Drivers and Receivers If we examine the modes of EMI emissions and the meth-
ods of suppression that were described, on standard CMOS
9. Float Printed Circuit Medium Medium
silicon the techniques are exactly the same for what occurs
Board(s)
on a PCB. What silicon design engineers at National Semi-
10. Separate Wire Pair Low Medium conductor’s Embedded Technologies Division noticed, was
that a majority of the EMI emitted from a controller or proc-
11. Use Ferrite Beads Low Medium essor is caused by the transient ICC current flowing in the
12. Use a Multilayer Instead of Medium High loop formed from the bypass capacitor to the VCC pin and
a Single Layer Printed out of the GND pin. When this current was measured by
Circuit Board(s) inserting a 1X resistor in this path, a 40 mA (10 ns) current
spike was revealed at every clock edge (repetition rate e
2x clock frequency). This occurred even when outputs were
5.2 Inter-System EMI-Control Techniques toggling or tristated, and instructions that were being exe-
There are many EMI controls that may be carried out to cuted had very little impact on the magnitude or duration of
enhance the chances of inter-system EMC. They can be the spike.
grouped into four categories which we will discuss briefly.
6.1 Chip Problems
The following discussion is not intended to be complete but
merely provide an overview of some EMI control techniques Let’s note the four items that produce higher amplitude and
available to the inter-system designer and user. frequency fundamental and harmonics: large amplitude
change, fast rise time or fall time, high repetition rate and
5.2.1 Frequency Management finally large pulse width (a 50% duty cycle). Table VII lists
Frequency management suggests both transmitter emission these.
control and improvement of receptors against spurious re- TABLE VII. IC Chip Problems
sponses. The object is to design and operationally maintain
transmitters so that they occupy the least frequency spec- 1. Large Amplitude Change
trum possible in order to help control electromagnetic pollu-
2. Fast Rise or Fall Time
tion. For example, this implies that long pulse rise and fall
times should be used. Quite often one of the most conve- 3. High Repetition Rate
nient, economic and rapid solutions to an EMI problem in
4. Large Pulse Width (i.e. 50% Duty Cycle).
the field, is to change frequency of either the victim receiver
or the culprit source.
As a rule, the waveforms di/dt (rate of change of current)
5.2.2 Time Management and dv/dt (rate of change of voltage) must be kept to a
In those applications where information is passed between minimum. If a silicon design engineer could shape both cur-
systems, a possible time management technique could be rent and voltage waveforms around the device, these prob-
utilized where the amount of information transferred is kept lems would be solved. If we look at the current and voltage
to a minimum. This should reduce the amount of time that problems separately, we can solve them both and decrease
the receptor is susceptible to any EMI. In communication radiated emissions by more than 20 dB.
protocols, for example, essential data could be transmitted But, what about the antennae responsible for radiation?
in short bursts or control information could be encoded into This is where packaging technology comes into the picture.
fewer bits. The loop size of a typical system is approximately greater

http://www.national.com 14
than 90% PCB trace dimensions plus IC package dimen- On-chip level shifting circuitry is inserted as interface be-
sions and less than 10% IC chip dimensions, which both tween the nucleus and the perimeter. It permits the nucleus
factor into the antenna gain. Therefore the IC package de- to operate at a lower VCC than the perimeter. This permits
sign should obey several rules, see Table VIII. First a ground the nucleus VCC to come through the on-chip ICC choke
pin (current return) adjacent to each power pin will minimize emerging as a bouncing VCC.
the loop sizes and simplify layout of decoupling circuits. In general, outputs toggle much less frequently than the
Also an output pin which sources or sinks a large and fre- clock. This rate is limited by software execution rates. How-
quent di/dt (for example crystal or clock pins) should also ever, for the case of a clock or address/data bus outputs
be adjacent to the power/ground pin pair to keep its current this may not be the case. Looking at time domain EMI in-
loops small. It helps to have small package dimensions. A stead of frequency domain EMI (which may have some time
last point is that sharing of a common power/ground should averaging) may motivate one to take action and reduce EMI
be limited to prevent their voltage from bouncing due to the from the chip’s output drivers. CMOS output drivers turn on
total Ldi/dt a iR. This bouncing is conducted to inputs shar- fast, in about 1 ns. This causes 2 problems. The first is
ing the common power/ground which in several cases are called ‘‘shoot through’’ current which flows from DVCC to
susceptible since their VIH and VIL trip points are referenced DGND when both the pull up and the pull down drivers are
to it. The bouncing is conducted through non-tristated out- on and the output load is small. The second is due to output
puts sharing this common power/ground and is passed on current magnitude increasing to maximum in about 1 ns
outside the IC as additional conducted and radiated emis- when the output changes state. Both problems are solved
sions from bouncing VOH or VOL levels. by using fast turn off, gradual turn on device drivers.
TABLE VIII. Package and PCB Traces form Loop or Figure 22 illustrates, in block diagram form, how the chip is
Whip Antennae which Radiate partitioned for EMC. Note that the level shifter block is multi-
channel, and most channels need dedicated level shifting
1. Ground pin (current return) not adjacent to power devices in one direction only as shown. The power/ground
pin). Pair should be together. pads named DVCC (Driver VCC), LVCC (Logic VCC), VCC (a
2. Power/Ground pair not adjacent to output pin global VCC to most of the chip), GND (a global GND to most
(especially crystal of clock pins). of the chip) and DGND (driver ground) are all available. To
minimize package pin count, DVCC and LVCC can be bond-
3. Too much sharing of common power/ground ed to the same pin, GND and DGND can be bonded to the
having voltage bounce due to its total Ldi/dt a iR. same pin, and the VCC pad is not bonded. A higher pin
a. Conducted emissions to susceptible I/O count package is used to bring out each pad to a separate
b. Radiated emissions from susceptible I/O. pin to allow study of the several packaging options. The VCC
pad is not bonded when utilizing the on-chip ICC choke to
4. Large package dimensions. prevent RE (radiated emissions) from VCC bounce.
Three operating modes can be evaluated with GND and
6.2 Silicon Design Changes DGND pads always connected together to 0V. The first
National’s design goal was to reshape the IC pin current mode applies 5V to DVCC, LVCC and VCC to check the RE
waveforms from their original values as follows: ICC pulses improvements due to gradual turn on outputs alone. The
to 3X rise time, 0.2X amplitude and 5X width; IOL and IOH second mode applies 5V to DVCC and LVCC where VCC
pulses to 10X rise time. A second goal is to provide sepa- floats as a test point. This checks the RE improvements due
rate power and ground bus systems on-chip for each of the to gradual turn on and ICC choking. The third mode applies
following groups: Chip digital logic, Chip I/O buffers, and if 5V to DVCC and 3V to VCC and LVCC to check the RE
present a chip A/D converter (or other analog intensive sec- improvement in this mode which actually requires a VCC
tions). This is an extension of proper IC packaging pinout additional package pin.
covered earlier to prevent conducted emissions to suscepti- TABLE IX. Results of Various Pinout Configurations
ble circuitry.
Config- Config- Config-
Inspection of these goals leads us to divide the chip into Chip Pads
uration A uration B uration C
separate areas which we named the nucleus, the perimeter
and the A/D. Also the partitioning of the nucleus (containing DVCC 5V 5V 5V
the digital logic functions) and the perimeter (containing dig-
ital I/O, oscillator and comparator functions) allows use of LVCC 5V 5V 3V
an on-chip device to choke the nucleus’ ICC current, thereby VCC 5V Test Point 3V
wave shaping the ICC. The ICC choke, however, causes the
nucleus VCC voltage to dip by 0.5V to 1V at each clock GND 0 0 0
edge. These VCC voltage swings will be confined to within DGND 0 0 0
the chip’s nucleus where the circuitry (digital logic) is toler-
ant and no significant radiation antennae exist. EMI Baseline b 20 dB b 6 dB

Clock Speed 10 MHz l 5 MHz 4 MHz

15 http://www.national.com
TL/DD/12857 – 33
FIGURE 22. Block Diagram of EMC Circuitry

6.3 Packaging Changes


Recalling our IC packaging rules for EMC, and upon review-
ing the packaging pitfalls (Table VIII), one can now appreci-
ate an IC package build sheet (Figure 23) that illustrates
how to bond out and pin out the five power/ground pads on
the die. As advised, power pins having current return ground
pins adjacent are LVCC and GND, VCC and GND; but DVCC
and DGND are not adjacent. This is permitted since DVCC
current is returned via output high pins (not DGND), also
DGND current is sourced via output low pins. Therefore
placing DVCC adjacent to DGND does not contribute to
small area current loops. Note that CKI, CKO, LVCC, and
TL/DD/12857 – 34
GND are all adjacent pins for the sake of clustering the
oscillator external tank circuit into the smallest current loop FIGURE 23. EMC Pinout
area. Since the oscillator is supplied through LVCC and 6.4 Results of IC Circuit Changes
GND, added benefit of running both oscillator and nucleus Simulations give an idea of the expected improvement from
at 3V is possible if one were to choose defeating the on- addition of the ICC choke on the silicon. Figure 24a shows
chip choke by shorting LVCC to VCC in the choke block. actual ICC as measured by a series resistance during
switching transients. Simulation of an equivalent circuit with
the addition of the choke predicts a decrease of ICC from
about 37 mA to less than 4 mA.
This decrease of 10x would imply a 20 dB improvement in
gross emissions.

http://www.national.com 16
Test results in Figure 26 show emissions of 45 dBmV re-
duced to less than 20 dBmV on the same device. Unchoked
tests were performed using the bonding options previously
discussed.
Figure 25 gives the predicted performance degradation from
implementing gradual turn-on outputs. High to low transition
time propagation delays are doubled and low to high tran-
sitions are slowed by about 50%. Remember, though, that
propagation delays for an embedded microcontroller are
usually of minimal concern since control is based on levels
or edges of individual signals or on timing which is under
software control. Software control is slow enough that the
change in hardware timing is probably negligible.
TL/DD/12857 – 35
FIGURE 24a. Original ICC An indication of the type of emission reduction resulting
from the implementation of gradual turn-on can be seen if
you look at the baselines of the plots of Figure 26. Changes
of the outputs occur at low frequency with large amplitude,
fast rise time current spikes. The low frequency of the signal
keeps the harmonic close together and makes the emis-
sions appear broadband. The fast rise time maintains a
higher level of emissions to a higher frequency.

TL/DD/12857 – 36
FIGURE 24b. ICC with Improvements

TL/DD/12857 – 39
FIGURE 26a. VOL

TL/DD/12857 – 37
FIGURE 25a. Emissions without VCC Choke

TL/DD/12857 – 40
FIGURE 26b. VOH

TL/DD/12857 – 38
FIGURE 25b. Emissions with Addition of VCC Choke

17 http://www.national.com
7.0 SYSTEM PERFORMANCE USING EMI REDUCED order to achieve a predetermined signal to noise ratio
PARTS (SNR) at the speaker. In this case the input was chosen
We have discussed in previous sections that we can reduce to be a 22 kHz deviation of a frequency modulated signal
EMI by proper board design and by the selection of low EMI within the US commercial FM radio broadcast band. The
devices. We will now investigate whether EMI reduced parts signal to noise criterion used was 30 dB.
are worth it. The goal of this testing is to determine the 2. Two other devices, a COP888GG and a COP87M88GG
relative electromagnetic emissions from various production OTP, were placed in a common two sided PCB in a TEM
options of the COP8 microcontroller. Since most people use cell and were programmed to run a standard EMI test
OTPs to qualify their end product for emissions approval, program included in National’s first silicon engineering
both OTPs and ROMmed devices will be tested. The op- code. Load capacitors of 10 pF and 4.7 kX pull-up resis-
tions chosen were: tors used on the eight pins of Port L. The port was pro-
1. COP8788EGMH (OTP) part used for development and grammed to count in a binary manner with the least sig-
Prototype approval nificant bit changing state every 100 ms. (Figure 27 illus-
trates the board layout.) Four AA batteries were attached
2. COP888EK (masked ROM) part used for final production
to the board and the supply voltage was regulated with a
(EMI reduced)
Zener diode.
3. COP8788GG (OTP) part used for development and Pro-
Emissions were measured with the TEM cell on a Tektro-
totype approval
nix Model 2754P Spectrum Analyzer over the range of
4. COP888GG (masked ROM) part used for final production DC to 750 MHz.
(EMI reduced)
7.2 Radio Results
7.1 Test Procedure
Worst case useable sensitivity is improved by about 17 dB
These tests were performed in two ways: (25 dBmV to 8 dBmV) by the change from the
1. Two DIP parts, a COP888EK and a COP888EGMH OTP COP888EGMH OTP to the mask programmed COP888EK.
device, were programmed for use as the main processor Of course not all frequencies show this improvement, but
in an automotive radio and the relative performance of there is some increased sensitivity throughout the spectrum.
the radio was measured for each device. The measure of Note that two local radio stations (at 105.7 MHz and 106.5
performance chosen was Usable Sensitivity. This is de- MHz) were received even without an external antenna.
fined as the minimum input required at the antenna in

TL/DD/12857 – 42
FIGURE 27. PCB Layout for EMI Testing

http://www.national.com 18
TL/DD/12857 – 41
FIGURE 28. Usable Sensitivity Comparison

7.3 EMI Board Results Much more noticeable is the reduction of spectral density in
Except for the fundamental oscillator frequency of approxi- the noise. Off harmonic noise is not noticeable.
mately 5 MHz, emissions are down at least 10 dB on the
monolithic masked device over the multichip OTP device.
Emissions beyond 100 MHz are practically eliminated.

19 http://www.national.com
TL/DD/12857 – 43
FIGURE 29. COP888GG with 5 MHz Crystal Oscillator

TL/DD/12857 – 44
FIGURE 30. COP87L88GG with 5 MHz Crystal Oscillator

http://www.national.com 20
7.4 Conclusions The type of logic to be used is normally an early design
Radiated Emissions do not come from a device, but from a decision, so that control of edge speeds and, hence, emis-
board. Devices have some control over the emissions be- sions and susceptibiity is made early. Of course, other fac-
cause they generate the noise which is radiated. The equa- tors such as required system performance, speed, and tim-
tion normally used to predict emission from a system is: ing considerations must enter into this decision. If possible,
2 (/2 design the circuit with as slow speed logic as possible. The
1.32 c 10b3 cI cA cFreq 2
Ð # 2qD J (
l
lE lMax e D
c 1a use of slow speed logic, however, does not guarantee that
EMC will exist when the circuit is built; so proper EMC tech-
where, niques should still be implemented consistently during the
lElMax is the maximum E-field in the plane of the loop in remainder of the circuit design.
mV/m 8.2 Component Layout
l is the current amplitude, at the frequency of interest, in Component layout is the second stage in PCB design. Sche-
milliamps matics tell little or nothing about how systems will perform
A is the loop area is cm2 once the board is etched, stuffed, and powered. A circuit
l is the wavelength at the frequency of interest schematic is useful to the design engineer, but an experi-
D is the observation distance in meters enced EMC engineer refers to the PCB when trouble-shoot-
ing. By controlling the board layout in the design stage, the
Freq is the frequency in MHz
designer realizes two benefits: (1) a decrease in EMI prob-
and the perimeter of the loop P kk l lems when the circuit or system is sent for EMI or quality
When applied to a chip, the area is very small and current assurance testing; and (2) the number of EMI coupling
is relatively low compared to current consumption in a paths is reduced, saving troubleshooting time and effort lat-
typical system, thus the emissions are low. er on.
8.0 DESIGN GUIDELINES Some layout guidelines for arranging components according
to logic speed, frequency, and function are shown in Figure
The growth of concern over electromagnetic compatibility
31. These guidelines are very general. A particular circuit is
(EMC) in electronic systems continues to rise in the years
likely to require a combination and/or trade-offs of these
since the FCC proclaimed that there shall be no more
arrangements. Isolation of the I/O from digital circuitry is
pollution of the electromagnetic spectrum. Still, designers
important where emissions or susceptibility may be a prob-
have not yet fully come to grips with a major source and
lem. For the case of emissions, a frequently encountered
victim of electromagnetic interferenceÐthe PCB. The
coupling path involves digital energy coupling through I/O
most critical stage for addressing EMI is during the circuit
circuitry and signal traces onto I/O cables and wires, where
board design. Numerous tales of woe can be recounted
the latter subsequently radiate. When susceptibility is a
about the eleventh hour attempt at solving an EMI prob-
problem, it is common for the EMI energy to couple from
lem by retrofit because EMC was given no attention dur-
I/O circuits onto sensitive digital lines, even though the I/O
ing design. This retrofit ultimately costs much more than
lines may be ‘‘opto-coupled’’ or otherwise supposedly iso-
design stage EMC, holds up production and generally
lated. In both situations, the solution often lies in the proper
makes managers unhappy. With these facts in mind, let’s
electrical and physical isolation of analog and low speed
address electromagnetic compatibility considerations in
digital lines from high speed circuits. When high speed sig-
PCB design.
nals are designed to leave the board, the reduction of EMI is
8.1 Logic Selection usually performed via shielding of I/O cables and is not con-
Logic selection can ultimately dictate how much attention sidered here.
must be given to EMC in the total circuit design. The first Therefore, a major guideline in layout out boards is to iso-
guideline should be: use the slowest speed logic that will late the I/O circuitry from the high speed logic. This method
do the job. Logic speed refers to transition times of output applies even if the logic is being clocked at ‘‘only’’ a few
signals and gate responses to input signals. Many emis- MHz. Often, the fundamental frequency is of marginal inter-
sions and susceptibility problems can be minimized if a est, with the harmonics generated from switching edges of
slow speed logic is used. For example, a square wave the clock being the biggest emission culprits. Internal sys-
clock or signal pulse with a 3 ns rise time generates radio tem input/output PCB circuitry should be mounted as close
frequency (100 MHz and higher) energy that is gated to the edge connector as possible and capacitive filtering of
about on the PCB. It also means that the logic can re- these lines may be necessary to reduce EMI on the lines.
spond to comparable radio frequency energy if it gets High speed logic components should be grouped together.
onto the boards. Digital interface circuitry and I/O circuitry should be physi-
cally isolated from each other and routed on separate con-
nectors, if possible as shown in Figure 27d.

21 http://www.national.com
8.3 Power Supply Bussing
Power supply bussing is the next major concern in the de-
sign phase. Isolated digital and analog power supplies must
be used when mixing analog and digital circuitry on a board.
The design preferably should provide for separate power
supply distribution for both the analog and digital circuitry.
Single point common grounding of analog and digital power
supplies should be performed at one point and one point
onlyÐusually at the motherboard power supply input for
TL/DD/12857–45 multi-card designs, or at the power supply input edge con-
FIGURE 31a. Board Layout nector on a single card system. The fundamental feature of
good power supply bussing, however, is low impedance and
good decoupling over a large range of frequencies. A low
impedance distribution system requires two design features:
(1) proper power supply and return trace layout and (2)
proper use of decoupling capacitors.
An exception to the rule of analog and digital ground sepa-
ration applies in the case of high speed interface between
analog and digital portions. If possible, the ground plane
should be continuous under these interface traces to im-
prove the proximity of the return trace and thus minimize the
TL/DD/12857–46 size of the loop.
FIGURE 31b. Board Layout At high frequencies, PCB traces and the power supply bus-
ses ( a VCC and 0V) are viewed as transmission lines with
associated characteristic impedance, ZO, as modeled in
Figure 28. The goal of the designer is to maximize the ca-
pacitance between the lines and minimize the self-induc-
tance, thus creating a low ZO. Table X, shows the character-
istic impedance of various two-trace configurations as a
function of trace width, W, and trace separation, h.

TL/DD/12857–47
FIGURE 31c. Board Layout

TL/DD/12857 – 49
FIGURE 32. Transmission Line Modelling of PCB Traces

TL/DD/12857–48
FIGURE 31d. Board Layout

http://www.national.com 22
TABLE X. Characteristic Impedance of Any one of the three configurations may be viewed as a
Different Conductor Pairs possible method of routing power supply (or signal) traces.
The most important feature of this table is the noticeable
difference in impedance between the parallel strips and
strip over ground plane compared with the side-by-side con-
figurations.
As an example of the amount of voltage that can be gener-
ated across the impedance of a power bus, consider TTL
logic which pulls a current of approximately 16 mA from a
Strips Over supply that has a 25X bus impedance (this assumes no
W/h or Parallel Strips Side decoupling present). The transient voltage is approximately
Ground
D/W Strips by Side dV e 0.016 x 25X e 400 mV, which is equal to the noise
Plane immunity level of the TTL logic. A 25X (or higher) imped-
0.5 377 377 N/A ance is not uncommon in many designs where the supply
and return traces are routed on the same side of the board
0.6 281 281 N/A in a side-by-side fashion. In fact, it is not uncommon to find
0.7 241 241 N/A situations where the power supply and return traces are
routed quite a distance from each other, thereby increasing
0.8 211 211 N/A the overall impedance of the distribution system and the
0.9 187 187 N/A size of the loop antenna. This is obviously a poor layout.
Power and ground planes offer the lowest overall imped-
1.0 169 169 0
ance. The use of these planes leads the designer closer to
1.1 153 153 25 a multi-layer board. At the very least, it is recommended that
all open areas on the PCB be ‘‘landfilled’’ with an intercon-
1.2 140 140 34 nected 0V reference plane so that ground impedance is
1.5 112 112 53 minimized. This landfill technique may be ineffective, how-
ever if minimum width traces connect the filled areas.
1.7 99 99 62
Multi-layer boards offer a considerable reduction in power
2.0 84 84 73 supply impedance, as well as other benefits. Extending the
table we just saw, the impedance of a multi-layer power/
2.5 67 67 87
ground plane bus grows very small (on the order of an X or
3.0 56 56 98 less), assuming a W/h ratio greater than 100. Multi-layer
board designs also pay dividends in terms of greatly re-
3.5 48 48 107
duced EMI, and they provide close control of line impedanc-
4.0 42 42 114 es where impedance matching is important. In addition,
5.0 34 34 127
6.0 28 28 137
7.0 24 24 146
8.0 21 21 153
9.0 19 19 160
10.0 17 17 166
12.0 14 14 176
15.0 11.2 11.2 188
20.0 8.4 8.4 204
25.0 6.7 6.7 217
30.0 5.6 5.6 227
40.0 4.2 4.2 243
50.0 3.4 3.4 255

23 http://www.national.com
TL/DD/12857 – 53
FIGURE 33. Decoupling Example

shielding benefits can be realized. For high-density, high-


speed logic applications, the use of a multi-layer board is
almost mandatory. The problem with multi-layer boards is
the increased cost of design and fabrication and increased
difficulty in board repair.
8.4 Decoupling
High-speed CMOS has special decoupling and PCB layout
TL/DD/12857 – 54
requirements. Adhering to these requirements will ensure
Specify VCC Droop e 0.1V max during switching time of 4 ns
that maximum advantage is gained with CMOS devices in
system performance and EMC performance. Q e CV charge on capacitor
I e C dV/dt
Local high frequency decoupling is required to supply power
C e I dt/dV e 750 mA c 4 ns/0.1V e 0.030 mF
to the chip when it is transitioning from a LOW to a HIGH
Select CB e 0.047 mF or greater
value. This power is necessary to charge the load capaci-
tance or drive a line impedance. FIGURE 34. Decoupling Example
For most power distribution networks, the typical impedance In this example, if the VCC droop is to be kept below 0.1V
can be between 50X and 100X. This impedance appears in and the edge rate equals 4 ns, we can calculate the value of
series with the load impedance and will cause a droop in the the decoupling capacitor by use of the charge on a capaci-
VCC at the part. This droop limits the available voltage swing tor equation: Q e CV. The capacitor must supply the high
at the local node, unless some form of decoupling is used. demand current during the transition period and is repre-
This drooping of rails will cause the rise and fall times to sented by I e C(dV/dt). Rearranging this somewhat yields
become elongated. Consider the example presented in Fig- C e I(dt/dV).
ure 29 used to help calculate the amount of decoupling nec-
essary. This circuit utilizes an octal buffer driving a 100X Now, I e 750 mA assuming all 8 outputs switch simulta-
bus from a point somewhere in the middle. neously for worst case conditions, dt e switching period or
4 ns, and dV is the specified VCC droop of 0.1V. This yields
Being in the middle of the bus, the driver will see two 100X a calculated value of 0.030 mF for the decoupling capacitor.
loads in parallel, or an effective impedance of 50X. To So, a selection of 0.047 mF or greater should be sufficient.
switch the line from rail to rail, a drive of 94 mA is needed
(4.8V/50X) and more than 75 mA wil be required if all eight Higher gate count devices, e.g. microcontrollers, with high
lines switch at once. This instantaneous current requirement internal edge rates present additional decoupling problems.
will generate a voltage drop across the impedance of the Capacitors often suffer from parasitic series inductive ef-
power lines, causing the actual VCC at the chip to droop. fects at high frequency. In fact, a poorly selected capacitor
can become almost entirely inductive at high frequency.
This droop limits the voltage swing available to the driver.
This can be counteracted by paralleling additional capaci-
The net effect of the voltage droop will be to lengthen de-
tors of lower value and corresponding higher self-resonant
vice rise and fall times and slow system operation. A local
frequency. Of course the lower value capacitor should be
decoupling capacitor is required to act as a low impedance
placed closer to the chip to reduce the size of the resultant
supply for the driver chip during high current demands. It will
current loop.
maintain the voltage within acceptable limits and keep rise
and fall times to a minimum. The necesssary values for de- Inductors or ferrite beads connected in series between the
coupling capacitors can be calculated with the formula giv- capacitors can help to minimize noise currents and voltages
en in Figure 30 . from reaching the rest of the circuit.

http://www.national.com 24
It is good practice to distribute decoupling capacitors evenly
throughout the logic on the board, placing at least one ca-
pacitor for every package as close to the power and ground
pins as possible. The parasitic inductance in the capacitor
leads can be greatly reduced or eliminated by the use of
surface mount chip capacitors soldered directly onto the
board at the appropriate locations. Decoupling capacitors TL/DD/12857 – 56
need to be of the high K ceramic type with low equivalent FIGURE 35b. Parallel Termination
series resistance (ESR), consisting primarily of series induc-
tance and series resistance. Capacitors using Z5U dielectric Parallel terminations are not generally recommended for
have suitable properties and make a good choice for decou- CMOS circuits due to their power consumption, which can
pling capacitors; they offer minimum cost and effective per- exceed the power consumption of the logic itself. The pow-
formance. er consumption of parallel terminations is a function of the
8.5 Proper Signal Trace Layout resistor value and the duty cycle of the signal. In addition,
parallel termination tends to bias the output levels of the
Although crosstalk cannot be totally eliminated, there are driver towards either VCC or ground depending on which
some design techniques that can reduce system problems bus the resistor is connected to. While this feature is not
resulting from crosstalk. In any design, the distance that desirable for driving CMOS inputs because the trip levels
lines run adjacent to each other should be kept as short as are typically VCC/2, it can be useful for driving TTL inputs
possible. The best situation is when the lines are perpendic- where level shifting is desirable in order to interface with
ular to each other. Crosstalk problems can also be reduced CMOS devices.
by moving lines further apart or by inserting ground lines or
planes between them. AC parallel terminations work well for applications where
the increase in bus delays caused by series terminations are
For those situations where lines must run parallel, as in ad- undesirable. The effects of AC parallel terminations are sim-
dress and data buses, the effects of crosstalk can be mini- ilar to the effects of standard parallel terminations. The ma-
mized by line termination. Terminating a line in its character- jor difference is that the capacitor blocks any DC current
istic impedance reduces the amplitude of an initial crosstalk path and helps to reduce power consumption.
pulse by 50%. Terminating the line will also reduce the
amount of ringing. Thevenin terminations are not generally recommended due
to their power consumption. Like parallel terminations, a DC
There are several termination schemes which may be used. path to ground is created by the terminating resistors. The
They are series, parallel, AC parallel and Thevenin termina- power consumption of a Thevenin termination, though, will
tions. AC parallel and series terminations are the most use- generally be independent of the signal duty cycle. Thevenin
ful for low power applications since they do not consume terminations are more applicable for driving CMOS inputs
any DC power. Parallel and Thevenin terminations increase because they do not bias the output levels as paralleled
DC power consumption. terminations do. It should be noted that output lines with
Series terminations are most useful in high-speed applica- Thevenin terminations should not be left floating since this
tions where most of the loads are at the far end of the line. will cause the undriven input levels to float between VCC
Loads that are between the driver and the end of the line and ground, increasing power consumption.
will receive a two-step waveform. The first wave will be the
incident wave. The amplitude is dependent upon the output
impedance of the driver, the value of the series resistor and
the impedance of the line according to the formula:
VCC c ZOE
VW e
ZOE a RS a ZS
where RS is the series Resistor
ZS is the output impedance of the driver
ZOE is the equivalent line impedance TL/DD/12857 – 57
FIGURE 36a. AC Parallel Termination

TL/DD/12857 – 55
FIGURE 35a. Series Termination

The amplitude will be one-half the voltage swing if RS (the


series resistor) plus the output impedance (ZS) of the driver
is equal to the line impedance (ZOE). The second step of
the waveform is the reflection from the end of the line and
will have an amplitude equal to that of the first step. All
devices on the line will receive a valid level only after the TL/DD/12857 – 58
wave has propagated down the line and returned to the FIGURE 36b. Thevenin Termination
driver. Therefore, all inputs will see the full voltage swing
within two times the delay of the line.

25 http://www.national.com
8.6 Ground Bounce 8.8 Cables and Connectors
Observing either one of the following rules is sufficient to Several options are available to reduce EMI from a typical
avoid running into any of the problems associated with ribbon cable used to interconnect pieces of equipment.
ground bounce: These include:
# First, use caution when driving asynchronous TTL-level # Reduce spacing between conductors (h in Figure 37 ) by
inputs from CMOS outputs. Ground bounce glitches may reducing the size of wires used and reducing the insula-
cause spurious inputs that will alter the state of non- tion thickness. (This could have a negative impact on
clocked logic. crosstalk within the cable.)
# Second, caution when running control lines (set, reset, # Join alternate signal returns together at the connectors
load, clock, chip select) which are glitch-sensitive at each end of the cable.
through the same devices that drive data or address # Twist parallel wire pairs in ribbon cables.
lines.
# Shield ribbon cable with metal foil cover (superior to
When it is not possible to avoid the above conditions, there braid).
are simple precautions available which can minimize ground
# Replace discrete ribbon cable with stripline flexprint ca-
bounce noise. These are:
ble.
# Choose package outputs that are as close to the ground In the case of joining alternate signal returns, wire N is car-
pin as possible to drive asynchronous TTL-level inputs.
rying the signal current, IN, whereas its mates, N b 1 and
# Use the lowest VCC possible or separate the power sup- N a 1 wires are each carrying one half of the return cur-
plies. rents, IN b 1 and IN a 1, respectively. Thus, radiation from
# Use board design practices which reduce any additive pair N and N b 1 is out of phase with radiation from pair N
noise sources, such as crosstalk, reflections, etc. and N a 1 and will tend to cancel. In practice, however, the
net radiation is reduced by 20 dB – 30 dB with 30 dB being a
8.7 Components
good default value.
The interference effect by rectifier diodes, typically found in
The opposite of this is to conserve signal returns by only
power supply sections of PCBs, can be minimized by one or
using one, or two, wires to service N data lines in a ribbon
more of the following measures:
cable. For data lines farther from the return line, the differ-
# Placing a bypass capacitor in parallel with each rectifier ential mode radiation becomes so great that this cable
diode tends to maximize EMI radiation. Another disadvantage of
# Placing a resistor in series with each rectifier diode this approach is poor impedance control in the resulting
# Placing an R-F bypass capacitor to ground from one or transmission line. This could result in distortion of pulses
both sides of each rectifier diode and causes reflections, especially for high-speed logic, and
common return impedance noise in this single ground wire.
# Operating the rectifier diodes well below their rated cur-
rent capability Ideally, connectors should have negligible resistance for ob-
vious reasons other than EMI control. They should provide
for foolproof alignment to minimize the possibility of contact
damage over time and use which would increase the resist-
ance and be prone to vibration and shock. The required
force should be adequate to provide good mating between
contacts which will insure low resistance, but should be min-
imized to limit likelihood of damage. Connectors should
mate with little friction to minimize the effects of continual
disconnections and connections increasing the contact re-
sistance with use as the contacts wear out. A contamination
free design should be used to avoid corrosion and oxidation
increasing resistance and susceptibility to shock and vibra-
tion causing intermittent contact.
8.9 Special Considerations with Development Tools
TL/DD/12857–59 The following set of guidelines have been compiled from the
FIGURE 37a. RF Filtering of Diode experiences of the applications team at Embedded Tech-
nologies Division at National Semiconductor. They should
be considered additional techniques and guidelines to be
followed concurrently with the standard ones already pre-
sented. Some are general and some may be specific to de-
velopment systems use.
Ground bounce prevention and minimization techniques
presented in this paper should be strictly adhered to when
using ‘373 type transparent latches on any controller’s ex-
ternal address/data bus. Multiple simultaneously switching
outputs could produce ground bounce significant enough to
TL/DD/12857–60
FIGURE 37b. Connectors and Cables

http://www.national.com 26
TL/DD/12857 – 61
FIGURE 38a. Alternating Signal Return Minimizes Radiation

TL/DD/12857 – 62
FIGURE 38b. Single Signal Return Maximizes Radiation

cause false latching. Observe good EMI planning by locat- to move the problem from one point in the affected signal
ing the latches as close to the controller as possible. The waveform to a different point. Thus, apparent ‘‘noise glitch-
use of multi-layer PCBs with good ground planes and follow- es’’ that caused a latch to erroneously trigger when the in-
ing appropriate layout techniques is also essential, especial- put data was still changing, may now come at a time when
ly if emulation will be done at frequencies above 10 MHz. they are non-destructive such as at a point when the input
With the foregoing discussions about ‘‘antenna farms’’, radi- data is now stable.
ated noise and ideal connector characteristics, it becomes Some applications require driving the controller clock input,
obvious that wire-wrap boards and the use of IC sockets is CKI, with an external signal. Most emulator tools are all
absolutely out of the question. The concern here is not so clocked using a crystal network with the controller so that
much EMI affecting the outside world but EMI strangling the the generation of the system timing is contained on the tool
operation of the module itself. itself. Consequently, there is no connection between the
The inputs to the buffers in a ‘244 type octal buffer package emulator cable connector on the tool and the CKI pin at the
are placed adjacent or side-by-side outputs of other buffers controller. However, when the emulator cable is now insert-
in the package. This configuration would tend to maximize ed into the target board, the target board’s clock signal trav-
the crosstalk or noise coupling from the inputs to the out- eling along the cable couples noise onto adjacent signal
puts. On the other hand, the buffer inputs in a ‘544 type lines causing symptoms pointing to an apparent failure of
package are on one side of the package and the outputs are the emulator tool. The recommendation is to disable the
on the other. The use of these package types in high speed clock drive to the CKI pin at the controller pad on the target
designs can facilitate board layout to help reduce the ef- board whenever the emulator tool is connected. The emula-
fects of crosstalk. tor tools supply the system clock so there is no need for the
Use extra heavy ground wires between emulator and target clock on the target and signal crosstalk on the emulator
board. Rely on the ground returns in the emulator cable for cable can be greatly reduced with minimal implementation.
reduction of differential-mode noise radiated from the cable If one insists that the emulator tool and the target be syn-
but heavy-duty help is required for reducing power line im- chronous, then bring the clock signal from the target to the
pedance in the integrated development system. emulator tool external to the emulator cable via twisted wire
pair or coax cable. Remove the clock drive connection to
Unused controller inputs, most importantly any external in-
CKI at the target to prevent the signal from entering the
terrupts and RDY, must be tied to VCC (or GND) directly or
cable. Finally, remove crystal components on the emulator
through a pull-up (or pull-down) resistor. This not only tends
tool to prevent problems with the signal.
to reduce power consumption, but will avoid noise problems
triggering an unwanted action. Connecting boards and modules together to make a totally
unique system in which EMC was practiced is necessary to
In order to reduce the effects of noise generated by high
ensure little problem with the environment. But, connecting
speed signal changes, a sort of Frequency Management
an emulator tool makes it an entirely new and unique sys-
technique might be applied. If possible, develop application
tem, both in physical and electrical properties. Treat the em-
hardware and software at a slower crystal operating fre-
ulator tool as part of the system during the design phase
quency. If ringing, crosstalk, or other combination of radiat-
and development phase.
ed and conducted noise problems exists, the result may be

27 http://www.national.com
Understanding and Eliminating EMI in Microcontroller Applications
9.0 SUMMARY 4. Engineering Staff, Don White Consultants, Inc., The
The design and construction of an electromagnetically com- role of Cables & Connectors in Control of EMI , EMC
patible PCB does not necessarily require a big change in Technology, July 1982, pp 16-26
current practices. On the contrary, the implementation of 5. Fairchild Semiconductor, Design Considerations , Fair-
EMC principles during the design process can fit in with the child Advanced CMOS Technology Logic Data
ongoing design. When EMC is designed into the board, the Book, 1987, pp 4-3 to 4-12
requirements to shield circuitry, cables, and enclosures, as 6. Fairchild Semiconductor, Understanding and Minimizing
well as other costly eleventh hour surprises, will be drasti- Ground Bounce , Application Note DU-6, August 1987
cally reduced or even eliminated. Without EMC in the design
7. Interference Control Technology, Introduction to EMI/
stage, production can be held up and the cost of the project
RFI/EMC , Course Notebook on Electromagnetic
increases.
Compatibility, August 1988
REFERENCES 8. Violette, Michael F. and J.L., EMI Control in the Design
1. Alkinson, Kenn-Osburn, John-White, Donald, Taming and Layout of Printed Circuit Boards , EMC Technolo-
EMI in Microprocessor Systems , IEEE Spectrum, De- gy, March-April 1986, pp 19-32
cember 1985, pp 30-37 9. Violette, Michael F., Curing Electromagnetic Interfer-
2. Balakrishnan, R.V., Reducing Noise on Microcomputer ence , Radio-Electronics, November 1985, pp 50-56
Buses , National Semiconductor Application Note 10. Wakeman, Larry, High-speed-CMOS Designs Address
337, May 1983 Noise and I/O Levels , National Semiconductor Appli-
3. Brewer, Ron W., Test Methodology to Determine Levels cation Note 375, September 1984
of Conducted and Radiated Emissions from Computer 11. White, Donald R.J., EMI Control Methods and Tech-
Systems , EMC Technology, July 1982, p 10 niques . Electromagnetic Interference and Compati-
bilityÐVol 3, copyright 1988 by Interference Control
Technologies

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