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CX31B

CX36B
Compact Hydraulic Excavator
CX31B - PIN PW14-46519 - and higher
CX36B - PIN PX15-21105 - and higher

SERVICE MANUAL

Printed in U.S.A. Part number S5PW0032E02


English
Copyright © 2010 CNH America LLC. All Rights Reserved.
Case is a registered trademark of CNH America LLC. August 2010
Racine Wisconsin 53404 U.S.A.
COMPACT HYDRAULIC EXCAVATOR

MAINTENANCE SPECIFICATIONS
SHOP CX31B
MANUAL model CX36B

INDEX
1 SPECIFICATIONS SECTION

SYSTEM
2 MAINTENANCE SECTION
3 SYSTEM SECTION
4 DISASSEMBLY SECTION

DISASSEMBLING
5 TROUBLESHOOTING
6 ENGINE SECTION
7 PROCEDURE E / G TROUBLESHOOTING
OF INSTALLING
OPTIONS SECTION OPT.

Book Code No.S5PW0032E02


0-1
GENERAL SAFETY INFORMATION 3) CAUTION- Indicates a potentially hazardous
situation which, if not avoided, may result in mi-
nor or moderate injury. It may also be used to
alert against possible damage to the machine
Do not operate or perform any maintenance on this and its components and is represented as fol-
machine until all instructions found in the OPERA- lows:
TOR’S MANUAL and this MANUAL have been thor-
oughly read and understood.
Improper operation or maintenance of this machine (4) It is very difficult to forecast every danger that may
may cause accidents and could result in serious in- occur during operation. However, safety can be en-
jury or death. sured by fully understanding proper operating pro-
Always keep the manual in storage. cedures for this machine according to methods
If it is missing or damaged, place an order with an recommended by Manufacturer.
authorized our Distributor for a replacement.
(5) While operating the machine, be sure to perform
If you have any questions, please consult an autho-
work with great care, so as not to damage the ma-
rized our Distributor. chine, or allow accidents to occur.

(1) Most accidents, which occur during operation, are (6) Continue studying the manual until all Safety, Oper-
due to neglect of precautionary measures and safe- ation and Maintenance procedures are completely
ty rules. Sufficient care should be taken to avoid understood by all persons working with the ma-
these accidents. Erroneous operation, lubrication chine.
or maintenance services are very dangerous and
may cause injury or death of personnel. Therefore
all precautionary measures, NOTES, DANGERS,
WARNINGS and CAUTIONS contained in the man-
ual and on the machine should be read and under-
stood by all personnel before starting any work with
or on the machine.
(2) Operation, inspection, and maintenance should be
carefully carried out, and safety must be given the
first priority. Messages of safety are indicated with
marks. The safety information contained in the
manual is intended only to supplement safety
codes, insurance requirements, local laws, rules
and regulations.
(3) Messages of safety appear in the manual and on
the machine : All messages of safety are identified
by either word of "DANGER", "WARNING" and
"CAUTION".
1) DANGER- Indicates an imminently hazardous
situation which, if not avoided, will result in
death or serious injury and is represented as
follows:

2) WARNING- Indicates a potentially hazardous


situation which, if not avoided, could result in
death or serious injury and is represented as
follows:

0-2
SAFETY PRECAUTIONS stands, capable of supporting the machine, before
performing any disassembly.

The proper and safe lubrication and maintenance


for this machine, recommended by Manufacturer, Do not operate this machine unless you have
are outlined in the OPERATOR’S MANUAL for the read and understand the instructions in the OP-
machine. ERATOR’S MANUAL. Improper machine opera-
Improper performance of lubrication or mainte- tion is dangerous and could result in injury or
nance procedures are dangerous and could result death.
in injury or death. Read and understand the MAN-
(6) Relieve all pressure in air, oil or water systems be-
UAL before performing any lubrication or mainte-
fore any lines, fittings or related items are discon-
nance.
nected or removed. Always make sure all raised
The serviceman or mechanic may be unfamiliar with components are blocked correctly and be alert for
many of the systems on this machine. This makes it possible pressure when disconnecting any device
important to use caution when performing service work. from a system that utilizes pressure.
A knowledge of the system and or components is im- (7) Lower the bucket, dozer, or other attachments to
portant before the removal or disassembly of any com- the ground before performing any work on the ma-
ponent. chine. If this cannot be done, make sure the bucket,
Because of the size of some of the machine compo- dozer, ripper or other attachment is blocked correct-
nents, the serviceman or mechanic should check the ly to prevent it from dropping unexpectedly.
weights noted in this manual. Use proper lifting proce- (8) Use steps and grab handles when mounting or dis-
dures when removing any components. Weight of com- mounting a machine. Clean any mud or debris from
ponents table is shown in the section ; steps, walkways or work platforms before using.
SPECIFICATIONS. Always face to the machine when using steps, lad-
The following is a list of basic precautions that must al- ders and walkways. When it is not possible to use
ways be observed. the designed access system, provide ladders, scaf-
folds, or work platforms to perform safe repair oper-
(1) Read and understand all Warning plates and decal
ations.
on the machine before Operating, Maintaining or
Repairing this machine. (9) To avoid back injury, use a hoist when lifting com-
ponents which weigh 20kg (45lbs) or more. Make
(2) Always wear protective glasses and protective
sure all chains, hooks, slings, etc., are in good con-
shoes when working around machines. In particu-
dition and are the correct capacity. Be sure hooks
lar, wear protective glasses when using hammers,
are positioned correctly. Lifting eyes are not to be
punches or drifts on any part of the machine or at-
side loaded during a lifting operation.
tachments. Use welders gloves, hood/goggles,
apron and the protective clothing appropriate to the (10)To avoid burns, be alert for hot parts on machines
welding job being performed. Do not wear loose fit- which have just been stopped and hot fluids in
ting or torn clothing. Remove all rings from fingers, lines, tubes and compartments.
loose jewelry, confine long hair and loose clothing (11)Be careful when removing cover plates. Gradually
before working on this machinery. back off the last two capscrews or nuts located at
(3) Disconnect the battery and hang a "Do Not Oper- opposite ends of the cover or device and carefully
ate" tag in the Operators Compartment. Remove ig- pry cover loose to relieve any spring or other pres-
nition keys. sure, before removing the last two capscrews or
nuts completely.
(4) If possible, make all repairs with the machine
parked on a firm level surface. Block the machine (12)Be careful when removing filler caps, breathers and
so it does not roll while working on or under the ma- plugs on the machine. Hold a rag over the cap or
chine. Hang a "Do Not Operate" tag in the Opera- plug to prevent being sprayed or splashed by liq-
tors Compartment. uids under pressure. The danger is even greater if
the machine has just been stopped because fluids
(5) Do not work on any machine that is supported only
can be hot.
by lift, jacks or a hoist. Always use blocks or jack

0-3
(13)Always use the proper tools that are in good condi- (21)Do not operate a machine if any rotating part is
tion and that are suited for the job at hand. Be sure damaged or contacts any other part during opera-
you understand how to use them before performing tion. Any high speed rotating component that has
any service work. been damaged or altered should be checked for
(14)Reinstall all fasteners with the same part number. balance before reusing.
Do not use a lesser quality fastener if replacements (22)Be careful when servicing or separating the tracks
are necessary. (crawlers). Chips can fly when removing or install-
(15)Repairs which require welding should be per- ing a track (crawlers) pin. Wear safety glasses and
formed only with the benefit of the appropriate ref- long sleeve protective clothing. Tracks (crawlers)
erence information and by personnel adequately can unroll very quickly when separated. Keep away
trained and knowledgeable in welding procedures. from front and rear of machine. The machine can
Determine type of metal being welded and select move unexpectedly when both tracks (crawlers)
correct welding procedure and electrodes, rods or are disengaged from the sprockets. Block the ma-
wire to provide a weld metal strength equivalent at chine to prevent it from moving.
least to that of the parent metal. Make sure to dis-
connect battery before any welding procedures are
attempted.
(16)Do not damage wiring during removal operations.
Reinstall the wiring so it is not damaged nor will be
damaged in operation of the machine by contacting
sharp corners, or by rubbing against some object or
hot surface. Do not connect wiring to a line contain-
ing fluid.
(17)Be sure all protective devices including guards and
shields are properly installed and functioning cor-
rectly before starting a repair. If a guard or shield
must be removed to perform the repair work, use
extra caution and replace the guard or shield after
repair is completed.
(18)The maintenance and repair work while holding the
bucket raised is dangerous due to the possibility of
a falling attachment. Don’t fail to lower the attach-
ment and place the bucket to the ground before
starting the work.
(19)Loose or damaged fuel, lubricant and hydraulic
lines, tubes and hoses can cause fires. Do not bend
or strike high pressure lines or install ones which
have been bent or damaged. Inspect lines, tubes
and hoses carefully. Do not check for leaks with
your hands. Very small (pinhole) leaks can result in
a high velocity oil stream that will be invisible close
to the hose. This oil can penetrate the skin and
cause personal injury. Use card-board or paper to
locate pinhole leaks.
(20)Tighten connections to the correct torque. Make
sure that all heat shields, clamps and guards are in-
stalled correctly to avoid excessive heat, vibration
or rubbing against other parts during operation.
Shields that protect against oil spray onto hot ex-
haust components in event of a line, tube or seal
failure must be installed correctly.

0-4
CASE-NA INDEX CX31B
CX36B
Book Code No. Index
Distribution Year–Month
Title
No. 33 1

MAINTENANCE SPECIFICATIONS
S5PA0105E01
2010-03
OUTLINE 1
S5PW0232E02
2010-06
SPECIFICATIONS 2
S5PW0332E02
ATTACHMENT DIMENSIONS 3 2
2010-06 42 34
S5PW1131E02
TOOLS 11
2010-06
S5PW1231E02 STANDARD MAINTENANCE
2010-06 TIME TABLE
12
S5PW1332E02 MAINTENANCE STANDARD
13
2010-06 AND TEST PROCEDURE
43 11 3
_ 51

S5PW2232E02
2010-06
HYDRAULIC SYSTEM 22
S5PW2332E02
SYSTEM

2010-06
ELECTRIC SYSTEM 23
44 12
S5PW2432E02
2010-06
COMPONENTS SYSTEM 24
_

13
S5PA3105E01 GENERAL DISASSEMBLY
DISASSEMBLING

2010-03 & ASSEMBLY


31
S5PW3232E02
ATTACHMENT 32
2010-06
S5PW3332E02 UPPER SLEWING
2010-06
33
STRUCTURE
S5PW3432E02 22
2010-06
TRAVEL SYSTEM 34
E / G TROUBLESHOOTING

S5PW4231E02
2010-06
HYDRAULIC SYSTEM 42
S5PW4331E02
2010-06
ELECTRICAL SYSTEM 43 31 23
S5PW4431E02
ENGINE 44
2010-06
S5PW5131E02
ENGINE 51
2010-06
_
32 24
_

PW14-46519~
PX15-21105~ APPLICABLE MACHINES

0-5
NOTE: This Manual may be revised due to the improvement of
products, modification of specifications, etc. There may
This manual contains information necessary for the
be cases where the system on the actual machine may
maintenance and repair of hydraulic excavators. It is
differ with the manual - this may be due to variation of
categorized into seven chapters: Specification, Mainte-
specifications by countries. Contact your local distribu-
nance, System, Disassembly, Troubleshooting, Engine
tor if you need clarification.
and Installation Procedures for Optional Attachment.

When ordering replacement or service parts, refer to


• The Chapter "Specification" describes the specifi- the most recent Parts Catalog for the machine to get
cations for the entire machine and replacement and the correct replacement/service part number.
repairing of attachments.
• The Chapter "Maintenance" contains material for
service and adjustment of the entire machine.
• The Chapter "System" describes the operating sys-
tem, including the hydraulic system, electric sys-
tem, components, etc.
• The Chapter "Disassembly" describes the removal
and installation of assemblies mounted on the up-
per structure and undercarriage, and the assem-
bling and disassembling of the associated hydraulic
equipment.
• The Chapter "Troubleshooting" describes how to
find the faults in equipment.
• The Chapter "Engine" contains the complete "Main-
tenance Manual" provided by the engine supplier.
• The Chapter "Installation Procedures for Optional
Attachment" describes the supplements added on
request as required.

0-6
1. OUTLINE

1. OUTLINE
TABLE OF CONTENTS

1.1 GENERAL PRECAUTIONS FOR REPAIRS ........................................................1-3


1.1.1 PREPARATION BEFORE DISASSEMBLING ..............................................1-3
1.1.2 SAFETY IN DISASSEMBLING AND ASSEMBLING ...................................1-3
1.1.3 DISASSEMBLING AND ASSEMBLING HYDRAULIC EQUIPMENT ..........1-4
1.1.4 ELECTRICAL EQUIPMENT ........................................................................1-6
1.1.5 HYDRAULIC PARTS ....................................................................................1-7
1.1.6 WELDING REPAIR ......................................................................................1-7
1.1.7 ENVIRONMENTAL MEASURES .................................................................1-7
1.2 INTERNATIONAL UNIT CONVERSION SYSTEM (Based on MARKS' STANDARD
HANDBOOK FOR MECHANICAL ENGINEERS) ................................................1-8

Book Code No. S5PA0105E01

1-1
1. OUTLINE

Issue Date of Issue Applicable Machines Remarks


S5PA0105E01
First Edition June, 2009 E10SR : PA03-05001~
(NHK-EUR)

↑ ↑ E10SR : PA03-05001~
(NHK-AUS)

↑ ↑ SK10SR-2 : PA03-05001~
(AUS)

↑ July, 2009 SK10SR-2 : PA03-05001~
(KOR)

↑ December, 2009 E18SR : PU09-08001~
(NHK-EUR)

↑ ↑ SK17SR-3K : PU09-08001~
(KOR)

↑ January, 2010 SK17SR-3 : PU09-08001~
(Oceania)
SK30SR-5 : PW14-45964~ ↑
↑ ↑
SK35SR-5 : PX15-20658~ (KCM North America)

↑ ↑ CX17B : PU09-08001~
(CASE AUS)

↑ ↑ E18SR : PU09-08001~
(NH AUS)
CX31B : PW14-45964~ ↑
↑ ↑
CX36B : PX15-20658~ (CASE-NA)
E30B : PW14-45964~ ↑
↑ ↑
E35B : PX15-20658~ (NH-NA)

↑ ↑ SK17SR-3 : PU09-08001~
(NA)

↑ ↑ SK50SR-5 : PJ06-08890~
(NA)
SK30SR-5 : PW14-45001~ ↑
↑ February, 2010
SK35SR-5 : PX15-20001~ (KCM S.E.ASIA&OCE)
CX31B : PW14-45001~ ↑
↑ ↑
CX36B : PX15-20001~ (CASE-AUS)

↑ ↑ CX50B : PJ06-08890~
(CASE-NA)

↑ ↑ E50B : PJ06-08890~
(NH-NA)
E30B : PW14-45001~ ↑
↑ ↑
E35B : PX15-20001~ (NH-AUS)

↑ ↑ SK27SR-5 : PV13-33292~
(NA)
SK30SR-5 : PW14-46519~ ↑
↑ March, 2010
SK35SR-5 : PX15-21105~ (KCM North America)
CX31B : PW14-46519~ ↑
↑ ↑
CX36B : PX15-21105~ (CASE-NA)

1-2
1. OUTLINE

1.1 GENERAL PRECAUTIONS FOR REPAIRS

1.1.1 PREPARATION BEFORE DISASSEMBLING 1

Read Operator's Manual


before disassembling

(1) Understanding operating procedure


Read OPERATOR'S MANUAL carefully to understand the operating procedure.

(2) Cleaning machines


Remove soil, mud, and dust from the machine before bringng it into the service shop to prevent loss of work
efficiency, damage of parts, and difficulty in rust prevention and dust protection while reassembling.

(3) Inspecting machines


Identify the parts to be disassembled before starting work. Determine the disassembling procedure, considering the
workshop situations etc., and order necessary parts in advance.

(4) Recording
Record the following items for communication and prevention of recurring malfunction.

1. Inspection date and place.


2. Model name, applicable machine number, and hour meter read.
3. Trouble condition, place and cause.
4. Visible oil leakage, water leakage and damage.
5. Clogging of filters, oil level, oil quality, oil contamination and loosening of connections.
6. Result of consideration if any problem exists based on the operation rate per month calculated from hour meter
indication after the last inspection date.

(5) Arrangement and cleaning in service shop


1. Tools required for repair work.
2. Prepare space to place the disassembled parts.
3. Prepare oil containers for draining oil etc.

1.1.2 SAFETY IN DISASSEMBLING AND ASSEMBLING

WARNING

(1) Wear appropriate clothes with long sleeves, safety shoes, safety helmet and protective glasses.
(2) Suspend warning tag "DO NOT OPERATE" from the doorknob or the operating lever, and have a preliminary
meeting before starting work.
(3) Stop the engine before starting inspection and maintenance to prevent the operator being caught in machine.
(4) Identify the location of a first-aid kit and a fire extinguisher, and also where to make contact in a state of
emergency.
(5) Choose a hard, level and safe place, and place the attachment on the ground securely.
(6) Use a lifter such as a crane to remove heavy parts (20 kg [45 lbs] or more) from the machine.
(7) Use proper tools, and replace or repair defective tools.
(8) Support the machine and attachment with supports or blocks if the work is performed in the lifted condition.

1-3
1. OUTLINE

1.1.3 DISASSEMBLING AND ASSEMBLING HYDRAULIC EQUIPMENT

(1) Removing hydraulic equipment


1. Before disconnecting pipes, release the hydraulic pressure of the system, or open the return side cover and
take out the filter.
2. Carefully drain oil of the removed pipes into a containers without spilling on the floor.
3. Apply plugs or caps on the pipe ends to avoid oil spillage and dust intrusion.
4. Clean off the external surface of the equipment before disassembling, and drain hydraulic and gear oil before
placing it on the workbench.

(2) Disassembling hydraulic equipment


1. Do not disassemble, reassemble or modify the hydraulic equipment without the permission of the manufacturer,
who is not responsible for the performance and function of the product after modification.
2. When disassembling and reassembling for unavoidable reason, refer the work to qualified personnel who have
the specific knowledge or completed the parts service training.
3. Provide matching marks to facilitate reassembling work.
4. Before starting the work, read the manual of disassembling procedure, if it is provided, and decide whether the
work can be performed by yourself.
5. Use the special jig and tools without fail if they are specified.
6. If it is hard to remove a part according to the procedure, do not try it by force but investigate the cause.
7. Place the removed parts in order and attach tags to facilitate the reassembling.
8. Note the location and quantity of parts commonly applied to multiple locations.

(3) Inspecting parts


1. Ensure that the disassembled parts are free from seizure, interference and uneven contact.
2. Measure and record wear condition of parts and clearance.
3. If the problem is found in a part, repair or replace it with a new one.

(4) Reassembling hydraulic equipment


1. Turn ON the ventilation fan or open windows to maintain good ventilation prior to starting the cleaning of parts.
2. Perform rough and finish cleaning before assembling.
3. Remove washing oil by air and apply clean hydraulic or gear oil for assembling.
4. Always replace the removed O-rings, backup rings and oil seals with new ones by applying grease in advance.
5. Remove dirt and moisture from and perform degreasing on the surface where liquid gasket to be applied.
6. Remove rust preventive agent from the new parts before use.
7. Fit bearings, bushings and oil seals using special jigs.
8. Assemble the parts utilizing matching marks.
9. Ensure all the parts are completely assembled after the work.

1-4
1. OUTLINE

(5) Installing hydraulic equipment


1. Ensure hydraulic oil and lubricant are properly supplied.
2. Perform air bleeding when : 1
a. Hydraulic oil changed
b. Parts of suction side piping replaced
c. Hydraulic pump installed
d. Slewing motor installed
e. Travel motor installed
f. Hydraulic cylinder installed
3. Perform air bleeding of the hydraulic pump and slewing motor after loosening the upper drain plug, starting the
engine and keep it in low idle condition.
Complete the air bleeding when seeping of hydraulic oil is recognized, and tightly plug.
4. Perform air bleeding of the travel motor and the hydraulic cylinders by running the engine for more than 5
minutes at low speed without load.
5. Perform air bleeding of pilot line by performing a series of digging, slewing and travel.
6. Check hydraulic oil level after placing the attachment to the oil check position, and replenish oil if necessary.

Level gauge
Oil level lines (Level
located between the
two lines shows
appropriate amount
of oil)

Operation of the hydraulic equipment without filling hydraulic oil or lubricant or without performing air bleeding will
result in damage to the equipment.

Do not allow the hydraulic cylinder to bottom on the stroke end just after the maintenance.

1-5
1. OUTLINE

1.1.4 ELECTRICAL EQUIPMENT

(1) Do not disassemble electrical equipment.


(2) Handle electrical equipment carefully - be careful not to drop. Exposure to electrical current can cause electrical
shock.
(3) Turn the key OFF prior to connecting and disconnecting work.
(4) Disconnect the connector by holding it and pressing the lock. Do not pull the wire to apply force to the caulking
portion.
(5) Connect the connector and ensure it is completely locked.
(6) Turn the key OFF prior to touching the terminal of starter or generator.
(7) Remove the ground (earth) terminal of battery when handling tools around the battery or its relay.
(8) Do not splash water on the electrical equipment and connectors during machine washing.
(9) Check for moisture adhesion inside the waterproof connector after pulling it out, since it is hard to remove
moisture from the connector.
If moisture adhesion is found, dry it completely before the connection.

Battery electrolyte is hazardous.


Battery electrolyte is dilute sulfuric acid. Exposure of skin or eyes to this liquid will cause burning or loss of
eyesight.
If the exposure occurs, take the following emergency measures and seek the advice of a medical specialist.
-When skin exposed :
Wash with water and soap sufficiently.
-When eyes exposed :
Immediately wash away with city water continuously for more than 10 minutes.
-When a large amount of the liquid flows out :
Neutralize with sodium bicarbonate or wash away with city water.
-When swallowed :
Drink a large amount of milk or water.
-When clothes exposed:
Immediately undress and wash.

1-6
1. OUTLINE

1.1.5 HYDRAULIC PARTS

(1) O-ring
• Ensure O-rings have elasticity and are not damaged before use.
• Use the appropriate O-rings. O-rings are made of various kinds of materials having different hardness to apply
to a variety of parts, such as the part for moving or fixed portion, subjected to high pressure, and exposed to
corrosive fluid, even if the size is same.
• Fit the O-rings without distortion and bend.
• Always handle floating seals as a pair.

(2) Flexible hose (F hose)


• Use the appropriate parts. Different parts are used depending on the working pressure even the size of fitting
and the total length of the hose is same.
• Tighten the fitting at the specified torque.
Ensure no kink, tension, interference nor oil leakage is recognized.

1.1.6 WELDING REPAIR


(1) Refer repair welding to qualified personnel according to the appropriate procedure.
(2) Disconnect the ground (earth) cable of the battery before starting the repair.
Failure to do so will cause damage to the electrical equipment.
(3) Move away the articles in advance that may cause fire if exposed to sparks.
(4) Before starting the repair of the attachment, do not fail to cover the plated surface of the piston rod with
flameproof sheet to prevent it from being exposed to sparks.

1.1.7 ENVIRONMENTAL MEASURES


(1) Run the engine at the place that is sufficiently ventilated.
(2) Industrial waste disposal
Dispose of the following parts according to the relevant regulations :
Waste oil and waste container
Battery
(3) Precautions for handling hydraulic oil
Exposure of eyes to hydraulic oil will cause inflammation. Wear protective glasses before handling to avoid an
accident. If an eye is exposed to the oil, take the following emergency measures :
-When an eye exposed :
Immediately wash away with city water sufficiently till stimulative feeling vanishes.
-When swallowed :
Do not let vomit, and receive medical treatment immediately.
-When skin exposed:
Wash with water and soap sufficiently.
(4) Others
Use replacement parts and lubricants authorized as the manufacturer's genuine parts.

1-7
1. OUTLINE

1.2 INTERNATIONAL UNIT CONVERSION SYSTEM (Based on MARKS'


STANDARD HANDBOOK FOR MECHANICAL ENGINEERS)

Introduction Base units


Table 1-1
Although this manual includes International System of Unit
Derived units
and Foot-Pound System of Units, if you need SI unit, refer Supplemen of base units
to the following international system of units. SI units tary units Table 1-3
Given hereinafter is an excerpt of the units that are related SI unit Table 1-2
system Derived units
to this manual.
Derived bearing peculiar
1. Etymology of SI Unites designations
units
French: Le Systeme International d' Unites Table 1-4
English: International System of Units
2. Construction of SI Unit System Prefixes of SI
(n-th power of 10, where n is an integer)
Table 1- 5

(1) Base units (4) Derived Units bearing Peculiar Designations


Table 1-1 Table 1-4
QUANTITY UNIT SYMBOL QUANTITY UNIT SYMBOL FORMULA
Length meter m Frequency hertz Hz 1/s
Mass kilogram kg Force newton N kg • m/s 2
Time second s Pressure and
pascal Pa N/m2
Electric current ampere A Stress
Thermodynamic Energy, Work
kelvin K
temperature and Quantity of joule J N•m
Amount of heat
mol mol
substance Power watt W J/s
Luminous Quantity of
candela cd coulomb C A•s
intensity electricity
Electric
(2) Supplementary units potential
Table 1-2 difference,
volt V W/A
Voltage, and
QUANTITY UNIT SYMBOL
Electromotive
Plane angle radian rad
force
Solid angle steradian sr
Quantity of
static electricity
(3) Derived Units farad F C/V
and Electric
Table 1-3 capacitance
QUANTITY UNIT SYMBOL Electric
ohm V/A
Area square meter m2 resistance
Volume cubic meter m3 celcius
Celcius
Velocity meter per second m/s degree or C (t+273.15)K
temperature
Acceleration meter per second squared m/s2 degree

Density kilogram per cubic meter kg/m3 Illuminance lux lx l m/m2

1-8
1. OUTLINE

(5) Prefixes of SI (6) Unit Conversion


Table 1-5 Table 1-6 1
PREFIX SYMBOL MULTIPLICATION FACTORS QUANTITY Gravitational SI CONVERSION FACTOR
giga G 10 9
Mass kg kg
mega M 106 Force kgf N 1 kgf=9.807 N
kilo k 10 3
Torque kgf•m N•m kgf•m=9.807 N•m
hecto h 10 2
Pressure kgf/cm 2
MPa 1 kgf/cm2=0.09807 MPa
deca da 10 Motive
PS kW 1 PS=0.7355 kW
deci d 10 –1 Power
centi c 10–2 Revolution rpm min–1 r/min *1
milli m 10–3
*1 Units that are allowed to use.
micro μ 10–6
nano n 10–9
pico p 10–12

1-9
1. OUTLINE

1-10
2. SPECIFICATIONS

2. SPECIFICATIONS
TABLE OF CONTENTS

2.1 COMPONENTS NAME ........................................................................................2-3


2.2 MACHINE DIMENSIONS .....................................................................................2-4
2.3 SPECIFICATIONS AND PERFORMANCE ..........................................................2-6
2.4 MACHINE & COMPONENTS WEIGHT (DRY) ....................................................2-8
2.5 TRANSPORTATION .............................................................................................2-10
2.6 TYPE OF CRAWLER SHOES .............................................................................2-13
2.7 TYPE OF BUCKET ..............................................................................................2-14
2.8 ENGINE SPECIFICATIONS .................................................................................2-15
2.8.1 SPECIFICATIONS .......................................................................................2-15
2.8.2 ENGINE PERFORMANCE CURVE .............................................................2-16

Book Code No. S5PW0232E02

2-1
2. SPECIFICATIONS

Issue Date of Issue Applicable Machines Remarks


CX31B : PW14- S5PW0232E01
First Edition March, 2010
CX36B : PX15- (CASE-NA)
CX31B : PW14-46519~ S5PW0232E02
Revision June, 2010
CX36B : PX15-21105~ (CASE-NA)

2-2
2. SPECIFICATIONS

2.1 COMPONENTS NAME

ARM CYLINDER
LIGHT
BOOM
BOOM CYLINDER 2
BUCKET
CYLINDER CANOPY
OPERATING LEVER
ARM
DOZER OPERATING LEVER
HYDRAULIC TANK
LINK

CONTROL VALVE
BUCKET
TRAVEL LEVER MONITOR PANEL
(GAUGE CLUSTER)
RADIATOR
AIR CLEANER
SWING CYLINDER
RESERVOIR TANK
DOZER CYLINDER
MUFFLER
BATTERY ENGINE
FUEL TANK

DOZER

RUBBER CRAWLER SHOE


IDLER ASSY
LOWER ROLLER OIL FILTER
UPPER ROLLER SLEWING MOTOR
SLEWING BEARING SWIVEL JOINT
TRAVEL MOTOR
HYDRAULIC PUMP

2-3
2. SPECIFICATIONS

2.2 MACHINE DIMENSIONS

(1) CX31B (CANOPY) Unit: mm (ft-in)

{7.28"}
185
660 {2'2.0"} 660 {2'2.0"}
1550 {5'1.0"}
R775
{2'6.5"}

{2.0"}
50

{3.3"}
85
4470 {14'8.0"}
1840 {6'0.44"}
1380 {4'6.3"}
1550 {5'1.0"}
775 {2'6.5"}

2570 {8'5.2"}
{1'10.4"}
570
345 {13.6"}

300 1550 {5'1.0"}


{11.8"} 1250 {4'1.2"} 1700 {5'6.9"}
1550 {5'1.0"} 2150 {7'0.6"}
2630 {8'7.5"}

(2) CX31B (CAB)


{7.28"}
185
660 {2'2.0"} 660 {2'2.0"}
1550 {5'1.0"}

R775
{2'6.5"}
{2.0"}
50

{3.3"}
85

4470 {14'8.0"}
1840 {6'0.44"}
1380 {4'6.3"}
1550 {5'1.0"}
775 {2'6.5"}
{1'10.4"} 2570 {8'5.2"}
570
345 {13.6"}

300 1550 {5'1.0"}


{11.8"} 1250 {4'1.2"} 1700 {5'6.9"}
1550 {5'1.0"} 2150 {7'0.6"}
2630 {8'7.5"}

2-4
2. SPECIFICATIONS

(3) CX36B (CANOPY) Unit:mm(ft-in)

160{6.3"}
660 {2'2.0"} 660 {2'2.0"}
1700 {5'6.9"}
R850
{2'9.5"}

{2.0"}
50
2

{2.4"}
60
4710 {15'5.4"}
1910 {6'3.2"}
1550 {5'1.0"} 1460 {4'9.5"}
850 {2'9.5"}

2570 {8'5.2"}
{13.6"}
330 {13.0"}

345

{1'10.4"}
570
1600 {5'3.0"}
300 1700 {5'6.9"}
{11.8"} 1400 {4'7.1"} 2150 {7'0.6"}
1700 {5'6.9"} 2680 {8'9.5"}

(4) CX36B (CAB)


160{6.3"}
660 {2'2.0"} 660 {2'2.0"}
1700 {5'6.9"}

R850
{2'9.5"}
{2.0"}
50

{2.4"}
60

4710 {15'5.4"}
1910 {6'3.2"}
1460 {4'9.5"}
1550 {5'1.0"} 850 {2'9.5"}
2610 {8'6.8"}
330 {13.0"}

{13.6"}
345

{1'10.4"}
570

1600 {5'3.0"}
300 1700 {5'6.9"}
{11.8"} 1400 {4'7.1"} 2150 {7'0.6"}
1700 {5'6.9"} 2680 {8'9.5"}

2-5
2. SPECIFICATIONS

2.3 SPECIFICATIONS AND PERFORMANCE

SPEED AND GRADEABILITY

Model CX31B CX36B


Applicable Machines PW14-46519~ PX15-21105~
Iron shoe Iron shoe
Shoe Type Rubber shoe Rubber shoe
(OPT) (OPT)
Slewing Speed min -1 {rpm} 8.9 (8.9) 8.9 (8.9)
Low High Low High Low High Low High
Travel Speed km/h (mph) (1st) (2nd) (1st) (2nd) (1st) (2nd) (1st) (2nd)
2.5 4.5 2.5 4.5 2.5 4.5 2.5 4.5
Gradeability % (degree) 58(30)

ENGINE

Model (YANMAR) 3TNV88-BPYB


Type Water-cooled, 4-cycle type Swirl chamber type diesel engine
Number of cylinders-Bore X Stroke 3 - 88 dia. mm X 90 mm (3.46 in X 3.54 in)
Total Displacement L 1.642 (100.2 cu-in)
Output Rating kW/min-1 {PS/rpm} 21.2/2,400 (29/2,400)
-1
Maximum Torque N-m/min (lbf-ft/rpm) 98.0/1,440 (72.3/1,440)
Starting Motor V X kW 12 X 1.7
Generator VXA 12 X 55

HYDRAULIC COMPONENTS

Hydraulic Pump Variable displacement axial piston + gear pump


Hydraulic Motor Axial piston
Hydraulic Motor w/Reducer (Travel) 2-Axial piston, 2-Speed motor
Control Valve 10-spool multiple control valve
Cylinder (Boom, Arm, Swing, Bucket, Dozer) Double action cylinder
Return Filter Safety valve containing/Filter Type (30μ)

SIDE DIGGING & DOZER

Type Boom swing by hydraulic cylinder


Boom Swing Angle Right 60 degrees
Left 70 degrees
Stroke of Dozer (above/below) mm (in) 560 / 410 (22.0/16.1) 540 / 440 (21.3/17.3)

2-6
2. SPECIFICATIONS

WEIGHT

Rubber shoe Iron shoe Rubber shoe Iron shoe


Machine Weight kg (lb)
3,200 (7050) 3,340 (7360) 3,580 (7900) 3,700 (8160)
Upper slewing body kg (lb) 1,600 (3530) <-- 1,900 (4190) <--
1,140 (2520)
Travel system kg (lb) 1,120 (2470) 1,230 (2710) 1,260 (2780)

Attachment
(Boom+STD Arm+STD Bucket)
kg (lb) 400 (880) 460 (1020) 2
Oil & Water kg (lb) 80 (175) <--

This figure is calculated with Japanese standard bucket.

2-7
2. SPECIFICATIONS

2.4 MACHINE & COMPONENTS WEIGHT (DRY)


Unit ; kg (lb)

CX31B
MODEL RUBBER SHOE IRON SHOE
CANOPY CAB CANOPY CAB
COMPLETE MACHINE 3,200 (7050) 3,340 (7360) 3,310 (7300) 3,450 (7600)
UPPER FRAME ASSEMBLY 1,600 (3530) 1,740 (3840) 1,600 (3530) 1,740 (3840)
(ASSY OF FOLLOWINGS)
UPPER FRAME 348 (767) <-- <-- <--
CANOPY / CAB 85 (187) 220 (485) 85 (187) 220 (485)
ENGINE 155 (340) <-- <-- <--
HYDRAULIC PUMP 28 (60) <-- <-- <--
RADIATOR 3 (7) <-- <-- <--
HYDRAULIC TANK 42 (93) <-- <-- <--
FUEL TANK 4 (9) <-- <-- <--
SWING BRACKET 82 (181) <-- <-- <--
SWING CYLINDER 37 (82) <-- <-- <--
SLEWING MOTOR 38 (84) <-- <-- <--
CONTROL VALVE 25 (55) <-- <-- <--
COUNTERWEIGHT 370 (815) <-- <-- <--
GUARD - BONNET 92 (203) <-- <-- <--
BOOM CYLINDER 35 (77) <-- <-- <--
LOWER FRAME ASSEMBLY 1,120 (2470) <-- 1,230 (2710) <--
(ASSY OF FOLLOWINGS)
LOWER FRAME 350 (771) <-- <-- <--
SLEWING BEARING 42 (93) <-- <-- <--
TRAVEL MOTOR 42X2 (93X2) <-- <-- <--
LOWER ROLLER 6X 8 (13X 8) <-- <-- <--
FRONT IDLER 22X2 (49X2) <-- <-- <--
IDLER ADJUSTER 16X2 (35X2) <-- <-- <--
SPROCKET 9X2 (20X2) <-- <-- <--
RUBBER CRAWLER SHOE 141X2 (311X2) <-- - -
300mm (11.8") IRON SHOE - - 190X2 (420X2) <--
SWIVEL JOINT 22 (49) <-- <-- <--
DOZER 140 (310) <-- <-- <--
DOZER CYLINDER 27 (60) <-- <-- <--
ATTACHMENT ASSEMBLY 400 (880) <-- <-- <--
(ASSY OF FOLLOWINGS)
BOOM ASSEMBLY 220 (485) <-- <-- <--
BOOM 130 (286) <-- <-- <--
ARM CYLINDER 30 (66) <-- <-- <--
ARM ASSEMBLY 120 (265) <-- <-- <--
ARM 70 (155) <-- <-- <--
BUCKET CYLINDER 20 (44) <-- <-- <--
BUCKET LINK 10 (22) <-- <-- <--
IDLER LINK 4X2 (9X2) <-- <-- <--
BUCKET ASSEMBLY (STD) 81 (180) <-- <-- <--
FLUIDS 80 (176) <-- <-- <--
HYDRAULIC OIL 42 (93) <-- <-- <--
FUEL 32 (70) <-- <-- <--
COOLANT 4 (9) <-- <-- <--

Bucket weight is shown with Japanese standard bucket weight.

2-8
2. SPECIFICATIONS

Unit ; kg (lb)

CX36B
MODEL RUBBER SHOE IRON SHOE
CANOPY CAB CANOPY CAB
COMPLETE MACHINE 3,580 (7890) 3,720 (8200) 3,700 (8160) 3,840 (8470)
UPPER FRAME ASSEMBLY 1,900 (4190) 2,040 (4500) 1,900 (4190) 2,040 (4500)
(ASSY OF FOLLOWINGS)
UPPER FRAME 348 (767) <-- <-- <-- 2
CANOPY / CAB 85 (187) 220 (485) 85 (187) 220 (485)
ENGINE 155 (340) <-- <-- <--
HYDRAULIC PUMP 28 (60) <-- <-- <--
RADIATOR 3 (7) <-- <-- <--
HYDRAULIC TANK 42 (93) <-- <-- <--
FUEL TANK 4 (9) <-- <-- <--
SWING BRACKET 82 (181) <-- <-- <--
SWING CYLINDER 37 (82) <-- <-- <--
SLEWING MOTOR 38 (84) <-- <-- <--
CONTROL VALVE 25 (55) <-- <-- <--
COUNTERWEIGHT 665 (1470) <-- <-- <--
GUARD - BONNET 92 (203) <-- <-- <--
BOOM CYLINDER 35 (77) <-- <-- <--
LOWER FRAME ASSEMBLY 1,140 (2520) <-- 1,260 (2780) <--
(ASSY OF FOLLOWINGS)
LOWER FRAME 370 (815) <-- <-- <--
SLEWING BEARING 42 (93) <-- <-- <--
TRAVEL MOTOR 42X2 (93X2) <-- <-- <--
LOWER ROLLER 6X8 (13X8) <-- <-- <--
FRONT IDLER 22X2 (49X2) <-- <-- <--
IDLER ADJUSTER 16X2 (35X2) <-- <-- <--
SPROCKET 9X2 (20X2) <-- <-- <--
RUBBER CRAWLER SHOE 141X2 (311X2) <-- - -
300mm (11.8") IRON SHOE - - 190X2 (420X2) <--
SWIVEL JOINT 22 (49) <-- <-- <--
DOZER 150 (330) <-- <-- <--
DOZER CYLINDER 27 (60) <-- <-- <--

ATTACHMENT ASSEMBLY 460 (1020) <-- <-- <--


(ASSY OF FOLLOWINGS)
BOOM ASSEMBLY 190 (420) <-- <-- <--
BOOM 140 (310) <-- <-- <--
ARM CYLINDER 34 (75) <-- <-- <--
ARM ASSEMBLY 140 (310) <-- <-- <--
ARM 80 (175) <-- <-- <--
BUCKET CYLINDER 20 (44) <-- <-- <--
BUCKET LINK 10 (22) <-- <-- <--
IDLER LINK 4X2 (9X2) <-- <-- <--
BUCKET ASSEMBLY (STD) 89 (196) <-- <-- <--
FLUIDS 80 (176) <-- <-- <--
HYDRAULIC OIL 42 (93) <-- <-- <--
FUEL 32 (70) <-- <-- <--
COOLANT 4 (9) <-- <-- <--

Bucket weight is shown with Japanese standard bucket weight.

2-9
2. SPECIFICATIONS

2.5 TRANSPORTATION

(1) LOADING MACHINE ON A TRAILER


1. Keep trailer bed clean. Put chocks against truck wheels.
2. Use a ramp or loading deck. Ramps must be strong enough, have a low angle, and correct height. Load and
unload machine on a level surface.
3. Travel machine onto ramps slowly. Center the machine over the trailer.
4. Lower all attachment.
5. Stop engine. Remove key from switch.

Do not put chains over or against hydraulic lines or hoses.

6. Fasten machine to trailer with chains or cables.


During transportation, the bucket or attachments may hit the canopy or the cab. Therefore, set the machine in
the transporting position by observing following points:
a. Extend the bucket cylinder fully.
b. Extend the arm cylinder fully.
c. Lower the boom.
d. If machine cannot be transported with arm cylinder fully extended, remove bucket or attachment and extend
arm cylinder.

(2) TRANSPORTATION DIMENSION AND WEIGHT OF ATTACHMENT


1. BOOM WITH ARM CYLINDER

Model CX31B CX36B


LXHXW 2,390 X 870 X 320 2,590 X 810 X 320
mm(ft-in) (7'10.1") (2'10.2") (12.6") (8'6.0") (2'7.9") (12.6")
Weight w/Arm cyl. kg (lb) 163 (360) 184 (405)

2-10
2. SPECIFICATIONS

2. ARM & BUCKET (Japanese standard bucket)

Model CX31B CX36B


LXHXW 2,190 X 450 X 500 2,360 X 450 X 600
mm (ft-in) (7'2.2") (17.7") (19.7") (7'8.9") (17.7") (1'11.6")
Weight kg (lb) 198 (435) 219 (485)

2
H

3. ARM

Model CX31B CX36B


LXHXW 1,520 X 430 X 280 1,690 X 430 X 280
mm (ft-in) (4'11.8") (16.9") (11.0") (5'6.5") (16.9") (11.0")
Weight kg (lb) 112 (245) 123 (270)

4. BUCKET (Japanese standard bucket)

Model CX31B CX36B


Heaped capacity
0.09 (0.118) 0.11 (0.144)
m3(cu-yd)
LXHXW 670 X 620 X 500 670 X 620 X 600
mm (ft-in) (2'2.4") (2'0.4") (19.7") (2'2.4") (2'0.4") (1'11.6")
Weight kg (lb) 81 (180) 89 (196)

2-11
2. SPECIFICATIONS

5. DOZER w/o cylinder weight

Model CX31B CX36B


LXHXW 1,230 X 330 X 1,550 1,280 X 330 X 1,700
mm (ft-in) (4'0.4") (13.0") (5'1.0") (4'2.4") (13.0") (5'6.9")
Weight kg (lb) 142 (315) 150 (330)

2-12
2. SPECIFICATIONS

2.6 TYPE OF CRAWLER SHOES

Total Crawler Ground pressure


Shoe width Number of
Type Model width kPa (psi)
mm (in) Link
mm (ft•in) CANOPY CAB

Rubber shoe
CX31B 300 (11.8") 1,550 (5’1.0") 88 27 (3.9) 28 (4.1)
2

CX36B 300 (11.8") 1,700 (5’6.9") 88 31 (4.5) 32 (4.6)

Iron shoe (option)


CX31B 300 (11.8") 1,550 (5’1.0") 45 28 (4.1) 29 (4.2)

CX36B 300 (11.8") 1,700 (5’6.9") 45 32 (4.6) 33 (4.8)

2-13
2. SPECIFICATIONS

2.7 TYPE OF BUCKET

Heaped Outer width mm (in)


Number of Weight
Type Model capacity with side without Remarks
tooth kg (lb)
m3 (cu.yd) cutter side cutter
Back hoe bucket
500 430
CX31B 0.09 (0.118) 4 81 (179)
(1’7.7") (1’4.9")

Standard
size

600 530
CX36B 0.11 (0.144) 4 89 (196)
(1’11.6") (1’8.9")

This table shows Japanese standard bucket.

2-14
2. SPECIFICATIONS

2.8 ENGINE SPECIFICATIONS

2.8.1 SPECIFICATIONS

Model CX31B, CX36B


Engine Model 3TNV88-BPYB
Type Vertical, 4-cycle water-cooled diesel engine
No. of cylinders - Bore × Stroke 3 - 88 mm (3.46 in) × 90 mm (3.54 in) 2
Total displacement 1.642 liter (100 cu•in)
Compression ratio 19.1
Rated output 21.2 kW (28.8 PS) at 2400 rpm
Maximum torque 98 ~ 106.8 N•m (72.3 ~ 78.8 lbf•ft) at 1440 rpm
Low idling 1250±25 rpm
High idling 2590±25 rpm
Fuel consumption rate 245 g / kW•h (180 g / PS•h) LESS THAN
Allowable tilting angles Continuous ; 30° for all direction
Rotating direction Counterclockwise as seen from flywheel side
Firing order 1-3-2-1
Fuel injection timing (b.T.D.C.) (FIT) 15.0±1 / (FIR) 5.0±1
+10 +140
Fuel injection pressure 200 0 kg / cm2 (2840 0 psi)
Open Close
Valve action Intake valve b.T.D.C. 15±5 a.B.D.C. 45±5
Exhaust valve b.B.D.C. 56±5 a.T.D.C. 18±5
Intake valve 0.2 mm (0.008 in) in cold condition
Valve clearance
Exhaust valve 0.2 mm (0.008 in) in cold condition
Thermostat action Start 71 ± 1.5 C (160 ± 3 F) / Full open 85 C (185 F)
Compression pressure 3.43 ± 0.1 MPa (500 ± 14 psi) at 250 rpm
Lubrication oil pressure 0.392 MPa (57 psi) at 2400 rpm
Dimensions L × W × H 585 × 539 × 648 mm (23.0 × 21.2 × 25.5 in)
Dry weight 155 kg (342 lb)
Governor Mechanical centrifugal governor (All speed type)
Fuel filtration cartridge type paper filter
Lubrication system Forced lubrication with trochoid pump
Cooling system Liquid cooling / Radiator
Starter capacity 12 V × 1.7 kW
Generator capacity 12 V × 55 A
Starting aid Glow plug (12 V - 300 W)
Cooling water capacity : Max / Engine 4.0 / 2.0 liter (1.06 / 0.53 gal)
Engine oil volume : High / Low 6.7 / 3.9 liter (1.77 / 1.03 gal)

2-15
2. SPECIFICATIONS

2.8.2 ENGINE PERFORMANCE CURVE


CX31B, CX36B
Model : 3TNV88-BPYB
Rated Output : 21.2 kW / 2400 min-1 (28.8 PS / 2,400 rpm)

N.m (lbf.ft)
120 (89)

[T]
100 (74)

SHAFT TORQUE
(PS) kW
T
80 (59)

(34) 25 60 (44)

40 (30)

(27) 20
POWER OUTPUT

kW

(20) 15

g/kWh (g/psh)
[F]

FUEL CONSUMPTION RATE


(14) 10 280 (206)

260 (191)

(7) 5 240 (176)


F

220 (162)

200 (147)
1000 1500 2000 2500

Engine speed min 1{rpm}

F kWh
Fuel consumption volume = XPX
X 1000 kW

245
= X 21.2 X
0.835 X 1000
3.73 ~ 4.35 L / h (load factor : (0.60 ~ 0.70))
= 6.22

2-16
3. ATTACHMENT DIMENSIONS

3. ATTACHMENT DIMENSIONS
3
TABLE OF CONTENTS

3.1 BOOM .................................................................................................................. 3-3


3.1.1 BOOM DIMENSIONAL DRAWINGS ........................................................... 3-3
3.1.2 BOOM MAINTENANCE STANDARDS ........................................................ 3-4
3.2 ARM ..................................................................................................................... 3-8
3.2.1 ARM DIMENSIONAL DRAWINGS .............................................................. 3-8
3.2.2 ARM MAINTENANCE STANDARDS ........................................................... 3-10
3.3 BUCKET .............................................................................................................. 3-15
3.3.1 BUCKET DIMENSIONAL DRAWINGS ........................................................ 3-15
3.3.2 DETAIL DIMENSIONAL DRAWINGS OF LUG SECTION .......................... 3-16
3.3.3 DETAIL DIMENSIONAL DRAWINGS OF BOSS SECTION ........................ 3-16
3.4 DOZER ................................................................................................................ 3-17
3.4.1 DOZER DIMENSIONAL DRAWINGS .......................................................... 3-17
3.4.2 DOZER MAINTENANCE STANDARDS ...................................................... 3-18
3.5 SWING ................................................................................................................. 3-20
3.5.1 SWING BRACKET DIMENSIONAL DRAWINGS ........................................ 3-20
3.5.2 SWING PORTION MAINTENANCE STANDARDS ..................................... 3-21

Book Code No. S5PW0332E02

3-1
3. ATTACHMENT DIMENSIONS

Issue Date of Issue Applicable Machines Remarks


CX31B : PW14- S5PW0332E01
First Edition March, 2010
CX36B : PX15- (CASE-NA)
CX31B : PW14-46519~ S5PW0332E02
Revision June, 2010
CX36B : PX15-21105~ (CASE-NA)

3-2
3. ATTACHMENT DIMENSIONS

3.1 BOOM

3.1.1 BOOM DIMENSIONAL DRAWINGS

Boom Dimensional Drawings

DIMENSIONS [mm(ft-in)]
No. NAME
CX31B CX36B
A Boom length 2300 (7'6.55") 2500 (8'2.43")
B Distance between pins of boss R1217.5 (3'11.93") R1210 (3'11.64")
C Distance between pins of bracket R1130.5 (3'8.51") R1157 (3'9.55")
D Height of boom cylinder rod pin 420.5 (1'4.56") 385.5 (1'3.18")
E Height of arm cylinder (head side) pin 764 (2'6.08") 708 (2'3.87")
F Boom foot width 178 (7.01") <--
G Inner width of bracket for boom cylinder (rod side) mounting 61 (2.40") <--
H Boom end inner width 150 (5.91") <--
J Boom end outer width 235 (9.25") <--
K Inner width of bracket for arm cylinder (head side) 61 (2.40") <--
d1 Boom foot pin dia. 45 dia. (1.77") <--
[Bushing outer dia.] [55 dia. (2.17")]
d2 Boom cylinder (rod side) pin dia. 45 dia. (1.77") <--
d3 Pin dia. of arm end 45 dia. (1.77") <--
d4 Arm cylinder (head side) pin dia. 45 dia. (1.77") <--

3-3
3. ATTACHMENT DIMENSIONS

3.1.2 BOOM MAINTENANCE STANDARDS


(1) Clearance of pin and bushing on boom section

Clearance of pin and bushing on boom section

Unit : mm (in)
Standard dimensions Clearance
Tolerance Standard
Pos. Item Pin part No. Tolerance Standard Serviceabi Remedy
Pin dia. on bushing value for
on pin dia. value lity limit
bore dia. repair
–0.02 +0.10 0.07-
–0.05 +0.05 0.15
A Boom foot PX02B01299P1
(-0.0008) (+0.0039) (0.0028-
(-0.0020) (+0.0020) 0.0059)
–0.02 +0.12 0.08-
Boom
–0.08 +0.06 0.20
B cylinder PX02B01263P1 Replace
(-0.0008) (+0.0047) (0.0031- 0.7 1.0
(Head side) bushing
(1.7717) (-0.0031) (+0.0024) 0.0079) (0.028) (0.039)
or pin
Boom
C cylinder –0.02 +0.13 0.09-
(Rod side) –0.05 +0.07 0.23
PW02B01306P1
Arm (-0.0008) (+0.0051) (0.0035-
D cylinder (-0.0020) (+0.0028) 0.0091)
(Head side)

-The tolerance for bushing inside diameter means the dimension after fitting of it into place.
-The part number for pins may be changed owing to improvement, use them only for reference.

3-4
3. ATTACHMENT DIMENSIONS

This page is blank for editing convenience.

3-5
3. ATTACHMENT DIMENSIONS

(2) Clearance in thrust direction on boom and cylinder installation section

PL2

L2 X

Clearance in thrust direction on boom section

3-6
3. ATTACHMENT DIMENSIONS

Unit : mm (in)
Standard Clearance X adjusted with shim
Pin length
dimensions (total of both sides)
Sec. Item Standard Remedy
Standard Serviceabili
No. Dimensions value for No. Dimensions
value ty limit
repair

178
Boom
0.2-0.6
(7.008 ) 297
A-A Boom foot L1 (0.008- PL1
(11.69)
Swing 178 0.024)
bracket
(7.008 )

Boom 60
cylinder 0.1-0.5 3
Boom cylinder (2.362 ) 178
B-B L2 (0.004- PL2
(Head side) (7.01)
Swing 61 0.020)
bracket Adjusted
(2.402 ) 1.0 1.5
with
(0.039) (0.059)
Boom 60 shim
cylinder 0.5-0.9
Boom cylinder (2.362 ) 151
C-C L3 (0.020- PL3
(Rod side) (5.94)
61 0.035)
Boom
(2.402 )

Arm 60
cylinder 0.1-0.5
Arm cylinder (2.165 ) 151
D-D L4 (0.004- PL4
(Head side) (5.94)
61 0.020)
Boom
(2.205 )

3-7
3. ATTACHMENT DIMENSIONS

3.2 ARM

3.2.1 ARM DIMENSIONAL DRAWINGS

Arm dimensional drawings

3-8
3. ATTACHMENT DIMENSIONS

Dimensions [mm(ft-in)]
No. Name
CX31B CX36B
A Arm length 1180(3'10.46") 1320(4'3.97")
B Distance between pins of boss and bracket R304.5(11.99") R314(1'0.36")
C Distance between pins of boss and bracket R1036(3'4.79") R1036(3'4.79")
D Distance between pins of boss and boss R190(7.48") R190(7.48")
E Height between pins of boss and bracket 332(1'1.07") 332(1'1.07")
F Height between pins of boss and bracket 180(7.09") 149.5(5.89")
G Height between pins of boss and center 8(0.31") 8(0.31")
H Boss width 140(5.51") 140(5.51")
J Boss width 150(5.91") 150(5.91") 3
K Bracket inner width 56(2.20") 56(2.20")
L Bracket inner width 61(2.40") 61(2.40")
M Idler link dimension 310(1'0.20") 310(1'0.20")
N Bucket link dimension 285(11.22") 285(11.22")
D1 I.D. of boss 50 dia.(1.97") 50 dia.(1.97")
D2 I.D. of boss 50 dia.(1.97") 50 dia.(1.97")
D3 I.D. of boss 55 dia.(2.17") 55 dia.(2.17")
d1 Pin dia. 40 dia.(1.57") 40 dia.(1.57")
d2 Pin dia. 40 dia.(1.57") 40 dia.(1.57")
d3 Pin dia. 45 dia.(1.77") 45 dia.(1.77")
d4 Pin dia. 40 dia.(1.57") 40 dia.(1.57")
d5 Pin dia. 45 dia.(1.77") 45 dia.(1.77")

3-9
3. ATTACHMENT DIMENSIONS

3.2.2 ARM MAINTENANCE STANDARDS

(1) Clearance of pin and bushing

Clearance of pin and bushing on arm section

• CX31B Unit : mm (in)


Standard dimensions Clearance
Tolerance Standard
Pos. Item Pin part No. Tolerance Standard Serviceabili Remedy
Pin dia. on bushing value for
on pin dia. value ty limit
bore dia. repair
Arm point +0.11 0.08-
(Connected +0.06 0.16
A
part of (+0.0043) (0.0031-
bucket) (+0.0024) 0.0063)
PW12B01351P1
+0.11 0.07-
Bucket link +0.05 0.16
B
(Bucket side) (+0.0043) (0.0028-
(+0.0020) 0.0063)
+0.08 0.05-
Idler link
+0.03 0.13
C (Connected PW12B01311P1
(+0.0031) (0.0020-
part of arm)
ø40 (+0.0012) 0.0051)
(1.575) +0.09
Bucket link 0.05-0.14
+0.03
D (Idler link (0.0020-
–0.02 (+0.0035)
side) 0.0055) Replace
–0.05 (+0.0012) 0.7 1.0
PX12B01319P1 bushing
(-0.0008) +0.25 0.07- (0.028) (0.039)
Bucket or pin
(-0.0020) +0.05 0.30
D’ cylinder
(+0.0098) (0.0028-
(Rod side)
(+0.0020) 0.0118)
+0.13 0.09-
Bucket
+0.07 0.18
E cylinder PW12B01220P1
(+0.0051) (0.0035-
(Head side)
(+0.0028) 0.0071)
+0.10 0.07-
Arm foot
+0.05 0.15
F (Connected PX12B01370P1
(+0.0039) (0.0028-
part of boom)
ø45 (+0.0020) 0.0059)
(1.772) +0.13 0.09-
Arm cylinder +0.07 0.18
G PW02B01306P1
(Rod side) (+0.0051) (0.0035-
(+0.0028) 0.0071)

3-10
3. ATTACHMENT DIMENSIONS

• CX36B Unit : mm (in)


Standard dimensions Clearance
Tolerance Standard
Pos. Item Pin part No. Tolerance Standard Serviceabili Remedy
Pin dia. on bushing value for
on pin dia. value ty limit
bore dia. repair
Arm point +0.11 0.08-
(Connected +0.06 0.16
A
part of (+0.0043) (0.0031-
bucket) (+0.0024) 0.0063)
PW12B01351P1
+0.11 0.07-
Bucket link +0.05 0.16
B
(Bucket side) (+0.0043) (0.0028-
(+0.0020) 0.0063)
+0.08 0.05-
Idler link
+0.03 0.13 3
C (Connected PW12B01311P1
(+0.0031) (0.0020-
part of arm)
ø40 (+0.0012) 0.0051)
(1.575) +0.09
Bucket link 0.05-0.14
+0.03
D (Idler link (0.0020-
–0.02 (+0.0035)
side) 0.0055) Replace
–0.05 (+0.0012) 0.7 1.0
PX12B01319P1 bushing
(-0.0008) +0.25 0.07- (0.028) (0.039)
Bucket or pin
(-0.0020) +0.05 0.30
D’ cylinder
(+0.0098) (0.0028-
(Rod side)
(+0.0020) 0.0118)
+0.13 0.09-
Bucket
+0.07 0.18
E cylinder PX12B01206P1
(+0.0051) (0.0035-
(Head side)
(+0.0028) 0.0071)
+0.10 0.07-
Arm foot
+0.05 0.15
F (Connected PX12B01370P1
(+0.0039) (0.0028-
part of boom)
ø45 (+0.0020) 0.0059)
(1.772) +0.13 0.09-
Arm cylinder +0.07 0.18
G PX12B01320P1
(Rod side) (+0.0051) (0.0035-
(+0.0028) 0.0071)

-The tolerance for bushing inside diameter means the dimension after fitting of it into place.
-The part number for pins may be changed owing to improvement, use them only for reference.

3-11
3. ATTACHMENT DIMENSIONS

(2) Clearance in thrust direction on arm and cylinder installation section

3-12
3. ATTACHMENT DIMENSIONS

Clearance in thrust direction on arm section


• CX31B Unit : mm (in)
Standard Clearance X adjusted with
Pin length
dimensions shim (total of both sides)
Sec. Item Standard Servicea Remedy
Standard
No. Dimensions value for bility No. Dimensions
value
repair limit
140
Arm
(5.512) 268
A-A Arm point L1 PL1
141±0.7 (10.55)
Bucket
(5.551±0.028) 0.5-2.1
(0.020- See "NOTE"
140
Link side 0.083)
268
B-B Bucket link L2 (5.512 ) PL2
141±0.7
(10.55)
3
Bucket
(5.551±0.028)
140
Idler link Arm 0.1-0.5
(5.551) 204.5
C-C (Connected L3 (0.004- — PL3
— (8.05)
part of arm) Link side 0.020)
(—)

55
Rod side
Less
Bucket link (2.165 ) 1.0 1.5
L4 than 0.5
(Rod side) (0.039) (0.059)
56 (0.020)
Link side
204.5
D-D (2.205 ) PL5
(8.05)
140 Adjusted
Bucket link 0.1-0.5 with
Bucket link
L5 (5.512 ) (0.004- — shim
(Idler link side)
— 0.020)
Idler link
(—)

55
Head side
0.5-0.9
Bucket cylinder (2.165 ) 153
E-E L6 (0.020- PL6
(Head side) (6.02)
56 0.035)
Arm
(2.205 )

150
Arm
Less
(5.906 ) 1.0 1.5 234.5
F-F Arm foot L7 than 0.5 PL7
(0.039) (0.059) (9.23)
150 (0.020)
Boom
(5.906)

60
Rod side
0.5-0.9
Arm cylinder (2.362 ) 151
G-G L8 (0.020- PL8
(Rod side) (5.94)
61 0.035)
Arm
(2.402 )

Clearance X shall be adjusted using shims, if clearance exceeds the standard value for repair.

3-13
3. ATTACHMENT DIMENSIONS

• CX36B Unit : mm (in)


Standard Clearance X adjusted with
Pin length
dimensions shim (total of both sides)
Sec. Item Standard Servicea Remedy
Standard
No. Dimensions value for bility No. Dimensions
value
repair limit
140
Arm
(5.512) 268
A-A Arm point L1 PL1
141±0.7 (10.55)
Bucket
(5.551±0.028) 0.5-2.1
(0.020- See "NOTE"
140
Link side 0.083)
268
B-B Bucket link L2 (5.512 ) PL2
(10.55)
141±0.7
Bucket
(5.551±0.028)
140
Idler link Arm 0.1-0.5
(5.551) 204.5
C-C (Connected L3 (0.004- — PL3
— (8.05)
part of arm) Link side 0.020)
(—)

55
Rod side
Less
Bucket link (2.165 ) 1.0 1.5
L4 than 0.5
(Rod side) (0.039) (0.059)
56 (0.020)
Link side
204.5
D-D (2.205 ) PL5
(8.05)
140 Adjusted
Bucket link 0.1-0.5 with
Bucket link
L5 (5.512 ) (0.004- — shim
(Idler link side)
— 0.020)
Idler link
(—)

55
Head side
0.5-0.9
Bucket cylinder (2.165 ) 157
E-E L6 (0.020- PL6
(Head side) (6.18)
56 0.035)
Arm
(2.205 )

150
Arm
Less
(5.906 ) 1.0 1.5 234.5
F-F Arm foot L7 than 0.5 PL7
(0.039) (0.059) (9.23)
150 (0.020)
Boom
(5.906)

60
Rod side
0.5-0.9
Arm cylinder (2.362 ) 160
G-G L8 (0.020- PL8
(Rod side) (6.30)
61 0.035)
Arm
(2.402 )

Clearance X shall be adjusted using shims, if clearance exceeds the standard value for repair.

3-14
3. ATTACHMENT DIMENSIONS

3.3 BUCKET

3.3.1 BUCKET DIMENSIONAL DRAWINGS

Bucket dimensional drawings

No. Model CX31B CX36B


Heaped Capacity m3 0.09 0.11
(cu.yd) (0.118) (0.144)
A Distance between pin and bracket 200 (7.87") <--
B Distance between bucket pin and tooth end R712 (2'4.03") <--
C Inner width of bucket top end 430 (1'4.93") 530 (1'8.87")
D Inner width of lug 193 (7.60") <--
E Inner width of bracket 141 (5.55") <--
F Outer width of side cutter 500 (1'7.69") 600 (1'11.62")
G Outer width of bucket bottom plate 405 (1'3.94") 505 (1'7.88")
H Outer tooth distance 367 (1'2.45") 468 (1'6.43")
J Pitch between teeth 122 (4.80") 156 (6.14")
J0 Pitch between teeth 123 (4.83") 156 (6.14")
d1 Pin dia. 40 dia.(1.57") <--
d2 Pin dia. 40 dia.(1.57") <--

1. Japanese standard bucket.

3-15
3. ATTACHMENT DIMENSIONS

3.3.2 DETAIL DIMENSIONAL DRAWINGS OF LUG SECTION

Dimension of lug section

Unit : mm (in)
Plate outer dia. Boss thickness Pin bore dia. Lug plate thickness
Portion
øA B øC D

ø85 26 ø40 14
Dimensions
(3.35) (1.02) (0.551)
(1.578 )

3.3.3 DETAIL DIMENSIONAL DRAWINGS OF BOSS SECTION

Dimension of boss section

Unit : mm (in)
Portion øA øB øC øD E F øG
65 43 60 63 12 24 11
Dimensions
(2.56) (1.69) (2.36) (2.48) (0.472) (0.945) (0.433)

3-16
3. ATTACHMENT DIMENSIONS

3.4 DOZER

3.4.1 DOZER DIMENSIONAL DRAWINGS

Dozer dimensional drawings

Dimensions [mm(ft-in)]
No. NAME
CX31B CX36B
A Blade width 1550 (5'1.02") 1700 (5'6.93")
B Blade height 346 (1'1.62") 345 (1'1.58")
C Distance from dozer attaching pin center to cutting edge end R1187 (3'10.73") R1232 (4'0.50")
D Inner width of dozer attaching bracket 500 (1'7.69") <--
E Width of dozer attaching bracket 60 (2.36") <--
F Distance from dozer attaching pin center to attaching pin on R608 (1'11.94") R626 (2'0.65")
dozer cylinder head side
G Attaching bracket inner width on dozer cylinder head side 62 (2.44") <--
H Horizontal distance from dozer attaching pin center to edge end 1144 (3'9.04") 1192 (3'10.93")
J Vertical distance from dozer attaching pin center to edge end 315 (1'0.40") 310 (1'0.20")
d1 Dozer attaching pin dia. 40 dia.(1.57") <--
d2 Attaching pin dia. on dozer cylinder head side 45 dia.(1.77") <--

3-17
3. ATTACHMENT DIMENSIONS

3.4.2 DOZER MAINTENANCE STANDARDS

Dozer maintenance standards


(1) Clearance of pin and bushing

Unit : mm (in)
Standard dimension Clearance
Tolerance Tolerance Standard
Pos. Item Pin part No. Standard Serviceabi Remedy
Pin dia. on pin dia. on bushing value for
value lity limit
bore dia. repair
Dozer blade
A cylinder –0.06 +0.20 0.11-
(Head side) ø45 –0.11 +0.05 0.31
PH12B01009P1
Dozer blade (1.772) (-0.0024) (+0.0079) (0.0043-
Replace
B cylinder (-0.0043) (+0.0020) 0.0122) 0.7 1.0
bushing
(Rod side) (0.028) (0.039)
or pin
–0.06 +0.22 0.18-
Dozer blade ø40 –0.09 +0.12 0.31
C PW51B01028P1
foot (1.575) (-0.0024) (+0.0087) (0.0071-
(-0.0035) (+0.0047) 0.0122)

3-18
3. ATTACHMENT DIMENSIONS

-The tolerance for bushing inside diameter means the dimension after fitting of it into place.
-The part number for pins may be changed owing to improvement, use them only for reference.

(2) Clearance in thrust direction on the dozer and cylinder installation section

Unit : mm (in)
Standard dimensions Pin length
Pos. Item Clearance X Remedy
No. Dimensions No. Dimensions
(total of both sides)

Head side
60 3
Dozer blade
(2.362 ) 137
A cylinder L1 PL1
(5.39)
(Head side) 62
Dozer blade
(2.441 )
When
60 0.6-2.0
Rod side clearance X
Dozer blade (0.023-0.079)
(2.362 ) exceeds 3.5 137
B cylinder L2 After shim PL2
mm, adjust it (5.39)
(Rod side) Lower 62 adjustment
with shim.
frame
(2.441 )
60±0.3
Dozer blade
(2.362±0.012)
Dozer blade 127
C L3 PL3
foot Lower 62 (5.00)
frame
(2.441 )

3-19
3. ATTACHMENT DIMENSIONS

3.5 SWING

3.5.1 SWING BRACKET DIMENSIONAL DRAWINGS

E
H

d3

B A G

d2

C
F1

d4
F

F2 J

d1

Swing bracket dimensional drawings

No. NAME DIMENSION [mm(in)]


A Distance between swing center pin and boom foot pin 96 (3.78)
B Distance between boom foot pin and boom cylinder pin 176.8 (6.96)
C - ditto - 266.9 (10.51)
D Distance between swing center pin and swing cylinder pin R264 (10.39)
E - ditto - 257 (10.12)
F Inside width of swing center 303.7 (11.96)
F1 - ditto - 75.7 (2.98)
F2 - ditto - 73.5 (2.89)
G Inside width of boom foot 178 (7.01)
H Inside width for installing boom cylinder 61 (2.40)
J Inside width for installing swing cylinder 67 (2.64)
d1 Pin dia. of swing center 65 dia.(2.56)
d2 Pin dia. of boom foot 45 dia.(1.77")
d3 Pin dia. of boom cylinder 45 dia.(1.77")
d4 Pin dia. of swing cylinder 45 dia.(1.77")

3-20
3. ATTACHMENT DIMENSIONS

3.5.2 SWING PORTION MAINTENANCE STANDARDS

(1) Clearance of pin and bushing

Clearance of pin and bushing on swing portion

Unit : mm (in)
Standard dimension Clearance
Tolerance Standard
Pos. Item Pin part No. Tolerance Standard Serviceabi Remedy
Pin dia. on bushing value for
on pin dia. value lity limit
bore dia. repair
Swing
A cylinder PX02B01241P1 +0.20 0.07-
(Rod side) ø45 +0.05 0.25
Swing (1.772) (+0.0079) (0.0028-
–0.02
B cylinder PW02B01271P1 (+0.0020) 0.0098) Replace
–0.05 0.7 1.0
(Head side) bushing
(-0.0008) (0.028) (0.039)
Swing or pin
(-0.0020) +0.07 0.04-
C center PX02B01239P1
ø65 +0.02 0.12
(Upper side)
(2.559) (+0.0028) (0.0016-
Swing center
D PX02B01275P1 (+0.0008) 0.0047)
(Lower side)

-The tolerance for bushing inside diameter means the dimension after fitting of it into place.
-The part number for pins may be changed owing to improvement, use them only for reference.

3-21
3. ATTACHMENT DIMENSIONS

(2) Clearance in thrust direction on swing bracket and cylinder installation section

   




 
 

  

Clearance in thrust direction on swing portion

3-22
3. ATTACHMENT DIMENSIONS

Unit : mm (in)
Standard Clearance X adjusted with shim
Pin length
Dimension (total of both sides)
Sec. Item Standard Remedy
Standard Serviceability
No. Dimensions value for No. Dimensions
value limit
repair

65
Cylinder
Swing 0.5-0.9
(2.559 ) 1.5 123
A-A cylinder L1 (0.020- — PL1
(0.059) (4.84)
(Rod side) 67 0.035)
Bracket
Adjusted
(2.638 )
with
65 shim
Swing
Cylinder
0.1-0.5 3
(2.559 ) 1.0 128
B-B cylinder L2 (0.004- — PL2
(0.039) (5.04)
(Head side) Upper 67 0.020)
frame
(2.638 )
71±0.5
Upper
Swing (2.795
frame
center ±0.020) Replace 153.5
C-C L3 — PL3
(Upper 75.7±1 washer (6.04)
side) Bracket (2.98
±0.039)
71.5±0.5
Upper
Swing (2.815
frame 0.5-0.9 Adjusted
center ±0.020) 1.5 134
D-D L4 (0.020- — with PL4
(Lower 73.5±1 (0.059) (5.28)
0.035) shim
side) Bracket (2.894
±0.039)

3-23
3. ATTACHMENT DIMENSIONS

3-24
11. TOOLS

11. TOOLS
11
TABLE OF CONTENTS

11.1 TORQUE SPECIFICATIONS FOR CAPSCREWS & NUTS .............................. 11-3


11.1.1 Metric Coarse Thread Standard Tightening Torque Values ....................... 11-3
11.1.2 Metric Fine Thread Standard Tightening Torque values ............................. 11-4
11.2 SCREW AND TOOL SIZES ............................................................................... 11-5
11.2.1 CAPSCREW .............................................................................................. 11-5
11.2.2 CAPSCREW (SOCKET BOLT) .................................................................. 11-5
11.3 TORQUE SPECIFICATIONS FOR JOINTS AND HOSES ................................ 11-6
11.3.1 JOINTS FOR PIPING (O-RING SEALING TYPE) ..................................... 11-6
11.3.2 HYDRAULIC HOSE (30 DEG. FLARE TYPE) ........................................... 11-6
11.4 TORQUE SPECIFICATIONS FOR SLEEVE TYPE TUBE FITTINGS ............... 11-7
11.4.1 SLEEVE TYPE TUBE FITTINGS .............................................................. 11-7
11.4.2 PART NO. .................................................................................................. 11-7
11.5 PLUGS ............................................................................................................... 11-8
11.5.1 PLUG FOR HYDRAULIC PIPE JOINT ...................................................... 11-8
11.5.2 PLUG FOR HYDRAULIC EQUIPMENT .................................................... 11-9
11.6 SPECIAL SPANNERS FOR TUBES .................................................................. 11-10
11.7 SPECIAL TOOLS ............................................................................................... 11-11
11.8 APPLICATION OF SCREW LOCKING AND SEALING COMPOUNDS ............ 11-12
11.9 COUNTERWEIGHT LIFTING JIG ..................................................................... 11-13
11.10 UPPER FRAME LIFTING JIG ............................................................................ 11-14

Book Code No. S5PW1131E02

11-1
11. TOOLS

Issue Date of Issue Applicable Machines Remarks


SK30SR-5 : PW14- S5PW1131E01
First Edition March, 2010
SK35SR-5 : PX15- (KCM North America)
CX31B : PW14- ↑
↑ ↑
CX36B : PX15- (CASE-NA)
E30B : PW14- ↑
↑ ↑
E35B : PX15- (NH-NA)
SK30SR-5 : PW14-46519~ S5PW1131E02
Revision June, 2010
SK35SR-5 : PX15-21105~ (KCM North America)
CX31B : PW14-46519~ ↑
↑ ↑
CX36B : PX15-21105~ (CASE-NA)
E30B : PW14-46519~ ↑
↑ ↑
E35B : PX15-21105~ (NH-NA)

11-2
11. TOOLS

11.1 TORQUE SPECIFICATIONS FOR CAPSCREWS & NUTS

The following Torque Specifications are provided for use when actual torque value of a fastener is not known.
Check the capscrews and nuts for their looseness and dropping off before the start of daily work and at the
periodical maintenance. Retighten the loosened ones, and install new ones for the dropped off. For the new
machine, the check and retightening of them must be carried out at first 50 hours operation. For the replacement of
them, make sure to use the same size of manufacturer's genuine parts.
Refer to the table below for the tightening and retightening of capscrews.
• The table below is not applicable for the capscrews to fix the cover, etc., made of plastic. For the tightening
torque for such capscrews, consult with an authorized our distributor. Over-tightening may cause damages on
the parts to be fixed.
• In case that the tightening torque is specified in the manual, use such torque values regardless to the table
below.
• Numerical indication on the capscrew head shows the classification for strength (e.g., 7 = 7 T). No indication is
provided for smaller size of capscrews, M 5 or less.
11
Make certain to tighten all capscrews and nuts to proper torque values.

11.1.1 Metric Coarse Thread Standard Tightening Torque Values

Torque value Unit : N•m (lbf•ft)


Classification 4.8T 7T 10.9T
Nominal size No lubrication Oil lubrication No lubrication Oil lubrication No lubrication Oil lubrication
4.4±0.5 3.7±0.4 9.6±1.0 8.1±0.8 17.4±1.8 14.7±1.5
M6 P=1
(3.2±0.4) (2.7±0.3) (7.1±0.7) (6.0±0.6) (12.8±1.3) (10.8±1.1)
10.7±1.1 9.0±0.9 23.5±2.0 19.6±2.0 42.2±3.9 35.3±3.9
M8 P=1.25
(7.9±0.8) (6.6±0.7) (17.3±1.5) (14.5±1.5) (31.1±2.9) (26.0±2.9)
21.6±2.0 17.9±1.8 46.1±4.9 39.2±3.9 83.4±8.8 70.6±6.9
M10 P=1.5
(15.9±1.4) (13.2±1.3) (34.0±3.6) (28.9±2.9) (61.5±6.5) (52.1±5.1)
36.3±3.9 31.4±2.9 79.4±7.8 66.7±6.9 143±15 121±12
M12 P=1.75
(26.8±2.9) (23.2±2.1) (58.6±5.8) (49.2±5.1) (105±11) (89.2±8.9)
57.9±5.9 49.0±4.9 126±13 106±10 226±20 191±19
M14 P=2
(42.7±4.4) (36.1±3.6) (92.9±9.6) (78.2±7.4) (167±15) (141±14)
88.3±8.8 74.5±6.9 191±20 161±16 343±39 284±29
M16 P=2
(65.1±6.5) (55.0±5.1) (141±15) (119±12) (253±29) (209±21)
122±12 103±10 265±29 226±20 481±49 402±39
M18 P=2.5
(90.0±8.9) (75.8±7.2) (195±21) (167±15) (355±36) (297±29)
172±17 144±14 373±39 314±29 667±69 559±59
M20 P=2.5
(127±13) (106±10) (275±29) (232±21) (492±51) (412±44)

11-3
11. TOOLS

Torque value Unit : N•m (lbf•ft)


Classification 4.8T 7T 10.9T
Nominal size No lubrication Oil lubrication No lubrication Oil lubrication No lubrication Oil lubrication
226±20 192±20 500±49 422±39 902±88 755±78
M22 P=2.5
(167±15) (142±15) (369±36) (311±29) (665±65) (557±58)
294±29 235±29 637±69 520±49 1160±118 941±98
M24 P=3
(217±21) (173±21) (470±51) (383±36) (856±87) (694±72)
431±39 353±39 941±98 765±78 1700±167 1370±137
M27 P=3
(318±29) (260±29) (694±72) (564±58) (1250±123) (1010±101)
588±59 490±49 1285±127 1079±108 2300±235 1940±196
M30 P=3.5
(434±44) (361±36) (948±94) (796±80) (1700±173) (1430±145)
794±78 667±69 1726±177 1451±147 3110±314 2610±265
M33 P=3.5
(586±58) (492±51) (1270±131) (1070±108) (2290±232) (1930±195)
1030±98 863±88 2226±226 1863±186 4010±402 3360±333
M36 P=4
(760±72) (637±65) (1640±167) (1370±137) (2960±297) (2480±246)

11.1.2 Metric Fine Thread Standard Tightening Torque values

Torque value Unit : N•m (lbf•ft)


Classification 4.8T 7T 10.9T
Nominal size No lubrication Oil lubrication No lubrication Oil lubrication No lubrication Oil lubrication
11.3±1.1 9.5±1.0 24.5±2.0 20.6±2.0 44.1±3.9 37.3±3.9
M8 P=1.0
(8.3±0.8) (7.0±0.7) (18.1±1.5) (15.2±1.5) (32.5±2.9) (27.5±2.9)
22.6±2.0 18.7±1.9 48.1±4.9 41.2±3.9 87.3±8.8 73.5±6.9
M10 P=1.25
(16.7±1.5) (13.8±1.4) (35.5±3.6) (30.3±2.9) (64.4±6.5) (54.2±5.1)
39.2±3.9 33.3±2.9 85.3±8.8 71.6±6.9 154±16 129±13
M12 P=1.25
(28.9±2.9) (24.6±2.1) (62.9±6.5) (52.8±5.1) (114±12) (95.2±9.6)
92.2±8.8 77.5±7.8 196±20 169±17 363±39 304±29
M16 P=1.5
(68.0±6.5) (57.2±5.8) (145±15) (125±13) (268±29) (224±21)
186±19 155±16 402±39 333±29 726±69 608±59
M20 P=1.5
(137±14) (114±12) (297±29) (246±21) (535±51) (448±44)
314±29 265±29 686±69 569±59 1240±118 1030±98
M24 P=2
(232±21) (195±21) (506±51) (420±44) (915±87) (760±72)
637±59 530±49 1390±137 1157±118 2500±255 2080±206
M30 P=2
(470±44) (391±36) (1030±101) (853±87) (1840±188) (1530±152)
853±88 706±70 1860±186 1550±155 3350±334 2790±275
M33 P=2
(629±65) (521±52) (1370±137) (1140±114) (2470±246) (2060±203)
1070±108 892±88 2330±226 1940±196 4200±422 3500±353
M36 P=3
(789±80) (658±65) (1720±167) (1430±145) (3100±311) (2580±260)

11-4
11. TOOLS

11.2 SCREW AND TOOL SIZES

11.2.1 CAPSCREW

Nominal B mm Nominal B mm
screw size screw size d
Tool size Tool size
(d) (d)
M6 10 M24 36
M8 13 M30 46
M10 17 M36 55 B
M12 19 M42 65
M16 24 M48 75
M20 30
11

11.2.2 CAPSCREW (SOCKET BOLT)

Nominal B mm Nominal B mm
screw size screw size d
Tool size Tool size
(d) (d)
M6 5 M20 17
M8 6 M24 19
M10 8 M30 22 B
M12 10 M36 27
M14 12 M42 32
M16 14 M48 36
(M18) 14

11-5
11. TOOLS

11.3 TORQUE SPECIFICATIONS FOR JOINTS AND HOSES

11.3.1 JOINTS FOR PIPING (O-RING SEALING TYPE)

Nominal screw size Spanner size Tightening torque


(PF) (mm) N•m (lbf•ft)
1/8 14 17±2 (12±1)
1/4 19 36±2 (27±1)
3/8 22 74±5 (54±4)
1/2 27 108±9.8 (80±7)
3/4 36 162±9.8 (119±7)
1 41 255±9.8 (188±7)

11.3.2 HYDRAULIC HOSE (30 DEG. FLARE TYPE)

Nominal screw size Spanner size Tightening torque


(PF) (mm) N•m (lbf•ft)
1/8 17 15±2.0 (11±1)
1/4 19 29±4.9 (22±4)
3/8 22 49±4.9 (36±4)
1/2 27 78±4.9 (58±4)
3/4 36 118±9.8 (87±7)
1 41 137±15 (101±11)

NOTE : The application of the tightening torque is subject to a dry condition.

11-6
11. TOOLS

11.4 TORQUE SPECIFICATIONS FOR SLEEVE TYPE TUBE FITTINGS

11.4.1 SLEEVE TYPE TUBE FITTINGS

Tube size Spanner size Tightening Torque


OD × Thickness (mm) (mm) N•m (lbf•ft)
10 × 1.5 19 44±4.9 (33±4)
15 × 2.0 27 147±20 (110±14)
18 × 2.5 32 177±20 (130±14)
22 × 3.0 36 216±20 (160±14)
28 × 4.0 41 275±29 (200±22)
35 × 5.0 55 441±44 (330±33)

11
11.4.2 PART NO.

SLEEVE NUT
B

d
d

Part NO. Opposing Part NO.


Tube size Tube size
flats(HEX)
ød Ihara Koatu Nippon A.M.C ød Ihara Koatu Nippon A.M.C
B
6 ZF93S06000 — 6 14 ZF93N06000 —
8 ZF93S08000 — 8 17 ZF93N08000 —
10 ZF93S10000 ZA93S10000 10 19 ZF93N10000 ZA93N10000
12 ZF93S12000 — 12 22 ZF93N12000 —
15 ZF93S15000 ZA93S15000 15 27 ZF93N15000 ZA93N15000
18 ZF93S18000 ZA93S18000 18 32 ZF93N18000 ZA93N18000
22 ZF93S22000 ZA93S22000 22 36 ZF93N22000 ZA93N22000
28 ZF93S28000 ZA93S28000 28 41 ZF93N28000 ZA93N28000
32 ZF93S32000 — 32 50 ZF93N32000 —
35 ZF93S35000 ZA93S35000 35 55 ZF93N35000 ZA93N35000
38 ZF93S38000 — 38 60 ZF93N38000 —

11-7
11. TOOLS

11.5 PLUGS

11.5.1 PLUG FOR HYDRAULIC PIPE JOINT


(1) Cap nut (Joint plug)

Applicable Cap nut parts Opposing flats


tube T screw
A

No.
O. D : A H1 H
6 ZF83H06000 M12 X 1.5 14 14
8 ZF83H08000 M14 X 1.5 17 17
10 ZF83H10000 M16 X 1.5 17 19
12 ZF83H12000 M18 X 1.5 19 22
H1 T screw H 15 ZF83H15000 M22 X 1.5 24 27
18 ZF83H18000 M26 X 1.5 27 32
22 ZF83H22000 M30 X 1.5 32 36
28 ZF83H28000 M36 X 1.5 38 41

(2) Plug (Tube plug)

Applicable
tube Plug parts No.
O. D : A
A

6 ZF83P06000
8 ZF83P08000
10 ZF83P10000
12 ZF83P12000
Sleeve Nut
Type 15 ZF83P15000
joint body 18 ZF83P18000
22 ZF83P22000
28 ZF83P28000

(3) Nut

Applicable
D Screw tube Nut parts No. D screw Opposing flats
A

O. D : A
6 ZF93N06000 M12 X 1.5 14
8 ZF93N08000 M14 X 1.5 17
10 ZF93N10000 M16 X 1.5 19
12 ZF93N12000 M18 X 1.5 22
15 ZF93N15000 M22 X 1.5 27
18 ZF93N18000 M26 X 1.5 32
22 ZF93N22000 M30 X 1.5 36
28 ZF93N28000 M36 X 1.5 41
32 ZF93N32000 M42 X 1.5 50
35 ZF93N35000 M45 X 1.5 55
38 ZF93N38000 M48 X 1.5 60

11-8
11. TOOLS

11.5.2 PLUG FOR HYDRAULIC EQUIPMENT


(1) PF screw

B
O-ring
PF screw Plug parts No. B mm O-ring parts No. Nominal O-ring
PF1/4 ZE72X04000 19 ZD12P01100 1B P11
PF3/8 ZE72X06000 22 ZD12P01400 1B P14
PF1/2 ZE72X08000 27 ZD12P01800 1B P18
PF3/4 ZE72X12000 36 ZD12P02400 1B P24
PF screw PF1 ZE72X16000 41 ZD12P02900 1B P29

(2) PT screw

B
11
PT screw
PT screw Plug parts No. B mm
PT1/8 ZE82T02000 5
PT1/4 ZE82T04000 6
PT3/8 ZE82T06000 8
PT1/2 ZE82T08000 10
PT3/4 ZE82T12000 14
PT1 ZE82T16000 17
PT1 1/4 ZE82T20000 22
PT1 1/2 ZE82T24000 22

(3) Plug for(F)flare hose

PF screw

PF screw Plug parts No. B mm


PF1/4 2444Z2728D1 14
60

PF3/8 2444Z2728D2 17
PF1/2 2444Z2728D3 22
PF3/4 2444Z2728D4 27
Opposing flats B PF1 2444Z2728D5 36

PF screw Plug parts No. E mm F mm


PF PF1/4 2444Z2729D1 14 19
60

screw
PF3/8 2444Z2729D2 17 22
PF1/2 2444Z2729D3 23 27
PF3/4 2444Z2729D4 27 36
Opposing PF1 2444Z2729D5 36 41
Opposing
flats F PF1 1/4 2444Z2729D6 40 50
flats E

11-9
11. TOOLS

11.6 SPECIAL SPANNERS FOR TUBES

Applicable tube diameter HEX Dimensions of a special spanner


Part No.
mm (in) mm mm (in)

70(2.76)

(0.630) (0.866)
15 (0.591) 2421T160 27 (0.315)

40(1.57) 12.7 (0.500 )

70(2.76)
42(1.65)

18 (0.709) 2421T138 32 (0.748) (0.866)

12.7 (0.500 )
22(0.866)

70(2.76)
48(1.89) 11.5(0.453)

22 (0.866) 2421T130 36 (0.906) (0.866)

12.7 (0.500 )

109(4.29)
60(2.36)
14.5(0.571)

28 (1.102) 2421T115 41 (1.142) (0.866)

12.7 (0.500 )

11-10
11. TOOLS

11.7 SPECIAL TOOLS

No. Tools name Tools No. Shape Use.

Torx driver 4.4 (0.17")


(with tamper
For instrument
1 proof) — Nose shape
R.H cover
T25
(for M5)

11

11-11
11. TOOLS

11.8 APPLICATION OF SCREW LOCKING AND SEALING COMPOUNDS

Manufacturer
Service Features
Loctite Three-Bond
#242 1360K Low strength
Screw locking
#262 1374 Middle strength
compound
#271 1305 High strength
Sealing compound #515 1215 Sealing

11-12
11. TOOLS

11.9 COUNTERWEIGHT LIFTING JIG

11

Counterweight lifting jig

11-13
11. TOOLS

11.10 UPPER FRAME LIFTING JIG

5 40(2)-100
Q'ty : 2 sets (0.20") (1.58"(0.079")-3.94")

2-
Material : Mild steel

5")
20

0.9
Unit : mm (in)

(0
.7

24(
9"
)
(1.97")
50

244 (9.61") 16 (0.63")

300 (11.8")

100
(3.94") ") 15
R 1. 58
40( (0.59")

5 40(4)-120
(0.20") {1.58"(0.16")-4.72"}
470 (18.5")

536 (21.1")

12 (0.47") 12 167
420 (16.5")

(0.47") (6.58")
50
(1.97")
5
(0.20")
R3 8")
(1

0
.1

C2 .98"
(1.97")

(0
5 )
50

R2 9")
(0

0
.3 0

.7
(0.63")

)
C1
9"
16

(0

Upper frame lifting jig

11-14
12. STANDARD MAINTENANCE TIME TABLE

12. STANDARD MAINTENANCE TIME


TABLE
TABLE OF CONTENTS

12.1 STANDARD WORKING TIME TABLE FOR THE MAINTENANCE OF EXCAVATOR 12-4
12

Book Code No. S5PW1231E02

12-1
12. STANDARD MAINTENANCE TIME TABLE

Issue Date of Issue Applicable Machines Remarks


SK30SR-5 : PW14- S5PW1231E01
First Edition March, 2010
SK35SR-5 : PX15- (KCM North America)
CX31B : PW14- ↑
↑ ↑
CX36B : PX15- (CASE-NA)
E30B : PW14- ↑
↑ ↑
E35B : PX15- (NH-NA)
SK30SR-5 : PW14-46519~ S5PW1231E02
Revision June, 2010
SK35SR-5 : PX15-21105~ (KCM North America)
CX31B : PW14-46519~ ↑
↑ ↑
CX36B : PX15-21105~ (CASE-NA)
E30B : PW14-46519~ ↑
↑ ↑
E35B : PX15-21105~ (NH-NA)

12-2
12. STANDARD MAINTENANCE TIME TABLE

PREFACE
(1) Working Conditions
1. Technicians : One more technicians who are qualified by Manufacturer are needed. The technicians need five of
more years of experience, and they have to complete the training in the operation of this machine.
2. Facilities : General jigs, tools, apparatus, testers to be provided.
The maintenance workshop to be equipped with a good enough capacity of building with crane and inspection
instruments necessary for specific self inspection activities.
3. Place : The workshop should have a level surface where work can be performed with access to a lift crane.

(2) Applicable Range of Standard Maintenance Time


1. Standard maintenance time : Direct maintenance time plus spare time.
2. Direct maintenance time : Net time actually spent for maintenance.
3. Spare time : Time for transportation of the machine for maintenance, preparation for safety work, meetings,
lunch and breaks for the technician.

(3) Excluded Time (not included in the standard maintenance time)


1. Repairing time : Time for machining, sheet metal processing, welding, gas cutting, removing broken parts and
painting.
2. Items excluded from maintenance time because of uncertainty in time :
Receiving the vehicle into shop, transportation, delivery, final inspection and investigation of causes for trouble,
diagnosis and inspection.
3. Indirect time : Time for field work, preparation of required parts, etc., before starting work, going to and from the
12
site, waiting due to user's convenience at the site and paper work for reports, bills, etc.
4. Special time : Working time at early morning, at mid night and on holidays shall be separately calculated.
5. Separate calculation : The cost for service cars, trucks with crane and truck cranes shall be separately
calculated.

(4) Applicable Machine for Estimation of Standard Maintenance Time


1. Standard machine.
2. A well maintained machine combined with standard attachments which has operated in a normal
circumstances.

12-3
12. STANDARD MAINTENANCE TIME TABLE

12.1 STANDARD WORKING TIME TABLE FOR THE MAINTENANCE OF


EXCAVATOR

(1) Standard maintenance time table


1. Units of working time : 6 minutes = 0.1 hour
2. Calculating method of standard maintenance time :
Maintenance time = Working time X Number of workers
(Working time = Maintenance time / Number of workers)
3. When more than one work are done,
a. Add each standard maintenance time
b. A net time (readily starting) is given except covers easily removed by hand.
c. Assy works include the following works marked with black dot ·
4. O / H : The removing and installing time are not included.
5. Abbreviations in the table.

ASSY ; Assembly SOL ; Solenoid Rem. ; Removal


ATT ; Attachment SW ; Switch Inst. ; Installation
BRG ; Bearing V ; Valve O/H ; Overhaul
C/V ; Control valve F hose ; Flexible hose
Cyl ; Cylinder E/G ; Engine

(2) Classification of work code

No. GROUP REMARKS


01 Attachment To indicate removing, installing, replacement
02 Canopy and Guard and overhaul.
03 Upper Structure
04 Under carriage

01 Attachment(1/2)

WORK TO UNIT:
No. EQUIPMENT PORTION UNIT REMARKS
BE DONE HOUR
00 Bucket portion Refer to 32.1.2
01 Bucket ASSY Rem./Inst. 1 pc. Include adjustment 0.4
02 -Bucket removing / installing position Preparation 1 pc. 0.1
03 -Bucket installing pin Rem./Inst. 1 pc. Include stopper pin. 0.1
04 -Bucket drive pin - ditto - 1 pc. 0.1
05 -Bucket sling and transfer Preparation 1 pc. 0.1
06 Bucket (Single) O/H 1 pc. Not include removal / inst. 0.6
07 -Bushing Replace 1 pc. 0.5
10 Arm portion Refer to 32.1.3
11 Arm ASSY Rem./Inst. 1 pc. 0.8
12 -Bucket cylinder removing / installing Preparation 1 pc. 0.2
position and piping
13 -Bucket cylinder rod pin Rem./Inst. 1 pc. Include stopper pin. 0.1
14 -Bucket cylinder head pin - ditto - 1 pc. Include stopper pin. 0.1
15 -Bucket cylinder assy - ditto - 1 pc. 0.1
16 -Arm cylinder rod pin - ditto - 1 pc. Include stopper pin. 0.1
17 -Boom top pin - ditto - 1 pc. 0.1
18 -Arm sling and transfer - ditto - 1 pc. 0.1

12-4
12. STANDARD MAINTENANCE TIME TABLE

01 Attachment(2/2)

WORK TO UNIT:
No. EQUIPMENT PORTION UNIT REMARKS
BE DONE HOUR
20 Boom portion Refer to 32.1.4
21 Boom ASSY Rem./Inst. 1 pc. 1.0
22 -Boom removing / installing position Preparation 1 pc. 0.1
23 -Boom cylinder temporary slinging - ditto - 1 pc. Include stopper pin. 0.1
24 -Boom cylinder rod pin Rem./Inst. 1 pc. 0.1
25 -Boom cylinder piping - ditto - 1 pc. 0.1
26 -Arm & Bucket piping - ditto - 1 pc. 0.2
27 -Boom assy temporary slinging Rem./Inst. 1 pc. Include stopper pin. 0.1
28 -Boom foot pin - ditto - 1 pc. 0.1
29 -Boom assy slinging - ditto - 1 pc. 0.1
30 Arm cylinder removing / installing - ditto - 1 pc. 0.3
31 -Arm cylinder piping - ditto - 1 pc. 0.1
32 -Arm cylinder head pin - ditto - 1 pc. Include stopper pin. 0.1
33 -Arm cylinder slinging - ditto - 1 pc. 0.1
40 Boom cylinder removing / installing - ditto - 1 pc. 0.3
41 -Boom cylinder piping - ditto - 1 pc. 0.1
42 -Boom cylinder head pin - ditto - 1 pc. 0.1
43 -Boom cylinder slinging - ditto - 1 pc. 0.1
50 Bucket cylinder O/H 1 pc. 2.5 12
51 -Pin bushing Replace 1 set Include seal. 1.0
60 Arm cylinder O/H 1 pc. 2.5
61 -Pin bushing Replace 1 set Include seal. 1.0
70 Boom cylinder O/H 1 pc. 2.5
71 -Pin bushing Replace 1 set Include seal. 1.0
80 Swing portion Refer to 32.1.5
81 Swing bracket assy Rem./Inst. 1 pc. After removing boom. 0.4
82 -Swing cylinder rod pin - ditto - 1 pc. 0.1
83 -Swing bracket slinging - ditto - 1 pc. 0.1
84 -Swing center pin - ditto - 1 pc. 0.1
85 Swing cylinder removing / installing - ditto - 1 pc. After removing swing 0.3
86 -Swing cylinder hose Rem./Inst. 2 pcs. bracket. 0.2
87 -Swing cylinder head pin - ditto - 1 pc. 0.1
88 Swing cylinder O/H 1 pc. 2.5
89 -Pin bushing Replace 1 pc. 1.0
Other necessary works Rem./Inst. 1 set Include seal. 0.1
Panel assy (3)
90 Dozer portion Refer to 32.1.6
91 Dozer ASSY Rem./Inst. 1 pc. 0.6
92 -Dozer cylinder hose - ditto - 2 pcs. 0.2
93 -Dozer cylinder rod pin - ditto - 1 pc. 0.1
94 -Dozer installing pin - ditto - 2 pcs. 0.2
95 Dozer cylinder O/H 1 pc. 2.5
96 -Pin bushing Replace 1 set Include seal. 1.0

12-5
12. STANDARD MAINTENANCE TIME TABLE

02 Canopy & Guard (1/1)

WORK TO UNIT:
No. EQUIPMENT PORTION UNIT REMARKS
BE DONE HOUR
00 Canopy portion Refer to 33.1.1
01 Canopy assy Rem./Inst. 1 pc. 0.2
02 -Hand rail - ditto - 1 pc. 0.1
10 Cab portion Refer to 33.1.1
11 Cab assy Rem./Inst. 1 pc. 0.4
12 -Harness - ditto - 1 pc. 0.1
20 Bonnet & Guard Refer to 33.1.2
21 Cover assy (1) Rem./Inst. 1pc. 0.1
22 Bonnet assy (2) - ditto - 1pc. 0.1
23 Cover assy (3) - ditto - 1pc. 0.1
24 Cover assy (4) - ditto - 1pc. 0.1
25 Cover assy (5) Rem./Inst. 1pc. 0.1
30 Control stand portion Refer to 33.1.15
31 Control stand ASSY Rem./Inst. 1 pc. 1.0
32 -Air cleaner - ditto - 1 pc. 0.1
33 -E / G control cable - ditto - 1 pc. 0.2
34 -Deceleration motor (OPT) - ditto - 1 pc. 0.1
35 -Filler neck - ditto - 1 pc. 0.1
36 -Fuel air bleed hose - ditto - 1 pc. 0.1
37 -Harness - ditto - 1 set 0.3

Other necessary works Rem./Inst. 1 set Canopy 0.2


- ditto - 1 set Floor cover 0.1
- ditto - 1 set Guard (Cover, support) 0.4
- ditto - 1 pc. Counterweight 0.4
- ditto - 1 pc. Negative terminal of 0.1
battery
40 Floor plate portion Refer to 33.1.3
41 Floor plate assy Rem./Inst. 1 set 0.5
Other necessary works - ditto - 1 pc. Canopy removal / inst 0.2
50 Counterweight portion Refer to 33.1.5
51 Counterweight ASSY Rem./Inst. 1 pc. 0.4
52 -Lifting tools Preparation 1 set 0.1
53 -Slinging Rem./Inst. 1 pc. 0.1
54 -Counterweight fixing bolt - ditto - 1 set 0.1
Other necessary works - ditto - 3 pcs. Guards 0.3

12-6
12. STANDARD MAINTENANCE TIME TABLE

03 Upper structure (1/4)

WORK TO UNIT:
No. EQUIPMENT PORTION UNIT REMARKS
BE DONE HOUR
00 Control portion
01 E / G control cable Rem./Inst. 1 pc. 0.2

04 Other necessary works - ditto - 1 set Cover and Hose 0.4


10 Intake portion Refer to 33.1.12
11 Air cleaner ASSY Rem./Inst. 1 pc. 0.3
12 -Hose (1) - ditto - 1 pc. 0.1
13 -Hose (2) - ditto - 1 pc. 0.1
14 -Element Replace 1 pc. 0.1
20 Exhaust portion Refer to 33.1.14
21 Muffler ASSY Rem./Inst. 1 pc. 0.4
22 -Clamp - ditto - 1 pc. 0.1
23 -Exhaust manifold attaching nuts - ditto - 4 pcs. 0.1
24 -Muffler fixing bolt - ditto - 4 pcs. 0.1
Other necessary works - ditto - 1 set Heat insulation cover 0.1
30 E / G Accessory portion Refer to 33.1.13 & 33.1.16
12
31 Generator Rem./Inst. 1 pc. 0.6
32 -Connector - ditto - 1 pc. 0.1
33 -Generator fixing bolt - ditto - 2 pcs. 0.1
34 -V-belt - ditto - 1 pc. Include tension adjusting 0.3
Other necessary works - ditto - 1 set Covers 0.1
- ditto - 1 pc. Negative terminal of 0.1
battery
36 Starter Rem./Inst. 1 pc. 0.5
37 -B-terminal - ditto - 1 pc. 0.1
38 -S-terminal connector - ditto - 1 pc. 0.1
39 -Starter fixing bolt - ditto - 2 pcs. 0.2
Other necessary works - ditto - 1 set Cover and Floor plate 0.1
- ditto - 1 set Seat and Stand cover 0.3
- ditto - 1 pc. Negative terminal of 0.1
battery
40 Fuel portion Refer to 33.1.10
41 Fuel tank ASSY Rem./Inst. 1 pc. 0.6
42 -Fuel Replace 1 pc. 0.2
43 -Hose (Supply ; water separator side) Rem./Inst. 1 pc. 0.1
44 -Hose (Return ; filter side) - ditto - 1 pc. 0.1
45 -Level sensor connector - ditto - 1 pc. 0.1
46 -Fuel tank fixing bolt - ditto - 4 pcs. 0.1
Other necessary works - ditto - 1 pc. Covers 0.2

12-7
12. STANDARD MAINTENANCE TIME TABLE

03 Upper structure (2/4)

WORK TO UNIT:
No. EQUIPMENT PORTION UNIT REMARKS
BE DONE HOUR
50 Hydraulic oil tank portion Refer to 33.1.11
51 Hydraulic oil tank ASSY Rem./Inst. 1 pc. After removing fuel tank ; 1.6
52 -Return filter Replace 1 pc. Include pressure releasing 0.2
& replacing O-ring
53 -Hydraulic oil - ditto - 1 pc. 0.2
54 -Suction hose Rem./Inst. 1 pc. 0.2
55 -Strainer Replace 1 pc. Include replacing O-ring 0.1
56 -Pilot return hose Rem./Inst. 1 pc. 0.1
57 -Swivel drain hose - ditto - 1 pc. 0.1
58 -SOL. valve return hose - ditto - 1 pc. 0.1
59 -Slewing, C / V return hose - ditto - 2 pcs. 0.2
60 -Tank fixing bolt - ditto - 4 pcs. 0.2
Other necessary works - ditto - 1 pc. Covers 0.2
- ditto - 1 pc. Control valve 1.6
- ditto - 1 pc. Solenoid valve 0.1
Preparation 1 pc. Hyd. oil tank pressurizing 0.1
70 Pump portion Refer to 33.1.6
71 Pump ASSY Rem./Inst. 1 pc. After removing 1.2
counterweight
72 -Hydraulic oil Replace 1 pc. Include pressure releasing 0.2
73 -Pilot delivery oil hose Rem./Inst. 1 pc. 0.1
74 -Suction hose - ditto - 1 pc. 0.2
75 -Suction tube (pump side) - ditto - 1 pc. 0.2
76 -Main pump delivery hose - ditto - 3 pcs. 0.2
77 -Pump fixing bolt - ditto - 2 pcs. 0.2
78 Pump ASSY O/H 1 pc. 3.0
Other necessary works Feed 1 pc. Hyd. oil in pump 0.1
Preparation 1 pc. Hyd. oil tank pressurizing 0.1
80 Radiator portion Refer to 33.1.17
81 Radiator ASSY Rem./Inst. 1 pc. 1.2
82 -Coolant (LLC) Replace 1 pc. 0.2
83 --Coolant density Measuring 1 pc. (0.2)
84 -Reserve tank hose Rem./Inst. 1 pc. 0.1
85 -Radiator hose - ditto - 2 pcs. 0.2
86 -Cooler hose - ditto - 2 pcs. 0.2
87 -Radiator fixing bolt - ditto - 3 pcs. 0.1
88 -Radiator lifting or slinging - ditto - 1 pc. 0.1
Other necessary works - ditto - 1 pc. Counterweight 0.4
- ditto - 1 set Covers 0.2
- ditto - 1 pc. Duct 0.1

12-8
12. STANDARD MAINTENANCE TIME TABLE

03 Upper structure (3/4)

WORK TO UNIT:
No. EQUIPMENT PORTION UNIT REMARKS
BE DONE HOUR
90 Engine (E / G) Installing portion Refer to 33.1.18
91 Engine ASSY Rem./Inst. 1 pc. 1.0
92 -Fuel hose - ditto - 4 pcs. For injection pump - 2 pcs. 0.2
& For feed pump - 2 pcs.
93 -Harness, connector and cable Rem./Inst. 1 set 0.3
94 -Engine fixing nut - ditto - 1 pc. 0.2
95 -Engine slinging - ditto - 1 set 0.2
Other necessary works - ditto - 1 set Covers 0.2
- ditto - 1 pc. Canopy 0.2
- ditto - 1 set Control stand 1.0
- ditto - 1 pc. Counterweight 0.4
- ditto - 1 pc. Air cleaner 0.2
11 Air cleaner ASSY - ditto - 1 pc. Muffler 0.4
12 •Hose (1) - ditto - 1 pc. Pump 1.2
13 •Hose (2) - ditto - 1 pc. Radiator 1.0
14 •Element - ditto - 1 pc. Battery negative terminal 0.1
100 Control valve portion Refer to 33.1.7
101 Control valve ASSY Rem./Inst. 1 pc. 1.6 12
102 -Piping connector, hose - ditto - 1 set Include attaching hose's 1.0
tag and plug
104 -Fixing bolt - ditto - 1 set 0.1
105 Control valve ASSY O/H 1 pc. 3.0
Other necessary works Rem./Inst. 1 set Covers 0.1
- ditto - 1 set Hoses 0.2
110 Slewing motor portion Refer to 33.1.20
111 Slewing motor ASSY Rem./Inst. 1 pc. 1.0
112 -Piping connector, hose - ditto - 7 pcs. Include attaching hose's 0.5
tag and plug
113 -Fixing bolt - ditto - 1 pc. 0.3
114 Slewing motor ASSY O/H 1 pc. 3.0
Other necessary works Rem./Inst. 1 set Floor plate, Covers 0.2
Feed 1 pc. Hyd. oil in motor 0.1
120 Swivel joint portion Refer to 33.1.21
121 Swivel joint ASSY Rem./Inst. 1 pc. After removing slewing 2.5
motor
122 -Under cover - ditto - 1 pc. 0.1
123 -Piping connector, hose - ditto - 1 set Include attaching hose's 1.5
tag and plug
124 -Stopper - ditto - 1 pc. 0.1
125 -Fixing bolt - ditto - 1 set 0.2
126 Swivel joint ASSY O/H 1 pc. 2.0
Other necessary works Preparation 1 pc. Removal / Inst. position. 0.1
(Secure working space.)
1 pc. Canopy removal / inst. 0.2
(for easy working)
1 pc. Floor plate cover (2) 0.1
removal / inst.

12-9
12. STANDARD MAINTENANCE TIME TABLE

03 Upper structure(4/4)

WORK TO UNIT:
No. EQUIPMENT PORTION UNIT REMARKS
BE DONE HOUR
130 Upper frame portion Refer to 33.1.22
131 Upper frame ASSY Rem./Inst. 1 pc. 1.0
132 -Fixing bolt - ditto - 1 set Apply sealant 0.3
133 -Upper frame slinging - ditto - 1 pc. 0.3
134 -Cleaning Cleaning 1 pc. 0.2
Other necessary works Rem./Inst. 1 pc. Canopy 0.2
- ditto - 1 pc. Guard (Cover, support) 1.5
- ditto - 1 pc. Counterweight 0.4
Drain / Feed 1 pc. Hydraulic oil 0.2
Rem./Inst. 1 set Swivel joint hose 0.5
- ditto - 1 set Boom, Swing bracket 1.5

12-10
12. STANDARD MAINTENANCE TIME TABLE

04 Under carriage

WORK TO UNIT:
No. EQUIPMENT PORTION UNIT REMARKS
BE DONE HOUR
00 Travel portion Refer to 34.1.2
01 Rubber crawler Rem./Inst. One side 0.6
02 -Rubber shoe removing / inst. position. Preparation One side 0.1
03 -Tension adjusting Adjusting One side 0.2
04 -Crawler shoe Rem./Inst. One side 0.2
10 Upper roller portion Refer to 34.1.3
11 Upper roller ASSY Rem./Inst. 1 pc. After removing crawler 0.2
12 Upper roller O/H 1 pc. shoe 1.0
20 Lower roller portion Refer to 34.1.4
21 Lower roller ASSY Rem./Inst. 1 pc. 0.2
22 Lower roller O/H 1 pc. 1.0
30 Front idler & Idler adjuster portion Refer to 34.1.5 & 34.1.6
31 Idler & Idler adjuster ASSY Rem./Inst. One side After removing crawler 0.5
32 Idler & Idler adjuster ASSY O/H One side shoe 0.1
33 Idler ASSY O/H One side 1.0
34 Idler adjuster ASSY - ditto - One side 0.5
12
40 Sprocket portion Refer to 34.1.7
41 Sprocket Replace One side After removing crawler 0.5
shoe
50 Travel motor portion Refer to 34.1.8
51 Travel motor ASSY Rem./Inst. One side After removing crawler 1.0
52 -Motor cover - ditto - One side shoe 0.1
53 -Hydraulic connector, hose - ditto - One side 0.6
Include attaching hose's
54 -Motor fixing bolt - ditto - One side tag and plug 0.3
55 -Motor slinging - ditto - One side 0.1
56 Travel motor O/H One side 3.0
57 Travel reduction unit - ditto - One side 3.0
Other necessary works Feed One side Hyd. oil in motor 0.1
60 Slewing bearing portion Refer to 34.1.9
61 Slewing bearing ASSY Rem./Inst. 1 pc. After removing upper 0.6
62 -Slewing bearing fixing bolt - ditto - 1 pc. frame 0.3
63 -Slewing bearing Cleaning 1 pc. 0.1
64 -Slewing bearing slinging Rem./Inst. 1 pc. Decreasing / 0.2
Replenishment

12-11
12. STANDARD MAINTENANCE TIME TABLE

12-12
13. MAINTENANCE STANDARD AND TEST PROCEDURE

13. MAINTENANCE STANDARD AND


TEST PROCEDURE
TABLE OF CONTENTS

13.1 HOW TO USE MAINTENANCE STANDARDS AND PRECAUTIONS ...............13-3


13.2 PERFORMANCE INSPECTION STANDARD TABLE ........................................13-5
13.2.1 STANDARD VALUE TABLE .......................................................................13-5
13.3 MEASURING ENGINE SPEED ..........................................................................13-7
13.3.1 ENGINE SPEED MEASUREMENT ...........................................................13-7
13.4 MEASURING HYDRAULIC OIL PRESSURE ....................................................13-9
13.4.1 STANDARD FOR HYDRAULIC OIL PRESSURE MEASUREMENT ........13-9
13.4.2 PRESSURE MEASUREMENT AND ADJUSTMENT ................................13-9 13
13.5 MEASURING TRAVEL PERFORMANCES .......................................................13-13
13.5.1 TRAVEL .....................................................................................................13-13
13.5.2 TRAVEL DEVIATION .................................................................................13-13
13.5.3 MOVEMENT DRIFT DUE TO GRAVITY ....................................................13-14
13.5.4 DRAIN RATE OF TRAVEL MOTOR ..........................................................13-14
13.6 MEASURING SLEW PERFORMANCES ...........................................................13-16
13.6.1 SLEW TIME ...............................................................................................13-16
13.6.2 OVERRUN WHEN SLEWING STOPS ......................................................13-16
13.6.3 SLEW DRIFT DUE TO GRAVITY ..............................................................13-16
13.6.4 DRAIN RATE OF TRAVEL MOTOR ..........................................................13-17
13.7 MEASURING ATTACHMENT OPERATING PERFORMANCES .......................13-18
13.7.1 CYLINDER SPEED ....................................................................................13-18
13.7.2 GRAVITY DRIFT OF CYLINDERS ............................................................13-19
13.8 MEASURING SLEW BEARING PERFORMANCES ..........................................13-20
13.8.1 SLEW BEARING-BUCKET TIP PLAY .......................................................13-20
13.8.2 SLEW BEARING PLAY ..............................................................................13-20
13.9 MEASURING CRAWLER TENSION ..................................................................13-22
13.9.1 CRAWLER TENSION ................................................................................13-22

Book Code No. S5PW1332E02

13-1
13. MAINTENANCE STANDARD AND TEST PROCEDURE

Issue Date of Issue Applicable Machines Remarks


CX31B : PW14- S5PW1332E01
First Edition March, 2010
CX36B : PX15- (CASE-NA)
CX31B : PW14-46519~ S5PW1332E02
Revision June, 2010
CX36B : PX15-21105~ (CASE-NA)

13-2
13. MAINTENANCE STANDARD AND TEST PROCEDURE

13.1 HOW TO USE MAINTENANCE STANDARDS AND PRECAUTIONS

(1) Application
1. For New Machine;
This manual is to be used to compare actual performance and functions of the machine with performance
standards.
2. At Specific Self-Inspection (as per LOCAL RULES);
The maintenance standards are criteria to determine time needed for reconditioning, adjustment and
replacement.
3. At Deterioration of Performance;
This manual provides the criteria for safe and economical judgment on whether the deterioriation of
performance on the machine is caused by a fault or normal
4. For Replacement of Major Components;
This manual is the standard to determine the time for replacement to maintain the performance of major
components such as pump, etc

(2) Terminology
1. Standard Values :
These are the standard values to assemble and regulate a new machine. Where special notes are not given,
these values are based on the machine with standard structure (machine with standard attachments and
shoes).
2. Standard Values for Repair :
These are of the values at which the reconditioning is required.
In order to ensure the performance and safety, it is strictly prohibited to use the machine with the parts and
components over the standard values.
3. Serviceability Limit :
This is of the service limit for each part and component at which reconditioning is impossible and the part must 13
be replaced with a new one.
All the parts and components which are estimated to exceed the serviceability limit up to the next periodic
inspection and maintenance, should be also be replaced.
Operating the machine with parts and components that have exceeded the serviceability limit is unsafe and
could result in equipment failuer and down time.

(3) Precautions for Judgment :


1. Evaluation for Measured Data :
Some variation on the measured data is inevitable, due to differences between old and new versions of the
machine and measurement conditions.
Measured data should be judged comprehensively, taking into consideration the level and extent of
measurement, rather than merely compared with standard values.
2. Determination for Reconditioning, Adjustment or Replacement :
There are two kinds of deterioration of machine performance; one is due to normal wear over time, and the
other is recoverable to the standard values with the adjustment for presssure, etc.
Therefore, the determination for reconditioning, adjustment or replacement should be conducted taking various
factors into consideration such as operating hours, working conditions and maintenance conditions of the
machine, so that the machine is able to be operated at the optimum performance level.

13-3
13. MAINTENANCE STANDARD AND TEST PROCEDURE

(4) Other Precautions


1. Parts with Aging Effect :
The rubber products such as hydraulic hoses, O-rings, oil seals, etc. will deteriorate with age. It is necessary to
replace them to new ones at periodic intervals or at every overhaul.
2. Parts required Periodical Replacement :
It is recommended to designate the important hoses critical for safety as Very Important Parts (V.I.P.), and
periodically replace them with new ones.
3. Inspection & Replacement of Lubricants :
The machine operator should become familiar with the procedures and precautions for safe handling and
maintenance of the machine, including procedures for inspection and lubrication. Refer to the OPERATOR'S
MANUAL.

13-4
13. MAINTENANCE STANDARD AND TEST PROCEDURE

13.2 PERFORMANCE INSPECTION STANDARD TABLE

13.2.1 STANDARD VALUE TABLE

Model CX31B CX36B


Applicable machines PW14-46519~ PX15-21105~
Repairable Repairable
Div. Item Unit Standard value Standard value
value value
Hyd. oil cleanliness Class 8±1 — 8±1 —
Measuring
condition

Hyd. oil temperature


50~60 (122~140) — 50~60 (122~140) —
(Tank surface) C
Coolant temperature ( F)
60~90 (140~194) — 60~90 (140~194) —
(Radiator surface)
Low idle 1200±25 — 1200±25 —
Engine
speed

High idle rpm 2550±25 — 2550±25 —


Deceleration 1200±25 — 1200±25 —
Boom • Bucket •
Main relief valve

P1 23.0 (3340 ) — 23.0 (3340 ) —


Travel (LH)
pressure

Arm • Swing •
Travel (RH) • P2 MPa 23.0 (3340 ) — 23.0 (3340 ) —
Service (psi)
Dozer • *1 Slew P3 20.0 (2900 ) — 20.0 (2900 ) —
Pilot relief valve
Pilot Line — 3.5 (508 ) — 3.5 (508 ) —
pressure
Head 13
*2 Port (Over load) relief

Boom 27.5 (3990 ) — 27.5 (3990 ) —


Rod
valve pressure

Head
Arm 25.5 (3700 ) — 25.5 (3700 ) —
Rod MPa
Bucket Head (psi) 25.5 (3700 ) — 25.5 (3700 ) —

Dozer Head 27.5 (3990 ) — 27.5 (3990 ) —

*1 Slew LH/RH 20.0 (2900 ) — 20.0 (2900 ) —


Rubber Low 33.2±1.6 43 33.2±1.6 43
Crawler
crawler high 18.9±0.9 24 18.9±0.9 24
Speed sec.
Iron Low 34.0±1.7 44 34.0±1.7 44
(5 rev.)
crawler High 19.3±0.9 25 19.3±0.9 25
Travel Rubber Low 14.5±0.7 19 14.5±0.7 19
Travel

Speed crawler High 8.3±0.4 11 8.3±0.4 11


sec.
10 m Iron Low 14.9±0.7 19 14.9±0.7 19
(32.8 ft) crawler High 8.5±0.4 11 8.5±0.4 11
Travel deviation 140 (5.5 ) 280 (11.0) 140 (5.5 ) 280 (11.0)
w / P.B. mm (in)
Drift due to gravity 0 (0) 1 (0.04) 0 (0) 1 (0.04)
(5 min)

*1. The pressure for slew is controlled by the relief valve attached to the slew motor.
*2. Reference value for checking of pressure
(tighten up the adjusting nut of main relief valve. Refer to item 13.4.2.1)

13-5
13. MAINTENANCE STANDARD AND TEST PROCEDURE

Model CX31B CX36B


Applicable machines PW14-46519~ PX15-21105~
Repairable Repairable
Div. Item Unit Standard value Standard value
value value
Slew time per 2–revolution sec. 13.8±0.7 18 13.8±0.7 18
Slew

Overrun when slewing stops mm 85 95 85 95


Drift due to gravity (in) 0 — 0 —
Ext. 2.4±0.4 3.1 2.3±0.4 2.9
Canopy
Ret. 2.4±0.4 3.1 2.3±0.4 2.9
Boom
Ext. 2.0±0.4 2.6 2.0±0.4 2.6
Cab
Ret. 2.1±0.4 2.7 2.0±0.4 2.6
Cylinder speed

Ext. 2.6±0.4 3.3 3.1±0.3 4.0


Arm
Ret. 1.6±0.3 2.1 2.0±0.3 2.6
sec.
Ext. 2.8±0.4 3.6 2.8±0.4 3.6
Bucket
Ret. 1.8±0.3 2.3 1.8±0.3 2.3
Ext. 5.4±0.9 6.9 5.4±0.9 6.9
Swing
Cylinders

Ret. 4.0±0.7 5.1 4.0±0.7 5.1


Ext. 3.9±0.5 5.0 3.9±0.5 5.0
Dozer
Ret. 3.0±0.4 3.8 3.0±0.4 3.8
Boom 12 (0.47 ) 24 (0.94) 12 (0.47 ) 24 (0.94)
C yl i n d e r G r a v i t y m o v e

Arm 5 (0.20 ) 10 (0.39) 5 (0.20 ) 10 (0.39)

(10 min) Bucket mm 3 (0.12 ) 6 (0.24) 3 (0.12 ) 6 (0.24)

Dozer (in) 6 (0.24) 6 (0.24)


3 (0.12 ) 3 (0.12 )
Bucket tip 150 (5.9 ) 300 (12) 150 (5.9 ) 300 (12)

(5 min) Swing 6 (0.24 ) 12 (0.47) 6 (0.24 ) 12 (0.47)


Crawler Slew bearing

Bucket tip play 60 (2.4 ) 120 (4.7) 60 (2.4 ) 120 (4.7)


mm
(in) 0.6~1.8 0.6~1.8
Slew bearing play 2.6 (0.10) 2.6 (0.10)
(0.024~0.071) (0.024~0.071)

Rubber 70~80 (2.76~3.15) — 70~80 (2.76~3.15) —


mm
Crawler tension 115~130 115~130
Iron (in) — —
(4.53~5.12) (4.53~5.12)

13-6
13. MAINTENANCE STANDARD AND TEST PROCEDURE

13.3 MEASURING ENGINE SPEED

13.3.1 ENGINE SPEED MEASUREMENT


(1) Measuring Instruments
1. Diesel Speedometer (Measuring engine speed by
means of applying a pick-up to one of injection
pipes)
2. Surface Thermometer (Measuring the surface
temperature getting contact of the probe with the
surface of hydraulic oil tank and radiator)

Engine Speed measurement (The above figure


shows concept)

(2) Engine Warming up Operation


Start up the engine, and make the coolant temperature
within the range of 60 to 90C degrees (140 to 194F
degrees).
Check the coolant temperature with the coolant
thermometer on the monitor panel. The white color
zone shows approx. 67 to 105°C (153 to 221°F
degrees) of temperature range.
Therefore, when the indicator is located at around 13
center of the white zone, it is suitable for the engine
operation.

(3) Engine Speed Measurement


1. Apply the pick up of speedometer to one of convenient injection pipes. (Refer to Fig. "Engine Speed
measurement")
2. Measure the engine speed at idling with no load, and compare it to the figure in the STANDARD VALUE TABLE.

13-7
13. MAINTENANCE STANDARD AND TEST PROCEDURE

(4) Speed Adjustment


1. Low / High Idling Speed is low ;
The proper engine speed is obtained with the
length of accelerator wire as shown in the right
sketch. When the engine speed is lower than the
standard speed, adjust the length of wire with
loosening the capscrew (9) of throttle lever side.

DETAIL Z [WITH DECEL]

Accelerator wire adjustment

However, if the proper high idling speed is not obtainable, consult it with the engine manufacturer.

13-8
13. MAINTENANCE STANDARD AND TEST PROCEDURE

13.4 MEASURING HYDRAULIC OIL PRESSURE

13.4.1 STANDARD FOR HYDRAULIC OIL PRESSURE MEASUREMENT


(1) Hydraulic Instruments
-6.86 MPa (1000 psi) pressure gauge : 1 set
-49 MPa (7100 psi) pressure gauge : 3 sets
-Surface Thermometer : 1 set
-Pressure Measuring Kit and Oil Analyzing
Equipment : 1 set

(2) Measuring cleanliness of hydraulic oil

After releasing air in the hydraulic oil tank, open the cover and sample oil in the hydraulic tank, and measure with
the instrument for analysis. If the measured value is over the standard value, replace the return filter and/or change
the hydraulic oil.

13.4.2 PRESSURE MEASUREMENT AND ADJUSTMENT

13.4.2.1 MAIN CIRCUIT PRESSURE


(1) Measuring Conditions
Engine speed : High idling
Hydraulic oil temperature : 50 to 60°C
(122 to 140°F) 13
Coolant temperature (on radiator surface) :
60 to 90°C (140 to 194°F)

13-9
13. MAINTENANCE STANDARD AND TEST PROCEDURE

(2) Pressure Measuring Procedures


1. After releasing pressure in the hydraulic oil tank,
and setting a 49 MPa (7100 psi) pressure gauge to
either of pressure detecting ports (G1, G2 or G3,
PF1/4 with plug), operate the circuit to be
measured to measure the relief pressure.
2. When the main relief pressure is being within the
standard range, the measurement for the overload
relief pressure may be omitted.
3. If the main relief pressure is lower than the
standard range, tighten up the main relief valve by
half turn [pressure increase by 12.2 MPa (1770
psi)], then measure the pressure at overload relief
valve.
4. After adjustment for the overload relief pressure,
return back the main relief pressure within the
Main hydraulic oil pressure measurement (1/2)
standard range.

Press. Detecting Port Relief


Operating Circuit
Port Location Size Valve
Boom, Bucket
& Travel (left) G1 MR1

Arm, Travel (right)


G2 PF1/4 MR2
Swing & Service

Dozer & Slew G3 MR3

Attaching position of overload relief valve


OR1 BUCKET DIGGING OR6 DOZER DOWN Main hydraulic oil pressure measurement (2/2)
OR2 BOOM UP OR7 SLEW RIGHT
OR3 BOOM DOWN OR8 SLEW LEFT
OR4 ARM IN
OR5 ARM OUT

(3) Pressure Adjustment


1. Control Valve : Main Relief Valve and Overload Relief Valve
a. Loosen the lock nut (2), and adjust the setting
pressure turning the setscrew (1). 2
Roughly with one full turn :
Main relief valve & Overload relief valve :
Approximately 12.2 MPa (1770 psi) 1
CW turning : Increasing setting pressure
CCW turning : Decreasing setting pressure
b. After the adjustment, tighten up the lock nut holding MAIN RELIEF VALVE
the setscrew not to turn around. OVERLOAD RELIEF VALVE
c. Again activate the relief valve to check the stable Relief valve
setting pressure.
Tightening torque for nut (2) : 19.6 N-m (14.5 lbf-ft)

13-10
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