ITP FOR FIELD TANK ERECTION

Owner :

Consultant :

Sub Contractor :

Consortium PP-Wärtsilä

BANGKANAI GEPP (PEAKER) STAGE 2 (140 MW)

DOCUMENT NO :
BKN2-PP-ITP-005

PURPOSE :

ISSUED FOR REVIEW

0 Issued for Review 12/05/2017 SP

Rev. Description Date Prepared Checked Approved

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DOCUMENT NO :
FIELD INSPECTION & TEST PLAN (F-ITP) QSHE/DVEPC/AE/P/008
DATE REVISION :

UNIT ISSUING : APPROVED BY : REV

QAQC PM 0
PROJECT NAME : GEPP Bangkanai (Stage 2) Peaker (140 MW) REFERENCES :
CONSULTANT : PT. PRIMA LAYANAN NASIONAL ENJINIRING :
OWNER : PLN Kantor Pusat :
CONTRACT NO. : 0106-1.PJ/DAN.02.01/DIR/2017
DESCRIPTION
: TANKS FABRICATION & ERECTION *
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT PP/ PLNE/
Sub.Con
CRITERIA Wartsila PLN
1.0 DOCUMENT REVIEW
1.1 Review all technical specifications, drawing, procedures & work instructions
Approved General
1.2 All tech. spec., procedures, work instruction shall be clarified, Standard Operating Procedure, P R/A R
Instruction, Technical
understood and implemented accordingly Contract Agreement, Standard &
Specification & Procedures,
1.3 Finalise deviation, generate new procedure and work instruction Code
drawings, etc.
if required
2.0 RECEIVING MATERIAL
2.1 Check material identification / color coding, specification, size and thickness
2.2 Check from damage, surface corrossion (Material quality)
PO or Packing list, Drawing,
2.3 Check material classification and segregation
Tech. Spec., Procedure, MRR, Mill Test Report, NCR
2.4 Check material conformity with mill test report (mill certificate) P SW & R SW
Manual/General Instruction. or OSD Report
Note; Material without mill certificate or without any correlation between mill
certificate and material shall be considered irrelevant material than
reported by NCR or OSD report
3.0 WELDING QUALIFICATION
3.1 Welding Procedure Specification (WPS) & Qualification (PQR)
Generate new WPS / PQR if required WPS/PQR P W&R R
Tech. Spec., Drawing, WPS,
3.2 Welder Performance Qualification Test
Standard & Code
3.2.1 Visual Check WPQTR P W&R R
3.2.2 Non Destructive Test (RT)
4.0 FABRICATION
4.1 Marking dimensional check prior cutting Insp. Report (Internal) P R R
4.2 Dimensional Check after cutting & identification or transfering heat number. Insp. Report (Internal) P SW R
Drawing, Tech. Spec., API 650
4.3 Edge Preparation - P SW R
4.3 Bending Check for shell, forming check for roof cone Insp. Report (Internal) P SW R
4.4 Welding (If any)
4.4.1 Fit-up Check WPS - P SW R
4.4.2 Visual Inspection of weldment Visual Test Report P SW & R R
4.4.3 Non Destructive Testing (If required); RT, PT NDT Proc. NDT Report P SW & R R
4.5 Blasting and painting (If req.)
Painting Proc.
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DESCRIPTION
: TANKS FABRICATION & ERECTION *
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT PP/ PLNE/
Sub.Con
CRITERIA Wartsila PLN
4.5.1 Material Verification
Painting Proc.
4.5.2 Surface Preparation check Painting Report P SW & R R
4.5.3 Dry Film Thickness Check
4.6 Packaging and Shipping Release report P SW & R R
4.6.1 Check boxes for bending plate(Type Wood, Thickness, Straightness, etc) Packaging & Shipping Proc.
4.6.2 Check Shipping Identification (tagging and identification number)
5.0 ERECTION
5.1 Foundation check; Center Line, Elevation, Slope, Anchor bolt Drawing Foundation Report P W&R W
5.2 Bottom Plate Installation
5.2.1 Fit-up Check WPS, Drawing - P SW SW
5.2.2 Visual inspection of weldments Visual Test Report P SW & R SW
5.2.3 Vacuum Test Vacuum test proc. Vacuum Test Report P H&R SW
5.3 Shell to Bottom Welds
5.3.1 Fit-up Check WPS, Drawing - P SW SW
5.3.2 Visual inspection of weldments Visual Test Report P SW & R SW
5.3.3 Non Destructive Test (NDT); PT or MT NDT Proc. NDT Report
5.4 Shell Plate Installation
5.4.1 Fit-up Check WPS, Drawing - P SW SW
5.4.2 Dimensional Check
5.4.2.1 Plumbness Plumbness report P SW & R SW
5.4.2.2 Roundness Drawing and API 650 Roundness report P SW & R SW
5.4.2.3 Local Deviations; Peaking & Banding check Peaking & Banding report P SW & R SW
5.4.4 Visual inspection of weldments Visual Test Report P SW & R SW
5.4.5 Non Destructive Test (NDT); RT NDT Proc. NDT Report P SW & R R
5.4.6 Water filling test or penetrating oil or vacuum with internal air pressure Hydrotest Proc. Hydrostatic Test Report P W&R W
5.5 Roof Plate Installation
5.5.1 Fit-up Check WPS, Drawing - P SW SW
5.5.2 Visual inspection of weldments Visual Test Report P SW & R W
5.5.3 Vacuum Test or Applying internal air pressure not exceeding the weight of Vacuum test proc. Vacuum Test Report P W&R W
the roof plate and appliying to the weld joints a soap solution to detect
the leak
5.6 Opening or Nozzle Inspection
5.6.1 Marking Orientation & Dimensional Check before Cutting Inspec. Report (internal) P SW W
5.6.2 Fit-up Check WPS, Drawing - P SW W
5.6.3 Visual inspection of weldments Visual Test Report P SW & R W
5.7 Inspection of reinforcement plate welds W
5.7.1 Pneumatic Test ( Up to 100 kPa (15 lbf/in2) Drawing, Spec.,API 650 Pneumatic Test Report P W&R W
5.8 Hydrostatic Test (See 5.4.6 above) e/w Setlement Check Hydrostatic Test Proc. Hydrostatic Test Report P W&R W
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DESCRIPTION
: TANKS FABRICATION & ERECTION *
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT PP/ PLNE/
Sub.Con
CRITERIA Wartsila PLN
5.9 Painting Inspection
5.9.1 Material Verification
5.9.2 Surface Preparation check Painting Proc. Painting Report P SW & R W
5.9.3 Dry Film Thickness Check
5.10 Final Inspection (Punch List) Drawing Punch List P W&R W
6.0 DOCUMENTATION
All documents dossier required as per contract shall be collected and submitted
All Quality Document as per
to Client and copy for file
Contract (Inspection
6.1 All Inspection as per this ITP has been done & the inspection P R W
Contract, Tech. Spec., Proc. Reports, RFI, NCR, MDR,
report has already been generated and signed
Punch List, As built
6.2 All NCR or any deviation of contract already closed and documented
Drawings, Etc.)
6.3 All drawing changes already updated in As built or mark up drawing
* General