cp TAsemeane DOCUMENT TRANSMITTAL (CTCL CORPORATION To: aicco Date +: 2011/10/30 CTCIPrej. No + “10054102 Pros IRs UO DBN PJOJECT ‘Transmital No “UO-T-CY- P 1 Aten: Project Manager : Albertus Zorgman 2 Document Code: TD Action 1 Approval Review [] Enquiry (9 Purchase [1] Design Fabrication Construction Ml information Reference [3 Commenis_C) Resubmit jaantity & oe Document No. Rev. Description 1c | @a-no0-AA-7008 2 RESPOND TO INSPECTION AND TEST PLAN FOR FRP PIPING WORK Drawing Nawre ers (O- Original PeReduced Printed Re Reproducible ‘Obsolete Documents Disposition: 7 [Retum [Destroy th tiszempnmeca C¥a’ CORPORATION attach, attach, attach, BY: v attach KARL SHI attach SITE MANAGER The above document received by: ‘NameIR-l U&O PROJECT 0 PMT DOCUMENT TRANSMITTAL To: KARL SHIH / Project Site Manager From: SAAD F. AL-SAAD / Project Manager U&O Project Job No. : ‘Transmittal No. : UO-T-PY-CY-QA-0052 Date: 27 Oct., 2011 ‘Your Transmittal Ret No. : UO-T-CY-PY-QA-0063 Pages: 1411 nara Document Number | Rev. Descriptions Respond to Inspection and Test Pian for FRP Piping Work (@QA-000-AA-7004 ‘Type of Document Enclosed: Caleutations Reports Vendors Drawing © Drawings Procedures 1 Speeteation O Others() Action Required: For Approval 1 ForReview& Comment (2 Forinformation (For Action Trocuments / Drawings Reviewed as : ‘Approved with 2 For information = Approved oe Resubmit Rejected o By: SAAD F. AL-SAAD Project Manager U&O Project Issued Status by PMT RECEWED zgoctmm § 23 emo “UN BB ye] YE OB Qo Gress =aut, yl Sgn COMMENT SHEET Contractor Transmittal No.: UO-T-CY-PY-QA-0063 Date of Issue: 10/25/2011 DOC. NUMBER Rev. ‘SUBJECT (QA.000-AA-7004. 2 {Inspection and Test Plan for FAP Piping Work ‘COMMENTS = = ‘SIN | Doc identity ‘Comments Attach YIN 1 No Comment. 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Corporation afr Glos Tew EQUIPMENT/MATERIAL INSPECTION RECORD _ [Recortno Dat | ss PROJECT NO. IR-I| U&O DBN PROJECT purcuase Groen REGUSMONNO re PORGSESPES “st ew INSPECTION ENS oa caEOK REST REQD Coed RECORD NO} REMARK " sar | war lava VISUAL [PACKING &APPEARANCE nction [MARKING Jez oneNson Ce |MATERIAL TEST REPORT COMPLETION | AVAILABLE [CERTIFICATION cron Reve INDE REPORT THER EXAM mee Virtue Rai reps sepowiy TITLE sxsuane OME NONOWFORMITES DEPOSITION DESCRIPTION: {DEMENT CUACCEPTABLE oresect Ts rae apn ade cng dipole anger wie ra ae{2 CTC! Corporation SURVEY FOR EXCAVATION RECORD | + Project No: !10C0541A02 IR-Il U&O DBN PROJECT Area No. [ Survey Basis Drawing No. Location/Sketch Description Point No, | Flevation Les Remark (m) N E Survey a Y set out Check the stability of slope ‘OSatisfied OUnsatisfied Excavation Bottom Condition ‘Satisfied Unsatisfied [Calibration Record Surveying Equipment | Sef@® | Manufacturer | Calibrated Date Expired Date ‘Sub contractor crcl PMT Name ‘Signature Date€B TC! Corporation AATOOA2 BACKFILLICOMPACTION CHECKLIST Resord No Date ProjectNo[TOCOS4TAO2IR-IIUBO DBN PROJECT] Area No. Material Type Drawing No. Compaction Equipment Opimum Moisture % Field Test Equipment Proctor Density Location Description Examination lems Result Examination tems Result i iC Satisied | keep cleaning without water, roots, | Satisfied . : rash, other foreign materials |i Unsatisfied [Fill material test Reports filed BD iinsatsted ; Li Satsted ID Saisted Coating protection filerboard © 15} Unsatisfied [Properly moistened before plac ID Unsatsied installed property Iowa ath Hlecg GNA ID Satisfied n=90% Material comply wih specification Cl Unsatisfied |Compacted Density pee IDNA, lBotiom Bed/Backfil Depth mm [Total Layer of Compaction a Layer Density Test (Points) Laer hes ReportNo. | t* | 2 | 9° | 4m oe] o ] | & ] Result Dans | Dene | Dens | Dansiy | Desi | Dans | Dana | Doni | Densiy 1 Cat Unsat. 2 Sat 0 Unsat. 3 DD Sat. O Unsat. 4 cea ct] 5 1 Sat C1Unsat 6 sat Ci Unsat 7 Bsa. uma] 8 D Sat D Unsat. 8 Sat Unsat, 10 Set 0 Unsat aa | Subcontractor crcl PMT Name Signature Date af”© cel Corporation C ‘AA-70043 FRP BUTT & WRAP LAMINATION/ JOINT CHECKLIST Record No Date Project No. | 10C0541A02 IR-I URO DBN PROJECT] AREA PAGE tof 1 Joint No. Drawing No. ae tem Description ee oe Re wm Description pe [Ret CE | RE [EXTERNAL BUTT AND WRAP 1 40 | ADHESIVE JOINT No.: JOWT No.: JOWTER ID: alse ra 7 | 12 | csining 42 | Geaniness || 13 | Resin 43. | Epoxy mixcondion | Epoy ‘44 | Afonment and stabity Polyester 45 | Post curing 14 | Assembly /Aignment “46_{ Visualinspecton 15 | Lay-up thickness 1.8 | Layer with 550 | GASKET JOINT No, 1.7 | Barco hardness 7.8 [Visual inspection Et | 0 Ring pacorent 52 | Key insertion ap | INTERNAL BUTT AND WRAP ss ian JOINTNo:_____JOINTERI: 4 | Veal nspecon Ti | Groowg —T7 60 | DOUBLE COUPLER JOINT No.: 22 | Grinding 23 | Resi: SiO Ring pacorent Epo 62 | Key inserton Polyester 63 Aignment and sabi 2a | Layup iekness 64 | Vsualinspecton 25 | Layer width 35 ae we Name | Signature | Date 27 | Post oring 28 | Visual Inspection eace 30 | FLANGED JOINT No, 3 | Fange Fase 42 | Aignment i 33 | Gasket 34 | Torque wrench (Calbrao] 35 | Boling sequence a 36 | Boing torque 37 | Visual inspectionty fal {TCI Corporation uted! Solos IR-Il U&O DBN PROJECT T AA-T004-6 HYDROTEST PACKAGE RECORD NO, DATE: DOCUMENT INDEX {TEST PACKAGE NO : < 5 B z 6 me DocuMENT 1 | REQUEST FOR INSPECTION 2. | HYDRO TEST DOCUMENT RECORD 3 | PIPING PRESSURE TEST RECORD 4 | LINE LIST AND ISOMETRIC INDEX 5 | MARKED UP P&IDs 6 | LATEST ISO, DRAWINGS 7 | LINE CHECK AND PUNCHLIST A1 ITEM 8 | CALIBRATION CERTIFICATE OF TORQUE WRENCH (IF REQUIRED) 9 | BOLT TORQUE VERIFICATION 10 | PRESSURE TEST GAUGES CALIBRATION CERTIFICATES (IF REQUIRED) 11. | PRESSURE TEST SAFETY RELIEF VALVE CERTIFICATES (IF REQUIRED) 12. | TEST PACKAGE REINSTATEMENT CHECKLIST (IF REQUIRED) 43. | LIST OF TEMPORARY BLIND FOR PRESS (IF REQUIRED) DoO}oO;olojojofofofofololola O/O/;O;o;/oO}o}osojololololola 14 | NCRISSR CLOSED OUT STATUS (IF REQUIRED) |© CTC! Corporation yi! Sabo Record No PUNCH LIST Date Test Package No System : Page: 1 of 1 Issuer Discipline : Issuer Name: Date: — | rer ouumes —— orcs] snug | RN EME TANS swan | orci | ut Category : 42 - To be completed before piping test. 1 - To be completed before pre-commissioning. ‘A- To be completed before Commissioning. B- To be completed after Commissioning. ? > yer 6"oe ah; jul i CTC Corporation vo! Golo IR-Il U&0 DBN PROJECT ‘AA-T004-5 HYDRO TEST DOCUMENT RECORD RECORD NO. Date |TEST PACKAGE NO : ITEM ACTION BY ‘SIGNATURE DATE | SUBCON 1 SUBCON/ / PIPING cTcl SUBCON 2 QC INSPECTOR cTcl a PMT Note: Hydro test shall be performed after the above all signature are completed. The person who signs must conform the all punch items are addressed to allow hydro test to proceed.{) cTCI Corporation ‘AA-7006-6 PIPING PRESSURE TEST RECORD RECORD No: ATE: PROJECT NO : 10C0541A02 IR-I UO DBN PROJECT | PACKAGE NO. : TESTFLUID : [] Water () Air PAGE : of ‘System No : The Latest As Built P&ID No : Design Pressure = Bar TestPressure : . Bar Pressure Gauge No. Actual Pressure : Bar Pressure Gauge No. : Actual Pressure : Bar Manifold NO.: Pressure safety valve NO.: Ambient Temperature: TestDate : Water Test Report Attached: [JYES [JNO Test Holding Time: From To During Min. Test Result: [J Accept [] Reject ISO LINE NUMBER ISO DRAWING NUMBER REVISION NUMBER: | Remarks: |b-—————see Name Signature Date |