Lathe Operation Manual

SYNTEC
Lathe Operation Manual
By: SYNTEC
Version: 8.11
Date: 2015/11/13
1
Contents
1 Lathe Controller Interface .................................................................... 1
1.1 SNC System Configuration .................................................... 1
1.2 Screen Sections ...................................................................... 2
1.3 Main Menu Selections............................................................ 3
1.3.1 F1: Position Setting of Working Platform ...................... 4
1.3.1.1 F1: Switch of Coor. ........................................... 6
1.3.1.2 F2: 1/2 Coor. ...................................................... 6
1.3.1.3 F3: Clear Coor. .................................................. 6
1.3.1.4 F4: All Clear Relative ........................................ 7
1.3.1.5 F5: Workpiece Coor. ......................................... 7
1.3.2 F2: Program ..................................................................... 8
1.3.2.1 F1: Insert Cycle ................................................. 9
1.3.2.2 F2: Delete Line .................................................. 9
1.3.2.3 F3: Edit Cycle ..................................................10
1.3.2.4 F5: EDIT ..........................................................11
1.3.2.4.1 F1: Search ......................................................12
1.3.2.4.2 F2: Replace ....................................................12
1.3.2.4.3 F3: Go To Line ..............................................12
1.3.2.4.4 F4: Copy Line ................................................12
1.3.2.4.5 F5: Insert Line ................................................12
1.3.2.4.6 F6: Block Edit ................................................12
1.3.2.5 F6: Teach .........................................................13
1.3.2.5.1 F1: Rapid Teach .............................................14
1.3.2.5.2 F2: Linear Teach ............................................14
1.3.2.5.3 F3: Arc Teach ................................................14
1.3.2.5.4 F4: Cancel Middle .........................................15
1.3.2.5.5 F5: Radius of Arc Teach ................................15
1.3.2.5.6 F6: Delete Line ..............................................15
1.3.2.5.7 F7: Coor. Switch ............................................15
1.3.2.5.8 F8: Coor. Teach .............................................15
1.3.2.6 F7: Simulation .................................................16
1.3.2.6.1 F1: STEP ........................................................17
1.3.2.6.2 F2: Continue ..................................................17
1.3.2.6.3 F3: Zoom........................................................17
1.3.2.6.4 F5: Graph Reset .............................................17
1.3.2.6.5 F6: Abort ........................................................17
1.3.2.6.6 F8: Simu. Setting ...........................................18
2
1.3.2.7 F8: File Manager .............................................20
1.3.2.7.1 F1: New File ..................................................20
1.3.2.7.2 F2: Copy File .................................................20
1.3.2.7.3 F3: Delete File ...............................................20
1.3.2.7.4 F4: Import ......................................................21
1.3.2.7.5 F5: Export ......................................................22
1.3.2.7.6 F6: RS232 Import /F7 RS232 Export ............22
1.3.2.7.7 RS232 Communication Parameter Setting ....22
1.3.3 F3: DIgInput (ONLY for 920T) ....................................23
1.3.4 F4: Monitor....................................................................23
1.3.4.1 F1: Coor. ..........................................................23
1.3.4.2 F2: Graph Adjust .............................................25
1.3.4.2.1 F1: Zoom........................................................25
1.3.4.2.2 F2: Graph Reset .............................................25
1.3.4.2.3 F5: Simu Setting ............................................25
1.3.4.3 F3: MDI Input..................................................25
1.3.4.4 F4: SETTING of Parameters ...........................27
1.3.4.5 F5: Tool Setting ...............................................28
1.3.4.6 F8: Work Record .............................................29
1.3.5 F5: Alarm ......................................................................30
1.3.5.1 F1: Actual ........................................................30
1.3.5.2 F2: History .......................................................30
1.3.5.3 F5: Save ...........................................................30
1.3.6 F6: Parameter ................................................................31
1.3.6.1 F1: User Param. ...............................................31
1.3.6.2 F2: Application Param. ....................................31
1.3.6.3 F3: Mechanism Param. ....................................31
1.3.6.4 F4: Compensation Table Data .........................31
1.3.6.5 F5: Go To Parameter No. ................................31
1.3.6.6 F6: System Setting ...........................................31
1.3.6.7 F10: Next Page ................................................32
1.3.7 F7: Diagnosis.................................................................34
1.3.7.1 F1: PLC State...................................................35
1.3.7.2 F2: System Data ..............................................36
1.3.7.3 F3: Global Data ...............................................36
1.3.7.4 F4: Param. State...............................................36
1.3.8 F8: System Manager......................................................36
1.3.8.1 F1 Program Install ...........................................36
1.3.8.2 F2 System Backup ...........................................36
3
1.3.8.3 F3 Local Language Install ...............................36
1.3.8.4 F4 Current Language Backup..........................36
1.3.9 F8: Guidance .................................................................37
2 Machine Operation Panel ...................................................................38
2.1 2nd Machine Operation Panel ...............................................38
2.1.1 POWER ON ..................................................................38
2.1.2 POWER OFF .................................................................38
2.1.3 Emergency STOP ..........................................................38
2.1.4 Home Mode and Home Function ..................................38
2.1.5 Continus JOG (Rapid JOG)...........................................38
2.1.6 Incremental JOG............................................................39
2.1.7 MPG JOG ......................................................................39
2.1.8 AUTO Mode NC File Execute ......................................39
2.1.9 MDI Mode Single Block Execute .................................39
2.1.10 MPG Simulation ............................................................40
2.1.11 Dry Run .........................................................................40
2.1.12 Single Block ..................................................................41
2.1.13 Option Stop....................................................................42
2.1.14 Option Skip....................................................................42
2.1.15 Machine Lock ................................................................42
2.1.16 Spindle Control..............................................................42
2.1.17 Working Led & Blower.................................................43
2.1.18 Working Liquid .............................................................44
2.1.19 Aux Table forward ........................................................45
2.1.20 Aux Table backward .....................................................45
2.1.21 Power ON/OFF & Clamping Jaw ON/OFF ..................45
2.1.22 Feeder & Material Receiver ..........................................45
2.1.23 Chip Removal Device ...................................................45
2.1.24 Lathe Center Control .....................................................46
2.1.25 G00&G01 Override Switch ...........................................46
2.1.26 MPG (handwheel) Override Switch ..............................46
2.1.27 Tool Magazine Control .................................................46
2.1.28 Code Extension Key (defined by users) ........................46
2.1.29 Stroke Limit ...................................................................47
2.1.30 Text Key Description: ...................................................48
3 How to Operate SYNTEC 900TE .....................................................50
3.1 Manual Function (JOG ,INC_JOG ,MPG) ..........................51
3.2 HOME ..................................................................................52
3.3 Open a File (EDIT / FLOPPY /RS232) ...............................53
3.4 Tool Setting ..........................................................................54
3.5 Tool Length Measurement ...................................................55
3.5.1 Z Axis Tool Length Measurement Procedure ...............56
3.5.2 X Axis Tool Length Measurement Procedure ..............57
4
3.5.3 Tool Wear Setting .........................................................58
3.5.4 Tool Nose Setting: .........................................................59
3.6 Setting the Workpiece Origin Offset Value (G54…G59) ...60
3.7 Manual Data Input (MDI) ....................................................61
3.8 Assigned an Executing NC File (AUTO) ............................62
3.9 Graphic Simulation ..............................................................64
3.10 How to Check NC File in SYNTEC Controller...................65
3.10.1 RS232 FUNCTION .......................................................67
3.10.2 DNC Function ...............................................................70
3.10.3 The Software of SYNTEC Controller Replace the
Software of DNC to Execute RS232 Function ...........................72
3.11 Dos Ftp Server ......................................................................75
3.11.1 Controller Setting ..........................................................75
3.11.2 PC Setting ......................................................................76
3.11.3 Dos Ftp Server Usage Limitation ..................................78
3.11.4 Dos Ftp Server Message Description ............................79
3.12 Usage Description of Radial Cutting Facer Mechanism
Selecting .............................................................................................81
3.12.1 Setting Description ........................................................81
3.12.2 Example 1 ......................................................................82
3.12.3 Example 2 ......................................................................83
3.13 Bit Function Operations in PLC Parameters ........................84
3.13.1 Specification ..................................................................84
4 Appendix ............................................................................................85
4.1 Release Note.........................................................................85
4.2 Contact Window...................................................................85
5
1. Lathe Controller Interface
1 Lathe Controller Interface

1.1 SNC System Configuration
CNC LATHE
Position Program Dlginput Monitor Alarm Param. Diagnosis Guidance

F1 F2 F3 F4 F5 F6 F7 F8
Coor Insert Cycle Coor Actual System Param PLC State
1/2 Coor Delete Line Graph Adjust History Go to page One

PLC I Bit
Clear Coor Edit Cycle MDI Input Save Operation Setting
PLC O Bit
All Clear Relative Edit Setting
PLC C Bit
Workpiece Coor Tool setting
Search PLC S Bit
Work Record
Replace PLC A Bit
Go To Line PLC Register
Copy Line PLC Timer
Znsert Line PLC Counter
Teach System Data
Global Data
Rapid Teach
System Manger
Line Teach
Arc Teach Software Setup
Cancel Middle Backup System
Delete Line Install Local L.
Simu. Store Language
Step
Continue
Zoom
Graph Reset
Abort
Simu. Setting
File Manager
New File
Copy File
Delete File
Import
Export
RS232 Import
RS232 Export
1
1.2 Screen Sections

The screen sections are shown below:
（1）（2）（3）（4）
Screen
（5）
（7）
（6）
(8)
Meanings for Fields on the Display:

 （1）Program Number
 （2）Title
 （3）Time
 （4）Date
 （5）Data Input
 （6）Hint
 （7）Status
 （8）Function Key Switch
2
1.3 Main Menu Selections

The following diagram is the main menu selections for SNC
Lathe controller. To operate SNC Lathe controller, users simply
make the selections by pressing function keys, F1～F8 located
on the bottom of the screen.
3
1.3.1 F1: Position Setting of Working Platform

This selection displays coordinate settings of current
position. It can also be used to reset the position of relative
coordinate. Pressing function key, F1, under the main menu to
enter this selection
(Note:This is the first screen when the system is booted up)
Meaning of fields on the display------

 X:X axis coordinate.

 Z:Z axis coordinate.
 Feedrate:Feedrate of cutting tool at each machining, mm
per minute (mm/min).
 Spindle rotating speed: RPM of spindle speed.
 Machine coordinate: (Relative coordinate of working
platform)
 The current position of cutting tool relative to working
platform is shown as machine coordinate on the display.
 Relative coordinate:
 The current position of cutting tool relative to the
previous location.
 Absolute coordinate:(Programming Coordinate)
 The current position of the origin of user defined
coordinate is shown as an absolute position on the
display.
4
 Distance To Go: The remaining distance for the cutting

tool to move to the next position in both position(+) and
negative(-) direction.
5
Descriptions of Function key selections:

1.3.1.1 F1: Switch of Coor.
Function: Switch Coordinate Displays。
Operation: Under the Position submenu, whenever users
press F1 key, the values and coordinate on the left corner of the
display will toggle among the four different coordinates with
bigger fonts as shown in the following figure:
1.3.1.2 F2: 1/2 Coor.

Function: Set the center point of work piece as coordinate
origin.
Operation: Under the Position submenu, when the message
line shows “X Input”(or “Y Input” or “Z Input”), press “F2 1/2
Coordinating” and the origin of the coordinate will move to the
center point of work piece.
1.3.1.3 F3: Clear Coor.

Function: Reset the value of X(or Y or Z) axis relative
coordinate to zero.
(No effect on other axis)
Operation: Under the Position submenu, when the message
line shows “X Input” (or “Y Input” or “Z Input”), press F3 to
reset the value of X(or Y or Z) axis relative coordinate to zero.
6
1.3.1.4 F4: All Clear Relative

Function: Reset XYZ relative coordinate to zero.(No effect
on other coordinates)
Operation: Under the Position submenu, pressing “F4” will
reset XYZ relative coordinate to zero.
1.3.1.5 F5: Workpiece Coor.
Function: Relative to machine coordinate setting for
G54~G59.
Operation: Under the Position submenu, press "F5" key and

the following screen will show up. By pressing "F1" key, then
users can begin to set the auto machine coordinate settings of
G54~G59 one by one. (The system needs to be in manual date
input (MDI) mode.)
1. “External Shift”: operator can set the all coordinate
G54..G59 at the same time .
2. CNC default G54, if user don’t set any G54…G59 in the
NC file
7
1.3.2 F2: Program

This selection provides users with program file management
and editing. With a full screen editor, users can use arrow keys
（↑、↓、←、→）to move the cursor to anywhere on the screen for
editing purpose. Press F2 under the main menu to enter this
selection. The full screen editor is shown as follows:
8
Descriptions of Program Sub menu Key Selections:

1.3.2.1 F1: Insert Cycle
Function: Insert a block or cycle by conversation
Operation: Under Program submenu, press F1 to insert a
line or cycle before cursor position.
1.3.2.2 F2: Delete Line

Function: Delete a line at cursor position.
Operation: Under Program submenu, press F2 to delete a
line where the cursor is located.
9
1.3.2.3 F3: Edit Cycle

Function: Edit an old block or cycle by conversation input.
Operation: Under Program submenu, press F3 to edit a line
where the cursor is located.
10
1.3.2.4 F5: EDIT

Function: Edit sub function “Search“ “Replace” “Goto line”
“Copy line” “Insert line” “Teach” .
Operation: user can use this menu for more edit sub
function
11
1.3.2.4.1F1: Search
Function: Search String
Operation: Under Program submenu, press F5”EDIT” and
then F1 “Search” to search string. A dialog box will pop up
asking users to input a string as shown in the following figure.
After keying in a string, press F1 to start searching.
1.3.2.4.2 F2: Replace

Function: Replace String.
Operation: Under Program submenu, press F5 “EDIT” and
then F2”Replace” to replace string. An dialog box will pop up
asking users to input the replacing string and the new string as
shown in the following figure. After keying in a string, press
F1 to start replacing.
1.3.2.4.3 F3: Go To Line

Function: Go to a line number
Operation: Under Program submenu, press F5”EDIT” and
then F3”GOTO line” to go to the line number. A dialog box will
pop up asking users to input a line number. After keying in a
number, press F1 to go to the desired line.
1.3.2.4.4 F4: Copy Line

Function: copy a line from current cursor to next line
then F4”Copy line” to go to the next line.
1.3.2.4.5 F5: Insert Line

Function: Insert a space line above current cursor line
then F5”Insert line” to Insert a new space line.
1.3.2.4.6 F6: Block Edit

Function: support functions of “Select block “ “Copy block”
“Move block” “Delete block”…etc. (By taking “line” as a unit.)
then F6”Block edit” to edit blocks through available functions.
12
1.3.2.5 F6: Teach

Function: Teach current absolute coordinate to NC files
Operation: Under Program submenu, press F6”Teach”
13
Descriptions of Teach sub Key Selections:

1.3.2.5.1 F1: Rapid Teach
Function: Add “G00” code to NC files. Perform G00 to
current absolute coordinate.
1.3.2.5.2 F2: Linear Teach

Function: Add “G01” code to NC files. Perform G01 to
current absolute coordinate.
1.3.2.5.3 F3: Arc Teach

Function: Add “G02” or “G03” code to NC files
Press(1st time) this key “arc teach “:
CNC will automatically put current value to Arc middle
point.
Press(2nd time) this key “arc teach “:
CNC will automatically calculate G02 or G03, and filled the
complete code to NC files.
14
1.3.2.5.4 F4: Cancel Middle

Function: When arc teach function performs, user can use
this key to abort middle point teach.
1.3.2.5.5 F5: Radius of Arc Teach

Function: Add “G02” or “G03” code to the NC files.
1.3.2.5.6 F6: Delete Line

Function: When user uses Teach function, user can use this
key “Delete line“ to delete an entire command line.
1.3.2.5.7 F7: Coor. Switch

Functions: Switch the coordinate displays when more than 3
axes exist.
1.3.2.5.8 F8: Coor. Teach

Function: Add point position to the NC files by the current
absolute coordinate.
15
1.3.2.6 F7: Simulation

Function: Simulation program can verify the accuracy of the
editing program.
Operation: Under Program submenu, press F7.
16
Descriptions of F7 “simulation” sub Key Selections:

1.3.2.6.1 F1: STEP
Function: To simulate and check NC files STEP by STEP
Operation: Under Program submenu, press F4”Simulation”
and then F1”Step”.The operator can use this function ,to check
NC file Step by STEP
1.3.2.6.2 F2: Continue

Function: To simulate NC file once.
Operation: Under Program submenu, press F4 “Simulation”
and then F2”Continue”. The operator can use this function to
check NC file whole picture, when push button.
1.3.2.6.3 F3: Zoom

Function: To enlarge the workpiece graph.
Operation: Under Program submenu, press F4 and then
F3.The operator can use the “←”,”↑”,”→”, ”↓” cursor to move
the frame to the determined area. And use “PageUp” “PageDn”
to Enlarge this area .
1.3.2.6.4 F5: Graph Reset

Function: To recover the zoomed workpiece graph.
1.3.2.6.5 F6: Abort

Function: To abort simulation action
17
1.3.2.6.6 F8: Simu. Setting

Function: To set simulation parameter
Simulation Parameter Description:

Path color: user can select cutting path color by this
parameter
Cursor color: user can select cutting point color by this
parameter
Drawing mode: user can select simulation plane by this
parameter
Vertical / Horizontal angle: when XYZ drawing mode, user
can select 3D View angle by these 2 parameters
Window range
Mode (0: simulation, 1: direct draw)
0: When operator change his operation main screen to
F4”Monitor” , CNC would automatically simulation at that
screen
1: When operator change his operation main screen to
F4”Monitor” , CNC would not simulation at that screen but
direct drawing the cutting cursor .
Xmin/Xmax,Ymin/Ymax, Zmin/Zmax :
When “direct draw” mode, operator must set draw window
by these parameter, the best way: after simulation use simulation
result which is located at the top of this screen to X, Y, Z range.
18
19
1.3.2.7 F8: File Manager

Under Program submenu, press F5 and the following
diagram will show up. Users can use arrow keys（↑、↓）to select
file to be edited. After pressing【ENTER】, content of the file
will show up on the screen
Descriptions of Key Selections:

1.3.2.7.1 F1: New File
Operation:
Step 1: A dialog box will prompt users with “New File ”. Type in
the new file name and press 【ENTER】.
Step 2: An empty screen shows up waiting users to type in a new
program.
1.3.2.7.2 F2: Copy File

Operation:
After pressing F2, a dialog box will prompt users to type in a file
name and press 【ENTER】. The current file is then copy to the
hard disk with a different file name.
1.3.2.7.3 F3: Delete File

Operation:
Select a file to be delete by pressing （↑、↓）. A dialog box will
pop up to confirm this operation.
20
1.3.2.7.4 F4: Import

Function: Input file from floppy.
Operation: Insert a disk to the floppy drive and then press
F4. Select a file name by pressing（↑、↓、←、→）. Press
【ENTER】to input the file from a floppy disk.
P.S.
1. floppy disk file format is ASCI code
2. SYNTEC CNC also can accept *.zip format ,when
import from floppy disk , cnc would unzip automatically
3. if NC file too big ,operator can use more than ONE
floppy disk to import NC FILE , separates a big file to
some floppy disks ,use the same file name ,then import
THIS file DISK BY DISK ,operator choose appEnd but
not overWRITE ,IT IS VERY EASY TO INSATLL A
BIG FILE
4. IF OPERATOR INSTALL EHTERNET, IT IS MORE
EASY TO INSTALL A BIG FILE FROM NET .
21
1.3.2.7.5 F5: Export

Function: Output file to floppy disk
Operation: Select a file by pressing（↑、↓、←、→）and then
press F5. After following the prompt in the dialog box, confirm
this operation by pressing 【ENTER】.
1.3.2.7.6 F6: RS232 Import /F7 RS232 Export

Function: use RS232 communication function to import
/Export NC files
Operation: Follow the prompts in the dialog box and type in
needed data.
1.3.2.7.7 RS232 Communication Parameter Setting

CNC parameter settings from: 3901 to 3949
22
1.3.3 F3: DIgInput (ONLY for 920T)

Pressing "F3" under the main menu to begin dialog box
input as shown in the following figure. After users follow the
prompts shown on the dialog box to key in every needed
parameter, the SNC lathe controller can start lathe a work piece
immediately.
1.3.4 F4: Monitor

This selection displays machining speed, time, manual data
input (MDI) and some machine information such as coordinate,
range or program at the run time. Press F4 under the main menu
to select this function.
Each Key Selections are described below:
1.3.4.1 F1: Coor.

Function: Toggle way of display among the four different
coordinate systems, graphical working paths display and the
absolute coordinate. (Absolute coordinate is display at the upper
right corner of the left half screen.
Operation: Under Monitor submenu, press F1 to toggle
coordinate display between the four coordinates as shown as the
following figure:
23
24
1.3.4.2 F2: Graph Adjust
1.3.4.2.1 F1: Zoom

Function: To enlarge the workpiece graph.
Operation: Under Monitor submenu, press F2 and then
F1.The operator can use the cursor to move the frame to the
determined area.
1.3.4.2.2 F2: Graph Reset

Function: To recover the zoomed workpiece graph.
Operation: Under Monitor submenu, press F2”Graph
Adjust” and then F2”Graph Reset”
1.3.4.2.3 F5: Simu Setting

Function: To set simulation parameter
Operation: Under Monitor submenu, press F2”Graph
Adjust” and then F5”Simu Setting” .
1.3.4.3 F3: MDI Input

Function: Manual Data Input
Operation: Users can operate SYNTEC Lathe Controller
manually in MDI mode.
25
1. Press F3 under Monitor submenu and type in single-line

G or M code.
2. Press F1 (OK) to confirm the input command.
3. The typed-in command line will show on right upper
corner of the screen.
4. Press 【CYCLE START】on the machine panel to
execute the single-line command.
5. The following figure shows an example of this function.
26
1.3.4.4 F4: SETTING of Parameters

Function: To set the part count and also set required current
Operation: From this screen users can set the part count
what he need
1. when CNC execute M02 ,M30 ,M99 ,part count would
add 1 automatically ,
2. When part count reaches required part count, CNC
would stop executing.
27
1.3.4.5 F5: Tool Setting

Function: To set the tool compensation value, including tool
length , tool wear , tool nose , describe as below :
Tool length: G43/G44 tool length Hn compensation
Tool Length wear: for small length dimension adjust
Tool nose: G41/G42 tool radius Dn compensation (not
diameter)
Operation procedure:
1. Main screen press F4 “monitor “
2. Press F5 “Tool Setting”
3. F1 ” Tool Wear ”
4. F2 ” Tool Len ”
5. F3 ” Tool Nose ”
6. Use ” Page Up ”,” Page
Down ”,”↑”, ”↓ ”, ”← ”, ”→ ”select tool No ,and X,Z
item
28
1.3.4.6 F8: Work Record

Function: This table can record 300 sets executed NC
file ,this is very helpful to know end user working history .
Operation Procedure:
1. main screen ,press F4 “monitor”
2. at main screen ,Press right arrow “◥ “
3. Press F5 “Work record”
29
1.3.5 F5: Alarm

Whenever the system or the program stops running due to
some errors, there will be an alarm message shown on the screen.
In order to clear the errors, users can press F5 in the main menu
for Alarm submenu as shown in the following figure.

1.3.5.1 F1: Actual
Operation: Under the Alarm submenu, press F1 to show
current alarm situation.
1.3.5.2 F2: History
Operation: Under the Alarm submenu, press F2 to show the
alarm history of the system.
1.3.5.3 F5: Save

Function: Save Alarm History To File.
Operation: Under the Alarm submenu, press F5 to save
alarm history to a file as shown in the following figure. A
dialog box will prompt users to type in file name to be saved.
After selecting a disk drive by using (、、、), users press
【ENTER】to confirm this operation.
30
1.3.6 F6: Parameter

Under the main menu, press F6 and then F1 to enter this
function as shown in the following figure.

1.3.6.1 F1: User Param.
Function:
Parameter setup for servo system such as servo parameters,
mechanical parameters, programmable travel range, maximum
machining speed and so on.
Operation:
While the system is in manual data input(MDI) mode , users
needs to press E-Stop before setting the parameters and “Not
Ready” will show up on the status line. After key in new values
for the parameters, users need to reboot the system before any
change takes effect.
1.3.6.2 F2: Application Param.
1.3.6.3 F3: Mechanism Param.
1.3.6.4 F4: Compensation Table Data
1.3.6.5 F5: Go To Parameter No.
1.3.6.6 F6: System Setting
31
1.3.6.7 F10: Next Page

 F4：High speed high precision parameter setting
Function:
A preset mode P10000 and 5 high speed high precision
motion modes (P1~P5) are provided for user to choose. By
command G90/G91, system decides whether absolute or
incremental mode is used. Feedrate is decided by F code for high
speed & high precision interpolation.
Operation：
1. Enter human-machine interface=> select parameter
setting(F6) => select F10 => select F4 to enter high
speed high precision setting modes. Pr407 setting is not
available in DOS system.
2. Available G code mode：G62, G62.9, G05. G05 is not

available in DOS system.
3. Command form：
10000
 1 
 
 2 
G05 P  3  ；//Start high speed high precision mode
 
 4 
 
 5 
32
…
G01 X Y Z F__；
G02 X Y Z R ；
G00 X Y Z ；
…
G05 P0；// cancel high speed high precision mode
P：high speed high precision mode setting

X、Y、Z：specified coordinate
4. F：max. feedrate mm/min
33
1.3.7 F7: Diagnosis

This selection provides users with direct access to the
memory area for parameter checking, parameter settings and NC
diagnosis function. It can also be used to maintain and debug the
control devices. Under the main menu, press F6 and then F2 to
access this function as shown in the following figure.
34
Key Selections:
1.3.7.1 F1: PLC State
Display states and information of individual PLC
internal-devices, including staircase charts.
35
1.3.7.2 F2: System Data

Function:
Display current system data. (For the meanings of serial No.,
refer to the application manual)
1.3.7.3 F3: Global Data
1.3.7.4 F4: Param. State
1.3.8 F8: System Manager

1.3.8.1 F1 Program Install
1.3.8.2 F2 System Backup
1.3.8.3 F3 Local Language Install
1.3.8.4 F4 Current Language Backup
36
1.3.9 F8: Guidance

If users have any problem about SNC Lathe controller, in
addition to user manual, users can also use this function for
on-line help. Under the main menu, press “F8“ for on-line help.
37
2. Machine Operation Panel
2 Machine Operation Panel

2.1 2nd Machine Operation Panel
2.1.1 POWER ON
Turn on main power
2.1.2 POWER OFF

Turn OFF power
2.1.3 Emergency STOP

For safety reason, press this button ,CNC would stop all
movement ,and also stop all main power ,so ,people and machine
safety is guarantee .
2.1.4 Home Mode and Home Function

Description : when CNC power on ,please do the home
function
Operation :
1. mode select to HOME mode
2. Press axis manual key X+,X-,Y+,Y-,Z+,Z-:
3. CNC would start the machine home function
2.1.5 Continus JOG (Rapid JOG)

Description : User can use this function to move the
machine by press JOG key
Operation :
1. mode select to CON JOG mode
2. Press axis manual key X+,X-,Y+,Y-,Z+,Z- ,work table
would move
3. operator can use JOG% or G01% adjust Jog federate
4. When operator press manual key and rapid Key “〰” at
the same time
5. CNC would move the work table “RAPID speed”
6. operator can use G00% Rapid Jog federate
G00 % : Adjust G00 % (F0 .25% .50% .100%)

G01 % : Adjust G01/G02 /G03 feedrate override %:
38
2.1.6 Incremental JOG

Description: User can use this function to move the
machine by press JOG key
Operation:
1. mode select to INC JOG mode
would move a fixed distance
3. operator can set the incremental distance by G00 rotary
switch
*1 : 1um ,*10 : 10um ,*100 : 100um
2.1.7 MPG JOG

Description: User can use this function to move the
machine by MPG(Manual Pulse Generator )
Operation:
1. mode select to MPG mode
2. Select axis by hand box
3. Select incremental distance
would move a fixed distance *1 : 1um , *10 : 10um ,
*100:100um , *1000 : 1000um
2.1.8 AUTO Mode NC File Execute

Description: User use this function to execute NC file
Operation:
1. mode select to AUTO mode
2. After Home function .AUTO mode is available
3. Set workpiece coor.(G54..G59) ,CNC default G54 ,if
user don’t set any G94..G59 in the NC file
4. Set Tool setting to select tool radius and tool length.
5. Press “START” key to start the NC program.
6. Press “Feedhold” key to feedhold the NC program ,if
necessary
2.1.9 MDI Mode Single Block Execute

Description: User use this function to execute a block
without NC file
Operation:
1. mode select to MDI mode
2. After Home function .MDI mode is available
3. Main function select F4”Monitor”
39
4. Press F3 “MDI Input” ,screen would pop up a window.

5. After key in date ,Press “ENTER” key to input the
data
6. Press “START” key to start the MDI block.
7. If MDI block SYNTAX is correct ,data in MDI menu
would disappear
2.1.10 MPG Simulation
Description: User can use this function to check NC file

Operation:
2. Press this button ,and button led light“ON”
3. Press “START” key to start the NC file.
4. CNC would change machine status from “READY” to
“BUSY”
5. Machine is still not moving
6. Operator can use rotate MPG to start the NC file
7. MPG rotate more fast ,machining speed is more fast
8. MPG stop, CNC stop too .
9. this function can “Enable” “ Disable” immediately
P.S. this function is very friendly to user to check his

program
2.1.11 Dry Run

Operation:
2. Press this button ,and button led light “ON”
4. CNC would change machine status from “READY” to
“BUSY”
5. this function can “Enable” “ Disable” immediately
40
2.1.12 Single Block

Operation:
4. CNC would execute NC file only one block and STOP
5. CNC would change machine status from “BUSY ” to
“B_STOP”
6. Press “START” again ,then CNC execute next block
7. This function is for user to check his NC file Block by
Block
41
2.1.13 Option Stop
Description: User can use this function to decide NC file

M01 is STOP or not
Operation:
4. When CNC execute “M01” ,CNC would STOP
5. CNC would change machine status from “BUSY ” to
“Feedhold”
6. This function use to change tool or check workpiece
2.1.14 Option Skip
Description: User can use this function to decide NC file ‘/’

skip or not
Operation:
4. When CNC execute “/” ,CNC would Skip this block
5. If this key is not pressed ,CNC would execute this block
2.1.15 Machine Lock
Description： The function is used to check NC file

Operation：
1. Select the mode into AUTO mode
2. Press this button ,and button led light will turn “ON”
4. The actual machine will not move while coordinate
system shown on screen varies.
2.1.16 Spindle Control

Spindle CW rotates
42
Spindle stop
Spindle CCW rotates
Spindle low speed: When spindle is rotating, press this key

and then spindle will rotate in low speed
Spindle speed increase by 10%
Spindle speed decrease by 10%
C axis JOG
High/Low Spindle speed (H/L)
Spindle positioning
A axis CW rotates
B axis CW rotates
2.1.17 Working Led & Blower
working led ON/OFF
43
Blower ON/OFF
2.1.18 Working Liquid
Flush working liquid ON/OFF
Circulation of working liquid ON
44
Manual working liquid
Lubricant ON/OFF
2.1.19 Aux Table forward
2.1.20 Aux Table backward
2.1.21 Power ON/OFF & Clamping Jaw ON/OFF
2.1.22 Feeder & Material Receiver
Feeder connection/ Material receiver forward
Feeder control button
2.1.23 Chip Removal Device
Chip removal device positively rotates
Chip removal device negatively rotates
45
2.1.24 Lathe Center Control
Lathe center moves forward/ creeps/ moves backwards
2.1.25 G00&G01 Override Switch
Increase the speed of G00.
Decrease the speed of G00.
Increase the speed of G01.
Decrease the speed of G01.
2.1.26 MPG (handwheel) Override Switch
*1：1um *10：10um *100：100um
2.1.27 Tool Magazine Control
Facer rotates CW Facer rotates CCW
2.1.28 Code Extension Key (defined by users)
46
2.1.29 Stroke Limit
PLC is defined by the user.
47
2.1.30 Text Key Description:

～： English 26 character key
～： numerical key
： delete a character
： Insert /replace mode switch
： for select keyboard the other textkey
： for select keyboard the other textkey
： ”Backspace” delete a character
”RESET “ abort the CNC status ,so please be

：
careful to use this key
： to input current data to input box
press this key ,user can get help message about

：
this screen
： for optional skip key input
： end of block
： decimal fraction
“(“, “)”, “[“, “]”, “|”, “!”, “&”, “$”, “#”, “<”, “>”, “=”, “%”, “@”, “*”, “:”, “,”, “+”, “-“
Above symbols are used for “Program Edit” mode.
： edit cursor Page Up /Page Down
48
： edit cursor control key
49
3. How to Operate SYNTEC 900TE
3 How to Operate SYNTEC 900TE

This chapter is written for user task by task ,when user
operates this controller ,operator can follow task description as
below STEP by STEP ,So very easy to use this controller ,TASK
description as below :
 Manual function(JOG ,INC_JOG ,MPG)

 HOME
 Open a file (EDIT / FLOPPY /RS232 )
 Tool setting (G40/G41/G42 ,G43/G44/G49)
 Tool Length measurement (G43/G44/G49)
 Setting the Workpiece origin offset value(G54…G59)
 Manual Data Input(MDI )
 Assigned an executing NC file (AUTO)
 Graphic Simulation
 How to check NC file in SYNTEC controller
50
3.1 Manual Function

(JOG ,INC_JOG ,MPG)
When power on SYNTEC CNC, there are 3 mode to manual
machine
1st CON_JOG:
1. Release emergency stop button ,CNC status “NOT
READY” change to “READY ”
2. Mode select switch rotate to JOG mode
3. Press axis direction key(X+,X-,Y+,Y-,Z+…) ,table
would move
4. operator can use JOG% adjust JOG speed
5. operator can press axis direction key and rapid key “～
“at the same time ,machine will move by rapid speed
6. rapid JOG speed can be adjusted by G00%
Incremental JOG:
2. Mode select switch rotate to INC JOG mode
3. Press axis direction key(X+,X-,Y+,Y-,Z+…) ,table will
move a fixed distance once
4. operator can select incremental distance by G0%
(*1,*10,*100)
MPG incremental JOG (MPG):

2. Mode select switch rotate to MPG INC JOG mode
3. Select movement axis
4. Select movement distance (*1,*10,*100)
5. Rotate MPG, table would move.
51
3.2 HOME
Because tool setting, workpiece coordinate setting is based
on Machine zero point ,so ,it is necessary to make sure where is
machine zero (HOME) ,so ,when CNC bootup, execute HOME
function is very important ,otherwise SYNTEC CNC controller
would not be allowed to start AUTO NC files
Procedure:
READY” change to “ READY ”
2. Mode select switch rotate to HOME mode
3. Press axis direction key(X+,X-,Y+,Y-,Z+…) ,axis
would start HOMING
4. Home direction is defaulted in the CNC parameter
5. Home function can run 3 axis at the same time
6. After home function, machine coordinate would be zero.
7. After home function completed, software limit
protection is available, so, before HOME function,
please don’t run machine too fast.
52
3.3 Open a File (EDIT / FLOPPY /RS232)

Procedure:
1. Press Group function key “Program”
2. Press submenu function key “File manage”
3. screen display file system screen
1. Press F1 “New file” to open a new file

2. Press F2”copy file” to copy current focus file to target
file
3. Press F3 “delete file “ to delete current focus file
4. Press F4 “Import” to import a new file from floppy disk
5. Press F5 “Export“ to export focus file to floppy disk
6. Press F6 “RS232 Import” to import a new file from
RS232
7. Press F7 “RS232 Export“ to export focus file to RS232
53
3.4 Tool Setting

Procedure for setting Tool offset value :
1. Press Group function key “Monitor”
2. Press function key F5 “tool setting “
3. Move the cursor to the compensation value to be set or
change using page keys and cursor keys
4. Type “A” or “I” key to selected input type is
“Absolute” or “Incremental”
5. Generally use Absolute type to input Tool radius and
Tool length
6. Use Incremental type to input radius wear and Length
wear for small value adjust
7. (Tool radius + radius wear ) is real G41/G42
compensation value
8. (Tool length + length wear) is real G43/G44
compensation value
54
3.5 Tool Length Measurement

After NC code select T code, then G43 is enables
automatically, so, operator must set tool length data before
cutting.
1. Press Group function key “Monitor”
2. Press F5 “Tool setting” to this screen
3. Press F2 “Tool len” to set tool length
4. Move the cursor to the compensation number for the
target tool
55
3.5.1 Z Axis Tool Length Measurement

Procedure
1. Use manual operation to move the tool to be measured
until it touches the z axis work zero point.
2. There are 3 methods to input z tool length
 Absolute : enter work zero point machine coordinate ,by
“A*** ” ,tool length would be replaced by this value
 Incremental : enter Incremental value ,by “I*** “ , use
this function to shift current tool length by this value
 Teach : enter current position relative to work zero point
by “Z**” ,for example “Z0” means current position is
work zero point ,and after this ,tool length would be the
same with machine coordinate .
Work Zero
Machine Zero
Z+
56
3.5.2 X Axis Tool Length Measurement

Procedure
1. Use manual operation to move the tool to be measured
until it touches the X axis work zero point.
2. There are 3 methods to input z tool length
 Absolute : enter work zero point machine coordinate ,by
“A*** ” ,tool length would be replaced by this value
 Incremental : enter Incremental value ,by “I*** “ , use
this function to shift current tool length by this value
 Teach : enter current position relative to work zero point
by “X**” ,for example “X0” means current position is
work zero point ,and after this ,tool length would be the
same with machine coordinate .
3. Teach by cutting : procedure as below
 Cut a distance along Z axis
 Retract tool along Z axis , don’t move X axis
 Measure cutting diameter “D “
 Input this value by teaching input “X+/-D”
 The plus/minus sign is decided by tool tip position ,if
tool tip is located at X+(tip is located above central
line) , sign is “+” ,else if tool tip is located at X- sign is
“-“
Work Zero X+
Machine Zero XX
X-
57
3.5.3 Tool Wear Setting

Use tool wear setting to adjust cutting dimension,
procedures are as below
1. After tool length setting ,tool wear value is set to zero
automatically
2. measure cutting result ,if there is an error ,use tool wear
setting to compensate tool length ,actually tool length =
tool length + tool wear
3. There are 2 methods to input tool wear
 Absolute : enter tool wear absolute value ,by
“A**” ,after this setting ,tool wear would be changed to
this value
 Incremental : enter tool wear incremental value ,by “I**
“ after this .tool wear amount would be changed to
pre_value plus this value
 Modal setting: only enter “A” or “I” single character,
then “absolute “ or “ incremental” setting would be
kept ,after this user can directly input value only .
4. plus/minus sign +/- :
 Input value can be assigned sign “+/-”
 The plus/minus sign is decided by tool tip would be
adjusted direction
 if tool tip is modified to move “Plus” direction ,then key
in tool wear value by plus sign”+”
 if tool tip is modified to move “minus” direction ,then
key in tool wear value by minus sign”-”
Example:
If cutting result is 10um too big in diameter ,and tool tip
would be adjusted to X- ,then key in “ I–0.01 “ to tool wear
value ,then “-10um” would be added to current tool wear
value ,next cutting ,tool tip cutting path would move toward
“X- “direction 10um in diameter .
58
3.5.4 Tool Nose Setting:

Because tool nose is circular, tool length measurement only
measure tool length when precision cutting, use tool nose setting
to compensate tool nose dimension error, procedures are as
below
1. Press group function “monitor”
2. Press F5 “tool setting”
3. Press F3 “Tool Nose” to select tool nose compensate
4. There are 3 kinds tool nose data to input
Radius : tool nose radius
R.wear : tool nose radius wear ,actually the real tool
nose is (Radius+R.wear)
Nose : tool nose direction ,there are 8 tool nose
directions to be elected ,it depends on tool nose
shape ,please see SYNTEC programming manual more
detail(G41/G42)
5. Use G41/G42 in NC files, to enable tool nose
compensation .
6. please see SYNTEC programming manual more
detail(G41/G42)
X
Tool nose
X axis R.wear
Z
Z axis R.wear
59
3.6 Setting the Workpiece Origin Offset

Value (G54…G59)
Procedure:
1. Press group function key “Position”
2. Press sub selection soft key “Workpiece coor.”
3. The screen for displaying the workpiece origin offset

values consists two pages. Display a desired page by
Press PageUp/PageDn key
4. Move the cursor to the workpiece origin offset to be
changed
5. “External shift” input the value, which can shift the
whole coordinate (G54…G59.8) simultaneous
6. F1”coor. Latched”: user can press this function
key ,and CNC would latch current machine coordinate
to the screen where cursor is located .
Note:
1. This function is enable by setting CNC parameter 3229 :
disable workpiece coordinate by “ 1 “
2. System default is G54 ,and values are zero every axis
3. After change G54...G59 ,please reset tool length
again ,this is very important
60
3.7 Manual Data Input (MDI)

Procedure:
1. Mode select switch rotate to MDI mode
2. Press group function key “Monitor ”
3. Press sub selection soft key “MDI input”
4. The screen display the MDI input window

5. Key in MDI data at input bar and PRESS “ENTER”
6. Press 2nd operation panel “START” to execute the
current block
7. If current block SYNTAX is correct, the data in the
window would be disappeared.
61
3.8 Assigned an Executing NC File (AUTO)

Procedure:
1. Mode select switch rotate to AUTO mode
2. Make sure CNC status is “READY”
3. Press group function key “Program ”,select NC file what
user want to execute
4. Press group function key “Monitor” then executing file

is assigned automatically .
62
5. Please make sure CNC status is “READY”, that is the

only available status to assigned executing NC file.
63
3.9 Graphic Simulation

Procedure:
2. Press group function key “Program ”,select NC file what
user want to execute ,Press sub menu “Simulation”
3. User can use “STEP” to check NC file STEP by STEP

4. use “continue” to simulation whole picture
5. Use “Zoom” check more detail
6. Use “simulation setting” set simulation parameter
7. CNC status is “READY”, Press group function key
“Monitor” that is the available status to assigned
executing NC file.
64
3.10 How to Check NC File in SYNTEC

Controller
MPG simulation Procedure:
2. Press group function key “Monitor”
3. Press “MPG simulation “key enable this function (led

on)
4. Press “Start “ key, CNC status from “READY” to
“BUSY”
5. Machine table current status is static
6. Operator rotate MPGs ,then table is start moving along
cutting path
7. MPG rotates more fast ,table moves more fast ,MPG
stop ,table is stop From monitor screen ,operator can see
the cutting cursor move along simulation path
8. Operator also can Press “Single Block” key ,enable
single block function when “MPG simulation “ function
is ON ,then user can use test two function
simultaneous ,check NC file STEP by STEP ,with”
MPG simulation “ function .
9. “MPG simulation“ can control table forward ,also can
control backward too ,but NC file would stop at M,S,T
code when backward .
65
66
3.10.1 RS232 FUNCTION

DNC SOFTWARE  CONTROLLER
(SYNTEC NC CONTROLLER SOFTWARE)
DESCRIPTION:
Users can uses software of CAD/CAM transfer data to
controller by RS232 cable. Let user can select be transferred NC
file to working.
Operation:
1. The hardware line link to COM1
2. Parameter of SYNTEC software system setting
(Suggest value of default)
Param. controller meaning of parameter

3901 0 Dc protocol role, 0:CNC, 1:Device or PC
3903 1 File transfer port number(1:Com1, 2:Com2)
3921 2 Com1 baud(0:24;1:48;2:96;3:192;4:384..)
3922 8 Com1 data bit number
3923 0 Com1 exchange code type
(0:ASCII;1:EIA;2:ISO)
3924 0 Com1 control code
(0:No;1:DC2;2:DC4;3:DC2DC4)
3925 1 Com1 End-of-block output
code(0:EOB;1:CR+EOB)
3926 0 Com1 DC3 control code parity (0:Off;1:On)
3927 2 Com1 flow control(0:No;1:CrsRts;2:XonXoff)
3928 1 Com1 parity check(0:No;1:Odd;2:Even)
3929 1 Com1 stop bit number(1:1 bit;2:2 bit)
3. Turn on the controller power. The RS232 file input is

ready.
67
Operation has been stated as follows.

 Press [program] [file manage] to file manage submenu.
And than to press [=>] show up as follow:
 press [RS232 Import].show up as follow:
 After input the file name, Press [Ok] . Than the program
will into waiting for receive state. The transfer state will
has shown on transfer process.
4. Step IV: Executing DNC software. Does the RS232

transfer setting adjust is the same controller, or
controller adjust is the same of DNC software.
Executing the send function of DNC software. It can be
transferred into which the file of output.
68
Attention:
 When operating. The file input should be doing firstly.
Let controller stay on the receive file state. And then to
set up transfer file function of DNC software. It can be
sure transfer correctly.
69
3.10.2 DNC Function

DNC SOFTWARE  CONTROLLER
(SYNTEC NC CONTROLER SOFTWARE)
DESCRIPTION:
When user is use the CAD/CAM software. The controller
doesn’t capacity in save the too large size program in working.
Can use this function to execute that aside transfer and aside
working.
Operation:
1. The hardware line link to COM1
2. Parameter of SYNTEC software system setting
(Suggest value of default)
Param. controller meaning of parameter
3901 0 Dc protocol role, 0:CNC, 1:Device or PC
3903 1 File transfer port number(1:Com1, 2:Com2)
3921 2 Com1 baud(0:24;1:48;2:96;3:192;4:384..)
3922 8 Com1 data bit number
3923 0 Com1 exchange code type
3924 0 Com1 control code
(0:No;1:DC2;2:DC4;3:DC2DC4)
3925 1 Com1 End-of-block output
code(0:EOB;1:CR+EOB)
3926 0 Com1 DC3 control code parity (0:Off;1:On)
3927 2 Com1 flow control(0:No;1:CrsRts;2:XonXoff)
3928 1 Com1 parity check(0:No;1:Odd;2:Even)
3929 1 Com1 stop bit number(1:1 bit;2:2 bit)
3. Executing DNC software. Does the RS232 transfer

setting adjust is the same of controller, or controller
adjust is the same of the DNC software. Executing the
send function of DNC software. It can be transferred
into which the file of output.
4. Turn on controller power. Into system by press [program]
[file manage] to file manage submenu. Select the RS232
DNC Program is a working file. It is shown as follows.
70
5. Press “monitor”. Controller will read into file to working

by RS232
Attention:
 When operating. It should be doing that the working file
from DNC software output wait controller to reading
firstly. And select RS232 DNC Program is working file
on controller. Finish, Setup working. It can be sure
transfer correctly.
71
3.10.3 The Software of SYNTEC Controller

Replace the Software of DNC to Execute
RS232 Function
PC(SYNTEC software end of PC)  controller
DESCRIPTION:
The SYNTEC controller software made user transfer into
controller working by RS232 that CAD/CAM generate or writing
file. But the SYNTEC controller software can’t offer the DNC
software that aside transfer and aside working function.
Operation:
1. Step I:The hardware line link to COM1
2. Step II: Parameter of SYNTEC software system setting
(suggest setting value. Exception of 3910 other all the
same)
Param. PC controller meaning of parameter

3901 1 0 Dc protocol role, 0:CNC, 1:Device or PC
3903 1 1 File transfer port number(1:Com1, 2:Com2)
3921 2 2 Com1 baud (0:24;1:48;2:96;3:192;4:384..)
3922 8 8 Com1 data bit number
3923 0 0 Com1 exchange code type
3924 0 0 Com1 control code
(0:No;1:DC2;2:DC4;3:DC2DC4)
3925 1 1 Com1 End-of-block output code
(0:EOB;1:CR+EOB)
3926 0 0 Com1 DC3 control code parity
(0:Off;1:On)
3927 2 2 Com1 flow control
(0:No;1:CtsRts;2:XonXoff)
3928 1 1 Com1 parity check (0:no;1:Odd;2:Even)
3929 1 1 Com1 stop bit number (1:1 bit;2:2 bit)
3. Step III: Turn on the controller power. The RS232 file

input is ready. Operation has been stated as follows.
72
 1. Press [program] [file manage] to file manage

submenu, And then to press [=>]show up as follow:
 2. press [RS232 Import].Show up as follow:
 3. After input the file name. Press [Ok].Than the

program will enter into waiting for receive state. The
transfer state will be shown on transfer process.
4. Step Iv: Upper End of PC. Executing c:\cnc\cnc into the

controller simulation software. Does RS232 file output.
Operation has been stated as follows.
 Press [program] [file manage] to file manage submenu.

Than to press [=>] key to appearing. And press up/down
key select that want output of file. Such as O1000.
73
1. press[RS232 Import].show up as follow:
2. After press [Ok] .Start transfer program. And appearing

state of transfer.
Attention:
1. 1. When operating. The file input should be doing
firstly. Let controller stay on the receive file state. And
to setup transfer file function of DNC software. It can be
sure transfer correctly.
74
2. To be careful. SYNTEC controller software can offer

RS232 file transfer function. But can’t offer DNC
software that aside transfer and aside working function.
3. The most our must be careful. When PC executing. We

suggest that add up /M /P parameter behind batch of
CNC. Let controller software can execute simulation
controller of function on PC. The /M is operate plate of
simulation. Let user can setup working from keyboard.
The /P will simulate ISR and cover off Interrupt.
Convenient software can execute upper the Windows.
But will be invalid of transfer function if behind
batch of CNC add up /P parameter.
3.11 Dos Ftp Server

3.11.1 Controller Setting
1. F6 (Param. Setting) => The right most key (Next Page)
=> F3(Internet Setting) => F2(Ftp Svr Setting), enter 1
into the cell of Ftp Server to turn ON Ftp Server.
2. According to the description shown below, specify the
input controller, IP address, subnet mask and
gateway..etc.
 Ftp Server(0:Off, 1:On)：

When 0 is set, system Internet will use Internet disk
(drive n:).
When 1 is set, system will turn off the Internet disk and
turn on Ftp Server.
 IP Address Setting：
When Controller Ftp Server is turned on, the input IP
Address has to be in the same area network with the PC.
 Subnet mask：
The corresponding subnet mask to controller IP address
has to be the same as that of PC.
 Pr-specified gateway：
The corresponding pre-specified gateway to controller IP
address has
to be the same as that of PC
75
3.11.2 PC Setting
1. Install program “Ftp Client”. FileZilla3.3.5.1 is
recommanded. The program can be downloded at website:
http://filezilla-project.org/
 Host：
Fill in the IP Address of controller Ftp setting menu.
Only IP connection is available in DOS.
 User name and password：
Current default user name and password are both “cnc”.
“NcFiles” is the access folder.
The user name is case sensitive.
 By clicking “Link”, system connects to the controller.
When errors occur during connection, click
disconnection before connect again.
2. Multi fixed sites setting:
 Open the site manager
76
 Input site information: input “controller IP” in host

setting, select “normal” in logon type setting and input
“cnc” in user/password setting.
 The site will appear in dropdown list.
 If one PC will connect to multi-controller, repeat step 1

and step 2. The new sites will appear.
77
3.11.3 Dos Ftp Server Usage Limitation

1. Only one of Dos Ftp Server and web-folder (drive n:) can
be turned on at the same time. Rebooting is required
whenever modifications are made.
2. Current available for Dos controller system with FRAM.
3. User name and password for connection is case sensitive.
4. When system is in the processing mode (busy), Ftp
Server will be turned off.
5. S99 is turned on while file transmission. S99 is turned off
when file transmission finishes.
6. Average speed of file uploading (PC => CNC) in an area
network is 140k bytes/sec.
7. Average speed of file downloading (CNC => PC) in an
area network is 13k bytes/sec.
8. FileZilla3.4.0 has currently being verified to be
unavailable for connection. Do not use FileZilla3.4.0 at
the moment.
9. In addition to FileZilla, ultrafxp107 has been tested and
verified to be valid for connection.
10.The file name of file transmitted needs to be in Dos
format: 8 characters for main file name without special
characters.
11.While file transmission, if user starts processing by
mistake, the file will be transmitted continually until
transmission completes. Net connection is unavailable if
user re-executes the file
transmission.
Above picture will occur when user starts processing by

mistake.
78
Disconnection in transmission occurs when transmission is

executed again after file transmission complete. Connection
will be re-established after processing complete or end of
processing.
3.11.4 Dos Ftp Server Message Description

 Ftp Server is not available in the system：
The controller system is without FRAM, therefore Ftp
Server is unavailable.
(I/O card is too old and does not support Ftp Server.)
 Ftp Server is off：

Ftp Server is not turned on or Ftp Server is processing.
 WATTCP.CFG environment variable has to be set：

The Setting of WATTCP.CFG=c:\net is not complete when
controller turns on.
Check if the command exists in c:\netftp.bat.
 WATTCP.CFG Access Failure：

Ftp Server reads c:\net\wattcp.cfg unsuccessfully.
Check the existence of c:\net\wattcp.cfg.
 Packet Driver error：

When Ftp Server turns on, Packet Driver is not found.
Check the existence of c:\net\ E100BPKT.COM.
Check if c:\net\ NetFtp.bat has driver E100BPKT.COM.
79
 IP Address has been used：

When Ftp Server turns on, system discovers the set IP
has been used in area network.
Reset controller IP address.
80
3.12 Usage Description of Radial Cutting

Facer Mechanism Selecting
Rotated cutting facer (spin axis is used) and multiple-unit
cutter (linear Y axis is used) are used in Lathe tool selecting. In
radial cutting facer mechanism, practical X and Y axes are
combined to form virtual X axis, which contributes rapid tool
changing speed.
3.12.1 Setting Description

1. In the conversational interface, “execute processing
(F4)” ->“tool setting(F5)”->”radial cutting facer
angle(F5)” to set tool angle. The default value of tool
angle is 0.
2. After tool angle setting completes, the control system of
automatic processing, manual pulse generator, JOG,
teaching etc. are all compatible with the functions
without radial cutting facer mechanism. Since the
cylindrical workpiece is symmetric in shape, the tool
operating manner shall be exactly the same no matter in
which direction tool positions. The mechanism
transformation transforms physical axis (X, Y, Z) to
virtual axis (X’, Y’, Z’) which an operator is used to.
(As shown below)
Tool
Workpiece
3. The absolute coordinate system is transformed into

coordinate (X’、Y’、Z’) based on radial cutting facer
angle.
4. Machine coordinate and relative coordinate will not be
transformed.
5. Currently unavailable to use in conjunction with G12.1
81
3.12.2 Example 1
1. As for DOS system, click “F4 execute process” in main
menu.
2. Click ”F5 Tool setting”.
3. Click ”F3 Tool nose setting”
4. Specify each tool angle corresponding to the tool
number.
5. Select the required tool in each mode.
82
3.12.3 Example 2
1. As for CE system, click “F4 execute process” in main
menu as shown below.
2. Click ”F5 Tool setting”.
3. Click ”F5 radial cutting facer angle”
4. Specify each tool angle corresponding to the tool
number.
5. In each mode, once select the required tool, the selected
tool is available for use.
83
3.13 Bit Function Operations in PLC

Parameters
3.13.1 Specification
MLC configuration parameters (Pr3401~3460) are often
used as flag On/Off switch for customized function. In order
to ecnomize the use of parameter, a flag is represented by a
bit. Therefore, we provide this page to support binary system
modifications, that user can modify the value of them (1 or
0).
Usage spceifications
1. How to switch to R-bit setting page?
From the main manu, key in F6=>F10=>F8.
2. Introduction of the R-bit page
3. Edit comments of R-bit page
84
4. Appendix
4 Appendix
4.1 Release Note
Autho Reviewe
Ver. Content Date
r r
V8.0 1st Version Release 2001/07/01 Syntec -
V8.7 Sync with the Chinese 2012/01/02 Adam
-
version Operation manual Hsu
V8.8 Modify PC Setting of 2012/04/27 LuLu
-
DOS FTP Lee
V8.9 Figures & minor format 2013/11/01 Otis HA
correction Siah Chang
Remove FTP advanced HA HA
V8.10 2014/05/16
ID Description Chang Chang
Add Chinese topic, and Linda Yu-An
V8.11 2015/11/13
increase front size Chen Chiang
4.2 Contact Window

Hsinchu Jiangsu-Suzhou
SYNTEC TECHNOLOGY CO., SYNTEC Equipment CO.,Ltd.
LTD. D 1-8,Teng Fei New Industrial
(Headquarters) Zone, 5# Xing Han Street,
No. 21 Industry E. Rd. 4, Hsinchu Suzhou Industrial Park, China
Science Park, Hsinchu City 30077, TEL：+86-512-69008860
Taiwan, ROC FAX：0512-69560818
TEL：+886-3-6663553
FAX：+886-3-6663505
E-Mail：
sales@syntecclub.com.tw
customerservice@syntecclub.com.t
w
Taichung Taichung
Taichung Service Agency Taichung Service Agency
No.31, Alley 9, Lane 271, Shepi No.42, Jingming St., West Dist.,
Rd., Fengyuan City, Taichung Taichung City 403, Taiwan
County 420, Taiwan TEL：+886-4-23102626
TEL：+886-4-25337731
85
4. Appendix
FAX：+886-4-25349224 FAX：+886-4-23102636
Tainan Jiangsu-SuZhou
Tainan Service Agency Suzhou Huaxin Numerical
No.218, Denan Rd., Rende Dist., Control Technology
Tainan City 71756, Taiwan Development CO.,LTD
TEL：+886-6-2796707 Xing Han Street, Suzhou
FAX：+886-6-2796705 Industrial Park, Jiangsu Province,
to take off the new Su Industrial
Square D, 2nd Floor 01-08 unit
TEL：0512-69560828
FAX：0512-69560818
Zhejiang-Hangzhou Zhejiang-Ningbo
SuZhou SYNTEC Equipment SuZhou SYNTEC Equipment
CO.,Ltd. Hangzhou Branch CO.,Ltd. Ningbo Branch
Room1202 Unit2 Buiding1, Room 12-07,No.262,416
Edifice DiKai , Jincheng Road, Alley,Zhaohui Road,Jiangdong
Beigan Street,Xiaoshan District , District,
Hangzhou City,Zhejiang Province, Ningbo City.
China TEL：+86-574-87750305
TEL：+86-571-82751187 FAX：+86-574-87750306
FAX：+-86-571-82751186
Zhejiang-Wenling Guangdong-Guangzhou
The Suzhou new generation of SuZhou SYNTEC Equipment
CNC Equipment Co., Ltd. Wenling CO.,Ltd. Guangzhou Branch
Branch Room 403 Stairs1 Youyi
Room 1206, Department A, Building!ALuojia Village 8,Fuyi
Zhenxing Plaza, Taiping Road,ShijiTown,Panyu
Subdistrict, Wenling City Distrct,Guangzhou
TEL：0576- 86138372 City,Guangdong Province, China
FAX：0576-86119106 TEL：+86-20-34583040
FAX：+86-20-34583220
Guangdong-Dongguan Shaanxi-Xi’an
SuZhou SYNTEC Equipment The Suzhou new generation of
CO.,Ltd. Dongguan Branch CNC Equipment Co., Ltd. Xi'an
Room 705 JinGuo Business affairs Office
centre Xin an District Chang an Room 2503,Unit 1,Rancho Santa
TEL：+86-769-81660318 Fe,No.36, Dianzi Third Road,
FAX：+86-769-81660328 Yanta District, Xi’an, Shaanxi
TEL：029-88287423
FAX：029-88287423
86
4. Appendix
Shaanxi-Baoji Shandong-Jinan
The Suzhou new generation CNC SuZhou SYNTEC Equipment
Equipment Co., Ltd. Baoji offices CO.,Ltd. Jinan Branch
Room 2401, Building 1, Xinjian Room 1112, Unit A, Jiahui
Road, Weibin District, Baoji Global Plaza, No.548, Beiyuan
TEL：18700712118 Street, Tianqiao District, Jinan,
China
TEL：+86-53185907208
FAX：+86-53185905708
Fujian-Xiamen Tianjin
SuZhou SYNTEC Equipment The Suzhou new generation of
CO.,Ltd. Xiamen Branch CNC Equipment Co., Ltd.
No. 100,B Chuang Chang Fang 3F Tianjin Branch
East,Jin Fu Road,Tong An Haiyi International 3-1416, No.2,
District,Xiamen City, Fujian Rongyuan Road, Huayuan
Province, China Industries Park, Binhai
TEL：+86-592-7191901 Hi-and-New Tech Park, Tianjin
FAX：+86-592-7220536 TEL：+86-22-87134111
FAX：022-87134111
Henan-Luoyang Chongqing
The Suzhou new generation of The Suzhou new generation of
CNC Equipment Co., Ltd. CNC Equipment Co., Ltd.
Luoyang Company Chongqing Branch
601B, Runsheng Building, Cross of Room 41-4, Building A,
Sanshan Road & Heluo Road, Hongding International,
Hi-and-New Tech Park of Guanyinqiao, Jiangbei District,
Luoyang, Henan Chongqing
TEL：0379-65110352 TEL：023-67913296
FAX：0379-65110352 FAX：023-67634382
Jiangsu-Nanjing Hubei-Wuhan
The Suzhou new generation of Suzhou new generation of CNC
CNC Equipment Co., Ltd. Equipment Co., Ltd. Wuhan
Chongqing Branch Office
Room 505, Unit 3, Building Room2003-2006,A#Guangguguo
12,Wuyi Luzhou Guan Chu Yuan, ji,456 #Luoyu
No.99, Tianyuan Middle Road, Road,Donghukaifaqu,Wuhan
Jiangning District, Nanjing City, China
TEL：0512-69008860-300 TEL：027-87638876
FAX：027-87204137
Liaoning-Shenyang Anhui-Hefei
The Suzhou new generation CNC The new generation of CNC
87
4. Appendix
Equipment Co., Ltd. Shenyang Equipment Co., Ltd. in Suzhou,

Office Hefei Office
No.3 A 1-12-3, South Wenhui Room 704, Building 13,Wanzhen
Street, Shenhe District, Shenyang, Xiaoyao Garden Ⅳ, Taihu East
Liaoning Road, Hefei
TEL：15002491395 TEL：15951989576
FAX：18698806526
Thailand Malaysia
SIAM RADERMEN Co., Ltd. SURE FIRST ENTERPRISE (M)
52/4,MOO 5,THEPARAK SDN BHD.
RD.(KM11.5)BANGPLEEYAI,B 47000 NO 19.JALAN TSB
ANGPLEE, SAMUTPRAKRAN 6,TAMAN INDUSTRI SUNGAI
10540 BULOH.47000 SELANGOR
TEL：+66-27553536 DARUL.EHSAN
FAX：+66-27575476 TEL：+603-61577632
E-Mail：lee_cheahow@yahoo.com FAX：+603-61574632
Lebanon / Damascus France
Kesmeyan Group Co. INTEGRATION CNC
Lebanon Beirut, Jdeideh - 6, Rue l'arché de Copigny,
Ammaieh - Kessmeyan Group 76630 BAILLY, FRANCE
Build. TEL：+33 2 35 06 07 83
Damascus FAX：+33 2 35 06 07 83
TEL: +963 11 6731602 http://www.integrationcnc.fr/
Mob.: +963 988 211407 E-Mail：vaque.j@online.fr
E-Mail : info@rockwell.tw
TEL：+961-76-883778
FAX：+961-1-901807
E-Mail：kesmeyan@rockwell.tw
Turkey ISTANBUL/TURKEY
KASIKCIOGLU AKSIS MAKINA
ELEKTROMEKANIK Yeni doğan mahallesi karakaş Sk.
OTOMASYON Emintaş Erciyes Sanayi Sitesi
Besevler K.S.S. 17 BLOK NO:72 no:12/206
Nilufer/BURSA/TURKYIE TEL：+90 212 613 87 83
TEL：+90-224-4434684 FAX：+90 212 613 87 85
FAX：+90-224-4434685 http://www.aksismakina.com
E-Mail：murat@kasikcioglu.com E-Mail：info@aksismakina.com
88
4. Appendix
89

Lathe Operation Manual

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Lathe Operation Manual

Uploaded by

Copyright:

Available Formats

SYNTEC

Lathe Operation Manual

1 Lathe Controller Interface

Position Program Dlginput Monitor Alarm Param. Diagnosis Guidance

Coor Insert Cycle Coor Actual System Param PLC State

1/2 Coor Delete Line Graph Adjust History Go to page One

Go To Line PLC Register

Copy Line PLC Timer

Znsert Line PLC Counter

Teach System Data

Arc Teach Software Setup

Cancel Middle Backup System

Delete Line Install Local L.

Simu. Store Language

1.2 Screen Sections

（1） （2） （3） （4）

Meanings for Fields on the Display:

1.3 Main Menu Selections

1.3.1 F1: Position Setting of Working Platform

Meaning of fields on the display------

 Distance To Go: The remaining distance for the cutting

Descriptions of Function key selections:

1.3.1.2 F2: 1/2 Coor.

1.3.1.3 F3: Clear Coor.

1.3.1.4 F4: All Clear Relative

Operation: Under the Position submenu, press "F5" key and

1.3.2 F2: Program

Descriptions of Program Sub menu Key Selections:

1.3.2.2 F2: Delete Line

1.3.2.3 F3: Edit Cycle

1.3.2.4 F5: EDIT

1.3.2.4.2 F2: Replace

1.3.2.4.3 F3: Go To Line

1.3.2.4.4 F4: Copy Line

1.3.2.4.5 F5: Insert Line

1.3.2.4.6 F6: Block Edit

1.3.2.5 F6: Teach

Descriptions of Teach sub Key Selections:

1.3.2.5.2 F2: Linear Teach

1.3.2.5.3 F3: Arc Teach

1.3.2.5.4 F4: Cancel Middle

1.3.2.5.5 F5: Radius of Arc Teach

1.3.2.5.6 F6: Delete Line

1.3.2.5.7 F7: Coor. Switch

1.3.2.5.8 F8: Coor. Teach

1.3.2.6 F7: Simulation

Descriptions of F7 “simulation” sub Key Selections:

1.3.2.6.2 F2: Continue

1.3.2.6.3 F3: Zoom

1.3.2.6.4 F5: Graph Reset

1.3.2.6.5 F6: Abort

1.3.2.6.6 F8: Simu. Setting

Simulation Parameter Description:

1.3.2.7 F8: File Manager

Descriptions of Key Selections:

1.3.2.7.2 F2: Copy File

1.3.2.7.3 F3: Delete File

1.3.2.7.4 F4: Import

1.3.2.7.5 F5: Export

1.3.2.7.6 F6: RS232 Import /F7 RS232 Export

1.3.2.7.7 RS232 Communication Parameter Setting

1.3.3 F3: DIgInput (ONLY for 920T)

1.3.4 F4: Monitor

1.3.4.1 F1: Coor.

（1）（2）（3）（4）