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Ceramics International 46 (2020) 29271–29281

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Ceramics International
journal homepage: www.elsevier.com/locate/ceramint

Carbon nanostructures based-adsorbent obtained from iron ore tailings T


Giovanni Gomes Guerreiro, Fabrício Vieira de Andrade , Márcio Roberto de Freitas ∗

Universidade Federal de Itajubá - Campus Itabira, Instituto de Engenharias Integradas, Rua Irmã Ivone Drumond, 200 - Distrito Industrial II, 35903-087, Itabira, MG,
Brazil

ARTICLE INFO ABSTRACT

Keywords: In the present work, for the first time in literature, raw iron ore tailings (IOTs) were used as catalysts for the
Iron ore tailings synthesis of carbon nanomaterials (CNMs) by the chemical vapor deposition method (CVD) in a fixed-bed re-
Chemical vapor deposition (CVD) actor. The reaction parameters were optimized using ethanol as the carbon source, and from the best condition,
Carbon nanotubes the synthesis was also carried out using acetone. The characterization of materials showed that both carbon
Emerging contaminants
precursors were able to produce several types of carbon structures: nanometric (MWCNT, CNF) and non-na-
Environmental remediation
nometric (fibers, amorphous carbon). The TEM images, Raman spectroscopy and TGA revealed that the ethanol
led to the growth of more organized structures and less amorphous material. The CNMs from both carbon
sources were used without any purification or functionalization treatment, as adsorbents for the rhodamine B
(cationic) and indigo-carmine (anionic) dyes. The CNMs were able to adsorb only the cationic dye. The ad-
sorption was investigated by the main kinetic models and by adsorption isotherms. Regarding the kinetic study,
the pseudo-second-order model was the best fit to the experimental data, and the intraparticle diffusion model
presented multilinearity for both adsorbents. Concerning the type of isotherm, the data was better adjusted by
the Langmuir model, indicating that the dye adsorption on the CNMs occurred at specific sites.

1. Introduction studies involving the use of red mud (RM) have been found and that is
the main waste of the Bayer process. These articles have motived us to
Iron ore extraction is one of the most relevant activities for world investigate the usage of IOTs to grow CNMs [3,10–15]. Hence, the
socioeconomic development. In Brazilian territory alone, 12.8% of the present work proposes in an unprecedented way, the usage of IOT, as a
total iron ore in the world is mined, of which 64.8% is mined in the catalyst for the synthesis of CNMs using the chemical deposition of
state of Minas Gerais. However, due to the low iron content present in (CVD) as the synthesis method, which is considered a simple and eco-
the ore, it is necessary to benefit it which, besides concentrating the nomical technique capable of producing good quality and has the best
iron ore, also generates a high volume of tailings [1]. Essentially, iron perspectives to become the production method of large-scale CNTs in
ore tailings (IOTs) have been used to fill mining pits or stored in dams, the future [16]. The synthesized materials were also employed without
thus, requiring constant monitoring at high costs. However, recent dam any purification and/or functionalization treatment, as adsorbent of
disruptions throughout the world and the imminence of future disasters cationic rhodamine B and anionic indigo carmine dyes, which are
make clear the extent of this problem and highlight the urgency to carcinogenic substances and are widely used in the textile and plastic
propose new forms of reuse for the IOTs [2,3]. In view of this serious industries [17,18].
environmental problem, several alternatives have been proposed for the
reuse of IOTs over the years, mainly related to civil construction and 2. Materials and methods
paving [4,5]. However, due to the fact that the IOTs are mainly com-
posed of iron (FexOy) and silicon (SiO2) oxides, it appears to be a ‘ready- 2.1. Characterization of IOTs
made’ catalyst for the synthesis of carbon nanomaterials (CNMs), the
usage of various iron oxides to synthesize several forms of CNMs is As received from Vale S.A., the IOTs were characterized through the
already widely reported in the literature [6–9]. However, according to techniques: Raman spectroscopy (iHR550, Horiba Jobin Yvon); X-Ray
the literature, the usage of the IOTs to synthetize any form of CNM has Fluorescence (FRX) (model EDX-720, Shimadzu); thermogravimetric
not been reported yet. Regarding the use of other tailings, only 07 analysis (TGA) (DTG 60, Shimadzu); and scanning electron microscopy


Corresponding author.
E-mail address: fabricio.andrade@unifei.edu.br (F. Vieira de Andrade).

https://doi.org/10.1016/j.ceramint.2020.08.101
Received 19 May 2020; Received in revised form 23 July 2020; Accepted 13 August 2020
Available online 26 August 2020
0272-8842/ © 2020 Elsevier Ltd and Techna Group S.r.l. All rights reserved.
G.G. Guerreiro, et al. Ceramics International 46 (2020) 29271–29281

(SEM) (Quanta FEG 3D, FEI). Where,

2.2. Characterization of CNMs qe and qt are the amounts of dye adsorbed per gram of the adsorbent
(mg.g−1) at equilibrium and at time t (min);
The CNMs were characterized by thermogravimetric analysis (TGA) Ce is the concentration at equilibrium; C0 is the initial concentra-
(DTG 60, Shimadzu); Raman spectroscopy (iHR550, Horiba Jobin tion;
Yvon) was used - a 514.5 nm wavelength laser with a power of 5 mW, V is the volume of the solution (mL);
performing 10 accumulations of 10 s each; scanning electron micro- m is the mass of the adsorbent (g).
scopy (SEM) (Quanta FEG 3D, FEI); transmission electronic microscopy
(TEM) (Tecnai G2-20 - SuperTwin FEI - 200 kV) in image mode; surface In order to establish the most appropriate correlation with the
areas (using BET method) analysis (ASAP 2020Plus, Micromeritics). curves obtained experimentally, the models of pseudo-first order,
pseudo-second order and intraparticle diffusion were used (Table S2)
[20–22].
2.3. Synthesis of CNMs

2.4.2. Adsorption isotherm experiments


The nanomaterials were synthesized by the CVD method in fixed-
The adsorption isotherms were built using the batch method, thus
bed reactor, using a horizontal oven (Ovens Inti model FT-1200). The
allowing the simultaneous obtaining of several experimental points and
IOTs were used without any purification, as the catalyst for the de-
guaranteeing less dispersion of the results. For that, 10 mg of adsorbent
composition of carbon precursors (acetone and ethanol); the precursors
was added to 10 mL of standard dye solutions of different concentra-
were obtained from the Merck company, and had a minimum purity of
tions (1–30 mg L−1). Duly closed, the erlenmeyrs were placed in a
98%. All syntheses were carried out under argon inert atmosphere
shaker under the same conditions of temperature, pH and agitation as
(99.99% of purity) of the White Martins brand. All mass measurements
in previous experiments. The flasks were kept in agitation until
were performed on an analytical balance (Shimadzu model AY220).
reaching thermodynamic equilibrium (approximately 6 h). After this
Initially, the CNMs were synthesized under 12 different conditions,
period, 3.5 mL aliquots were removed from each solution, centrifuged,
varying three parameters using ethanol as the carbon precursor. Three
and then read on the spectrophotometer. The Langmuir and Freundlich
temperatures were tested (700, 800 and 900 °C), two periods of time
models were used to establish the most appropriate correlation with the
(30 or 60 min) and two flow conditions of the carbon precursor: in the
experimental data (Table S3) [23].
first condition, the flow was maintained throughout the entire synth-
esis, that is, throughout the heating cycle (room temperature to final
temperature), and cooling to room temperature; in the second condi- 3. Results and discussion
tion, the flow was maintained only until the reactor reached the max-
imum temperature (700, 800 or 900 °C). The heating rate used in the 3.1. Characterization of IOTs
first condition was 10 °C.min−1. Later, with the optimized set of
parameters, the synthesis was also carried out using acetone as the 3.1.1. X-ray fluorescence
carbon source. Thus, two carbon nanomaterials were obtained - one Table S4 shows the chemical elements found in the IOTs obtained
synthesized from ethanol (CNM-Et) and the other from acetone (CNM- by X-ray fluorescence spectroscopy (FRX). The chemical characteriza-
Ac). In order to investigate the correlation between the parameter and tion evidenced: SiO2 (50.6%) and Fe2O3 (41.7%) as main constituents
the growth of carbon structures, the yield of the synthesis was calcu- and other components in minor concentrations. This result was ex-
lated by equation (1) [19]: pected considering that IOTs are heterogeneous systems with mainly
iron and silicon oxides and may present other several minerals in their
synthesis yield (%) = (M_Total - M_Catalyst) / M_Catalyst × 100 (1) composition [24].
Where,
3.1.2. Raman spectroscopy
MTotal is the final mass formed after the syntheses; The IOTs were also characterized by Raman spectroscopy. As can be
MCatalyst is the initial mass of the catalyst; seen in Fig. 1, several signs were observed in the range of 100–500 cm-1
MCatalyst for all syntheses was 500 mg.

2.4. Adsorption tests

The adsorption studies were performed in a thermostatic shaker


(Nova Técnica model 530). The samples were centrifuged in a cen-
trifuge (Quimis model Q222E). Solutions of the cationic rhodamine B
and the anionic indigo-carmine dyes were used as adsorbates as re-
ceived from Sigma-Aldrich Company. The characteristics of the dyes
can be found in Supporting Information (SI) (Table S1). As adsorbents,
the CNMs synthesized at the best condition and the IOTs were used. All
solutions were prepared using deionized water. The concentration of
the dyes was measured indirectly through spectrophotometric mea-
surements on a T-80 UV/Vis Spectrophotometer equipment, using the
λmax of each dye (indigo carmine 610 nm and rhodamine b 544 nm).

2.4.1. Adsorption kinetics experiment


The amount of dye adsorbed at each time per gram of adsorbent was
calculated from equation (2) : Fig. 1. Raman spectrum for the IOT region 125–3250 cm−1. In detail: ap-
qe,t = (Co–Ce,t)V/m (2) proximation of the region 1000 - 1500 cm−1.

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Fig. 2. SEM images for IOT.

which, as discussed extensively by Das and Hendry (2011), are char- 900 °C), two synthesis times (30 and 60 min) and the carbon source
acteristics of iron oxides, such as hematite and goethite among other flow was employed in two different ways: 1) only at the maximum
diverse mineral phases rich in Mg and Ca. In the detail of Fig. 1, an temperature of the experiment (label A) (700, 800 and 900 °C) and 2)
approximation in the region of 1000–1500 cm−1 of the Raman spec- throughout the whole synthesis, during both the heating and cooling
trum is shown. We opted to analyze this region in detail because it is (label B). The obtained materials were named as the following example:
located in the same region of the first order bands D and G, which are 700_A_30 (material produced at 700 °C with ethanol flow only during
characteristics of carbon materials. A band is observed in the region of the maximum temperature for 30 min). Fig. 3 shows the synthesis yield
1200–1300 cm-1. As proposed by Brolly, Parnell and Bowden (2016), for all conditions tested as a function of temperature.
this band can be associated with the 2LO mode characteristic of de- Firstly, it is noted that the continuity of flow of the carbon pre-
fective hematite. This signal is extremely important for the present cursor, the temperature, and the reaction time significantly affect the
work, as it is located in very close regions to the D band. In this way, the synthesis yield. Two clear trends are noted: 1) for the syntheses in
bands can overlap and therefore interfere in the analysis of carbon condition A, negative yield is observed and 2) for the samples synthe-
materials. sized in condition B, an increase of the yield directly proportional to the
increase in temperature was observed. Therefore, it is essential for the
3.1.3. Scanning electron microscopy process to maintain the reaction system saturated with the carbon
Scanning electron microscopy (SEM) was also used to characterize source throughout the heating/cooling cycle (condition B). As reported
the IOTs. Fig. 2 shows the SEM images of the material. It was found that in the work by Oliveira et al. (2011), red mud (RM) tailings were used
the IOTs have a very heterogeneous morphology, with particles of as a catalyst to synthetize CNMs, which have similar physical-chemical
different sizes and shapes. It was also observed that there are some characteristics to the ones used in this work. Through chemical analyzes
blended mineral phases encrusted within other. The particle diameter of samples taken during the heating ramp at temperatures between 300
ranges from 0.1 to 300 μm. Finally, through chemical analysis by EDS, and 900 °C, under ethanol atmosphere in a CVD reactor, it was evi-
the main elements found were Si, O and Fe, which as showed by the denced that the iron oxide present in the RM, is reduced during the
XRF analysis, are the main compounds present in the tailings. heating ramp in several metallic phases until reaching the maximum
concentration of Fe0 at 700 °C, which is the real catalyst of the process.
In addition, several other studies in which other reaction conditions
3.1.4. Thermogravimetric analysis
were used corroborate the idea that iron oxide is reduced to Fe0 par-
In order to obtain information about the thermal stability of the
ticles, which is the true catalyst for the reaction [28,31,33–35].
IOTs, a thermogravimetric analysis of this material was also carried out
in an atmosphere of synthetic air. Fig. S1 shows the results of this
characterization. Initially, a small mass gain is noted, which may be
related to the oxidation of some metallic phase that may be present in
the material. Then, a series of events are noted which may be related to
the dehydration of goethite and consequently its transformation into
hematite [27]. In general, the IOTs showed high thermal stability in the
studied temperature range as evidenced by a loss of mass of about 1%.
This result was expected since the main constituents of the IOTs are iron
and silicon oxides, which are stable in this temperature range [24].
From the results presented so far, it is observed that despite the IOTs
being highly heterogeneous both in chemical and physical aspects, they
have a large amount of iron oxide. This makes them a promising can-
didate to act as a catalyst to grow CNMs, given that several authors
have already used iron oxides as a catalyst to synthesize various types of
carbon materials [6–8,28–32].

3.2. Optimization of CNMs synthesis

The synthesis parameters were optimized using ethanol as the


carbon source. For that, three temperatures were tested (700, 800 and Fig. 3. Synthesis yield for all conditions tested.

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Therefore, based on these works, it is possible to analyze what may source significantly affects the synthesis of CNMs by the CVD process
happened in our system. Starting from room temperature up to 900 °C [34]. Thus, after optimizing the reaction parameters using ethanol as
with a heating rate of 15 °C/min, the heating ramp lasts about 60 min. the carbon source, synthesis with acetone was also carried out in order
Based on the results obtained by Oliveira et al. (2011), it is assumed to compare both precursors. The process was conducted under opti-
that at around 500 °C, the reduction of Fe2O3 in Fe0 starts and at 700 °C mized conditions (900_B_30). The synthesis using acetone yielded ap-
the oxide is completely reduced. Therefore, it is assumed that the proximately 3.7 times more CNMs compared to the synthesis using
growth of carbon structures started along with the formation of the first ethanol. This considerable difference can be explained by the fact that
iron atoms at 500 °C (after about 25 min) and lasted until the oven acetone is significantly more volatile than ethanol and since the reac-
cooled to 500 °C (160 min), temperature at which, ethanol starts to no tion system used in this work starts from precursor in the liquid state, to
longer be decomposed, and the deposition of carbon structures is then be volatized and carried by the carrier gas, it was expected that
smaller [36]. On the other hand, it can be inferred that possibly in the ethanol would lead to a lower yield [39]. The materials synthesized
syntheses carried out in condition A, which therefore, the flow of with both carbon sources are now called: CNM-Et (synthesized with
ethanol was maintained for only 30 or 60 min, these periods of time ethanol) and CNM-Ac (synthesized with acetone). From this point, all.
were not enough to reduce the iron oxides to metallic iron and enable
the growth of carbon structures, but it only made it possible to reduce 3.3. Characterization of CNM-Et and CNM-Ac
the iron oxide (among other components in lesser quantity), which
justifies the loss of mass of about 1–10% shown on the yield graph 3.3.1. Thermogravimetric analysis
(Fig. 3). In fact, other authors who used iron oxide for the synthesis of Thermogravimetric analysis (TGA) is considered one of the most
CNMs, report the need of a pre-reduction step of the oxide in a nitrogen practical techniques to study the purity, thermal stability and the
atmosphere [15]. Moreover, regarding the effect of SiO2, Oliveira, 2019 structural characteristics of CNMs [40–43]. Fig. 4a shows the TG curves
& Sushil, 2010, studied thoroughly what happens in this type of en- for CNM-Ac and CNM-Et. It is observed a small mass gain in the range of
vironment (carbon precursor + heat + (SiO2 and iron oxides)) and no 350–450 °C, which is possibly related to the oxidation of metallic iron.
additional remarks was made regarding the influence of SiO2 on carbon Additionally, a prominent mass loss in the temperature range of about
nucleation. Moreover, our observations led us to believe that the SiO2 450–640 °C is also observed, which is characteristic of the oxidation of
influences little or almost nothing on the carbon deposition. However, carbonic structures [44]. It is noted that the TG curves have similar
we do not rule out the possibility that SiO2 may have a greater effect on characteristics, concerning the region that mass loss occurs. However,
carbon deposition, mainly because we worked with tailings which are CNM-Ac showed a higher percentage of mass loss, around 70%, against
very heterogenous. approximately 30% for CNM-Et. This result corroborates the fact that
Additionally, it is observed that the best yield for each temperature CNM-Ac showed a higher synthesis yield than CNM-Et.
was obtained in condition B_30, which were: 16.7%, 26.8% and 53.3%, Fig. 4b shows the DTG curves for CNM-Ac and CNM-Et. The curves
respectively, for temperatures of 700, 800 and 900 °C, making it clear show that the samples had substantially different structural features. It
that the increase in temperature has a direct influence on the synthesis is observed that the most intense peak occurred at approximately
yield, as expected by the literature [14,19,37]. It is also observed that 600 °C for both CNMs, which is characteristic of carbonaceous struc-
the increase in synthesis time from 30 to 60 min led to reduction in tures such as nanotubes and nanofibers [40]. For the CNM-Ac, a peak is
yield of approximately 6.4% (average value between all temperatures), also observed at higher temperatures (639 °C), thus, indicating that the
indicating that the increase disfavored the nucleation of carbon struc- CNMs produced by acetone generated materials whit thicker structures
tures, and raises the hypothesis that shorter synthesis times can lead to than those synthesized by ethanol, mainly because bulkier carbon
a similar or higher yield. The behavior in which the temperature exerts materials (e.g. as MWCNTs with a greater number of layers and thicker
a directly proportional influence on the synthesis yield was also noticed CNFs) have greater resistance to oxidation [45,46].
both by authors who used catalysts similar to the ones in this work (e.g. While the curve for CNM-Ac has a series of small 'shoulders', the
Oliveira et al. (2011) and Mesgari Abbasi et al. (2016) that red mud CNM-Et curve has a single well-defined peak and is relatively narrower
tailings were used) as well as in works that were used other types of than the convolution of the CNM-Ac peaks. These results suggest that
catalysts, (e.g. Shukrullah et al. (2019) and Chen et al. (2008). There- the synthesis from acetone led to the production of CNMs with worse
fore, in terms of synthesis yield and energy efficiency, the best condi- structural characteristics and also led to a greater volume of dis-
tion was obtained at 900 °C maintaining the flow of ethanol throughout organized carbon structures [47]. On the other hand, For CNM-Et, a
the whole synthesis for 30 min (900_B_30), which generated 53.3% of small peak was also observed at 439 °C, which, as previously discussed,
yield. It should also be noted that the standard deviation of the data shows that carbon structures with less resistance to oxidation were also
obtained experimentally was between ± 1 to 10%, which can be as- formed. These results corroborate with the literature since several au-
sociated with the high heterogeneity of the catalyst used (among other thors have reported that ethanol generates more orderly and defect-free
factors inherent to the experiment). Table 1 shows of the synthesis yield carbon structures, due to the hydroxyl groups that are released during
obtained in the present work in comparison to all the papers found in its decomposition, thus preventing the formation of amorphous struc-
the literature in which was used similar catalysts for synthesis of CNMs. tures [48–50].
It is observed that the yield obtained in this work is higher than all the
other results, emphasizing that the results presented here are pro- 3.3.2. Scanning electron microscopy
mising. The main factors that determine the physical and chemical prop-
In addition to that, it is largely reported that the type of carbon erties of CNMs are structural parameters such as diameter, length of
filaments, atomic defects and the presence of other atoms along the
Table 1 material [40,51]. Fig. 5 shows the SEM images for both samples. It is
Comparison of the carbon yield obtained by other works. possible to observe that for the material obtained from ethanol
Catalyst Yield Reference
(Fig. 5a), structures with greater similarity to carbon nanotubes were
obtained. For the sample obtained from acetone (Fig. 5b), although it is
Tailing (RM) 50,00% [13] possible to observe tube-like structures, they are less numerous, and
Tailing (RM) 46,80% [11] considerably bulkier, thicker and it is noted more amorphous struc-
Tailing (RM) 48,00% [14]
tures.
Tailing (RM) 46,08% [34]
Tailing (IOT) 53,30% Authors of this work. From the SEM images, it is possible to suggest that CNM-Et has a
more homogeneous and organized structure than CNM-Ac. This

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Fig. 4. a) TG curves for CNM-Ac and CNM-ET in synthetic air, b) DTG curves for CNM-Ac and CNM-ET synthetized the best condition in synthetic air.

assumption is supported by the results of the thermogravimetric ana- Fig. 6-c [53]. It is also important to note that the TEM images corro-
lysis presented in Fig. 4, since the DTG curve obtained for CNM-Et borate with the previous results of DTG and SEM, and prove that, in
showed a narrower profile than the curve obtained for CNM-Ac. fact, the material synthesized from ethanol has a more organized and
less defective carbon structures than the one synthesized from acetone.
3.3.3. Transmission electronic microscopy
The TEM images are shown in Fig. 6. It is confirmed the formation 3.3.4. Raman spectroscopy
of CNTs for both samples: CNM-Et (a), and CNM-Ac (b). For the CNM- In order to better understand the quality of the synthesized CNMs,
Ac sample it was also observed a considerable amount of helical carbon Raman spectroscopy was employed. Fig. S2 shows the Raman spectra
nanofibers, which are formed due to defects in the hexagonal network obtained for CNM-Ac and CNM-Et. The samples present the two char-
of the nanofibers, which led to this helical shape [52]. Moreover, it is acteristic bands of carbon materials in the first order region: the D band,
noted that CNTs are considerably more defective. Furthermore, it is located around 1350 cm-1, related to the presence of defects in systems
possible to observe that the nanotubes formed in CNM-Et are relatively with sp2 hybridization, and the G band, located around 1550 cm−1,
thicker than those formed in CNM-Ac and are considerably less defec- characteristic of carbon materials with hybridized sp2 bonds, and is
tive. In addition, the nanotubes are similar to the bamboo like carbon related to more organized carbon structures [54]. The bands G′ and
structure in the material obtained from acetone - they can be seen in D + G are also observed, located in the second order region in the

Fig. 5. SEM images for: a) CNM-Et and b) CNM-Ac.

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Fig. 6. TEM images for: a) CNM-Et, b) CNM-Ac, and c) bamboo like carbon structure.

range of 2600–2900 cm−1, which are also characteristic of carbon structures. The D3 band (around 1500 cm−1) refers to defects outside
materials [54,55]. It is also noted the presence of significant bands in the carbon sp2 plans (e.g. amorphous carbon). The D4 band
the region of 110–600 cm−1 for CNM-Ac, which can be associated with (1050–1200 cm−1), which appears intensely only in materials with
the oxidation of iron and its possible transformation into hematite [25]. disordered structures. Finally, the D2 band (around 1620 cm−1), which
The relationship between the intensities of bands D and G (ID/IG) usually appears as a shoulder of the G band and it is also associated
provides the degree of disorder of carbonaceous materials [40]. The ID/ with imperfections. Based on the bands described above and the 2LO
IG values for the materials are very similar (CNM-Ac: 1.13 and CNM-Et: mode of hematite around 1320 cm−1 (represented by the letter H), the
1.17), which at first, suggest that the samples have a similar structural deconvolution of the spectra was performed. Fig. 7 shows the decon-
quality. However, based on the results of the other characterizations voluted Raman spectra for both CNMs. The adjustment to the Lorentz
conducted in this work, it was evident that the material synthesized mathematical model showed a 99% approximation for both Raman
from acetone has a structure that is considerably more defective and spectra. It is noted that both materials had all the characteristic bands
richer in amorphous carbon. However, as discussed previously, some of carbonic materials, but with slight deviations from the ideal values,
authors point out that caution should be taken when analyzing Raman which was expected, since the position of the bands are very sensitive to
spectra of carbon materials that contain hematite, because this oxide the laser wavelength and the power used during the Raman measures
has a vibrational mode, called 2LO, in the region of 1320 cm−1, close to [54]. It is observed that the H band was much more pronounced for
band D (1350 cm−1), opening the possibility for overlapping bands CNM-Et, which considerably mitigated the intensity of the D1 band for
[26]. Decoupling the D band (from carbon materials) from the 2LO this sample. From the intensities of the deconvolved bands, it was
band (from hematite) is a topic that has been debated to the present possible to calculate a new relationship, now between D1 and G, called
day. It is a great interest by various fields of science, mainly because it ID1/IG. The values obtained were 1.13 for CNM-Ac and 0.44 for CNM-
represents a big obstacle to study soils from other planets [56]. Until Et. By this data treatment, it is evidenced that the CNM-Et has a more
the present date, there is no consensus regarding how to solve this issue. organized structure, corroborating both with what had been observed
However, in the present work, in order to extract as much information in other characterizations and with what is reported in the literature
as possible from the obtained Raman spectra, a study of the region which extensively emphasizes that ethanol should lead to a more or-
between 1000 and 1800 cm−1 was carried out by means of peak de- ganized material [48–50,61–63].
convolution using the Lorentz mathematical model. This method was
based on a series of other works from the literature [25,26,57,58].
3.3.5. Nitrogen adsorption
According to the literature, the first order region can have five
The specific surface area of the materials was estimated by nitrogen
components [59,60]. The traditional bands: D, from now on called D1
adsorption using the BET method. The results revealed that the sam-
(at about 1350 cm−1), which is related to disordered structures and G
ples: IOT, CNM-Et and CNM-Ac have areas equal to 0.2, 15.5, e
(around 1550 cm−1) which is related to the ordered carbon sp2
15.7 m2 g−1, respectively. First of all, it is noted an enormous increase

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percentage of dye removal was 85% for both materials. It was observed
that the removal rate increases considerably in the first 50 min of the
experiment, and then continues to augment at a relatively slower speed
until reaching equilibrium after about 270 min for CNM-Ac and
300 min for CNM-Et. This phenomenon is attributed to the fact that the
dye solution is very concentrated in the first minutes of contact and
there is a large number of vacant sites in the adsorbents, over time, the
sites are occupied quickly, and as time passes the vacant sites of the
adsorbents become more and more scarce and the concentration of the
solution reduces thus, decreasing the adsorption rate [66]. Moreover, it
appears that the surface of CNM-Et, at first, favored the adsorption of
the dye RD+ more than the CNM-Ac which showed a defective struc-
ture. In order to obtain detailed information about the adsorption me-
chanisms involved in these systems, a kinetic study was carried out, and
adsorption isotherms were plotted using different models. These studies
were conducted only with RD+ and the CNM's (CNM-Et and CNM-Ac).

3.4.1. Adsorption kinetics


In practical terms aiming at future applications, the adsorption ki-
netics between the adsorbate and adsorbent is one of the main para-
meters to evaluate the adsorption properties [67]. Fig. 9 shows the
curves resulted from the nonlinear adjustments of the experimental
data for both CNM's to the kinetic models of pseudo 1st order and
pseudo 2nd order. Their kinetic parameters are shown in Table 2, re-
spectively.
The data obtained experimentally for both adsorbents were better
adjusted to the kinetic model of pseudo 2nd order (CNM-Ac:
R2 = 0.994, CNM-Et: R2 = 0.991). In addition, the values of qe cal-
culated from the kinetic model of pseudo 2nd order (17.27 mg g−1 for
CNM-Ac and 19.13 mg g−1 for CNM-Et) are consistent with the values
of qe obtained experimentally (17.04 mg g−1 for CNM-Ac and
17.01 mg g−1 for CNM-Et). Since the adsorbents showed a clear dif-
ference in the adsorption kinetics, the experimental data were analyzed
by the intraparticle diffusion model to evaluate the steps that are in-
volved in the process of adsorption of RD+ by the CNM's.
The adsorption of dyes by CNMs generally occurs through 2 me-
chanisms: 1st) diffusion of the adsorbate from the concentrated solution
to the surface of the adsorbent, followed by 2nd) the diffusion of the
Fig. 7. Raman spectra deconvoluted by the Lorentz model for a) CNM-AC, and
adsorbate molecules to the most internal adsorption sites of the ad-
b) CNM-Et.
sorbent. This mechanism is called intraparticle diffusion [68]. It is as-
sumed that adsorption occurs only through intraparticle diffusion if the
in surface area among the raw IOTs and CNMs (Ac e Et) of around 77 curve obtained is linear and passes through the origin, namely, if all the
times. Moreover, although the CNMs have a smallest surface area when experimental data is better adjusted by a single line that intercedes the
compared to other materials in the literature [13,14,64], it is necessary origin. On the other hand, it may be presumed that the adsorption
to mention that in the present work, both the CNMs and IOTs were used process is not controlled only by the intraparticle diffusion mechanism,
without any purification or surface treatment. Therefore, the presented if the experimental data show multilinearity [18]. Fig. 10 shows the
results are promising because they have an enormous margin to be application of the intraparticle diffusion model to the experimental data
improved by many functionalization and purification and routes that for the adsorption of the RD+ dye by both CNMs, and Table S2 presents
already reported in the literature [65]. their respective parameters. It is observed that the data obtained ex-
perimentally were well adjusted by the model: CNM-Ac (R2: 1st
3.4. Adsorption tests stage = 0.971, 2nd stage = 0.968) and CNM-Et (R2: 1st Stage = 0.993,
2nd stage = 0.999) indicating that this model is suitable to describe the
After the characterization, the CNM-Et and CNM-Ac were applied as possible phenomena that occurs during the adsorption.
adsorbents for emerging contaminants in aqueous medium. For that, For both adsorbents, the graphs showed multilinearity throughout
two model molecules were used: rhodamine-B (RD+) (a cationic dye), the time range, suggesting that the RD+ adsorption process is not
and indigo carmine (IC−) (an anionic dye). Fig. 8 shows the percen- limited by the intraparticle diffusion mechanism. Hence, there is at
tages of removal of RD+and IC− by both CNMs and by IOT. It is ob- least more than one adsorption mechanism involved [69]. In fact, this
served that IOT was not able to significantly adsorb either of the two has been observed through mathematical analysis. In the 1st adsorption
dyes. As for the CNMs, they were only able to adsorb the cationic dye. stage, the highest dye adsorption rate is observed for both adsorbents,
The results suggest that this significant increase in the adsorption ca- followed by the 2nd stage and finally, equilibrium is reached (CNM-Ac:
pacity of CNMs in comparison to raw IOT is directly related to the Kid-1 = 2,793, Kid-2 = 0.319, CNM-Et: Kid-1 = 1.354, Kid-
presence of carbon nanostructures in CNM-Ac and CNM-Et, which 2 = 0.694). During the 1st stage, the diffusion of the RD+ molecules
consequently increases the surface area [10]. These results are also an occurs rapidly to the vacant sites on the surfaces of the adsorbents.
indication that the synthesized CNMs have a greater affinity with ca- Then in the 2nd stage, the diffusion of the RD+ molecules occurs to the
tionic contaminants, or molecules with positive structure. innermost sites of the adsorbents considerably at slower rate than the
Regarding the adsorption of RD+ by the CNM's, the highest 1st stage [18]. It is also observed that, while in the 1st stage, the Kid-1

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Fig. 8. Removal percentages of RD + and IC- by: a) CNM-Ac, and b) CNM-Et and IOT.

Fig. 9. Kinetic curves of adsorption for the dye RD+ with the adsorbents a) CNM-Ac, and b) CNM-Et.

Table 2 3.4.2. Adsorption isotherm


Parameters of nonlinear adjustments of experimental data to kinetic models. Fig. 11 shows the curves resulting from the nonlinear adjustments of
Kinetic Models Parameters CNM_Ac CNM_Et
the experimental data of both adsorbents to the Langmuir and Freun-
dlich adsorption isotherms models, which have their respective para-
a
Pseudo 1 order −1
qe (mg g ) 16,43 16,50 meters presented in Table 3.
k1 (min−1) 0,080 0017 The data obtained experimentally for both adsorbents were better
R2 0,965 0970
adjusted to the Langmuir model (CNM-Ac: R2 = 0.932, CNM-Et:
Pseudo 2a order qe (mg g−1) 17,27 19,13
k2 (g mg−1 min−1) 0,007 0001 R2 = 0.942). These results suggest that the adsorption of RD+ occurred
R2 0,994 0991 in homogeneous and specific sites on the CNMs and indicate that the
Intraparticle diffusion 1a stage Kid-1 (mg g−1 min1/2) 2793 1354 Langmuir model can be used to represent the experimental data of
C1 (mg g−1) 0,362 −0,050
adsorption of RD+ by the CNMs [71]. The maximum adsorption ca-
R2 0,971 0993
2a stage Kid-2 (mg g−1 min1/2) 0,319 0694
pacity (qm) calculated from the Langmuir model was similar for both
C2 (mg g−1) 12,17 5177 materials (CNM-Ac: qm = 17.20 mg g−1, CNM-Et:
R2 0,968 0999 qm = 16.30 mg g−1). In addition, the adsorption process is considered
favorable when the separation factor (RL) has values between 0 and 1
[72]. In this study, the RL value was less than 1 for both adsorbents,
for CNM-Ac was about 2 times higher in relation to CNM-Et's, the op- showing that the adsorption processes were favorable (CNM-Ac:
posite behavior was observed in the 2nd stage. These results show that RL = 0.007, CNM-Et: RL = 0.005) [18]. Comparing the results obtained
the samples have different adsorption mechanisms, corroborating the in this work with the literature is complex, since no study was found
argument that materials with different morphologies have different that used tailings to synthesize carbon structures and applied it to the
adsorption behaviors [70]. adsorption of Rhodamine-B. However, even when comparing with
other works outside this scope, the literature shows that the maximum
adsorption capacity of RD+ by CNT's can vary between 28 and

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Fig. 10. Application of the intraparticle diffusion model for a) CNM-Ac, and b) CNM-Et.

Fig. 11. Adsorption isotherms for the RD+ by: a) CNM-Ac, and b) CNM-Et.

Table 3 the carbon precursor under 12 different conditions, and the best set of
Parameters of the nonlinear adjustments of the experimental data to the ad- parameters it was found at 900 °C, synthesis time of 30 min and
sorption isotherm models. maintaining the flow of carbon precursor throughout the entire synth-
Isotherms models Parameters CNM-Ac CNM-Et esis. The different carbon precursors led to materials (CNM-Et and
CNM-Ac) with substantially different structures. CNM-Et presented a
−1
Langmuir qm (mg g ) 17,20 16,30 less defective structure than CNM-Ac. Finally, the materials were tested
KL (L mg−1) 7469 10,15
as adsorbents for emerging contaminants in aqueous media, using two
RL 0,007 0005
R2 0,932 0942 model molecules, the dyes: Rhodamine-B (cationic), and Indigo
Freundlich Kf (mg g−1) 14,02 13,10 Carmine (anionic). Both CNMs proved to be efficient for adsorbing only
n (g mg−1 min−1) 11,38 7968 the cationic dye. The maximum adsorption capacity for both CNM's was
R2 0,906 0918 about 16.8 mg g−1, which is a relevant result even when compared to
other works, especially taken into account that no purification was
employed and therefore there is a huge margin to be improved.
256 mg g−1 [17,73,74]. Nevertheless, it must be taken into account
that pure CNTs were used in these studies, and most of time, functio-
nalized and in the best conditions of pH and temperature. On the other
Declaration of competing interest
hand, no method of purification and functionalization were applied to
the samples in the present work. Thus, the results presented here are
even more relevant, as they open up an enormous margin to be im- The authors declare that they have no known competing financial
proved. interests or personal relationships that could have appeared to influ-
ence the work reported in this paper.

4. Conclusions
Acknowledgments
In the present work, we have shown for the first time, that it is
possible to synthesize various carbonaceous materials, including con- The authors would like to thank CNPQ and FAPEMIG for their fi-
siderable amounts of nanostructures like MWCTNs and CNFs, using nancial support. I would also like to thank Professor Dr. Ernesto Soares
untreated iron ore tailings as the catalyst by the CVD method in a fixed- de Freitas Neto for his collaboration with Raman Spectroscopy mea-
bed reactor. The synthesis parameters were optimized using ethanol as sures.

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Appendix A. Supplementary data 1052–1059, https://doi.org/10.1016/j.jmrt.2018.07.015.


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