AS Tronic / AS Tronic Mid

©452009 DAF Trucks N.V., Eindhoven, The

Netherlands.

In the interest of continuing product development,

DAF reserves the right to change specifications
or products at any time without prior notice.

No part of this publication may be reproduced

and/or published by printing, by photocopying, on
microfilm or in any way whatsoever without the
prior consent in writing of DAF Trucks N.V.

© 452009 DAVIE
 STRUCTURE
series
Structure

0
AS TRONIC CF75, CF85, XF95
1
AS TRONIC CF75IV, CF85IV, XF105 / AS TRONIC MID
2

© 452009
 AS TRONIC CF75, CF85, XF95
series Contents

CONTENTS
AS Tronic CF75, CF85, XF95

Page Date

1. DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 452009

1.1 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Key to block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1 . . . . .
1-3 . . . . .
452009
452009 1
1.3 Pneumatic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 . . . . . 452009

2. LOCATION INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . 452009

2.1 Location of electrical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 . . . . . 452009
2.2 Location of pneumatic components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 . . . . . 452009

© 452009 1
 AS TRONIC CF75, CF85, XF95
Contents series

2 © 452009
 AS TRONIC CF75, CF85, XF95
series Diagrams

1. DIAGRAMS
1.1 BLOCK DIAGRAM

Block diagram V300794 applies to:

- version CF75/85, production date <2003-45 1
(chassis number <0E626381)
- version XF95, production date <2003-45
(chassis number <0E626381)

V300794
A16 A17
9079
+

A1
1234
87
G426

output speed
B11 B6 B18
Power supply

F705
Sensor
1010

Ground

2
1229
E053

Signal

4
1
Connector
AS Tronic
diagnosis

B8 B7 B9 B12 B17 B16 B20 B10 B15

ECU, AS TRONIC D954
2

Clutch sensor power supply

10

A2

3065 Clutch sensor signal

clutch position sensor

Clutch actuator with
Clutch sensor ground

Ground

B385
Ground

Clutch disengage quick

Network

Clutch disengage slow

3700X CAN-L
CAN

A8 A12

Clutch engage slow

3701X CAN-H
Clutch engage quick
Network

3700D CAN-L
CAN

A14 A13

3701D CAN-H
A11 A4 A5
1000

A3 A6

1604 CAN-L 3731

E301

CAN-H 3732
C026
C027
reverse
Vehicle

C6 C7

C14 C15 C8 C1 C3
lights

5715

9080
1

G350
reverse

3739
Relay

lights

D955
Shift lever

D1 D3 D5 D2 D4 D6

Ground
1010

54

Drive mode switch

1217 4591
4

Drive crawl
E016

E590
2
1

Drive
5

Neutral
C9

5655 Reverse
1

Reverse crawl

Block diagram V300886 applies to:

- version CF75/85, production date 2003-45
(chassis number 0E626381)
- version XF95, production date 2003-45
(chassis number 0E626381)

© 452009 1-1
 1
-

1-2
Diagrams

1010 1010 1000 AS Tronic 1010

diagnosis

has been added.

C026 +
E016 E350 E301 Connector E053 G426
C027 CAN CAN
Vehicle Network Network A021
1 reverse 10 2 1 87
lights

1217
1 3 G350
Relay

1229
reverse
2 54 lights

4591

5655
1380
1604
3701D CAN-H
3700D CAN-L
3701X CAN-H
3700X CAN-L
3065
1234

Shift lever
date 2003-45 (chassis number 0E626381)
AS TRONIC CF75, CF85, XF95

C9 C7 C6 A4 A5 A14 A13 A8 A12 A2 A1

Modifications to CF75/85 and XF95, production

wire 5715 has been removed and wire 1380

The power supply after contact (1010) of the

is provided directly by fuse E350. As a result,

operating unit (D955) on connection point C7

D955 ECU, AS TRONIC D954

D1 D3 D5 D2 D4 D6 C14 C15 C8 C1 C3 A3 A6 B8 B7 B9 B12 B17 B16 B20 B10 B15 B11 B6 B18 A16 A17

3739
9080
9079

CAN-L 3731

CAN-H 3732
Signal
Ground
Power supply

Reverse crawl
Reverse
Neutral
Drive
Drive crawl
Ground
Clutch engage quick
Clutch engage slow
Clutch disengage slow
Clutch disengage quick
Ground
Ground
Clutch sensor ground
Clutch sensor signal
Clutch sensor power supply

4 2 1
1 3 5 2 4 6
E590 B385 N

Drive mode switch Clutch actuator with F705

clutch position sensor Sensor
output speed
V300886

©
452009
series
 AS TRONIC CF75, CF85, XF95
series Diagrams

1.2 KEY TO BLOCK DIAGRAM

Basic code Description

number
A021 Diagnostic connector (16-pin) 1
B385 AS Tronic clutch unit
C026 Reversing light, left
C027 Reversing light, right
D954 AS Tronic gearbox modulator
D955 AS Tronic gear lever unit
E016 Gearbox neutral position fuse
E053 Diagnostic connector fuse
E301 Fuse, AS Tronic
E590 AS Tronic selector switch
F705 AS Tronic speed sensor
G350 Reversing light relay, automatic gearbox
G426 Contact relay

© 452009 1-3
 AS TRONIC CF75, CF85, XF95
Diagrams series

1.3 PNEUMATIC DIAGRAM

21
62 12 23 2911
1 0
4
2 1
u u
22
p p 23

64 25
1
24 26 3

19 5
2 4

D954 B385
12 11 10 9 8 18
13 p 14 15 16 17
7 u

Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9 Y10 Y14 Y15 Y16 Y17

K1 K2 1/2 R 3/4 2/4R N 1/3 H L

Splitter Gate Main Range

V300795-2
Explanation of pneumatic diagram
1. Air compressor
2. Air supply unit
3. Air supply non-return valve (only with air
suspension)
4. Air supply to circuit 4
5. Extra air supply (7 l)
6. Pressure regulator
7. Pressure sensor
8. Air supply main valve
9. Range box selector valves
10. Main box selector valves
11. Gate selection selector valves
12. Splitter box selector valves
13. Transmission brake clutch selector valve
14. ‘Close clutch rapidly’ selector valve
15. ‘Close clutch slowly’ selector valve
16. ‘Open clutch rapidly’ selector valve
17. ‘Open clutch slowly’ selector valve
18. Clutch unit non-return valve
19. Pressure relief valve (only with air
suspension)

1-4 © 452009
 AS TRONIC CF75, CF85, XF95
series Location information

2. LOCATION INFORMATION

© 452009 2-1
 AS TRONIC CF75, CF85, XF95
Location information series

2.1 LOCATION OF ELECTRICAL COMPONENTS

MA S

1 R
N D

E590

D955

D954 F705
B385

F533 V300690

2-2 © 452009
 AS TRONIC CF75, CF85, XF95
series Location information

Basic Description Location Note:

code
D954 AS Tronic gearbox modulator On top of the gearbox against
the clutch housing
D955 AS Tronic gear lever unit Next to the driver’s seat in the
operating unit
1
E590 AS Tronic selector switch Next to the driver’s seat in the
operating unit
F705 AS Tronic speed sensor In the rear gearbox cover near
the output shaft drive flange
B385 AS Tronic clutch unit Bottom of gearbox on clutch
side
F533 Vehicle speed sensor In the rear gearbox cover near
the output shaft drive flange,
under the AS Tronic speed
sensor

© 452009 2-3
 AS TRONIC CF75, CF85, XF95
Location information series

2.2 LOCATION OF PNEUMATIC COMPONENTS

2
1 3

11

5
10
6
7
8
9

V300796

2-4 © 452009
 AS TRONIC CF75, CF85, XF95
series Location information

Designation Location Note:

1 Gearbox air supply non-return Air supply unit, front right of the Connected to circuit 4,
valve vehicle output 26
Only applicable to air sus-
pension. 1
2 Air supply to air supply unit Extra air reservoir on chassis Central connection
cross member behind gearbox
Note:
On an FTG vehicle the extra air
reservoir is located to the right
of the chassis, in front of the
rear axle.
3 Air supply provision for gear- Extra air reservoir on chassis Side connection
box cross member behind gearbox
4 Pressure regulator Left side of modulator, on top
of gearbox
5 Gate selection engaging cylin- Integrated in modulator trans-
der versely to gearbox
6 Solenoid valve block, all gear Integrated in modulator
changes
7 Splitter box engaging cylinder Integrated in modulator
8 Main box engaging cylinder Integrated in modulator
9 Range box engaging cylinder Integrated in modulator
10 Air supply provision for clutch Bottom of gearbox on clutch Connection 1
unit unit
11 Pressure-relief valve On transverse bracket in front Only applicable to air sus-
of left front wheel pension.

© 452009 2-5
 AS TRONIC CF75, CF85, XF95
Location information series

2-6 © 452009
 AS TRONIC CF75IV, CF85IV, XF105 / AS TRONIC MID
series Contents

CONTENTS
AS Tronic CF75IV, CF85IV, XF105 / AS Tronic Mid

Page Date

1. DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 452009

1.1 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 452009
1.2 Pneumatic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 . . . . . 452009

2. LOCATION INFORMATION CF75IV, CF85IV . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . 452009

2.1 Location information, AS Tronic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 . . . . . 452009 2
3. LOCATION INFORMATION XF105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . 452009
3.1 Location information, AS Tronic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 . . . . . 452009

4. LOCATION INFORMATION AS TRONIC MID . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 . . . . . 452009

4.1 Location information, AS Tronic Mid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 . . . . . 452009

© 452009 1
 AS TRONIC CF75IV, CF85IV, XF105 / AS TRONIC MID
Contents series

2 © 452009
 -

©
A:
1.1
series

B385
A100

C027
C026

452009
Basic code
1010 1010 Signal 1010 1000
reverse lights A100
Veh.light V-CAN1 V-CAN1 Connector + G426
1. DIAGRAMS

A E035 E016 E350 communication communication HD-OBD E301

C026 diagnose

Block diagram legend

C027 10 87
C944/946 C906
Switch off road Steering column switch 3
B12 2 3
BLOCK DIAGRAM

Explanation of block diagram

6 10 9 B11 B2 B1 B3 B5 B4 1 5 4
Tronic off-road application

Actuator, clutch
G350
Relay

A/M
reversing

Gear up
Block diagram V301040 applies to:

lights

0 pos + / -
Gear down

0 pos A / M

Active light -
Active light +

Light, reverse, rear left

Light, reverse, rear right
CF75 IV, CF85 IV and XF105 models

L039
D7 C4 C15 D14 D13 D10 D12 D11 C3 C14 C1 C2 A14 A13 A8 A12 A2 A4 A5 A1
Only fitted if vehicle is equipped with AS

CANL
CANL

CANH
CANH

Connector, HD-OBD diagnosis

ECU, Shift Lever E-Module ECU, ASTronic
D996 D954

CAN-L
CAN-H

CAN-L
CAN-H
D2 D3 D4 D5 D6 D15 D1 C9 C11 C8 C6 C17 C18 A3 A6 B8 B7 B9 B12 B17 B16 B20 B10 B15 B11 B6 B18 A16 A17

Description
dimming

C49 7 1 3 5 2 4 6 8 4 2 1
5V

(-)
(-)
(-)

R
D
N
Y15
Y17
Y16

Y14

D310

AU

RC
DC
VM
N
0 - 5V

LIGHT
VIC-2
E602 B385 F705
Drive mode switch Clutch actuator with clutch position sensor output speed
sensor

V301040-3

1-1
AS TRONIC CF75IV, CF85IV, XF105 / AS TRONIC MID
Diagrams

2
 AS TRONIC CF75IV, CF85IV, XF105 / AS TRONIC MID
Diagrams series

Basic code Description

C906 Steering column, AS Tronic
C944 Switch, off road
C946 Switch, off-road, ASR
D310 ECU, VIC-2
D954 Modulator, AS Tronic
2 D996 ECU, shift lever, E-module
E016 Fuse, gearbox neutral position
E035 Fuse, steering column
E301 Fuse, AS Tronic
E350 Fuse, electrical systems
E602 Switch, drive mode
F705 Sensor, vehicle speed
G350 Relay, reverse lights
G426 Relay, contact
L039 Resistor, function light

Block diagram V301040 applies to:

- CF75 IV, CF85 IV and XF105 models
Explanation of block diagram
A: Only fitted if vehicle is equipped with AS
Tronic off-road application

Modifications to CF75 IV, CF85 IV and XF105

models
- VIC-2 (D310) replaced by VIC-3 (D358)

1-2 © 452009
 ©
series

E035
E016
B385
A100

C906

C946
C027
C026

D954
C944

D996
D358

452009
Basic code
1010 1010 Signal 1010 1000
reverse lights A100
Veh.light V-CAN1 V-CAN1 Connector + G426
A E035 E016 E350 communication communication HD-OBD E301

Block diagram legend

C026 diagnose
C027 10 87
C944/946 C906
Switch off road Steering column switch 3
B12 2 3

ECU, VIC-3
6 10 9 B11 B2 B1 B3 B5 B4 1 5 4

Actuator, clutch

Switch, off road

G350
Relay

A/M
reversing

Gear up
lights

0 pos + / -
Gear down

Modulator, AS Tronic
0 pos A / M

Switch, off-road, ASR

Active light -
Active light +

Fuse, steering column

Light, reverse, rear left
Light, reverse, rear right
L039

ECU, shift lever, E-module

Steering column, AS Tronic
D7 C4 C15 D14 D13 D10 D12 D11 C3 C14 C1 C2 A14 A13 A8 A12 A2 A4 A5 A1

Fuse, gearbox neutral position

CANL
CANL

Connector, HD-OBD diagnosis

CANH
CANH

ECU, Shift Lever E-Module ECU, ASTronic

D996 D954
CAN-L
CAN-H

CAN-L
CAN-H
D2 D3 D4 D5 D6 D15 D1 C9 C11 C8 C6 C17 C18 A3 A6 B8 B7 B9 B12 B17 B16 B20 B10 B15 B11 B6 B18 A16 A17

Description
dimming

C49 7 1 3 5 2 4 6 8 4 2 1
5V

(-)
(-)
(-)

R
D
N
Y15
Y17
Y16

Y14

D328
AU

RC
DC
VM
N
0 - 5V

LIGHT
VIC-3
E602 B385 F705
Drive mode switch Clutch actuator with clutch position sensor output speed
sensor

V301365

1-3
AS TRONIC CF75IV, CF85IV, XF105 / AS TRONIC MID
Diagrams

2
 AS TRONIC CF75IV, CF85IV, XF105 / AS TRONIC MID
Diagrams series

Basic code Description

E301 Fuse, AS Tronic
E350 Fuse, electrical systems
E602 Switch, drive mode
F705 Sensor, vehicle speed
G350 Relay, reverse lights
2 G426 Relay, contact
L039 Resistor, function light

1-4 © 452009
 AS TRONIC CF75IV, CF85IV, XF105 / AS TRONIC MID
series Diagrams

1.2 PNEUMATIC DIAGRAM

1 3

D954 B385
18
2
12 11 10 9 8
13 p 14 15 16 17
7 u

Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9 Y10 Y14 Y15 Y16 Y17

K1 K2 1/2 R 3/4 2/4R N 1/3 H L

Splitter Gate Main Range

V301049
Explanation of pneumatic diagram
1. Connection point 26 Air supply unit
3. Air supply non-return valve (only with air
suspension)
5. Extra air supply (7 l)
6. Pressure regulator
7. Pressure sensor
8. Air supply main valve
9. Range box selector valves
10. Main box selector valves
11. Gate selection selector valves
12. Splitter box selector valves
13. Transmission brake clutch selector valve
14. ‘Close clutch rapidly’ selector valve
15. ‘Close clutch slowly’ selector valve
16. ‘Open clutch rapidly’ selector valve
17. ‘Open clutch slowly’ selector valve
18. Clutch unit non-return valve

© 452009 1-5
 AS TRONIC CF75IV, CF85IV, XF105 / AS TRONIC MID
Diagrams series

1-6 © 452009
 AS TRONIC CF75IV, CF85IV, XF105 / AS TRONIC MID
series Location information CF75IV, CF85IV

2. LOCATION INFORMATION CF75IV, CF85IV

© 452009 2-1
 AS TRONIC CF75IV, CF85IV, XF105 / AS TRONIC MID
Location information CF75IV, CF85IV series

2.1 LOCATION INFORMATION, AS TRONIC

C944
C946

D996 C D

D954 A
B F705

C906

E602

F533

B385
E503363

2-2 © 452009
 AS TRONIC CF75IV, CF85IV, XF105 / AS TRONIC MID
series Location information XF105

3. LOCATION INFORMATION XF105

© 452009 3-1
 AS TRONIC CF75IV, CF85IV, XF105 / AS TRONIC MID
Location information XF105 series

3.1 LOCATION INFORMATION, AS TRONIC

C944
C946
H041
D996 C D

D954 A
B F705

C906

E602

F533

B385
E503362-2

3-2 © 452009
 AS TRONIC CF75IV, CF85IV, XF105 / AS TRONIC MID
series Location information AS Tronic Mid

4. LOCATION INFORMATION AS TRONIC MID

© 452009 4-1
 AS TRONIC CF75IV, CF85IV, XF105 / AS TRONIC MID
Location information AS Tronic Mid series

4.1 LOCATION INFORMATION, AS TRONIC MID

D996

D954
C906

E602

B385 F705

E503365

4-2 © 452009
English
Printed in the Netherlands DAVIE