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SPACE
AEROSPACE AS 1182
~TA N DA R D ~ss~ed 5-15-71
Society of Automotive Engineers, Inc.
~ TWO 7ENN9VLVANIA PLAZA, NEW VOHK, N.V. 10007 RBVIS@~I

STANDARD MACHINING ALLOWANCE,

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Aircraft Quality and Premium Quality Steel Products
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1. PURPOSE: The purpose of this document is to provide the aerospace industry with standards for
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~ona minimum stock removal allowances for bars and tubing to provide surfaces which are required to pass
dET magnetic particle inspection requirements. Surfaces after such stock removal will be free from de-
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.~F carburization, seams, laps, tears, cracks, pits, and other injurious surface imperfections.
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2. APPLICABLE DOCUMENTS: The following publications form a part of this standard to the extent
oEe specified herein. The latest issue of Aerospace Material Specifications (AMS) and AISI Steel Products
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a 1O Manual shall apply.
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~~ o: 2. 1 SAE Publications: Available from Society of Automotive Engineers, Tnc. , nvo Pennsylvania Plaza,
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New York, New York, 10001.
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2.1. 1 Aerospace Material Specifications:
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v«E AMS 2241 - Tolerances, Corrosion and Heat Resistant Steel Bars and
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_E': Wire and Tita.nium and Titanium Alloy Bars and Wire
:oN~ AMS 2251 - Tolerances, Alloy Steel Bars
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A, AMS 2243 - Tolerances, Corrosion and Heat Resistant Steel Tubing
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AMS 2253 - Tolerances, Carbon and Alloy Steel Tubing
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AMS 2350 - Standa.rds and Test Methods
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~rN N N 2.2 ALSI Publications: Available from American Iron and Steel Institute, 150 East Forty-Second Street,
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CC ~p~ New York, New York, 10017.
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C~L il 2.2. 1 Steel Products Manual:
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Steel Specialty Tubular Products Section
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nE~° 3. REQUIFZEMENTS:
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~ 3. 1 Hot Rolled or Cold Drawn Low AlloY and Martensitic Corrosion Resistant Steel Bars (See 3. 1 1);
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aA TABLE I
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Hot Rolled Size Minimum Stock Removal Cold Drawn Size
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•;oAd Inches
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From Surface, Tnch Inches
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Up to 0. 500, incl 0. 030 Up to 0.4375, incl
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Over 0. 750 to 1. 000, incl 0. 060 Over 0.6875 to 0.9375, incl
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Over 1. 000 to 1. 500, incl 0. 075 Over 0.9375 to 1.4375, incl
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d 0.125 Over 1.9375 to 2.4375, incl
W ~TZ A Over 2. 5U0 to 3.500, incl 0.156 Over 2.4375 to 3.3750, incl
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Over 3.500 to 4. 500, incl 0. 187 Over 3. 3750 to 4. 3750, incl
~ Over 4. 500 to 6. 000, incl 0.250

Copyripht 1971 bY Society of Automotive Engineera, Inc. Printed in U.S.A.

 THIS DOCUMENT IS PROTECTED BY U.S. AND INTERNATIONAL COPYRIGHT LAWS.
It may not be reproduced, stored in a retrieval system, distributed or transmitted, in whole or in part, in any form or by any means.
Copyright 2013. Downloaded from SAE International by Charles Baillargeon, Friday, March 15, 2013 03:32:03 PM

-2-

TABLE I (S n
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Hot Rolled Size Minimum Stock Removal From Surface Cold Drawn Size
Millimeters Millimeters Millimeters

Up to 12.700, incl 0. 762 Up to 11. 112, incl

Over 12.700 to 19. 050, incl 1. 143 Over 11.112 to 17.462, incl
Over 19. 050 to 25. 400, incl 1. 524 Over 17.462 to 23.812, incl
Over 25.400 to 38.100, incl 1. 905 Over 23.812 to 36.512, incl
Over 38.100 to 50.800, incl 2.286 Over 36.512 to 49.212, incl
Over 50.800 to 63. 500, incl 3.175 Over 49.212 to 61.912, incl
Over 63.500to 88.900, incl 3. 962 Over 61.912 to 85.725, incl
Over 88. 900 to 114. 300, incl 4. 750 Over 85.725 to 111.125, incl
Over 114. 300 to 152.400, incl 6.350

3. 1. 1 When parts over 6 in. (152 mm) in length are produced, additional stock allowances must be provided in
accordance with straightness tolerances of AMS 2241 or AMS 2251, as applicable.

3.2 Round Seamless Hot and Cold Drawn Low Alloy and Martensitic Corrosion Resistant Steel Mechanical
Tubin~ (See 3.2. 1 and 3.2.2):

TABLE II

Minimum Stock Removal

Outside Diameter Tnch Per Side
Inches Outside and Tnside

Up to 2. 500, incl 0. 044 ~..

Over 2. 500 to 3. 500, incl 0. 046
Over 3. 500 to 4. 500, incl 0. 052
Over 4.500 to 5.500, incl 0. 057
Over 5.500 to 6.500, incl 0. 064
Over 6. 500 to 8. 000, incl 0. 074
Over 8. 000 to 10. 000, incl 0. 087

TABLE II (Sn

Minimum Stock Removal

Outside Diameter Millimeters Per Side
Millimeters Outside and Inside

Up to 63.80, incl 1.118

Over 63. 80 to 88. 90, incl 1.168
Over 88. 90 to 114. 30, incl 1. 321
Over 114. 30 to 139. 70, incl 1. 448
Over 139. 70 to 165.10, incl 1. 626
Over 165. 10 to 203.20, incl 1.880
Over 203.20 to 254. 00, incl 2.210

3.2.1 When parts over 6 in. (152 mm) in length are produced, additional stock allowances must be provided in
accordance with straightness tolerances of AMS 2243 or AMS 2253, as applicable.

3.2.2 When parts longer than 6 in. (152 mm) are produced and both inside and outside diameters are machined,
the standard AISI eccentricity tolerances (see Steel Products Manual, Steel Specialty Tubular Products
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Section) for the tubing must be considered in addition to the machining allowances above.

PREPARED BY SAE AEROSPACE MATERIALS DIVLSION