Method Statement

Location: JV GAS In Amenas.

Costumer : KBR.

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 Contents
1 Personnel involved : .............................................................................................................................. 3
2 Tools and material required :................................................................................................................ 3
3 Equipment : ........................................................................................................................................... 3
4 Safety information: ............................................................................................................................... 3
5 Arrange The new drawer: ..................................................................................................................... 4
5.1 Operation sequences: ................................................................................................................... 4
5.2 Works duration: ............................................................................................................................ 5
5.3 Testing: .......................................................................................................................................... 5
5.4 Installation ending: ....................................................................................................................... 5

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 This report outlines the necessary interventions needed to install 250A MCCB in the vacant module
located on 11-NN-719.

1 Personnel involved:
- Commissioning Engineer.
- Commissioning Technician.

2 Tools and material required:

- Toolbox including screwdrivers and all materiel needed.
- Measuring instrument.

3 Equipment:
Personal protective equipment including:

- Safety shoes.
- Safety gloves.
- Protection glasses.
- Coverall.
- Helmet.

4 Safety information:
The commissioning team should be:

- Aware of method of access and egress to the work area.

- Aware of specific identified residual hazards.
- Informed about the necessary consigns regarding emergency situations of the site.
- Informed about the nearest assembly point to the work area.

To proceed correctly a permit to work should be signed (with risk assessment filled).

Tripping and locking the main circuit breaker (11-NX-705 EMAX3N): the key of the lock must be kept
with the commissioning team of GATECH SPA.

The lifting of the drawer must be done with a cart to prevent any injury to the commissioning team.

Any stain done inside the switchgear during drawer installation, the main breaker must be opened and
locked.

During the testing phase, the commissioning team must wear their personal protective equipment, such
as one person for testing and the other to control his colleague, in order to ensure his protection and
avoid his injury.

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 The commissioning team should be equipped by:

- Electrical insulating mat.

- Electrical insulting gloves.

5 Arrange the new drawer:

5.1 Operation sequences:
1) Good identification of the MCC on which the installation will be done to determine the placement
where the deferential CT will be fixed, the placement of the auxiliary supply of the deferential
relay and the placement the auxiliary terminal block (11-NN-719).
2) Identify the appropriate space on MCC (according to EBT15063 02 120) where the drawer will
be installed (11-NN-719).
3) Prepare a lightning source if the tripping of the main circuit breaker turns off the light.
4) Tripping and locking the main circuit breaker (11-NX-705 EMAX3N).
5) Remove the blank cover from the cubicle
6) Remove the 4 cover mounting angles
7) Ensuring that there is no dust or foreign object in the placement of the drawer.
8) Insert and tighten a division tray to a new position regarding the size of the drawer.
9) Slide and push the drawer into the vacant space defined by the division tray.
10) Ensure the intermediate stabs connectors are full positioned on the vertical riser.
11) Install and tighten the auxiliary terminal block with two screw.
12) Install and tighten the deferential CT.
13) Teste the drawer mechanically (5.3).
14) Connect the deferential relay supply from the combed connection rail on the side of the cubicle.
Check drawing before connecting (according to EBT15063 02 210).
15) Connect the deferential CT with the deferential relay (according to EBT15063 02 222).
16) Adjust circuit breaker settings (short circuits current, thermal protection ...)
17) Clean the work area and proceed at tools and materials tidy up.
18) Power cables can be connected later.
19) Teste the drawer electrically (5.3).

5.2 Works’ duration:

- The power shutdown is programmed for 4 hours. It is the minimum required to execute the
steps described above.

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 5.3 Testing:

- Mechanical test (the main circuit breaker is OFF):

1) Turn OFF the circuit breaker of the drawer and pull and push the drawer by pressing the
indexing push button to ensure that the drawer is not blocked.
2) Turn ON the circuit breaker of the drawer and pull the drawer by pressing the indexing push
button to ensure that the drawer is blocked when it’s ON.

- Electrical test (the main circuit breaker is ON):

1) Ensuring that the status of the circuit breaker of the drawer provided by the auxiliary
terminal block is correct (according to EBT15063 02 222).
2) Ensuring that all the inputs of the circuit breaker of the drawer are powered by the vertical
riser of the switchgear by the measurement of drawer’s output when the circuit breaker is
ON.
3) Test the deferential relay by pressing its test button.
4) Test the circuit breaker of the drawer by pressing its test button.
5) Test the continuity between live part and the enclosure when the circuit breaker of the
drawer is ON and the main circuit breaker is OFF.

5.4 Installation ending:

1) Put back into service.
2) Verify everything is in accordance with client’s request and proceed at PTW ending signature.
3) Sign all report documents.

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