2007 SECTION 1, ‘when required, supplementary essential varibles, Weld metal deposited using each set of variables shall be included in the tension, bend, notch toughness, and other mechanical test specimens that are required (c) Changes to the POR. Changes to the PQR ate not permitted except as described below. It is a record of ‘shat happened during a particular welding test. Editorial coections or addenda tothe PQR are permite. An exam ple of an editorial correction is an incorrect P-Namber, F.Number, or A-Number that was assigned to a particular brase metal or filler metal, An example of an addendum would be a change resulting from a Code change. For example, Section IX may assign a new F-Number t0 8 fille metal or adopt anew fillet metal under an established F-Number. Tis may permit, depending onthe particular construction Cade requirement, a manufacturer oF cox tractor to use other filler metas tha fll within that patcu- lr F-Number where, prior (o the Code revision, the manufacturer or contractor was limited to the particular electrode classification that was used during qualification ‘Additonal information can be incorporated into a POR at 4 later date provided the information is substantiated as having been pat ofthe original quaifiaton condition by lab record or simitar date {All changes to-2 PQR require reerifi date} by the manufacturer oF contactor. (d) Format ofthe POR, Form QW-483 (ce Nonmanda- tory Appendix B) has been provided as a guide for the POR. The information required tobe inthe POR may be in any format to fit the needs of each manufuctarer oF Contractor a long as every essential and, when required, supplementary essential variable, required by QW-250 through QW-280, is included. Also the type of tests, num- ber of tests, and test results shall be listed in the PQR. Form QW-183 does not easily lend tse to cover com nations of welding processes oF more than one F-Nurber filler metal in one test coupon. Additional sketches or information may be attached or referenced to record the requied variables. (c) Availablity ofthe POR. PQRs used to suppor WPSs shall be available, upon request, fr review by the Author- ized Inspector (AD), The POR need not be avaiable to the ‘welder or welding opertor () Multiple WPSs With One POR/Muhiple PORs With One WPS. Several WPSs may be prepared from the data ‘ona single POR (c.g., a 1G plate PQR may support WPSs for the F, V, H, and © postions on plate or pipe within all other essential variables). A single WPS may cover Several essential variable changes as long a a supporting PQR exists foreach essential and, when required, supple- mentary essential variable [e.g @ single WPS may cover A ticknese range from Yi in. (15 enn) through 1% in. (32 mm) if PQRS exist for bot the in. (15 mm through on (including %q in. (S mm) and %q in. (S mm) through 1% in, (32 mm) thickness ranges. QW-200.3 To reduce the number of welding procedure qualifications required, P-Numbers are assigned 10 base ‘metals dependent on characteristics such as composition, weldability, and mechanical properties, where this caa lgi cally be done; and for steel and steel alloys (table QWIQB-422) Group Numbers are assigned additionally to P-Numbers. These Group Numbers classify the metals within P-Numbers for the purpose of procedure qualifica- tion where notch-toughness requirements are specified. The assignments do not imply that base metals may be indis- criminately substituted for a base metal which was used in the qualification test without consideration of the compar ‘ibility from the standpoint of metallurgical properties, postweld heat treatment, design, mechanical properties, land service requirements. Where notch toughness is a con- sideration i is presupposed that the base metals meet the specific requirements In general, notch-toughness requirements are mandatory for all P-No. 11 quenched and tempered metals, for low temperature applications of other metals as applied to Sec~ tion VIII, and for various classes of construction required by Section III. Acceptance criteria for the notch-toughness tests are as established in the other Sections of the Code. For certain materials permitted by the ASME/ANSI B31 Coxe for Pressure Piping or by selected Code Cases of the ASME Boiler and Pressure Vessel Code but which are not included within the ASME Boiler and Pressure Vessel Code Material Specifications (Section If), $-Number groupings are assigned in table QW/QB-422. These grout ings are similar to the P-Number groupings of table QWIQB-422. Qualification limits are given in QW-420.2. QW-2004 Combination of Welding Procedures (a) More than one WPS having different essential, sup- plementary essential, or nonessential variables may be used in a single production joint. Each WPS may include one oF ‘combination of processes, filler metals, or other variables. Where more than one WPS specifying different pro- filler metals, or other essential or supplementary essential variables is used in a joint, QW-451 shall be used to determine the range of base metal thickness and ‘maximum weld metal thickness qualified for each process, filler metal, or set of variables, and those Timits shall be observed, Alternatively, qualification of WPSs for root deposits only may be made in accordance with QW-200.4(6), When following a WPS that has more than one welding process, filler metal, of set of variables, each process filler metal, ot set of variables may be used individually or in different combinations, provided 1) the essential, nonessential, and required supple- mentary essential variables associated with the process, filler metal, or set of variables are applied2007 SECTION 1X, (2) the base metal and deposited weld metal thickness limits of QW-451 for each process, filler metal, or set of variables are applied (b) For GTAW, SMAW, GMAW, PAW, and SAW, ‘or combinations of these processes, a PQR for a process recording a test coupon tha in, (13 mm) ‘was at least 4 thick may be combined with one or more other PQRS recording another welding process and any greater base metal thickness. In this case, the process recorded on the first PQR may be used to deposit the oot layers using the process(es) recorded on that PQR up to 2r (for short circuiting type of GMAW, see QW-404,32) in thickness ‘on base metal of the maximum thickness qualified by the ‘other PQR(s) used to support the WPS. The requirements ‘of Note (1) of tables QW-451.1 and QW-451.2 shall apply. QW-201 Manufacturer's or Contractor's Each mani Il list the parameters ‘applicable to welding that he pertorms in construction of ‘weldments built in accordance with this Code, These parameters shall be listed in a document knowa as a Weld- ing Procedure Specification (WPS), Each manulacturer or contractor shell qualify the WPS by the welding of est coupons and the testing of specimens {as required in this Code), and the recording of the welding data and test results in « document known as a Procedure Qualification Record (PQR). The welders or welding oper- (ors used to produce weldments to be tested for qualifica- tion of procedures shall be under the full supervision and contro! of the manufacturer or contractor during the produc tion of these test weldments. The weldments to be tested for qualification of procedures shatl be welded either by dicect employees or by individuals engaged by comtract for their services as welders or welding operators under the full supervision and control of the manufacturer or contractor, It is not permissible for the manufacturer or contractor to have the supervision and control of welding of the test weldments performed by another organization. It is permissible, however, to subcontract any of all of the work of preparation of test metal for welding and subse- {quent work on preparation of test specimens from the com> pleted weldment, performance of nondestructive ‘examination, and mechanical tests, provided the manufue- turer or contractor avcepts the responsibility For any such work, ‘The Code recognizes a manufacturer or contractor as the organization which has responsible operational control Of the production of the weldments to be made in accor- dance with this Code. If in an organization effective opera tional control of welding procedure qualification for two or more companies of different names exists, the companies involved shall describe in their Quality Control systera/Quality Assurance Program. the operational control ‘of procedure qualifications. n this case separate welding procedure qualificavions are not required, provided all other requirements of Section IX are met. ‘AWPS may require the support of more than one PQR while alternatively, one PQR may support a number of WPS. “The manufacturer oF contractor shall certify that be has qualified each Welding Procedure Specification, performed, the procedure qualification test, and documented it with the nevessary Procedure Qualification Record (PQR). QW-201.1 The Code recognizes that manufacturers or contractors may maintain effective operational control of POQRs and WPSs under different ownership than existed uring the original procedure qualification, When a manu acturer or contractor or part of a manufacturer or contractor is acquined by a new owner(s), the PQRS and WPSs may be used by the new owner(s) without requalification, pro- vided all of the following are (a) the new owner(s) takes responsibility for the WPSs: and PQRs (b) the WPSs reflect the name of the new owner(s) (e) the Quality Control SystenvQuality Assurance Pro- gram reflects the source of the PQRs as being from the former manufacturer or contractor QW-202 Type of Tests Required QW-202.1 Mechanical Tests, The type and number of test specimens that shall be tested to qualify «groove weld procedure are given in QW-451, and shall be removed int ‘2 manner similar to that shown in QW-463. If any test specimen required by QW-451 fails to meet the applicable acceptance criteria, the test coupon shall be considered as failed. When it can be determined that the cause of faiture is not related to welding parameters, another fest coupon may bbe welded using identical welding parameters. Alternatively, if adequate material of the original test ‘coupon exists, additional test specimens may be removed, as close as practicable to the original specimen location to replace the failed test specimens. ‘When it has been determined that the test failure was ‘caused by an essential or supplementary essential variable, ‘anew test coupon may be welded with appropriate changes to the variable(s) that was determined to cause the test failure. Ifthe new test passes, the essential and supplemen- tary variables shall be documented on the POR. ‘When it is determined that the test failure was caused by one or more welding conditions other than essential or supplementary essential variables, a new test coupon may bbe welded with the appropriate changes to the welding conditions that were determined to cause the test failure, If the new test passes, the welding conditions that were o