ORDER NO. RRV1027 COMPACT DISC PLAYER PD-203 PD-103 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). Model ] The votage can be convened by the ¥ Power Rogramen | | ype PD-203 PD-103 reat following method, [woo [acter 7 ee mo | 0 | 0 | aewioranvasnavov Win wns selec wane | 0 | © | Acwaoaaov | [Wwaww | _O| 0 | acaaoztav Low ° ° (AC220-240V i CONTENTS CHAPTER 1 chaeren 2 11) SAFETY INFORMATION - ssvm® 21 PACKING AND EXPLODED VIEWS sess 28 12 PANEL FACILITIES 14 22 SCHEMATIC DIAGRAM on 13 SPECIFICATIONS 1-428 PCBCONNECTION oIAGRAM 29 14 DISASSEMBLY 1S 24 WAVEFORMS 245 15 ADJUSTMENTS 1725 IC BLOCK DIAGRAM vs a7 16 ICINFORMATION +7 17 PARTS LIST FOR PACKING AND EXPLODED VIEWS ree AB 17 PCB PARTS UST coh PIONEER ELECTRONIC CORPORATION — 4-1, voguro 1-Chome, Meguro-ku, Tokyo 153, Japan PONEER ELECTRONICS SERVICE INC. P. Box 1760, Long Beach, Calflomia 80801 U.S.A. PONEER ELECTRONICS OF CANADA, INC. 300 Alstaie Parkway Mariam, Ontaro L3R OP2 Canada PONEER ELECTRONIC [EUROPE] N.V._ Haven 1087 Keetberpiaan 1, 9120 Mateele, Belgium PONEER ELECTRONICS AUSTRALIA PTY. LTD. 178-184 Boundary Road, Braesice, Victoria 3195, Ausrala TEL: [03] 580-9911 © PIONEER ELECTRONIC CORPORATION 1994 T=SSU JAN. 1986 Printed in JapanPD-203, PD-103 CHAPTER 1 1.1. SAFETY INFORMATION service manual Is intended for qualified service technicians; it is not meant for the casual it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void ‘the warranty. f you are not qual 1d to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. WARNING Lead in solder used in this product is 40, when sol NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols -€=5- (fast operating fuse) andlor -9=3- (slow operating fuse) on PCB indicate that replacement parts must be of identical designation. REMARQUE (POUR MODELE CANADIEN SEULEMENT) by the California Health a may eause bith detects or other reproductive harm (California Health & Safety Code, 19 oF handling cireult boards and other components which contain lead in solder, avoid unprotected a ing do notinhale any emoke or furnes produced. Weltere joncy an a known reproductive toxicant which ection 25248.5). contact with Les symboles de fusible =E- (fusible de type rapide) evou -8=B- (fusible de type lent) sur CCI indiquent que les piéces de remplacement doivent avoir la méme désignation. (FOR USA MODEL ONLY) 1. SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service technician, LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance {input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V_ AC 60H? outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA Reading should ot be above Device 0.5ma under Test an exposed metal ‘Aso test with plug reverses (Using AC adapter plug 35 required! anh round AC Leakage Test ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A PO- TENTIAL SHOCK HAZARD AND MUST BE COR- RECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER. 2.PRODUCT SAFETY NOTICE Many electrical and mechanical parts in the appli- ance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be ob: tained by using replacement components rated for vol- tage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a 4 on the schematics and on the parts list in this Service Manual. ‘The use of a substitute replacement component which dose not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fice, of other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or ad- ditional copies-of, PIONEER Service Manual may be ‘obtained at a nominal charge from PIONEER.[— (FOR EUROPEAN MODEL ONLY) varo! waaning! ——————_ AVATIAESSA JA SUOJALUKITUS [ oevice eines casen oe wien OWITEYTAESSA OLE ALTTUNA | ewes mvisioue ieraneD RADIATION | naxyMaTTOMAKLe LASERSATENLYLLE | wnich is oanGeRous TO zvES. THERES [A WARRING SIGN ACCOROING TO PICTURE | suskarso saveeseeN | Laser TINSIOE THE DEVICE CLOSE TOTMELASER | LASER = Lnserastetyn vroning USYNLIG LASERSTRAUING veo Agung | ‘#smerh NAR SICKERHEDSAFBRYOERE ER UDE AF IMPORTANT | THIS PIONEER APPARATUS CONTAINS STRAUING. LASER OF CLASS 1 SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE ay A SPECIALLY | | | | FUNKTION UNDGA UOSAETTELSE FOR | | | INSTRUCTED PERSON, rr vaRuinat COSYNUIG LASERSTRALNING NAR DENNA | | Saran’ Sernan age srannte | Runnorreno, aetaatta ta Stat [—ussen o1o0e characteristics — MAXIMUM OUTPUT POWER: 5 mw WAVELENGTH: 780-785 am | LABEL CHECK (SINGLE type) WBXK type WEMXK type WEMXK and CAUTION WBXK types INVISIBLE LASER RADIATION WHEN OPEN, AVOID. EXPOSURE TO BEAM PRwio18 Additional Laser Caution 1. Laser Interlock Mechanism The position of the switch ($801) for detecting loading completion is detected by the system microprocessor ‘and the design prevents laser diode oscillation when the sswiteh ($601) is not in CLMP terminal side (when the ‘mechanism is not clamped and CLMP signals high evel). ‘Thus, the interlock will no longer function if the ewitch (S601) is deliberately set to CLMP terminal side (it CLM signal is low level) In the test mode * the interlock mechanism wil not function Laser diode oscilation wil continue, if pin 1 of MS1593FP (IC101) on the preamplifier board loaded on pickup assembly are connected to GND, or pin 19 is connected to low level (ON), or else the terminals of 101 are shorted to each other (fault condition). CLASS 1 LASER PRODUCT 2. When the cover i pened, close vewing of the cbiectve las with tne raked eve wil case exposure —— to's Case 1 inser beam WEMXK type WBX«K types = Referto page 18 13PI D-203, PD-103 1.2 PANEL FACILITIES For KUXJ, KCXJ, WBXK, WL, WPW and WEMXK types FRONT PANEL © POWER STANDBY/ON switch and STANDBY indicator @ Diise tray @ OPEN/CLOSE button (4) @ Remote sensor Receives the signal from the remote control unit. 1 The P0-103 is not equipped withthe remote sensor © Digit buttons (1-10,>10) @© COMPU/AUTO EDIT button @ DISPLAY OFF button TIME button @ REPEAT button @ CLEAR button © PEAK SEARCH button ® Stop button (m) @ Pause button (tt) @ Play button (>) © Track/Manual search buttons (aa

or) © PROGRAM button @ RANDOM button ® Headphones jack (PHONES)* ® Headphones volume control (LEVEL)* @ HILITE sean button + The Austalian model of the PD-103 is not equipped with the headphones jack and headphones volume contol 1.3 SPECIFICATIONS 1. General Type. Compact ise digital audio system Power requirements US. and Canadian models AC 120, 6oHz Other models ‘AC 220” 240 V, 50860 Hz Power consummation U.S. and Canadian mocels nw Other models aw Operating temperature wsC ase saree = 95% Weight External dimensions US, Canagian, and 3.463 (7, 11 62) UK: models 42010) X 101.514) X 27710) mm 16-9760) X 41H) X 10-15/1610) in Other models (P0-203) 420000 X 96.54H) X 27710) men GSN) X 313/164) X 1018/1610) in (PO-103) 420800 X 96.504) X 27110) mm 169/160) X3-13/161H) X 10-11/1610) 9 2. Audio section Frequency response 2H2-20kHe SIN ratio 'PD-203, European and U.K. models of PD-108 102 dB or mace eA) otner models 98 d8 or more EIA) Dynamic range Harmonie @storvion Output vohage Wow and Sutter 96 dB o: more EIA) (0.003% or ess (EIA) 2.0V (EIA) Limit of measurement ££0.0075 W.PEAK) or less (IAN) Channels 2ehennel (stereo) 3. Output terminal ‘Adio line output jacks Control inpuvoutput jacks (avaiable with the PD-103 and U.S. and Canadian models of the PD-202 ony) (CD.DECK SYNCHRO jack Headphones jack (itn volume contol) (Auettalian model of the 0-108 isnot euipped with the headphones jack ard headphones volume contr) 4, Accessories ‘e| Remote control unit PD-202 ont). 1 ‘© AAAIRO3 dry cell batteries (PD-203 only) 2 (© Convo cable provided with PO-103 end U.S. nd Canadian ‘models of PD-203 only) 4 © Output cable 1 ‘© Operating instructions 1 NoTE: ‘Spectications and design subject to possible medication without notice, ue to improvements1.4 DISASSEMBLY 2. REMOVING THE SERVO MECHANISM 1. REMOVING THE TRAY ASSY (See Fig. 1.) ® Remove the tay and clamper base, (See 1.) As the teth ofthe tray cannot be bent remove the tay according @) With the servo mechanism assembly in the descended {othe following procedures. condition (ray open position), remove the 4 screws holding this assembly, and serew © holding the ground lead, © Remove the bomet Cut the binder holding the Bundle of wires onto the loading ® Press the OPEN/CLOSE (4) button onthe front panel, and base with a pir of nippers. ‘move the tray to the OPEN position. ‘Screw © Servo mechanism Remove the tray name plate (Release the two teeth ofthe tray name plate, and lift it up.) Push in the tay Remove the clamper base (Remove the two screws @ and release the four teeth of clamp base.) © Remove the operation panel. ® Pullout he tay e ee ‘Tray name plate We, SZ teeth Note: When opening with your hands, do so as follows. 1) Pull the right edge @ of the clamper cam in the direction of the operation panel. The servo mechanism descends, the clamper is released, andthe tray opens about 2 cm, 3. REMOVING THE FLOAT BASE (See Fig. 2.) ® Remove the servo mechanism assembly. (See 2.) ® Rotate the driving gear in the clockwise dieection fully. The clamp cam will rotate inthe counterclockwise direction, and the float base will rise ® After removing the bundle of wire from claw ©) of the float, base, remove the float base Tray name plate | Note: Ifthe clamp cam does not rotate even if the driving gear is, rotated, it means that these gears are not engaged. In this ‘ase, engage them in the ‘correct postion according to the following procedures, and rotate the driving gear, 1) Adjust the W mark ofthe riving gear (on the round hole) to yy) the mark ® of the loading base. camper cam 2). Rotate lever © on the clamp cam in the counterclockwise. Fig. 1 direction 1sPD-203, PD-103 ca eee - ° @6e686 16 REMOVING THE CLAMP CAM Remove the float base, (See 3.) Remove the gear pulley and driving gear. ‘After rotating the clamp cam fully in the counter clockwise Aiection, pull it up. REMOVING THE MOTHER BOARD ASSY Remove CNI31, CN202, CN20S, CN3SI, and CN4O1 (connectors). Remove the serew @) securing the LINE OUT terminal fom thereat. Remove the serew @ to remove the wrapping ofthe power cord Remove the four srews © secuting the board and the four serews D securing he power rarsfonmer Lit the motherboard assembly straight up remove i (lay) i Je b= © 7S our te oN" MOTHER sous Yi Jews Baar | \. ® 6. INSTALLING THE CLAMP CAM © While pushing down the lever switch on the loading base towards the transformer board assembly, install the clamp 7. INSTALLING THE FLOAT BASE @ Rotate the clamp cam in the counterclockwise direction fully, and install the float base. For deuils on rotating the clamp cam, refer to Removing the Float Base”. 8. INSTALLING THE TRAY @ Rotate the driving gear in the counterclockwise direction, and lower the servo mechanism assembly tothe maximum. ® Rotate the driving gear in the counterclockwise direction, and adjust the W mark of the driving gear (on the round hole) 0 the A mark ofthe loading base. © Insert the tay. [Note I: If the servo mechanism assembly does not descend even if the driving gear is rotated, it means that the gears are not engaged. In this ease, perform @), and rotate the driving gear once again [Note 2: The servo mechanism assembly will not rise fully even if the tray is inserted completely. However, it rises to the maximum automatically when the power is supplie.1.5 ADJUSTMENTS PD-203, PD-103 @ Adjustment Methods @ Adjustment Items/Verification Items and Ori If the specified values cannot be obtained or no adjustment is possible by performing the verifications or adjustments described in steps 1 ~ 4, the pickup block may be defective. If a disc player is adjusted incorrectly or inadequately, it may malfunction or not work at all even though there is, nothing at all wrong with the pickup or the circuitry. Adjust correctly following the adjustment procedure, r ‘Step Rem Test Point ‘Adjustment Location 1 _| Focus off verification TPI, Pin6(FCS. ERR) None 2 _ | Tracking eror balance verification PI, Pin2(TRK-ERR) None Pickup radiaVlangenta direction st a Radial it adjustment sere 3 | adjustment ey “Tangential tilt adjstment screw 4_ | RE level veafication TPL, Pin (RF) None TPL, Pins (FCS. IN) 9cus e7¥0 loop gsi adjustment wi Ny SF aera [TPL Pin6(FCS. ERR) iamunneaue | TPL Pin3CERK.IN) 6 | Tracking serv lop gain adjstment Perea Ee VRISI(TRK. GAN) @ Measuring Instruments and Tools 1. Dual trace oscilloscope (10:1 probe) 2. Low-frequency oscillator 3. Test disc (YEDS-7) 4. Bem disc (With atleast about 20 minutes of recording) 5. Low-pass filter (39kQ + 0.001 uF) 6. Resistor (100k) 7. Ball point hexagon wrench (GGK1002) 8, Standard tools ‘© Abbreviation table FCS.ERR :Focus Error TRK. ERR Tracking Error FCSGAN :Focus Gain TRKGAN Tracking Gain FCS.IN-:Focus In TRK.IN ‘Tracking InPD-203, PD-103 @ Test Point and Adjustment Variable Resistor Positions 7 << =, € @ MOTHER BOARD ASSY Figure 1 Adjustment Locations @ Notes 1. Use a 10:1 probe for the oscilloscope. 2. All the knob positions (settings) for the oscilloscope in the adjustment procedures are for when a 10:1 probe is used. @ Test Mode ‘These models have a test mode so thatthe adjustments and checks required for service can be carried out easily When these models are in test mode, the keys on the front panel work differently from normal. Adjustments and checks can be carried out by operating these keys with the correct procedure. For these models, all adjustments are carted out in est mode [Setting these models to test mode] How to set this model into test mode. |. Unplug the power cord from the AC socket. 2 Short the test mode jumper wires. (See Figure 1.) 3. Plug the power cord back into the AC socket ‘When the test mode is set correctly, the display is differen from what it usvally is when the power is turned on If the display is still the same as usual, test mode has not been set correctly, so repeat Steps 1 ~ 3PD-203, PD-103 [Release from test mode] Here is the procedure for releasing the test mode: 1. Press the STOP key and stop all operations. 2. Unplug the power cord from the AC socket. [Operations of the keys in test mode] Code | KeyName | Function in Test Mode Explanation PROGRAM __| Focus servo close ‘The laser diode is lit up and the focus actuator is Jowered, then raised slowly and the focus servo is closed at the point where the objective lens is focused on the disc. With the player in this state, if you lightly rotate the stopped disc by hand, you can hear the sound the focus servo If you can hear this sound, the focus servo is operating correctly. If you press this key with no disc mounted, the laser diode lights up, the focus actuator is pulled down, then the actuator is raised and lowered three times and returned to its original position > T pray ‘Spindle servo ON | Starts the spindle motor in the clockwise direction and when the disc rotation reaches the prescribed speed (about 500 rpm at the inner periphery), sets the spindle servo in a closed loop. Be careful. Pressing this key when there is no disc ‘mounted makes the spindle motor run at the maximum speed. If the focus servo does not go correctly into a closed loop for the laser light shines on the mirror section at the | ‘outermost periphery of the disc, the same symptom is occurred | pause Tracking servo Pressing this key when the focus servo and spindle servo close/open are operating correctly in closed loops puts the tracking servo into a closed loop, displays the track number being played back and the elapsed time on the front panel, and outputs the playback signal, | If the elapsed time is not displayed or not counted Correctly or the audio is not played back correctly, it may be that the laser is shining on the section with no sound recorded at the outer edge of the disc, that something is | out of adjustment, or that there is some other problem, | This-key is a toggle key and openiclose the tracking servo altemately. This key has no effect if no disc is mounted. 19PD-203, PD-103 Cote | KeyName | Function in Test Mode Explanation tee [manuat — | carriage reverse Moves the pickup position toward the inner diameter of | track (inwards) the disc. When this key is pressed with the tracking SEARCH servo in a closed loop, the tracking servo automatically, Loe 0e5 into an open loop. Since the motor does not auto- matically sop at the mechanical end point in test mode, be careful with this operation, pe | MANUAL | Carriage forward Moves the pickup position toward the outer diameter of Pe | TRACK (outwards) the disc. When this key is pressed with the tracking SEARCH servo in a closed loop, the tracking servo automatically in) oes into an open loop. Since the motor does not auto- matically stop at the mechanical end point in test mode, be careful with this operation = | stop Stop Switches off all the servos and initialized. | ‘The pickup remains where it was when this key was | pressed 4 | OPEN/CLOSE | Disc ray open/close Openiclose the disc tray. This key is a toggle key and openiclose tray altenately. Pressing this key when the disc is tuming stops the disc, then opens the tray. This key operation does not affect the position of the pickup,PD-203, PD-103 [How to play back a disc in test mode] In test mode, since the servos operate independently, playing back a disc requires that you operate the keys in the correct order to close the servos. Here is the key operation sequence for playing back a disc in test mode. PROGRAM Lights up the laser diode and closes the focus servo. g PLAY &| Stats the spindle motor and closes the spindle servo. 3 [PAUSE WW Closes the tracking servo. ‘Wait at least 2-3 seconds between each of these operations, 1. Focus Offset Verification Objective Verify the DC offset for the focus error amp. JeSymptom when out of | The model does not focus in and the RF signal is dry. adjustment JeMeasurementinsu- | Connect the oscillascope to J Player state ‘Test mode, stopped ment connections | TPI, Pin 6(FCS, ERR) (just the Power switch on) [Settings] SmVidivision | ®A#sPRENt location | None 10msiivision DC mode Jedise None needed [Procedure] Verify the DC voltage at TP1, Pin 6 (FCS. ERR) is 0 * SO mV. Note : Ifthe specified values cannot be obtained or no adjustmentiis possible by performing the verifications or adjustments described in adjustment items 1 ~ 4, the pickup block may be detective.PD-203, PD-103 2. Tracking Error Balance Verification [e objective "To verify that there is no variation in the sensitivity ofthe tracking photo diode Je:symptomwhen out ot | Play does not start or track search is impossible, adjustment Je Measurement instru- [Connect the oscilloscope to [wPlayer state ‘Test mode, focus and spindle servos ment connections _| TPI, Pin 2(TRK. ERR). This closed and tracking servo open. ‘connection may be via a low | pass filter. ‘ Je Adjustment location | None (Settings) sOmVidivision ‘Sms/division DC mode Disc YEDS-7 [Procedure] 1 Move the pickup to midway across the disc (R=35 mm) with the MANUAL TRACK SEARCH FWD pie + pi or REV te + eakey. 2. Press the PROGRAM key, then the PLAY pe key in that order to close the focus servo then the spindle servo. 3. Line up the bright line (ground) at the center of the oscilloscope screen and put the oscilloscope into DC mode. 4, Supposing that the positive amplitude of the tracking error signal at TP, pin 2 (TRK ERR) is (A) and the negative amplitude is (B), the following expression is satisfied. when AzB, AZB x4 50: when APD-203, PD-103 §. Focus Servo Loop Gain Adjustment eOvjective To optimize the focus servo loop gain. ‘¢Symptom when out of | Playback does not start or focus actuator noisy agjustment ‘eMeasurementinstru- | See figure 4. [ePiayer state Test mode, play ment connections | [Settings] CHI cH2 Je Adjustment location | VR152 (FCS. GAN) 2OmVidivision SmV/division X-Y mode JeDisc YEDS-7 [Procedure] 1. Set the AF generator output to 1.2kHz and | Vp-p. 2. Press the MANUAL TRACK SEARCH FWD pp + mpi or REV fata + <€a key to move the pickup to halfway across the disc (R=35 mm), then press the PROGRAM key, the PLAY b key, then the PAUSE iff key in that order to close the corresponding servos and put the player into play mode. 3, Adjust VR1S2 (FCS. GAN) so that the Lissajous waveform is symmetrical about the X axis and the Y axis. Pin 5 (FOS. IN} Pin 4(GND) Pin (FCS. ERR) Figure 4 Focus Gain Adjustment Higher gain Optimum gain Lower gainPD-203, PD-103 6. Tracking Servo Loop Gain Adjustment [eobjective To optimize the racking servo loop gain. }¢ Symptom when out of | Playback does not stat, during searches the actuator is noisy, or tracks are skipped. adjustment jeMeasurementinstru- | See Figure 5. [ePiayer state Test mode, play ment connections [Settings] Je adiustment location | VRISI (TRK. GAN) cH cH SOmVidivision 20mVidivision ‘YEDS-7 X-Y¥ mode a [Procedure] 1. Set the AF generator output to 1.2kHz and 2 Vp-p. 2, Press the MANUAL TRACK SEARCH FWD pp + pei or REV Hd + <€4 key to move the pickup to halfway across the die (R35 mm), then press the PROGRAM key, the PLAY b> Key, then the PAUSE I ey in that order to close the corresponding servos and put the player into play mode. 3. Adjust VRISI (TRK. GAN) so that the Lissajous waveform is symmetrical about the X axis and the Y axis, (0:1) 30ka 0.001 uF z Low pass fiter Figures “Tracking Gain Adjustment Higher gain Optimum gain Lower gainPD-203, PD-10: 1.6 IC INFORMATION ‘© The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams, i PD4457A (1C351) + System Control © Pin Function No. | Pin Name Funetion | RESET | Revetinput 11 | To-Te | Digitoutput. 12-15 | PHS-PHO_| Port H. od neo 18 Viouo [Power poy emia or FP Gv nook i ae Seer ou (20-25 | $9-Sa “Segment output. sam [Was | Ponor apiy al a: q ea Sapo oubUL oe zl inst Fo He oma al 35-98 Ports eto) . so=ig] Pob-Pas [Pat nets : acto BaosPas [Pot : PRO se ser enn mwuus 47-50 | P60-P63_| Por 6. LUT | 51-54 | P40-P43_| Ports, | [pro [pubes grsiae i i Seat [ RIE | Soak eslaion aul oan oe lg 58 _| Vss. ‘Ground 35,60 | XT1XT2 | Clock oscilaton terminal of Sub aystem 1-64 | P50-P55 [Pon 5, © Block Diagram yeas Lae Pi30—+) men ent) ony T | ‘PORTE Ke) pores Tiwtre = | Fer] | SBE rere a rroos| aanenaToR som OONERAL REG. KV rons XP) rso-rs3 mop wee bf oe | o [Fare Tithe colton | | oveelttiony LY Tey renns he Tusres0 Ee) ne Sena a i wo fe eon co EARL dL | come :PD-203, PD-103 1.7 PARTS LIST FOR PACKING AND EXPLODED VIEWS NOTES: ‘+ Parts matked by “NSP” are generally unavailable because they ae notin our Master Spare Parts List. ‘+ The d\ mick found on some component pans indicates the importance of the safety factor of the pat. Therefore, when replacing, be sure to.use pars of identical designation. ‘+ Parts marked by “@" are not always kept in stock. Their delivery time may be longer than usual or they may be unavailable, 1.7.1 PACKING FOR PD-203 ‘+ PART NUMBER DIFFERENCES BETWEEN PD-203/KUXJ, RD, WEXK, WEMXK, WL AND WPW TYPES. Part number differs between PD-20/KUXJ, RD, WBXK, WEMXK, WL and WPW. Pan Ne Mark |No, Deserption a les] Rompe 2] WERK | WEAR Tw te v2 [ype nse | 1) waranty care anvioee Janw ~ ob ar — ose avioer 2) Preicor Puataeo | Prato | puatase | Pratzeo | PHAra«o | PHAtZAO 1] co Packing case Praz020 | PHa2e2s | PHa2ees | PHazoze | PHazozs | PHOZtes 1) Connection cor wih in lug Poe a10 : 2| Operating nsrcton Engh) PRoizi0 Prerzi0 prot210 2] coperinginetucions Prere8 Pres98 (Engle, Spanien, chinese) 2| Operating nstucions preves (Englah French, Geman, Ran, Dutch, | ‘Swedeh, Spanish, Portuguese) | 13] Spacer | PHC1075 12| Potetyene bag for pug) | zs -o13 NOTE: “1.... PACKING A, #2... PACKING B, *3.... PACKING C (Refer to page 2-3.) ‘+ FOR PD-203/KUXJ TYPE Parts List No. Description Part No. 1 Connection cord with PDE~319 mint plug 2 Connection cord with PDEI248 pin plug 3 Operating instructions PRBI210 English) 4 Remote control unit PWWI061 5 Protector F PHAIZS 6 Protector R PHAL260 7 CD packing case PHG2020 B Sheet 223-001 9 Battery cover PZNI010 NSP 10. Dry cell battery ‘VEM — 022, (ROB, AAA) NSP 11 Warranty card ARYIOM. 12 ve 13 118,PD-203, PD-103 FOR PD-103 + PART NUMBER DIFFERENCES BETWEEN PD-103/KUX, KCXJ, RD, WBXK, WEMXK, WL AND WPW TYPES. Part number differs between PD-103/KUXI, KCXJ, RD, WBXK, WEMXK, WL and WPW. PartNo, Mar (No Description ms feoxsyee sfexiiee | moves 2 | WSR | MEN Tan pe 2 [urwipe nse] 11] Waren cat anriou | aRviooe Inaw ~ oe] aw ~ oc] ARi087 | PrmcorR Par2a0 | PHataso | PHazo | PHAT254 | PHAI2s0 | PHAT2t0 | PHAT2IO 7 cD posing ease Pc200e | ria2008 | PHozors | pHG2oss | pHGzoa7 | PHaaor2 | pHczot2 1] Comecion crs wma pug [POE -a10|PDE ~ 340 Poe s10|PoE ~ 19 Poe a8 3] Operaing nstucions Engi) | PRBIZI0 o |'pResa10 Pre rzi0 | Operating nsrucions se | pmens | | (English, French) | | | Operating ucons presi96 | oon foe | PRE (Enola, Spars, Chines) 3 opera neuctons - Presi04 (Erol, French, Geman aan, Daten Swen Spanish Ponuguoss) 13] Spacer . . uctors 12| Poetrenetan fortes) | cies | swe | oes [zat ons NOTE: *1.... PACKING A, *2....PACKING B, ‘3... PACKING C (Refer to page 2-3.) + FOR PD-103/KUXJ TYPE, Parts List Mark No. Description Part No. 1 Connection cord with PDE-319, ini plug 2 Connection cord with PDEI248, pin plug 3 Operating instructions PRB1210 English) 4onen 5 Protector F PHAIZ99 6 Protector R PHAL260 7 OD packing case PHG2008 8 Sheet 3-007 a MSP 10 NSP Warranty card ARYIOM. 2PD-203, PD-103 1.7.2 EXTERIOR MIFOR PD-203 + PART NUMBER DIFFERENCES BETWEEN PD-203/KUXJ, RD, WBXK, WEMXK, WL AND WPW TYPES. Part number differs between PD-203/KUXJ. RD, WBXK, WEMXK, WL and WPW. Pan No, Mark |No, Description T re reursope | Rowe [wenn |wenoxnne] wenne | ww ype & — | 12| Cord stopper ‘CM = 22¢ | cM - 228 | CM - 228 | cm - 228 | cm - 228 | cm - 228. 2} Inalator assy DxAt4a0 5 5 5 8} tneulator | pnwiera | pNwier2 &| Foot acy ; praraet | Pxa1201 | PKAIZO1 23] esiabe! onWi0es [omen [oe 15] MOTHER BOARD ASSY water” | pwints79 | Pwne7e | Puntiera | pwntie7e | pwMta7s NSP | 5| Single mechanism assy PXATAGT | PKAIS4S | PKAI4e7 | PXAI487 | PXAISHS | PXAtSAS 18] Rear base Pnaztor | PNA2i08 | PNAgIOS | PNA2i09 | PNAZIOT | PNAZIOS A | 9] Powertranstomer acr20v) prmizst |= 4 | 8] Powertanstormer os | prriase \ (acito— 1277220 - 240) | | 2. |_| Pomortanstommar(Ac220 ~ 240V) prriaze | prtizae | prriase | prrizse 20| Display window PAM1599 | PAM1599 | PAM1602 | PAM1602 | PAMIS99 PAM1599 | 18] AC power cord Poato02 | PoGiase | PoGioss | PDGi0es | PDGtees | ROGtoz2 + FOR PD-203/KUXJ TYPE Parts List Mark No. Description Part No. Mark No. Description Part No. 1 Bonnet Prva 21 Name plate PAMIG08 2 Screw PSTAOPOGOEZK 2% Fonction panel PNW2408, 3 Screw BBBz207ON0F Ze 2% Mode button PACIT00 4 Scrow BEZS0PIGOFMC NSP 24 Under bate PNALII2 NSP 5 Single mechanism assy PXAME7 2 10 key~1 PACiTIO © Tray name plate Prwe2uo 25 Function button PaciTit NSP 7 FCB spacer PNY ~ 404 2 LED lens Pxw2019 8 Insutor ar DXAIAsO 28 Power button PACt08 A 8 Power transformer. © PITI237 NSP 29. SW BOARD ASSY P2218 10 Screw TBzs0Pl00FCC 30 Screw PPCOPIQOFMC 11 screw IBZSOPISOFCC 31 FUNCTION BOARD Pw22818 a 12 Cord stopper CM ~ 22C ASSY & 18 AC power cord PoGi002 2 BP PFC/ov Popien, 14 Sew BBZSOPOGOPMC 3 6 label ORWi069 4 18 MOTHER BOARD ASSY PWMIS7? 34 Screw POZa0POSOFMC NSP 16 HEADPHONE BOARD Pwz2sz2 assy 17. Headphone knob PACLTOT 18 Rear base PRAZIOL 18 26. Display window PAMISS9 1-20PD-203, PD-103 MFOR PD-103, + PART NUMBER DIFFERENCES BETWEEN PD-103/KUXJ, KCXJ, RD, WBXK, WEMXK, WL AND WPW TYPES. Part number differs between PD-103/KUXJ. KCXJ, RD, WBXK, WEMXK, WL and WPW. ry Pane Mark Ne} Deserition - | ee eee [ra] exes cu -aze| cu —22 |on~22n fom a8 | cw 208 [on 22a fom —208 |"3| ireunor ay rata | OXAI600 6] reuse | prow | privor2| = *) rotasy pnt paaizor | peavze ss] cote onwoeo : ts| worsen soano assy | punare| pane | pwnters| pamars | pans | punter | Panore usp |ie|nenopvionc sano Asey | pwaases | przsze purzzse | picasa nse | 's| Sipe mechan any Preavae |Pravee? | exasas | peaisr | pravss | xaies | pxarsas 18] raartce pruzaes | pwnzoe | Puazoo | PNADi23 | Praataz | Pnaaoot | Pagans 4's] Ponertoeomeracrann | Privgar | przar |" 4 | 9] ponervasomer prrsase (eer 1a7200- 2901 | a '9| Power transformer (AC220 ~ 240V) | prriase | prti236 | PTTi2a6 | PTTi236 20 Daten pasos | pasos | paniezs | paners | pawors | Pauneze | Paes 4 [fa] xovowerend rocroze | rogtoo | pocrase | rocross | posts| pocrars | ctoze 17 Reszphne oes Pacrrr | Pactra? pacirar | Pactra? 22| Funon ure! Prwaaes | prwaaes | pawzaes | pawzse | paves | vases | prvaso4 FOR PO-109KUKI TYPE pars List | Mark No, Description PartNo. Mark No, Description PartNo 1 Bonnet PYY1147 21 Name piate ‘PAMI606 | 2 See Exttroerex 2 Pancion pet Fis 3 Se SezoromrZk % Mois boston Pacrion ‘Ser Beaoriowe © wsP 2a Under base Pear ssp § Shee mecansm assy FRALST 2 ike Pacino & Tray mane ple ENWaR0 25 Function tution PACT we RB spar er 2 LED ies Paw 2 her sy Bxaien % Power busin Facto 4 & Fowe tarslrmer Pras? nse SW'BOARD assy | Paauis 1 Sew feaoetcorce 5 Stew Peeeteoenc serew rezsntsorce et FUNCTION BOARD PUz28iT 4 See stepper Grosse may 3 fC power werd Poclote 2 Serco mooie Siew EzaeteoPNC & Bute Grice a NOTHER BOARD ASSY PunteTe Be Sew PDEMPOEORMC SP 16 HEADHHONE BOARD PWz502 nse 11 feelbione incd——ACIION 19 20° Display window PAMIS96 121 | | | | | |PD-203, PD-103 1.7.3. SINGLE MECHANISM ASSY IEFOR PD-203 AND PD-103 + PART NUMBER DIFFERENCES BETWEEN PXA1487 AND PXA1545. act number differs between PXA1487 ané PXAIS4S. Part No. Mark |No, Description PxAn4s7 PXAISAS sp [43] Servo mechanism assy KATATE PXAISA6 Although servo mechanism assy PXAL478 and PXA1S46 are different in part number, they consist ofthe same components. + FOR PXA1487 Parts List Mark No. Description Part No. Mark _No. Description Part No. 1 Lever switch (CLAMP) DSK1003, NSP 88 Mechanism board assy PWX1LE2 2 Float screw PBALOGS NSP 37 Clamp magnet PMPION 3 Rubber belt PEBIISS NSP 3B Yoke PNBIZIB 4 Motor pulley PNW1634 NSP 59H spacer PEBI209 5 Tray PNW2455, NSP 40 Clamper $ PNW1609 6 Float base PNW2082 41 Loading base PNW2376 7 Drive gear 2 PNW2369, 42 DC motor assy PEAI245 8 Gear pulley PNW2034 (CARRIAGE) 9 Clamper base PNW2375 NSP 43. Servo mechanism assy PXAIA7S 10 Clamp cam PNW2364 44 Screw BBZSOPOBOFZK 45 Connector assy (4P) -PDEI238 11 DC motor /0.75W PXMI010, (LOADING) 48 Connector assy (GP) PDEI299 12 Float rubber PEBIOI 13 Float rubber PEBILS? 14 Screw BPZ2GPOSOFMC 18 Screw 238-018 16 Screw PMZ26PO40F MC 17 Pinion gear PNW2055, 18 DC motor (CARRIAGE) PXMI027 NSP 19 DC motor assy PEAI235 (SPINDLE) 20 Carriage base PNW2445 21 Dise table PNWI608 22 Screw JFZ20P080 NL 23 Screw JFLITPOOSFZK 24 Gear 3 PNW2054 25 Gear 2 ‘PINW2053 26 Washer wr12p0a2D025 27 Pickup assy PEALITS 28 Guide bar PLAIOS4 29° Gear 1 PNW2052 NSP 80. Gear stopper PNBIG03 31 Screw [BPZ20PO80FMC 32. PWB holder PNW2057 33° Screw EPZ2SPIO0FMC NSP 34 Earth lead unit, PDFLIO“ 35 Screw 'BBZ26P080RMC 1-221.8 PCB PARTS LIST NOTES: PD-203, PD-103 ‘+ Parts marked by “NSP” are generally unavailable because they are notin our Master Spare Parts Lis. ‘+The AS mark found on some component parts indicates the importance of the safety factor ofthe pat. Therefore, when replacing, be sure to use parts of identical designation. + Parts marked by “ ©” are nt always kept in stock. Their delivery time may be longer than usual or they may be unavailable, ++ When ordering resistor, first convert resistance values into eode form as shown inthe following examples, Ex1 When there are 2 effective digits (any digit apart from 0), such as $60 ohm and 47k ohm (tolerance is shown by K=10%), 5609 -» $6 x 10' —» S61 AQ ATX 10+ 473, oso —0RS + 1Q 010 - Rp1ePM BIS) ~ RN2HOIRISIK asiP[oli}a)K x2 Whenthere ar ffecie sgt (hain high recon met fim itn) RNIMPCEIEIOF S.62k Q—F562 X 10'—¥S621 «00+ 1. FOR PD-203 UST OF WHOLE PCB ASSEMBLIES Part No. Mark ‘Symbol & Description T ; Kuxstype | ROnp® | WBXK ype |WEMXK ype] Wipe | WW ype MOTHER BOARD ASSY Pwanie77 Pwana7e | pwere7e | Pwrte76| NSP | MECHANISM BOARD ASSY PKATIO2 Pxatte2 | Pxaitg2 | PxATI02 usp | suB BOARD ASSY | wigs | pwxises | Pwxis6s | Pwx1365 | Pwxraes | PWX1365 nsP_| [-swaoarpassy waste | Pwzeste | Pwz2ste | pwz2516 | Pwz2ste | Pwz2s18 nsp_ | [-HEADPHONE BOARD ASSY Pwz2s22 | pwz2522 | Pw22522 | Pwz2522 | Pw22522 | PWz2522 | LruncTioN BOARD Assy were | pwzzets | Pwz2eta | Pwz2616 | Pwz2e18 | Pwz2818 | L MOTHER BOARD ASSY + PART NUMBER DIFFERENCES BETWEEN PWM1677, PWM1879 AND PWM1678. | Part number differs between PWM1877, PWMI879 and PWM1878. 1 Part No. | Mark ‘Symbol & Description Remarks | Pwatier7 Pweta7s PwMig76 ea, 1032 1eP— N10 tcp nto 381 ~ 1ss2s4 . $5 PSBi008 Loot Lauotok e303 ccestioriso cs CeAsto1Nss: ao ROI/EPM244s 392 ROI/ePMi02 (GNa51 FFC CONNECTOR (22P) HLeMs2s | s604s—s2c | 9604s - a2 4JA301, JA3G2 REMOTE CONTROLJACK | — RKN1004 | | 123PD-203, PD-103 Mark No. Description Part No. Mark No. Description Part No. MOTHER BOARD ASSY (PWM1877) ‘oxasi Fc conecToR(32P) se04s-a2e JAgDI PIN JACKCZP) Pepio02 ‘SEMICONDUCTORS ‘4991, J4382 REMOTE CONTROL JACK RAWOOS 1C405 bases 1st cust29 439998 MINE. JACK avons e301, x0250089 AOL CRYSTAL RESONATOR(I6. 834«BH2) PSS1008 4 1201, 1c202 ass20 A RAPPING TAMTRAL RAC-O61, 16405 IMAE50- x202 ANP comvécror4P) wai051 (vans AMP covmeCTOR SP) vatos2 eae NawTsLO5A Ica Po20288 cxa01 canwecToR (6) RaP-583 c3si POUSTA 351 CERMUIC RESONATOR(A 19mme) SSIO28 A ica Pooserl2 2453, 0454 2581295 SW BOARD ASSY 381 ascrt4as SEMICONDUCTORS 403, ae 2s001448 801 Pex1019 451, 452 DTALZAES 9322, 105 rcz4es ‘SWITCHES AND RELAYS A bioM,052 Ese ‘sean Pss1006 SSI, 0391-0397 135254 HEADPHONE BOARD ASSY 54 2388 pais M26. 28 COILS AND FILTERS L801, 1504, L505, cavonox COILS AND FILTERS 1881, L995, 386, L70, LATE “avoxoi ‘CAPACITORS 1351 ayo 301, ¢302 cxcvr103250 sus cacurs73250 CAPACITORS 403 cooce120350 RESISTORS. 04 coccuze0450 ‘ROL (SX) 751003 429, c420,c435-C438 coceas90450 Other Resistors ro1/erCOO) 93 corsui0isso Ge EASTON OTHERS TASOL HEADPHONE JACK atone con.cas ceassaonis as ceassainis FUNCTION BOARD ASSY 25 ceASBIINIE casi CEASUTINGRS ‘SEMICONDUCTORS C160, C162, C4, C452 ceASURTISO ‘ron-o107 138254 c308 ‘ceasreTuso cais-ces crTVaL04I50 SWITCHES AND RELAYS 1ST, C164, C168, C218, C308 cocyn103K25 ‘ST01-S108, STC-ST24 361008 (58, C159, C16, C163, C301 cocrnn04Kas, s1ag-Siee 361008 case, cies ocRas3K25 RESISTORS. 307 cscrner3K25, ALL Resistors ro. C06 corersis2xs0 ass cuersisaxso OTHERS aro ‘crerE332Ks0 ‘O¥TO1 cORVECTOR 96045-32F ance cxcrssT24s0 ‘VOL FL INDICATOR TURE PELIOBS c1,c13, 015, 16, C167 cxcve103250 MECHANISM BOARD ASSY 7, 205, C216, C215, cars caeve103250, (6822, C35, C381, C48} cxcvr103zs0 SWITCHES AND RELAYS 433, C134 (220/25) power ‘510 psci0ié 4a, C442 (0, 0015/50) PcL1030 RESISTORS VRISI, VRS2 (22K) PoP100 Other Resistors ‘01/0003 OTHERS N11 #8¢ cUNECTOR(IZP) 12Ew2-ABT N40) J0MRBR ConwecTOR (3P) 52147-0310, 1-242. FOR PD-103 LIST OF WHOLE PCB ASSEMBLIES PD-203, PD-103 Mark ‘Symbol & Description | Part No. | |e ste: ese | Pw NSP. NSP. NSP, NSP. MOTHER BOARD ASSY MECHANISM BOARD ASSY ‘SUB BOARD ASSY ‘SW BOARD ASSY HEADPHONE BOARO ASSY Pxariez | Pxatze2 | PXA1i62 | Pxait92 | PxAit92 | PXAITE2 Twnnrere | ponneze | pwnare7s]| pvaaie7s | Pwrmie7s | Pwna7e | pwanara PKANIG2 Pwx1363 | PWX1963 | P1386 | PWX1309 | PWX1963 | PWxIa64 | PWxI36 Pwzasie | Pwz25i8 PWZ2s18 | PHZas1e | PZ2518 | PwZ2518 | PWZ251B Pwzase2 | pwz2s22 Pwz2s22 | PWz2822 | Pwre72 | Pwnis7s | PwM673 Pwaie7s | PwMe7s FUNCTION BOARD ASSY Pwz2e17 | Pwz2e17 | PwZ2817 | PIZ2B17 | PWZ28IT | PWZ2617 | PW22617 MOTHER BOARD ASSY + PART NUMBER DIFFERENCES BETWEEN PWM1872, PWM1875, PWM1873, PWM1876 AND PWM1874, Pare number differs berween PWMI872, PWMI875, PWMI873, PWMI8% and PWMI874, Part No. ] Mark | Remarks e31, 1632 e408 (4st, case (485, ass D382 ~ D394 85 Laer Laro, Lary 393 451, c4s2 sez ads, aes RAAT, Rae Rast, 452 Ra59, RASS Rass ~ ase aso - Ra62 (CN4O1 JUMPER CONNECTOR (3P) |52147 - 0310 4JIK301, 14392 REMOTE CONTROL JACK IeP—Nio | IcP—NIO | satszia | BAIs218 DTAIZ4ES. 2881296 | 188254 iss2se | i PsB1008 Lavoro Lauotok | LAUOIOK Lauorok | lecestio1sso ccest101J50 ‘CEASAR7MSO ROWsPMic2 |rovePmio2s) ROW/6P Mar ROW ePMe714 ADI/OPMA715 |ROWePMa7a \ |ROusPMa7ou hoverusa | |ROWePM271y 82147 - 0310) RKNI004 | AKNI008 | icp io | ICP NiO BaNS216 1ss254 Lauorok ‘ecestio1Js0 |rovepaio2s |RD1/6PN102) RO1/SPM271J ADI/SPM1025 RDT/6PM1023PD-203, PD-103 Mark No. Description Part No. Mark No. Description Part No. MOTHER BOARD ASSY (PWM1872) (3st FC convectoR(30P) s804s-200 JAMO) PI Jack) PxE008 SEMICONDUCTORS 34398 MENT JACK aN005 Te40¢ as2i8 1st cxatsrag 401 CRUSTAL RESONATOR stone 1c301 0750089, RAPPING TERAINAL xC-061 ‘A 1C201 1c202 Lass20 414381, J8392 REMOTE CONTROL JACK — RANLOOL 1405 NINAS580-0 ‘cizor'cowscroR 6P) RaP-538, (94202 ANP CONECTERCAP) ven0s) rez NINTLOSA cao 020288) 20s aM convecroR(SP) anos 138) PASTA X3S1 CERAMIC RESONATOR(A 1082) 1851028 & (el Paarl cs sciT40s SW BOARD ASSY 403,0408 spas ‘SEMICONDUCTORS 522, 9405, brcizass 801 Pours ‘SWITCHES AND RELAYS a 214,052 nese ‘S801 Pscio0s 2351,0382-D887 1ssz5¢ 54 weznies HEADPHONE BOARD ASSY aa 2s, 28 COILS AND FILTERS. 1501, L504, L305 Lavo1os COILS AND FILTERS 1391, L385, L386, LTO, L avorox CAPACITORS. Gost 1av0Ok C301, (502 cacveio32s0 cs0s cHCHATEZS0 CAPACITORS. cao cocem20sso RESISTORS ceo ‘coccrza0us0 R501 (5K) Pesi003 C429, c430,c4a5-ce38 coccns80450 Other Resistors o1/seDO0! co9s) ‘oest101550 ce CEASIONNGS OTHERS JASOL HEADPHONE Jac anton cs, ceastozms 483, C034 ceasz2cN25 FUNCTION BOARD ASSY 7, 8 CEASESOMIE os ceAsssane SEMICONDUCTORS casi ceASHT NBS Dr0-3707 cso, c162 ceasinniso ‘SWITCHES AND RELAYS cao CEASRATISO ‘S101-$108, S710-S724 Psci008 2416 ceTYAto4ss0 S126-S128 Pscro0s 187, C164, C69, C238, C308 cucynt03K2s 58, C159, C16), C163, C301 cocynl0ake5, RESISTORS AL] Resistors cise, 188 cocyns93425. aor ocrneT 3x25 OTHERS cxcrBLSexs0 ‘CwT01 comEcToR e04s-20F cxcrats2xs0 VTOUFL INDICATOR TUBE PELLOUS, cHCYBS82K50 MECHANISM BOARD ASSY camer cxcyeer2xso 1, 3,615, 6, 0167 cKcYEI03750 SWITCHES AND RELAYS AT, C205, c210, 215, C219 cxcve103250 3810 sci016 22, c358, C361, C51 cacy1032s0 cual, Cad (0.0015/50) PcLca0| RESISTORS YRISI,YRIS2 (228) PoPioso Other Resistors *o1/6e00) OTHERS (131 FRC CoMECTOR(IZP) east (KAO JUMPER COMNECTOR3P) 52147-0510 1-262. FOR PD-103 LIST OF WHOLE PCB ASSEMBLIES PD-203, PD-103 Pan No Mark Symbol & Descrstion 7 exe | Rone | WAXK ype [WEMRK ype] WLype | WW ie T woTien eoano aSsv Pwne72 | Pannier? | Pennies | pwnarera | Prana | punanere | pwns se? Meouunsu non asey PXAI1¢2 | PXAI102 | PKATIOR | PXAITG2 | PXAIIO2 | PKATIO2 | PKATICD sp | susBoARO Assy Pwxtaea | pwki263 | PUXISBs | PUXI2ES | PXIS63 | PwxI984 | PUISE NSP | |-SW BOARD ASSY | pwzasie | pwzesis | Pwzesie | pwzzsie | pwzasie | Pwzaste | Pw22518| usp | [HEADPHONE BoaRo assy — | pwzasz2 | pzzsce Pwzasca | P2252 | | | Cancion soano ass pw22et7 | pwzzet7 | puzast7 | pwz2e17 | PwZze17 | Pw22817 | PW22817 MOTHER BOARD ASSY + PART NUMBER DIFFERENCES BETWEEN PWM1972, PWM875, PWM1G79, PWM1876 AND Pwnt1874, art umber difersbeoween PWMI872, PWMIE7S, PWMIS"3, PWMIS76 and PWMS74 Part No. | Mark | Symbol & Deserption OF rears | | Pwwrere | Pwiina7s | Pwnre7s | Pwits7s | PwHe7s | | | 1e31, 1032 tep-nio | icp-nio | icP—nio | icP—Nio | cae | patseis | parsate | | | ast, 0852 | praraies | | i ase, a25¢ | “aspiese ase ~ Dasa ssase 188258 sss2s ss PsB1008 | re LAvoIoK | wavoroK. | LAUOIOK | To. .ari wauorek | tauoroK i | cass locesttotso cccest 01260 icoosL101450) C451, C452 [CEASAA7MSO| |e foveal] —-- foneral ovens] | acs, nace ROWBPMATIs|ADS/6PMI02) ROY/BPH271J|RO/SPMYe2d| ROTISPMTO24| rar, aad ROWBPMAT RovePia71) ast, Ras2 owepua7sy | ass, Ras | ROWEPMA7O) | ' | i ‘RASS - RASS RDI/6PM1024 | | aso ese | ROWePM271J| | | CcN401 JUMPER CONNECTOR (9) | 52147 ~ 0910] 52147 ~ 0210 | ' Kaoatt es rear camer fap caricora | mova Jack | | | i | 125PD-203, PD-103 Mark _No. Description Part No. Mark No. Description Part No. MOTHER BOARD ASSY (PWM1872) (cast FRC conector(3oP) 96048-300 JAMDI PIN JACKCZP) xB1008 SEMICONDUCTORS 14398 MINE JACK eNOS Tea0s Bases resi cxaisr2g 401 CRYSTAL RESONATOR ssio0s e301 cxo2s0089 RAPPING TERMINAL AC-06), 1201 1ce02 146520 4J4381,J4892 REMOTE CONTROL JACK RANIOOE 40s NOMES580-D ‘ciao cownecToR 6?) AP-S33 202 AMP cONNECTOR(4P) vaN.081 NTSLOS o0288L) (320s au convecar’se) PoUsTA X35] CERAMIC RESONATOR( 1) 4 Paosre2 2311405 SW BOARD ASSY 403, c404 2sn214ss ‘SEMICONDUCTORS, 822, 0405 re12eEs 801 pono ‘SWITCHES AND RELAYS A DuL-Du4, 052 nese ‘sso se1006 51, 0590-0397 188254 ~ 254 wraui88 HEADPHONE BOARD ASSY vals a6. 28 COILS AND FILTERS 1501, 1506 15 Lavonoi COILS AND FILTERS 1391, L385, L595, 470, LATL Lavon CAPACITORS ust caving 501, C802 cxcyEIGazs0 0s) cacvea732s0 CAPACITORS 403 coveut204s0 RESISTORS 404 cocewze0uso RSD (38) Pesi003 €429,c430,C485-C438 coceuseouso Other Resi ROL! e398 coesu101s50 ose ceASLONGS OTHERS JASOL HEADPHONE J40K sanio0e 2s ceasioznis aa, case ceASZ20NES FUNCTION BOARD ASSY cor. cs cEASS3CHN6 8 ceasing ‘SEMICONDUCTORS eo ceASHTiNERS pro1-DI07 18258 180, cise ceasiRnso ‘SWITCHES AND RELAYS 309) ceasRaniso STO1-S108, 110-8124 scr006 cais-cas TvAlous S126-$128 oud ST, C164, 169, C218, c208 ocenio3Ke (158, C158, C1, C163, C301, cacrn104K25, RESISTORS. All Resistors roves cise, 188 cocyns33K25, cor cocvnsr 325, OTHERS C306 cxcvels2xs0 ‘e701 conWEcTOR 96085. ciss, cxcrmisaxso ‘VOLFL INDICATOR TUBE PELIOES a0 ‘oncre332450, MECHANISM BOARD ASSY cance cxcvE472K50 cl, 13, Cis, ci, 167 cxcvF103250 ‘SWITCHES AND RELAYS CAT, C205, C210, 215, Cans cacy 102250 $610 pssio16 322, C358, 362, C484 cxcvF103250 ea), c442. 0015/50) PCL1030 RESISTORS RDS}, R152 (22K) FcP1030, Other Resistors OTHERS (N31 FRC comcTOR( ZF) C401 JUMPER COMNECTOR(GP) 1-26 o1/seM0 1EWa-ABT sai4i-a310® PIONEER’ The Art of Entertainment Service Manual COMPACT DISC PLAYER PD-203 PD-103 CONTENTS (CHAPTER 2 2.1 PACKING AND EXPLODED VIEWS 2.2 SCHEMATIC DIAGRAM ~~ 2.3 PCB CONNECTION DIAGRAM: renee 28 2.4 WAVEFORMS «~~ 245 25 IC BLOCK DIAGRAM == . 247 PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ty, Tokyo 153, Japan PIONEER ELECTRONICS SERVICE INC. P.O. Box 1760, Long Beach, Calforia 80801 US.A PIONEER ELECTRONICS OF CANADA, INC. 300 Alsiaie Parkway Markham, Ontario L3R OP2 Canada PIONEER ELECTRONIC [EUROPE] NV. Haven 1087 Keetberglaan 1, $120 Melsele, Belgium PIONEER ELECTRONICS AUSTRALIA PTY. LID. 178-184 Boundary Road, Braeside, Victoria 3195, Australia TEL: [03] 580-9911 © PIONEER ELECTRONIC CORPORATION 1994 7 =S8) JAN. 1994 Prinas in JoanTe aS CHAPTER 2 2.1. PACKING AND EXPLODED VIEWS @ EXTERIOR @ PACKING A (FOR PD-203/KUXJ, WEMXK AND PD-103/KUXJ, KCXJ, WEMXK types) @ PACKING B (FOR PD-203/WPW, RD, WL AND PD-103/WPW, RD, WL types) (@ SINGLE MECHANISM ASSY (@ PACKING C (FOR PD-203/WBXK AND PD-103/WBX«K types)@ EXTERIOR @ SINGLE MECHANISM ASSY NOTE: Screws adjacent to ¥ mark are used for disassembly, @”* “How fo metal the aise table [1] Use appr or other wool cute two sections marked (8) figure [1]. Thea remove the spacer. [Z)_ write sspporting the spindle motor shaft with the stopper put space on top of te camiage base and ick the dsc abe on op (akes about 9K presse) Take off he spacerPD-203, PD-103 : Screws adjacent to V mark on the product are used for disassembly. “How 9 nstal the stable ‘Use npper x oter ont cx th two sections snted (3) ure [1] Then remove te space ] White supporting the spindle motor shaft with the snpper, put spacer on top ofthe cig ase and ik the die able on tp (takes about Kg pressure) “Takeoff the spacer. 25Pe PD-203, PD-103 2.2 SCHEMATIC DIAGRAM @ MOTHER BOARD, SW BOARD, FUNCTION BOARD, HEADPHONE BOARD, PICKUP AND PRE AMP BOARD ASSY {pickup assy (| (PEA1179) Wie rsaworens [Fi a loect i icnzoz ~ | seas ge — | || TE ames ene a8 FLUORESCENT DISPLAY 701 PELI085 i rT ma a Pee = | E sole lee 26 006«Pw 872 : (PWM1873 (Pw 874 (PwMi375 : (pweig76 (PWM1877 : PD-203/KUX.) (PWM1878 : PD-203/WBXK, WEMXK, WL, WPW) (Pwnig73 : PD-203/RD) t ose pense sey BE EE? owonss muren up| | BL, fase | cl at Ee [ys gue Lf {i GSOOOE oeoeeee SSSOOOS TSoE FUNCTION BOARD ASSY (pwz2817 = PO-103) (pwz2818 : PD-203) ret ieee Bit 42 \FPcompu auto \ 4 0 18 99 Soi | (ees) ceeea ener | OSP, OFF CAND)oWoTHER BOARD ASBY 2 — | (PWM1872 ; PD-103/KUXJ, KCXJ) Ras Ress at eas] te ----) Punters 0.1087 Waxk Wea oan 3 (Pwniers , PD-103/WPw) a ‘bwniers | PD-103790) me | me [a] (bwniers ; PO-103/ WL) moe] fal nes ‘ewniie7? | PO.2037KUK.) P| ee | CPWNTErs | PD-203/- WRK, WEMXK, WL, WPW) aes (PWNIBTE: P2379) ne Lite aor 0/2 : ; sity ©, ati consist 3 1 1 1 wae | ana mare gna pe | c HEADPHONE BOARD Assy | \epwz2522) | ' D omens iS ane ' ! ' ' * ' | i ate |e 1 put " i | -pocsoaeno | see |S — 4 Sa | NAL ! FOCUS SERVO LOOP LINE ou | =. AUDIO SIGNAL ROUTE | 3: TRAKING SERVO LOOP UNE | 2 | CARRIAGE” SERVO LOOP LINE |S) fombINe moTOR ROUTE : |S SPROLE MOTOR ROUTE Re Bir nates ac (Ear) = Cee \ COMPU AUTO" CEP er ee ep I. ae nee | DSP, OF Cae ol Se F i a 8 TON Pe tOS FLUORESCENT DISPUNY 4J 1 | 2 I 3 1 4 1 8 ! 6 1 2.3. PCB CONNECTION DIAGRAM ‘* This diagram is viewed from the mounted parts side. MOTHER BOARD ASSY : [onsst_ Po= 108 | _weia P= 16a | wei FO 103 | S0sin Fo= 0a _ws02 == 26a | woot A | 7-203 | sesh | : = ZL 2 A | ¢ : 7-108 | wood ROG FO. 7-1 [= ~ z = - p= 203 | w50e St PER po =a | Rage AC, BOWER CORD : . > . C32, JUMPER | = ae s Ee 1 ie 2 PD- 103) wees | = [461 Rag2 — esos 25-203) weoT RT 7-163 | WUMPER_|_JUWPER aces oacge | ‘éce | r | p. Wet 0454,0483 rn | ae 8 | cou | oss | (aes | Sis = TO MOTHER BOARD 1032,1031 vrist Gs FUNCTION BOARD ASSY ASSY CN351 _ iczenicet | ¥RIS2 8 mor$sssbrcs a | Gerestgescrgase sceot | | TO PICKUP Assy <————_ al ves01 vetst | exee — TO MECHANISM «————— BOARD ASSY TO SINGLE <——___—_ MECHANISM ASSY r f 'TO_ FUNCTION > reeot PuPrs2i~cPD-203, PD-103 — 4 5 exes] TOT P0103 | Wars FO= 108 | were 0-18 | P0108 | _wedT PO=103 | Sonn | ton] [Co =208 1 —wa0e f= 208 | aor} [ep=208 | wae #0=203 | WE0S PD = 203 Sipin G89: PD - 203, PD - 103,/WBXK, WEMXK ONLY a 2 : u 20-103 | wez [ro-10s | — | [_po-103 | woos P= 103 | _We0S 20-263 | wee | [rozges nas} [Tap =26s 7 wsoa $= 263 | W506: 2 i “ 16 #18: £D~ 209. °>D~ 108/4UXL, KOK. 20-103 | waGe = Tomei) pase °0- 103 | = RD, WARK, WEMXE ONLY 20-203 _WS0T 79-203 RST PS=ieS | avers wuwees | Tep=aes Wi} 7s 9p ayes 20 tare a eS ROK Woe WENRE, WEW ONE a W618: PO~ 208/KUK ONLY SW_BOARD_ASSY (ra eas ha] 4:19: PD~ 208/90, PD 108/80 ONLY Po- 10a7em. Wem] wea | sungpen | ET: PO-205/KUKL,FD- 168/RLKU, KOKI ONLY 7 R22: PO ~ 203//KUXL, WEXK, WEMMK, WEW ONLY ee amg | «mq | m2 8 L Boe | | OTHER] (ors moa aa] Ke tos TO MOTHER BOARD] #824: PD - 108/-WL ONLY NOTE FOR SCHEMATIC DIAGRAMS: (vse 48 : FUNCTION BOARD ASSY — ASSY CN351 4. Wen ordering service parts, be ste o refer te Soha Uist of LOSES VIEWe" oF “PCB ants us" PNPIs2i-c€0t-G9 €0S-d9 YeeA GAAOS We CAAOS ASHTOM OT Teed Yee Y@@A GAAOG MOITOMUI Oo ----— \MOITOMUA OT | YeeA_GRAOa Toyo etsereusY22A GAAOS We \GAAOS ASHTOM OT reevo YeeA YeeA GRAOG UOITONUA O | Toywo MOITOMUA OT! | 2 YeeA ORAOAL| MAADAIGC UOITOAWMO0D 4949 E.S ‘* This diagram is viewed from the foll side. Y22A GAAOS ASHTOM s | reo. sseo | yee on isersis) > 3 YeeA MIAH! | sosor A |____» MiMAHO3M OT ORAOS ioule OT 02M. Lu2. 4 WAVEFORMS Pi Pin PLAY MODE 16202Pin 3: FOGUS.IN(-2) MOL eA ) FoDR) S00nVidiv_S0cnsecidiv 2) ran zooms 1G207-Pin 6: TRACK SEARCH MODE) TD) (sPoR} 2Viciv Somseciaiy PD-203, PD-103 ao TEI Pin TRACK SEARO NODE a, I6202-Pin 5 PLAY MODE FF ©) (Foor Stomvici_ 2001 secci S Vidi tmsacich Seer PTE (CADR) 8) (ecu) (Vide asec cw soonsec —, 16202-Pin 4: PLAY MODE (CTROR) SS soomvicw _imsecidiv 1C202:Pin 6: TAAGK SEARCH 7, 10301-Pin 32 PLAY MODE (1% @® icaor) i cRcK) Rie 200meec!s "Viiv 10 zeecisw 16301 - Pin 35;PLAY MODE (14 Lowerstetst-Pin 2Vidiv 200 sect TP1-Pin 2PLAY MODE: Tn, 1S202-Pin 4: SOT-JUMP (*1) MODE (TRER) ©) qROA) Widiv 1omsecisiv s00mviciv emma oo 16201 Pin S4PLAY MODE DATA) PLAY MO UpperTP1- Pin 1 (AF) tViolv LowerI©151-Pin 30 (OFCT) Vid "200s exci (0301 - Pin 4PLAY NOI (wor) 2Viclv 245 Tei pnasoT JUMP (1) MODE, 1G201-Ping: PLAY MODE, (TRER) 7) (SPOR Wid _Imeecidny \" iVidw_somseciaiv 2VichW 10 vsecidiv AAR A YEPD-203, PD-103 2.5 IC BLOCK DIAGRAM 1C151:CXA13720 I¢301:CXD2500BQ & U. a bad +}!