KOBELCO me os ¥ Y BS 04e . SK1T15SR-4 SHOP MANUAL sk135SRi.c-12 ———- MOUNTING THE BREAKER=—— AND NIBBLER & BREAKER TABLE OF CONTENTS 1. LIST OF ADDITIONAT, PARTS wv" Let 5. MODIFICATION PROCEDURE FOR, 2. SUMMARY NIBBLER & BREAKER 2.4 General Precautions ~~ B1 Modification Item ~~ 2.2 Basic Method to be Teken whon Mounting 2.8 Laying of Piping ~~ 3, HYDRAULIC CIRCUIT DIAGRAM ‘a1 Function enn 8.2 Flectrie ayatem diagram for Nibbler & Breaker -~ 5.8. Hydraulic Components 4, MODIFICATION PROCEDURE FOR BREAKER 4.1 Moiification Itei 42 Hloor Mat - 4.8 Modification of the Coatvol valv 44° Replacement of return filter of hydraulic tank 4.6 Modification of the Guard 4.6 Contvol Piping - 4.7 Upper Hydraulic Viping - 48 Instell of the Name Plate KOBELEO CONSTRUCTION MACHINERY CO., LT 6.2 Floor Mat - 58 Control Piping 54° Upper Hydrawlic Piping ~ 6.5 Modifiestion of the Instrument Panel 56 _Tnetail of the Name Plate 6, MODIFICATION PROCEDURE FOR ATTACHMENT G1 Modification Itew for Breaker Attachment or Gol 62 Modification Item for ‘Nibblor & Breaker attachment -~ 6-9 63 Connector Assy (Brockex) 64 Connector Assy (Nibbler) 85 Reinforcing the Idler Link- ¢. REMINDERS ON TH USE OF NIBBLER & BREAKER 7A Changiag Over th 7.2 Blushing Method 13 Replacing Hyd: Roturn Filter 7.4 Operating Procedu: & PRECAU'TIONS 10 BE ON BREAKERS OF DIFFERENT MANUFACTURES 9, REFERENCE ~~ nad:nen LHL PREFACE ny This manual deals with itomo noccoamy for changing a standard specification machine SKIOGRB, SIISHSR-AE and SK135SRLC18 ta one with a breaker apecification or a nibbler & broaker specification. Follow the procedure given here in when changing the machine 7 specification in the field (scrvice shop). one Simms una une, Lo LN Modelo [ Applicable Machines | Nate] Models [Applicable Machines | Notos SKUSSRaE | ¥vo2-01701~ SKi35SR.1« | Y¥o2-03001~ jSK138SRLC-12] YHO2-01901~ SKSSR1B | YVO3-02194~ SKI35GR1E_ | YYOS-04464~ SK 35SRLC.18) YHO8-02077~ Revision. Date of Tene Remarke First edition May, 2002 | SeYYea04u K Firet revision | December, 2003 | S6YYG304E0, K4, LIST OF ADDITIONAL PARTS How to utlize the fist of additional modification parts ‘Pais manual dororibes the parts which are added and canceled on tie beaic of “Parts Manuel” for standard machines whon the machme is modified into the machmes equipped with hyeaker, ‘Pas menuel consiste roughly of two soctions : Brosker and Nibbler & Breaker. Each of the coction is divided into five parts, 1. Upper ewuewwe, 2. Boom, 3. 245m (8’) arm, and 295m (6°8") arm, 4 Connector, 6, [dler link, each being assigned a kit mumber. The cab guard could he ordered optionally. In the case of the arm, aclect a kit No, suited for the length of arm andl attechment (Nibiler, Breakea) for ordsying 1.1 _ COMPARISON TABLE FOR KIT AND ASSY NO. BY COUNTRY (1) BREAKER Ski 359Ruc)-12 Cassi NAME KOM | OGRANTA, AgTA [Upper steacture modification kit Ne. [Yvs2Te10arP |¥vaeT0100zrU lyvs2Toioara |Yva2ToL00sFs + Modification of the control valve — YyeaHOoU32F2 » Install of the guard lyveicoonsoFa | rv2:coooneKs + Hydraulic tank usty el BrveaHToOUSFay vyssxooocs¥6 - 2 |a Instrument panel assy = = B |. emote conteel piping [yvesrtougeo?1 - 3 | Block conteal piping YTGAHOO0S6F2 j - + Main control pining w1/YvooHocois?s | Y¥ooHooo1s¥3 x1] YyosHtacorsF6 - #1] ¥VoeHo0o15¥s - + Upper hydraulic piping FyvoarTocns271 - * Uppor hydraulic piping yvuaHocozsF2 + + Invtal! of the name plate lwra2rocossrs | = [Boon modification kit No. yvazrolowrR | Yva2n0io0gret S |-4.6M 5’ 1") Boom wvozpoois7es | ¥Yo2Bo0073i"2 B_ |e 48M G85" 1°) Boom hydraukic vining |¥V42FaN0085PI | 7¥42HF09057F1 245M (®) Arm modification Kt No, [YVa2TONCIRE | FYSHTOLOOERT + 245M (8) Arm assy evi2poour6r1 | ¥¥12Booi23i8 gq [P245MG@'] Arm hydtouticpiping —[¥¥carToonseTs | Y¥asttonwo2T 2 2.95M (0'8") Arm modification kit Ne. [YV32T01002"T. ~ (9° 8") Arm YYL2B0179F1_ | - M (9°S") Arm hydraulic piping [Y¥49H00seP] | No kit No. is given because itis provided alter selection 3 |e connector assy :NPK 3a] LPaatocooaF1 - & |» Connector asay ; OK, KRUPP 9&2] LPasHoo006F 1 - 3 [No kit No. is eivoa because only one sort af part i provided 3 & |- Idler tink (Right) hry L2Bou0cePa - © |e talon tink Toke) LY¥12B010077 1 = NOTE Ff mark is selected by county, 32 metk is selected by shepe of connector. [|] shows beore modification m@(2) (ai | BREAKER SK1a5SAiLo}1e Classi NAME | Kowe OCEANIA Asia Tipper structive modification KitNa {V¥aoTolooaPY [YYaxToo0as1 | ¥VaaTo108rE fyvaaToroosrs |yyszrotooare |yvszvo1s03E7 + Madilication of the control valve | = rysattoonser |e Tostall ofthe guard [yearcopeiora [yvescoconare ~ |+ Hydhaubic teak soay fa [V¥83H00008H'4) 4 s | LYvsaHtooo0aFs - - & | tostrament pane! assy ivrimmoooizrz |yyi7movovgr | yy eMovougr4 | emute contoot ping | yveautcooasi - - © | peck eontxol piping | vreaooosar2 - - ¢ Main control piping yvosttennisr2 [y¥neHoan2ar2 4 Upper hydraulic piping yyesHoougoF1 | - - + Upper hydraulic pining yyosuon023F2 - ~ 1+ Tuctall ofthe name plate rraztongsers |yreeTooos5: Boom modification igNo.—-«([Y¥a2701002FR | ¥YazTO1092FH = 2 | anc’ 1°) Boom yrexzooiwres | yvozwoooraes - Basia 5° 1°) Room hydrmic piping [aanico0ese | yyazno00e 7: + [24M (®) Arm modification kit No. [¥¥aaToroq2eW |¥vaaTowoo2mm = «2.4501 8) Arm assy yii2poo17ee2 | yY12B00123F8 - [+ 245M (8°) Arm hydraulic piping |¥YasHcoossF2 | Y¥asrioogor1 + EB [295M G's”) Ann modification kit No. | ¥Va2ToL002PT - O44 2.95M (9° 8°) Arm YY 12BO017901 _ + 2.95M (9'8") Arm hydraulic piping | yY4sio00s0FL - | % | Nokit No. ia given baexuse it io provided after selection B+ connector aasy : NPK 1 |LPaatTonooaP ~ + é * Connector assy ; TORU, KRUPP 1 LP43HO000SF L - = _[e Connecter assy ;NIBBLER #1 | LPastto00084"2 - = | Nokit No. ia given because only one sort of part ia provided BY |e dloctink (igo) Y¥12RO1008Pr “ . B™ | Uler tink (Lett) YYIZB01007P7 - + NOTE: #1 mail is selected by shape af aannector [ 1shows before meditation, 1-21.2 ADDITIONAL PARTS FOR THE MODIFICATION OF THE BREAKER (1) UPPER STRUCTURE OME) [BREAKER Ne.| PARI No NAME Jas] REMARK [RpRientie FYGETOLDGFP [Upper siwackare moliteation KET Na, BREAKIN sii -onomsnr~.ymean- Y¥82P01N03F3 [per stmnctare modification KIT No. [BEEALER) [rnin veenawiee-rinoeaie Y¥21C0001085 |» LNSTALL OF THE GUARD 28 | loves oo te Hyvassocoos¥e Sr7p2 von TR109| 2iORS49D390 aagoraagNoeo 2eash1iz0D050! ZN18C08007 | PyAaMONOgsPT Zs18Ccso4s 237 16108000 YN8SHOLO3AP | [yv2iCouizari |e» GUARDASSY }« HYDRAULIC TANK 4SSV + RNPAIR RIT sataiebd HEZ5ROONaCS |e » CONNECTOR 24182586 + COSHION RUBBER 2142x0400 [+ « ELBOW is [vrsovenn0sra |.» PILOT VALYR te [TcaZ8c00n PL TESSUR (7 |2s18C08020_— |e « CAPSCREW is [YPAOMO1002F fae LOCK ASSY &9 | ¥NesHo1039P2 } 20 |YReaMon34Pi . 21 [AW IGX12000 - 92 |zu22xo4000 ea CONNECTOR 33 jaaiaTigcos |e * PLATE 24 |easz2526 + TEE rec OOOBF TROL PIPING 8 (zi29X04900 | [+ e CONNECTOR 11 [ztts2Xo4006 J+» ELBOW ___| Sos o0015eu |» MAIN CONTROI (Guy). yvoctroo1sF6 |» MAIN CONTROL PIPING Gi) | Y¥ogii00016?s |* MAIN CONTROL PILING (GV) 3 |adadza5da TEE 8 |ZH22x04005 |e e CONNECTOR 11 |ZH32x04006 Jee ELBOW iB /2vdtkiisopées |= + Hose 32 |PU13801010D5 |» » TUBE Y¥OSHO0032i4 | yrosHo1062?1 | Reveutio 102301 YXCBHOLO7621 SvegHOL029P 1 2038712012 '2dza#10012 224k 966 ZCABX 46014 ZS18C12020 ZDI2A01 600 © UPPER HYDRAULIC PIPING BRACKET. + BLOCK + BUSHING +» CONNECTOR + ELBOW + CONNECTOR vw ELBOW je» CLIP. + CAPSCREW O RING, anmn y ou ei altyKew) BREE No] PART No, NAME a 5 iApplioaste REMARK Machines Ty [apizaviate 12 }YXosHO1099P 1 13 [ZE72X12000 14 F¥¥03HO1068P1 2 202 16 [ZS 1S008025 1? {ASI8C 120340, 18 {ZWLEHOSO00 19 |Zw1eH12000 26 | ¥RoasTo104uP1 ai faaaanzico 22 1YX32H01011P3 yyosHooo20F2 | yvosHo10s4r1 VROSHO IOUT ZAR ETL 2.000 2818012090 yvose910870 1 ¥r2: sare 21 |Yv2oT01030P 5 az |Py20TOLDE2P1 ORING }+« HOSE Je = PLUG > HOSE Jes HOSE Se CATS CREW Jee CAPSCREW Js « WASHER, «WASHER 2 CLIP EoroR ¢« BUSHING + UPPER HYDRAULIC PIPING #* BRACKET, ee CLAMP’ e+ WASHER + CAPSOREW: ++ BUSHING pases a (2) BOOM NOTE) COMMON TO NIBBLER & BREAKER [BREAKER] No] PART-No. NAME lor] Remark [prlicable YYS2TOOU2FR | Boom modification RIT No. N&B BREAKER yvoznuors7Ps |» 4.0Mas’ 1”) BOOM Assy 2 |2dieriaiaz |e e TAPPED BLOCH 3 TAPPED BLOCK 4 SC TALPED BLOCK 5 |YwastioLispa|. » TAFPED BLOC 8 | Yvezs01094P1 |+e TAPPED BLOCK 7 |zdier9873 fee YAPPSD BLOCK 8 cue _. 8 CLIP fyys2racagsr’ |» 4. 8M(a' 1”) BOOM HYDRAULIC PLPING YY{2H91320P1 |» « TUBE, 1 syy22t02210P1 |.» DUBE, coef 7 Arraonis3opi |. TURE my yyaviteazsipi |» + TUBE L zai2xs6000 |e» PLITG 2 zcasxs2011 —|«e CLAMP 3 RABI 3 3 aL i 218010045 |e CAPSCREW a +6 CAPSCREW 1 + < CAPSCRTW 1 |Zw2ex10000 LOCK WASHaR, . Bd. ZewXi TOO [es LOCK WASHER i ZiweeR1 4000 |e e LOCK WASHER 3 Ziiesoreco [=e ORING i 4pizdo1800 |» 6 RING 3 Zpizaozico |seORING | {Y¥.oH01818P1 |* ORING T 19 }Zs18014068 2 14d)() 245M (8) ARM [Applicable Machines No.| PART No. NAME ley) REMARK YYESTOIOORS | B48M(G )Arm modification KIT No, BREAKER YY 12H001 TAP |» 2.45M(S" ) ARM ASSY 2 PLATE aly D BLO 4 [Syizn01s20P1 [ve TAPPED BLOGK 5 | YN43H01061P |e « TAPPED BLOCK YY4sHOOssPt |» 245M’ ) ARM HIVDRAULIC PIPING ! _1 |yvisuouigar1 |. « TUBS, ese j o/¥VasHoLocePT|es TUBE 8 |ZXs0H 12180 OSE 4 fexeoie140 HOSE 5 [24100PL006F1, |+ + STOP VALVE i _6 }HG23H12012G1 °F /ZoueXss014 CLAMP a |zczexss0is [as CLAM? @ |vWasHolo4aPi|+ + BRACKBT 10 /z818c08025 APSCREW us |zsigcizess _| 12 |Z818012085 a3 |zsiac14085 14 |zwiezios000 16 [Zeist 10857 _i6 |ZW26X12060 LOCK WASHER. ._. 37 |ZW3EX1 4000 LOGE WASHER 18 |ZDIzA01800 [+ « O RING 19 |ZbszAoz10g |e +O RING WASHER, WASHER, 2.951 (9° 8”) LONG ARM KCNE) NOTE) SMMONTO NIEBLEA & BREAKER No] PART No. NAME, lary] REMARK EYS2TOLMOITT |2.05MG? 8") Long Arm modification KET No. N&B) [BREAKER yvi2n00179F1 |« 2.95M(9' 8") LONG. ARM ASSY [Applicable Machine 2 |yvizBo1ocaPy 1 a |¥yizBo1p04"1 tne il — 4 /¥Fi2BO1OTIPL 2 5 |yyvs2B01p22P4 1 6 |¥viwBo1odard |. PLars 1 7 |¥v12B01319P1 |» » TAPPED BLOCK } g,| vv i9n0139001 |. TAPPED BLOGK . 3 i 9 | WNAGHOIOS1PT 2 yy 1sHo00s9P | |» 2.95Mt9 &”) LONG ARM HYDRAULIC PIPING a [yvcauarisaet |» 6 TUBE 2. |yyaaito10023 oe 8 /2xsom ies HOSE 4 |ZxsoH6t90 THOSE 5 |24100Pt006K1, |* » STOP VALVE @ | HG281112012G1]« « CONNECTOR 7 |zozexzao14 CLAMP _. B [Z0uexss016 LAME 9 | VWasHOLO4P 1] « + BRACKET 10 |Zs18CoR05 nAPSCREW 11 Jzs1sc12045 CAPSCREW 2818012055 CAPSCREW [2518014065 CAPSCREWKen] No.] PAR No NAME ey] AeMARK fpeleable | Machines i PerrenoaCO [3 WASHER ra 15 |aqierioss7 +s WASITER 4 | 16 |Zwaexw00 |* 2 LOOK WASHER | 5 i 17 |zvizex1a000 [++ LOOK WASHER 1 ah Gning a i 6 RING oo { (4) CONNECTOR ASSY KEE NOTE) COMMON TO OCEANIA & ast4 sPE¢ BREAKER] No] PART No. NAME Jeary uavann PRS [Machines Wo it No. is given because iUis provided aficy selection, LPa3H00004F1 |e CONNECTOR ASST 1 | 2aeaPI vase CONNECTOR 1 8 ‘LP43H0000681 |* CONNECTOR ASSY 1 [oacaPriasne |e CONNECTOR 1 B jadeozieesD4 |e + PLUG 4 ‘3 [Zp LzPo2a00 i (6) REINFORCING THE IDLE LINK NOTE) COMMONTO OCEANIA § ASIA SPE6, [BREARKER} ee ; I + JApplicable No} PART No, NAME PTY, REMARIC [sechines ‘Kit No. ts not given because only one sort of part is provided YY12RO#000P! | + IDLER LINK dtight) YY12BON007P1 [+ IDLER LINK (eft) 3 | era stiorserPiowy fe ¢ PLATE 2 [REL() UPPER STRUCTURE {OCEANIA ASI BREAKER) No. PARN No. i NAME, levy xemark [Applcatle YVaST OVP [Upper structure modification KIT No. BREAK “oT TOL , HE OLN I> eo ated~, IME rT [Yvs2Toi00ais [Upper structure medication BT? No. BREAKER — | oi V¥64HO0O32F1 |e MODIFICATION OF THT CONTROL VALVE | - 07st deus wae ofa yy2acoo0eis js INSTALL OF THE GUARD ga |¥y2ucon12aF1 j++ GUARD ASSY. 1 ls piToL~, Yeaa.omol-,pRaIwI- [YYSSHTOOOORPAaT + HYDRAULIC TANK Assy yysaHoonne¥s je HYDRAULIC TANK ASSY Jrume-onos, srenouice~ raat 14.4] f¥WapVo0001P1) f+ + RETURN FILTER, 1 ovmovo.-, yrnsaatos yim at] Y¥V52V01001R100]¢« REPAIR KY? 1 Jovmonsis yunsouee xenaser eHOOROFE 2420RsagDa20 24208519010 2agaR1120D050 ZN LEC08007._ 5 | PyosMolozsBL 5 |zwi6xoB006 = WASHER, Zs1scosos * CAPSCREW ZN16HO8C00 + WASHER, NEATOLO38P1 R, BAOTNITETDS 11 |2qi9xeb4 12 |HH2skoso04c5, 15 [odiezses 14 |ZziT4sxo4000 15 [¥TaovoooodFT 16 |LOs2800011F1 17 |Z818C08020 ig [¥TseMo1oosr ig |yNesHouoseP2 20°] YRoaMoLiasP1 21 |ZW16X12006 29 /ZFI29xD4000 23 |2118T18004 24 |2aqaz2n26 «DIN » CONNECTOR CUSHION RUBBER i RLBOW TOT VATE » PRESSURE SENSOR « CAPSCREW + LOCK ASSY = PEDAL * COVER «WASHER » CONNECTOR + PLATE, TE jyveanoooser? |e « BLOCK CONTROL PIPING ¢ izrizexoso00 |... CONNECTOR 41 |ZH32Xo4008 fe» BLEOW HVoeHioooiana |e MAIN CONTROL DIEING GA 1 fneaazanea J++ TER 1 8 (ZH22X04006 |e» CONNECTOR 1 41 [Z1i82X04006 |e ELBOW 1 18 }2¢aaRii20Dn€5 |e » HOSE. 4 39 |PULsEOIOIODS |e s TUBE t SY¥osH00G#2"t fe UPPER HYDRAULIC PIPING 1 [YvosHo1os2PI fe» BRACICHYY 1 _2.|¥voatinio TK a ‘3 [YXosHOI07EP1 [e+ DUSTING H - 4 |¥VoaHo1n39P1 [ee CONNECTOR i 5 |zcsari2012 + ELEOW 1 6 |2G23010012 «CONNECTOR 1 7 |eaansgepe fe BLOW 1 8 [Zosoxecos cue 1 11D NOTE: ( Tshows before modifcationBOERNE BREAKER] nol] PAR? | joy) remark [App tate L _ Machines 5 [ESISCTRD 9 CAPSCREW 18 }2D12A01600 [+O RING 2012401800 |. G RING 12 | VXoaTI01 099731 [+ » HOSE 18 juuTXI2000 | fae PLUG i | YVOsHGLogsPT TV ECSE 15 | FX0sHO1O0IDS|« « HOSE te |zeiscoscas |. « carscrew a7 |Z818ci2080 13 |ZwigHoeouo 45 Pzwieu ino 29 | VxoatTovo4uPt 21 |2uiaz2760 | « CONNECTOR az | Yxs2HOLOuP1 |+ + BUSING ‘VVouTiooosars | UEPER HYDRAULIC DIEING 1 | YvosHoro54Pi |+ + RACKET 4 | YXOsHOLOATTE |» » CLAMP: 24 |2Wieri2000 | |» «WASHER 41,/ueiaciscee __|«« CAPSCREW 4s | YVosHoLoe7Ps | BUSHING ‘Y2210005588 |+ INSTAL OF THE NAME PLATE 21 |Yvanro1esePi |. + LABEL 1 i 22 | PyaoTo10G2P1 |. + LABEL. 1 i 2] BOOM GEAR nove) coumon Te naouen a pneaKen BREAKER) Wo] PART Ne NAME gry) Remarc fppieie WS2TOLCORFH | Boom modification KIT No, NEM GRUARER] ¥YO2BO007R¥2 | 4 6M(15’ 1”) BOOM ASSY 2 [Yw421o1011P3}. « TAPPED BLOCK 8 |YW42H01015P1]«« TAPPED BLOCK @/2aieT19200 Fs TAPPED BLOCK 5 | ¥w42H0101204| « « TAPPED BLOCK 6 /eaisT13009° |.» TAPPED BLOCK -yyaatcoon7# a |+ 4.6M(19’ 1") BOOM HYDRAULIC PIPING | _ YYa2HOL2s0PT Wyaator oP ‘yaaitor200P |. « TOBE yya2Ho12sivs | +» TUBE 18000 |» PLUK a RC2X2WY [ve CLAMP zeaexaaors | 6 CLAMP i sa3g12242 |e CLAMP zs1scloogs ++ CAPSCREW 7818 fal ¢ ZS18C 12050 +e CAPSCREW “W26X10000 + * LOCK WASHER rwanxiz000 |+¥ TOCk WASHITAR LD1L2A0LGO0 +e QORING s |zpiao1so0 [+0 BING ZDL2A8I60—[-= O RING pep owe 1-8}(3) 245M (6) ARM PICEA, Asia] No] PARTNo. | NAME lary] Ramans —[irslieable Ya2To1o2rd j240M(6 ) Arm modification Kit No. BREABEA) YY E2QRO01 2978 |» 2. 45M(8’) ARM ASSY 2 |yrishowiar: |. « TAPPED BLOCK 2 _5 [ynaseiox sPPI . 2 Y¥43HOCO02F1 |» 2.45Mi8) ARM HYDRAULIC PIPING: 1 | ¥¥43H01001P2 |» « TUBE 1 2 |yvamuoioogr% |-+ TUBE bi 3 exsonris0 [e+ HOSE . 2 4 2d100P1000F1 [=~ STOP VALVE 2 ~ ~ 5 HG22Li201901[+« CONNECTOR 2 @ /7oacK2e014 | 42+ CLAMP 2 7 |yWasto curi|+~ BRACKS 2 & |2818C08025, & $ |) Z818C12045 - 4 ~ 10 |Z818C1un85 2 Tr |zwisHosoo |+ + WASTIFT 8 12 | 2448710357 «* WASHER, 4 _18_:2w26x12000 | CKM . fi __ TZ [ADisANG00 [ee 0 RING 4 (@ CONNECTOR ASSY (SSEANIA AEA NOTE) COMMON TO KCME EPEC No] PARTNo. | NAME lary] Rrwank [Qpelieable = To Rit Nie given bocauss Wis provided alter eslection 1P190000sF1 |+ CONNECTOR ASSY 1 feeeapinaape | |« CONNECTOR 2 | 2a20ve404 +» PLUG 2D12202400 we ORING LP4sHooo0sri |» CONNECTOR ASSY 1 [vaaaritesd2 je» CONNECTOR 1 2 |zanomamabe ee PLUG a a S1ZDI2PHI400 jee ORTING i (5) REINFORCING THE IDLE LIN, \CEANIA) [ASIA] NOTE) COMMON TO KCME SPEC. EREAKER| F Ts 7 {Applicable Wo] PART No. NAME fare] eumaxx pplesble = ‘Hit No, is aol given hecauaee only one surt of pert is provided, YY12HOLOOEP] | « IDLER LINK (Right) VVi2RO1007P1 | « IDLER LINK (Left) 1 | yxpenotaeirioo2 jes PLATE 2 |RELH4.3. ADDITIONAL PARTS FOR THE MODIFICATION OF THE NIBBLER & BREAKER, (4) UPPER STRUCTURE 1a No] PART No. NAME ler] rewara [peheatle YRRTONUSTY ipperstctae wodicadon HIT De, NIMBLELE HRARHR) ~ proworur crea ~ Hoenn FrYS2TOLOOSE'S [upper sueccuve meditative HIT On, WIRELEE € BREAKER | anceise-rvenuvsa-, wasazn yy21Goa010T8 |e TNSTALL OP THE GUARD 93 }¥¥21coIg3F1 ' «+ CUARD ASSY | xyssico0use6 js HYDRAULIC TANK ASSY ‘¥v52V010018109 ¢ © REPATE KIT YTLTMonowwre YveRHcoosF1 ‘yNeoVeoosoT1 Leszsooo11P1 | 24a anus RT2X04000 2H82K04000 HESHXean0d@ EW 608000 2444R1 12013050 2420R319D040) 24203499920 2az0H3490290 YrsoMOLoozr 1 2S18CO802E FS18C 10025, ‘Ze28c ooze 226K 10000 FNPVGX 10000 ZN E3COBOOT ZH22%09000 /HB2X04008 YosHooo18F2. 2H32A09006 ‘gia X04006 YyosHo00s0F1 YyosToie62P3 241 COP 00818 YXOSHOLOTSPL YvoRTIC10S9P ro2ar 19012 2444Rt09606 EGASP 10012 wG33E12012 ED12A01600 212401 800 ¥VOBHOLOS3P1 ‘¥xOaHOL04507 ¥¥OsHOLog!'1 ¥XosH01005D2, 12 | iP1is ‘YNosMo1265P: ‘YNoMor26er2 Via OeasES | « INSTRUMENT PANELAGSY ¢ SWITCH (SINGLE/COW) « REMOTE CONTRO! PIPING GN) © PILOT VALVE, «PRESSURE SENSOR _ Ci 6 PLUG + ELBOW + ELBOW * WASHER = PEDAL + RUBBER, LOCK ASSY ++ CAPSCREW «2 CAPSCREW. ©) CABSCREW «LOCK WASHER +e WASHER, +e NUT + BLOCE CONTROL PIPING ~~ +» CONNECTOR, +e ELBOW Ls MAIN CONTROL PIPING (G1), }evELsOW |+s ELBOW + UPPER HYDRAULIC PIPING seBRACKET +S SELECTOR VALVE +e BUSHING ++ CONNECTOR +6 CONNECTOR +e ELBOW os ELBOW [+ - ELBOW fe +O RING sO RING ROSE, HES HOE! + HOSE | i | 1 1 a 4 L i i L ‘Wrusuzion yes cae TOLUETA- 1-100eB] PART No. NAME ery) Remark [Aprleable 16 [2S18Cos025 os CAPSCREW 4 17 | 2818612030 + « CAPSCREW 3 ZWieHosoid |e + WASHER 4 zw16H12000 4 YXosHo1045P1 . 1 244222760 T yxaoHo1o11PA [+e BUSING 1 roamaccnd [++ CLE 1 2818012020 «© CAPSCREW I YYZ0TCL0O7E1 | + LABEL : 1 _ f¥Yoartoooasrs |. UPPER HYDRAULIC PIPING Y¥YOSHO1O54P1 )* » BRACKET 1 hexogioioaTrs |e « CLAM i 2W16H12000 |» » WASHER Lj | 2818012090 jes CAPSCRIEW 1 YVOSHO1)07P 1 |= + BUSHING. 1 « INSTAL OF THE NAME PLATE. Y¥goToLog0P1 [++ LABEL Py20TOL062P1 [e+ LABEL (2) BOOM —[KGME} NOTE) GoMMeN TO BREAXER N&E| No] PART No. NAME, ary) wemann — Arpieable YYsaTOLoUZFT | Boom modiication KIT No. NEB) AREAREN | y¥O2B00157F% |» 4.SM(s’ 1) BOOM ASSY 2 |eeisTit732 [+ TAPPED BLOCK 1 3, | YW42HOLO1SP1|* « TAPPED BLOCK nosed ceed _ 1 ]2aieT as fe * FAPPED BL ¥ 5 [YW42HOLO12P1 |e « TAPPED BLOCK 2 & |yvouaoion4i |+ « TAPPED BLOCK 1 7 |2i1eT9878 |e + TAPED BLOCK 1 8 Js CLIP - . 1 9 . Syye2trocosn¥1 YX42H01820P1 | Ww42H01240P | Vv 2SHbi3 2501 yyazito wait 2672 16000 ZO26X22011 Z2eKI5016 arIoliaay 2818630045 2818012065 Zs1aci4060 ‘Bw2eX12000 ‘ZW 26X14000 ZIV 2407600 ‘2912401800 ZD12A02100 Sryazeo13iaPL ZS18C 14085 292681 0000 *4.6M(L0' 1”) BOOM HYDRAULIC PIPING TUBE TURE. TUBE ‘TOBE PLUG CLANP CLAMP. ch. CAVSCREW CAPSCREW GAPSCREW LOCK WASHER OGK WASHER LOCK WASHER ORING ORING ORING ORING CAPSCREW I-ud(3) 245M{e") ARM RENE] faa] No.] PART No. NAME, ary] REMARK /4pPlicable SYSATOLOW2FW [2 45NI@) Arm modiicstion KTP No, NIBELER & BREAKER] yyi2poci7ave |+ 2.45M(6") ARM ASSY SyY12B01004P! |e» PLATE YY 12B01004P1/e PLATE SYL2ED100SP1 /o« PLATS LPa3HOIOLOPT |» « PLATE. SYLZBo1014P1 |» PLAI YYIZBO1R19P1 |» * TAPPED BLOCK V¥12R01320P1 |e MAPPED BLOCK YWd3HOLOBIDT |< RATED BLOGIC YY 4SHOOOSS1 | 2.408" | ARM HYDRAULIC PIPING 1 | ¥v4sH01134P1 |«» TOBE 3 |yvaaroioogP! |.» TUBE ZXGOTN 2130, TIOST, “XpoHiG1I0 |» « HOSE 24100P 1006F1_| =» STOP VALVE, H23H1201903| +» CONNTCTOT. ZOIGX2E014 ee CLAM? . BCWERIB016 "|e CLANE YW43H01044P1/«¢* BRACKET 2s18c0s023|.+ CALSCREW FB 1SCTZ046 = * CAPSCREW 7Si8012055 CAPSCREW 2818011065 CAPSCREW FWisHORIOO [+6 WASHER 241810857 WASHER Zw26X12000 [++ LOCK WASHER ZW 26Xi4000 | 6 Li ZMWANIEIO |e ORING ZD12A02100 +2 ORING 2.05M (6 8°) LONG ARM CME) NOTE) COMMON TO BREAKER NES] No,| PART No, NAME ry] Reman [ppelerhie YSLTOLOOSET |ZSEMO" 8} Long Atm wodification RIT No, MeL) GREARER] ‘YYL2BOCI7EFI 8°) LONG ARM ASSY t 2 |yv12po100ar1 i 3. 1 4 z 2 |Yvt2R01019F1 7 6 (YyteBo1oddri |-- PLATE 1 7 /¥¥1ZB01819P | |» TAPPED BLOCK 4 8 | Y¥12B01920P? | + * TAPPED BLOCK i _ 4 | YN¢3HO1051PE |» « TAPPED BLOCK 2 ‘y4cHo005eF1 M(a’ 8°) LONG ARM HYDRAULIC PIPING a |Y¥4sH01134P1 | «+ TUBE a 2. Y¥4sT101 002P 1 cE. 1 3 PRSOTIII8S + HOSE 1 4 /2X5OHT16190 | « » HOST. 1 2 24100010061 |«e STOP VALVE 2 6 | HG23K 1201261) « » CONNECTOR 2 7 ZCaexonoi4 CLAMP 1 8 |2626Ra5016 ++ Cra 1-220Naa] No.) BART No. NAME jery) REMAxx [Apoheable 9 [YWadHo1044P 1 [> « BRACKET z 10 | zsiscosozs CAPSCREW 3 Ht | 7S18C12046 CAPSCREW 4 12 /a818C12055 CaPSCREW + 1a [asisca 4080 CAPECREY 1 1g |2WIsiTes000 WASHER | 45 |241eT L036? WASHEE 4 48 |7w2ex12000 |e+ LOCK WASEBR 5 17 |gweexta009 [+ » LOCK WASHER 1 is |zpi2A01200__ |. OKING 3. 1a [EDI 2A0: SRING 1 (@ CONNEOTOR ASSY _ KEME NOTE} COMMON To OGEANIA aasia S>E. NEB ; . Applicable No] PART N NAMB TY] REMARK [Qpeliceble = No RI No. i given because if srowded alan eeledtion. [LPsstlooo04Ft |« CONNMOTOR Assy 1 [2uapz744D2 | + CONNECTOR TA POS. LPdartooo9aFt 2asaPr748D2 | 2420712284 ZDIIPHI400 LP43}300006FL 1 | BPASTTO1OTePL ZABIP25000 Zbispoe400 iG NG + CONNECTOR ASSY * «CONNECTOR (5) REINFORCING THE IDLE LINK NOTE} COUNIGN TO OSEANIA RAIA SPEC No.) PARI No. NAME lary] eewark [fpplcaio = Kit No. iy hot piven besause only one sort of partie provided ryiazo10ee1 | » DLR LINK (Bight) YV12ROL007P | « DLR LINK (Letty 1 | vaiagois91v41009 PLATE RA, LH 1 1KD()4 UPPER STRUCTURE BEAN at Ne] PART No, NAME larry] REMARK [Apeleele FVseTOLNNT yya2Tol00sFs yvearroco3201 Vo Wea yy2i coarse 3 | Y¥2iCo1l28F 1 Trvaaifinanang] YY satTO0o0ai" 6 14-4] fYvsev00001P1] ea} YV5ZVO10018 00 Si 7MooODaT 9 |2e7BUs190FB2 PY 6stI0CO2RF E 1 |¥NsovooogoE, i LOsaso001iPr 3 | a4aan: 4 |gu72xo4000 5 |ZH32X04000 g Ena6Xo.004ca 7 8 9 a Ziv Lexoaa00 244481120050 2420349040 0 {2i20R49Ds20 242083490290 2 PYOUMOTOREPT 3 [YNOSMOL235Ph 4 [YNoaMoL2ceP2 6 [YTS0M01002F 1. 18 12818008020 “17 fzsisci00%5 1 [zal 8c08007 18 | Z828C10920 ‘9 | ZW2cX10000 0 |Z LeXLeo00 vresoooser2 8 |Ziu2x0a000 3 |aeazxoaucs POR OCaeSET 1 |zits2xX0a008 3 {ZHA2KO406 [ee CAPSCREW ‘Ys > PRESSURE BENEOR [Upper amnicsure medication KAT No, MIBELUR & RANTS Upner staecaue messieatian 127 No. BREAK + MODIFICATION OF THE CONTROL VALVE OPTION VALVE, }+ INSTALL OF THE GUARD. js © GUARD ASSY 1 e HYDRAULIC iN ARS J+ HYDEAULIC TANK ASST J+ © RETURN FILTER, 1 es REPAIR KUT 1 > INSTRUMENT PANEL ASST Je» SWITCH @INGLTVCONTLUR) 1 }¢ REMOTE CONTROL PIPING (iV) «+ PILOT VALVE, © © CONNECTOR, «+ PLUG © ELBOW + ELBOW ov WASHER © HOSE HOSE «+ HOSE 2+ T0s oe PIN e+ PPDAL, ++ RUBBER = LOCKASSY + CAPSCREW. eve iar oer omer, wean - yori Yeon aaa rec apaeegne ‘wonoran ~ Yiuzusnes~vimaacon- ‘woronas-, Yiopaaune~, xT » CAPSCREW 2+ CAPSCHEW «+ LOCK WASHER, Js + WASHER _ lee NUT. } BLOCK CONTROL PIPING Js © CONNECTOR 1 Jee ELBOW 1 ‘MAIN CONTROL PIPING Gi} «6 TLBOW «+ ELBOW i vyeuttoanor1_|. UPPER HYDRAULIC PIVING _ —_ 1 [yWeatfowse TA T 2 |za1o0Pso0sra |2 + SELMCIOK VALVE 1 3 |¥xosHo1omsr: |e. BUSHENG 1 4 /¥voartotos9>1 |2 + CONNECTOR Vy 8 |zazariog | + CoNNEOTOR_ 2 7 fevitkssebs "J Pho 8 |zanari0u12 TLROW 1 3 |zesarizo12 |. s ecROW 1 20 fapizscisoo f+ So. RING a ni [apiesersoo__ 16 O RING 1 RETEST Tetons batons madTeaton. 1-1NEB Ke.] PART No. NAME [applicable Machines 12 /¥VOsTIOLOSSPT + HOSE: 13 | ¥X02HO1045D7 + HOSE ut |yeosHioioscri |.» HOE, 15 | YX06HO1005D2 + HOSE: 16 a7] t is 19 |ZW16E122000 + WASHER 20 |YX03HO1LO46P1 « CLIP 21, 1244442760 TOR, 22 /YX32H01011P1 25 |zcaeKaco1a «CLIP 24 77518012020 » CAPSCREW 28 | YV20TS1007P1 * LABEL eroaironaare — 1 | ¥¥03HO01034P1 4 |¥X03HO1047P1 24 |ZW16F1 2000 44 [4318012080 a8 | SWosHio Los 7Pi vea2Tooosses |e INSTAL OF THE NAME PLATE a1 fyveereiosor1 ++ LABEL, _22 |Py2oToto62Pi_ |e» LABEL. 23 [YVSerOORAPT es LABEL (1-2 UPPER STRUCTURE ASIA] i 3 Vpoloeble Ne] PARTNo, [NAME REMARK (peiseble PY¥32TO1O0NF2 [Upper structure modification KIT No. ¥¥0e-O1 701 ~, YvORDIAN I=, TROLL F¥¥32T01003F7 — | Upper stmctnee moditiestinn KIT Ni, “Yas. ~, YN. MgB C= VS 02077~ Sv¥ssrto008271 J MODIFICATION OF THE CONTROL VALYE __1. | YNg0Vo0075F1_ |e * OPTION VALVE 3 /esaacit + CABSOREW YYZICGO00GPG je INSPALI. OF THE GUARD 98 | YY21C01125FL » GUARD ASSY 1 AAVSSHONIOEET | BYDRATTIC TANK ASS | arorvei viabona’~ ua a Vyaatoooncrs |» HYDRAULIC TANK Asay vavontet~,yeosten oueaeer A4-4j[YVGOVOOOOIP1| |* +KETURN FILTER A | yvoaor7e-, vrnaoaiun- YH 39 jo@ala nas wie YVS2VO1O0LRLOG)» sRIEPATR KIT. 2ATOUI190832 yy eaHoo028FT YNBOVOOOSOHI LOseS000i TFT prereennd 2H72%04000 FaIseXn4000 HH195X04004¢3 ZWiEXOBOOC 2444R1E20D050 2490RSd9D040 STRONMEN PANEL + SWITCH GINGLE/CONTT.UX) » HEMOTE CONTROL PIPING (PA?) PILOT VALYR, + PRESSURE SENSOR, © CONNECTOR * PLUG +RLROW + ELBOW «WASHER « HOSE HOSE 1 | rvmoniee~ rravouge~vao maar 115) NOTE? [ [shows bafera mocifcavon,Nee PART No NAME ; TSpolcsble REMARK [Meckines a 39 a ar BO TP EXOSHOLA6PL 1 YN Bazonsaaba20 |= 4z0R3490290 |« PYO3MOLO26P1 SNOIMOL265P j| | SNoaMorzesP2| YTsOMOTGOZFT |= Z818C08020 |* geisciins |e 2828C10020 BW 2040000 BWH8L10000 NI 8CORON ‘Vreeri00036F2 | « Ez ZHaIx04006 |e Fyoattonogare | « ZH32X04006 BE42X04006 YYOSHOOOSOFL Sroasoie62r3 | 24100PL005F3 t |sxosnoio7si4 YyouHoigesht ZG23F 10012 2444R596D6 ZG33F1 0012 2G33F12012 “DizAei6oe an v2a02800 YVO3HOMS APT yxoaHoi0asb7|+ on rx UGHONIOUEE ZS18C08025 Zetac12030, ‘ZW 16HoR000 2N1GH12000 2aaaZD7Go YXSHOWIPT BCAGx4eo14 0 FeysoTardomPt rrvosrooezsr2 2¥OSHOIeDaPI | YROIHOLATEL WP L6H12000 2818C)2090 ‘YVOsHOLOGTP1 | yetgeron / ‘YRavTo101sPr | Yy¥20TOLOs8PL PY2OTO1082P1 HOSE «HOSE PIN PEDAL 2 RY LOCK ASBY CAPSCREW CAPSCREW CAPSOREW LOK WASHER WASHER NUT BLOCK CONTROL PIPING “oN ELBOW ‘MAIN CONTROL PIPING (6/7) ELBOW ELBOW. UPPER HYDRAULIC PIPING BRACKET SELECTOR VALVE, BUSHING CONNECHOR CONNECTOR ELBOW ELBOW HOSE CAPSCREW CAPSCREW WASHER WASHER Ae CONNECTOR, BUSHING LIP CAPSORIEW ‘LABEL UPPER HYDRAULIC PIPING BRACKET CLAMP. WAS! CAPSCREW BUSHING STAL OF THE NAME PLATE. SLABEL LABEL LABEL 1-160:(2 Boom OCEANIA, ASI NOTE} CONMON TO aREAKER NEB) Na] PART Nu. NAME ‘Q'ty a cpolicable REMARK [sachines WSSTOLOG: YYO2RO007SF2 YWw42HO1OAP 1] | wraettor BalOTI2200- AIST LEO09 yyaan0005 711 TY eyannore seri 2 | ¥y42H01240P1 3 |vvaoHo1230p1 4 | evaeronzarr1 4 8 7 8 14867216000 BCRKTI ‘2C26xo8014 24322242 ZSysC1o0ss BS18C12055 18C1: ‘gyt2ex10009 IMT 2GK1Z009 ZL12A01600 ywagHo112P1] « ‘Boo modification ETT Ne. N&B] BREAKER) ° 4.6M(5" 1") BOOM ASSY ee TAPTED BLOCK ED Pi TAPPED BLOCK TAPPED BLOCK TAPPED BLOCK Sterne + 4.0MQ5‘ 17) BOOM HYDRAULIC PIPING | a 3 CAPSOREW CAPSCREW. LOOK WASHER LOCK WASTER LOCK WASHER bee ZAKS ORING |. [zDr2A02106 ORING 7 (9) 246M (2"}AAM OCEANIA, KS] eB No] PART No NAME jay] Remanx [fppiesbe YYSTOGHEM| 245MS )Arm modification KIT No. NIBELER © PREARER YY12h00128F2 | + 2.45M8" ) ARM ASSY 2 }Yyiapoicoars | + PLA 1 3 | YwuzBor _. aft 4 | YSI2BOICOSEL [eo z 5 | EPaarzoic10rt |» 1 6 |yyizBoisiebs |+ + TAPPED BLOCK 2 7 | PNasHerusiP1| + « TAPPED BLOCK 2 ‘Y¥43HCo00: y YARM HYDRAULIC a | wvasHo100Le1 1 2 | yvastmoo2P1 1 3 | 2XseF 12130 2 4.24100? 10069. |_2 | 6 /HG2sH 20197] 6 2 G }ZeRexa8o11 —_|+ « CLAMP 2 7 fywastte1daPa|. » BRACKET 2 8 |4s18cosozs |e» CAPSCREW 8 2 ESISC12045 |» e CAPSCREW 4 vee Yo | RBIEC +S CADSCREW Pa 41 [zWieHo8000 |e « WASTTER a ia | 2a1sr 10357 WASHER 4 38 | EW26X12000 LOCK WASHER é M4 [2M IBAGLs00 ORING 4 En 17@{@) CONNECTOR assy [SCEANIA, NOTS) Coan TO Keme spo, [TEE] “al [Apelenble No} PART No NAME lary] REMARK [;pRucrele = NTT Na is given bessuse ifs provided ator soloetion F LP45HO000AH1 |» CONNECTOR ASSY 1 [2444Py744gD2 [+ « CONNECTOR, 1 2 | 2az0riiod PLUG A 3/AbiWPORAOG | é e CRINGE 7 ~ LP4sHo0005F1 | + CONNECTOR ASBY B4{4P1 74502 j* © CONNECTOR FD2ZPO2400 LPdsT1o0co6r LP4sHOLO}2Pt ZAB2P2R000 EDL2POR100 + CONNECTOR ASSY + © CONNECTOR: 1 ELUG. PSORING 6) PEINFORCING THE LE LINK (SOEAN AST NOTE} COMMON TO KOME SPEC. No.| PART No. NAME ley REMARK [Appliatle = Ki Na, mut give becnuse only one sorCol pan Is provided Y¥12R0L(06P1 |+ IDLER LINK Riga Yyi2BoL007P! |« IDLER LINK (Lafi} 1 [soanesse nione |e» PLATE 2 {RE LiL 1-287)2. SUMMARY 2.1 GENERAL PRECAUTIONS Q) Applications of Breaker or Nibbler & Breaker Breaker piping “Applicable only when a breaker ie mounted. “Applicable only when a nibbler breaker ace mounted. Nibhler & breaker piping @ and a 2) Modifying a Breaker and a Nibley & Breaker There are specific procaduvea to be fellowed when modifying a breaker and a nibbler & brosker, Therefire, when they are to be modified at our service shop. contact the nearest breaker and nibbler wenufacturer’s office, and obtain instructions, an that you install the pipes and handie she machinery consoctly. @ @ (2) Differences between a Breaker Piping and a Nibbler & Brealser Piping @ Breaker Piging ‘There is a single off flow from pump Pe to Uae breaker, ‘The oil returns to tho hydraulic tank directly. The flow is single How. 6) a Hf the return ot from the broator is fod back to tho control valve, the pulsation of the breaker. is ansmltted to the oB cooler. This causes the machine to break dow @) © Nibbler Piping ‘The oil flows to the nibbier is conflux flow ; the oil flow is changed te the rod and the hosd of the nibbles eylinder, i 22 BASIC METHOD TO BE TAKEN WHEN MOUNTING Whon mounting the breaker or nibbles, alwaya execute the following aeven items: (ia Specification presuibed fav OOBANEA, ASTA For spetification cf wibbier & breaker, optional valve (P2}ie additionally installed on the control valve of standard mache because pressure oll ia supplicd crom main contal valve to breaker and nibbler. 2-10) + specificalion prescribed for [COME] For anccifications for nibbler & breaker, the modification of contzol valve is not required. Functions of the option valve : ‘Phe option valve is equipped with spodl which functions to send the pressure ol into mibbler and breghes, and aluo to switch the Row divection to the red side or head side of the nibbler cylinder. Action of the single J conflux flow switch The singie/conflux flow select switch ie provided on the instrument panel and is connected to the harness to cctuate the singleiconflux Hew select spool Installing the operation pedal : A pedal und a pitct valvo axe mounted to the floor plate and 8 remote contre) piping is plaged belween the option velvee end pedal, imorder to operate the breaker cr the nibble. Installing the nelectin valve For the machines equipped with nibbler and breaker, the selector valve which fmetions to change the oil fiow divestion ac:ording tn the ‘use of breaker or nibblor is provided on the main C/V in the inside of guard on the right side of slewing motor. Reinforcement of the attachment Reinforcement plates are welded to the standard arm (civil engineering services : for general use) and to the idler Finke of the nibbler & brezkar attached machine, ‘When converting imto the specification of breeker or nibbler & breaker, the vetum filters Gtted on anachincs of serial mambors YVR 01701~, Y¥02-03001~, YHO2-G8301~ should be yeplacod with fillers exchisively aed for amachines with breaker or nibble: & Wesker before modification. ‘The filtera fitted on modified machino of serial xembers YV0s-0218d~, YY0S-01464~, VHOR.0207% ahowld bo renlaced with new standard filiecs snesification machine ie unrelated.)2.8 LAYING OF PIPING (t) Breaker specification B1zoret.3 ARM HYDRAULIC, PIPING ead HYDRAULIC PIPING FOR BOOM ar UPPER HYDRAULIC PIPING RETURN HYDRAULIC PIPING 4.4 FILTER FOR BREAKER 4.9 OPTION VALVE a (ADD-ON VALVE) HYDRAULIC ~ BREASER eine 48 oe OPERATING. PEDAL 4s = MAIN CONTROL VALVE 42. FLOOR WAT Fig. 1 Outside view of Breaker-uttached machine 42) Nibbler & Breaker specification Bizerets ARM HYDRAULIC PIPIG aaa HYDRAULIC PIPING FOR EOOM 64 UPPER HYDRAULIC PIPING RETURN HYDRAULIC PIPING 4a FILTER FoR BREAKER = 54 SELECTOR VALVE 43 HYDRAULIC "OPTION VALVE, BREAKER {ADDON VALVE) seplacig the Piping af breaker with 5 the nlbter is OPERATING: MAIN CONTROL VALVE, possible, PEDAL a Bz gs FLOOR mar’ 53 REMOTE CONTROL PIPING l 5.5 SINGLE /CONFLUX FLOW SELECT SWITCH Hig. 2 Outside view of Nibley & Byeaker-attached machine3. HYDRAULIC CIRCUIT DIAGRAM [BREAKER SPECIFICATION lyvo1Zo0024—1 NOTE: Now NAME PART No. | 4¥PE 3.4 FUNCTION “i i 50 |CONTROL VALVE (CPT.2} /yNsovoo075F1|KADV22v/St0102 41. THs hydrauli circult is used lo add te following circult. @) Hydvaulie sireuit for breaker Z ¢ st |STOP VALVE lzatcoP 1006-1 - DwG_NO. | __ARMARK J 52. [PILOT VALVE lytzavoo004F t Jo7eze-coo0o jyyaszaoo2em: [exvscree so} Rene] sa IRETURNELTER ___[rvsoveooo1Pify4e7100 ‘yyorzoonser: | Sk135¢R<1¢ $7] KCNE] ‘vvorznowger: [sktisense 970 | BOEANTA BST ‘Yyoignona2Pt [SkisssAug.+~ 870) [OCEANIA ASIA (0) Girouit for Beaker 2,_ Selection condition and proportional valve command when breaker is in service. 1} Breaker pedal operation = TONDHICNE FSA COMMAND SIGNAL OF STEROID PROPORTIONAL VATE] © Pedal ‘SFLECTION. Woe) © Pedy SRO “niet Font pose) deprsang Sacion. | operating Saran, ‘Seuecr swith | Pt UME | P2PUMP [ormatcHr| PLCUT | P2CUT Pedalinncutl positon. NBELEROONFLUX FLOW [GONFLUXFLON (OW | _O) o o 2 2 “Depress heclsection [Breaker ster operating. NISELERSINGLE FLOW [CONFLUXFLON ORAL — 0 = o 2) Mechatre eyatem BREAKER JCONFLUXFLOW (OFF = a = = 2 Torn the singletonflux flow select switch to 3. The return filter with No. 53 shows the condition before moditicaton. the single side (opposite side of ribhter canflux) The machine of after moditisation is equipped already with fitor evailable, und the funetion of mechatvo controller is for breaker-attached machine as standard part ewitehed imo the breaker specification as dhown ia Noto 2. Dopresa the breaker foot yedal and the pilot secondmy pressure flows into low preasure conor (SE-11), low procure sensor uulput vollage is input into the = = mechatre contzeller, and consequently the niechatro controller exesutes the pilot signal processing and outputs the command valuc corresponding to the input veltaye, resulting in the fuaetion ehowa by merk © in Note 2 vain cowreon vauve "|" gine wl 52. AY a) 3) Pilot emeutt By deprocuing breaker pilot valvo (62), the pilot secondary pressure flows into PAoz port cf CN and ewitchs tho brockor spool. The Pz ‘bypass proporlionel valve secondary pressure souy puoex flows into PCa port of C/T and switcheo the ao | P2 bypacs cut proportional valve. goapo ) Main cireuit ‘The P2 pump delivery oil owa out through, Ao2 port of GAY and reaches to the bresker ‘The veiw oil from the braaker flows iuto the tank divoealy [| cil) pemse fa TRL encancn 4 rf saute Hear teeter] Bessie! |, Fig. 8 Hydraulic creuit for bruaker a1@) Hydraulic cirenit for Mibbler & Breaker sat) NOTE “This hydrautic circuit is used to add to following ciscuit, DRG _ nO. REMARK Wormer! (screen: so FEN) ‘Yyorzneoser | seciassnuae S70 | RoMel Yorocozpr|sctsshs STD [OCEANIA BSE Yvarzqoosart | sk1asSReo.e STD | ]CEANI ABR) 2. The OPT vaive port reliei pressure is adjusiod botore shipment. 3 4 Marking of selecior valve (81.) Stamped N: NIBELER, Stamped B : BREAKER Selection conci flow or breaker is in service. NIBELER &@ BREAKER SPEC vvo1Z00023F1 53. |PILOT VALVE s4_{RETURN FILTER No. NAME | PART No. | TYPE [50 |CGNTROL VALVE (OPT.2) iy Nsavoo075F 1 /KABVa2Y/S ini02| st |SELECTOR VALVE pero0Pt005F+ = 52 |STOP VALVE lz+s00F1000r1 - yNeo¥v00080F 1] 16030-00000 ‘yso¥C0001P4|¥-487100 However, when it is required tq instal at site, the rellef pressure should De adjusted at site, n and proportional valve commend when any of nbbbler single & conflux Cineuit for Nibbler & Breaker 1) Diboler & Breaker switch & pest operation © Single / Confiux dlow ooleet awrite ~~ sngetorfar Triton ot « Spedeation a flow setectsvitch_/ machatrosontoor GenpiTIoNs FOR SELECTION [POMIPND MONO Waray ANG i a oe i etn eof SNGLECoMRLON PARIS TRAVEL ria tow [Recon : Segorowm | e85 [Pr poue | roruue |strmtaury et our | pour by smleton [ingeteteOFA | penal TISALER CONR.Ux FLOW [COMFLUX FLOW (0M [_N. 3 o o o Bb Brounen Niblescentae ot | bees in av MMOOLER ONGLE SLOW _[COMFLUXFLOW (OFFI Ny = ° — ~ 2 # Pedal BREAKER [conrtuxrtow OFF 3 = © = = 2 wae | FOOSGUTGGEROETE | ere conan section ¢ The relurn fiter with No. 54 shows the condition before mocitication. ae The machine of alter modification is equipped aiready with filter available ‘or breaker-attached Nibbler [press hod Scion Wier open machine as standard part. “Douro, PSPS oe sexton, Broaker stop operating Poeprect hae! santon [Breaker staro eperaing 54 ain pONTROL, vate ke 52 O°. nies tarence i ct peLLLD rewnsscun ity dor Lf sae sow wuoce de ‘ers shegtns (2 seo ah 50 See Fig. 4 Hydrauliccirouit for Nibbler & Breaker However, when the breaker is used with the N&R cizouit or the breaker cineuit, the padal operation is reversec, that is, the port the pilot seesndaty proccure flows into ia changad. from PAo2 te PBo2, and the main virewit vupply port is from Ao2 to Bod. And the yeturn oil flows into the tani directly by switching the selector valve. 2 Machatrosystom Tum the eingle/canflux flow select awitel ta the nibbler conflax side and the function of mochatro controller is switched into she nipbler conilux spetificntion as shown in Nola 4, Depress the N&R foot pedal end the pilon secondary pressure flows inio cither of low preseure seusors(SE-L1), law presaure genaoz output valtige is input into the mechatra controller, consequently the —mechatzo controller executes the pilot signsl procouaing und outputs the command value commeaponling Ws the input voltage resulting in the funstion shown by mark © in Note 4 8) Pilot cixcuit: Depeess N&B pilot valve (63. the pilot seamdary presvuce flows into PAo2 port of ON through B port and switches the N&B spiel. And the solenoid proportional valve socondary pressure switches the taavel straight valve of CIV, 4 by-pass ext valve aunt 2 bypass eut valve Y Main excuit PLZ pump delivery oil is confluzed inn the on, arged through Ao porkand is fed into nibbler H side, and consequently the nibbler starts che closing action ‘Phe retwen vil fram the nibbley & site Bows into the hydraulic tank through Ro? port of ow. di32 ELECTRIC SYSTEM DIAGRAM FOR NIGBLER & BREAKER, G41: MEGHSTRO CONTROLLER, SW22:SINGLE/COMLIXELOW yg pg SR, SELECT SvaicH () Control of NEB ‘Turn the single/eondlux flow select switele to the nibbler exnffux side, and grounding signal flows to 14-4 pin of the mechatro controller ‘and uovilebus the Eanetion as chown in Note & in Pig. 4 Fig.8 Single / Conflux flow aalect: switeh2.3 HYDRAULIC COMPONENTS 2-10-2007 (FOR LIFTING) 3.3.8 PILOT VALVE FOR NIBBLER & BREAKER ; YN3cVO0080F 1 3.3.1 GONTROL VALVE ASSY ytd SCREW DEPTH 13 OPTION VALVE (BREAKER, NIBBLER & BREAKER) SECONDARY PRESSURE OPERATING TORQUE skissRae [| Skis5SREe18 if CONTROL VALVE | CONTROL VALVE wy (3) gern? gtom (Tt) ASSY TD) ASSY GID) Ln SO er rT aoe ‘Yvsevoo01zFL | yysoVvo00s6FL | | B cauti2a ERE A EE mora = WITH OPT? WITH OPT? Daa wo © ‘yNnovooo7sri | YN30vOGO75E4 © Aa g = EB eres coy 2 g cost eng 8 Gas EH coy 8 Cort L oo 2 4 6 8 W 12 (eg) OPERATING ANGLE su10-2087 (FOR LIFTING) oypy CONTROL DIAGRAM =a pa we] raven Eraser) STraci [reaver] Deer Pion [aes traverte WO) OUSKET HIGHT ras sucer ft @NO) com aay x F PB [3 coon OOO or eicur I po prot fe sam rae E RECIRCULATION = OO deren Tig. 6 Control valve (Brealer Nibbler & Breaker) 93.32 PILOT VALVE FOR BREAKER ; Yrsovoou04r1 SECONDARY PRESSURE OPERATING FORCE Kegffen? (esi) Kgf (Ibs} pe w es mad 3 arg a ih = A 5 SS - abhi Dal 2 “BS iishdam oTveR i fa i 3 2 2.0THROUGH Ii 5 BG TRA a Ss ) a Fig. 8 Pilot valve (Nibbler & Breaker) Ay CIRCUIT DIAGRAM 5 immt SONTROLOISGRAM Big.7 Pilot valve (breaker) 3-4)4, MODIFICATION PROCEDURE FOR BREAKER 4.1 MODIFICATION ITEM ‘The main items that are needed ta modify the standard machine into a breaker-mounted anachine are az follows Table we TEM ASST No Wain modifcntion [Reference] Maia itera whe ___painta reqes_| ile and change 4.2] Medication of Deor mat! ryoaMgeU 4S Cutoutetenrma | 41 [Floor mat “jg| Medication ofthe . ” Tnowll the option |) [Opdoa valve 4) eee YyesHo0082F1 Ree oe (ee ‘Modification atthe | pYYasHovoner4] EORANT« RSTA) atom itter | 4g pints rota ther 14 Ae easooere Beplaomtan ter | 4-3 | Pie theeay ; ‘Y¥21000010F3 Part of the guard sete 46] Invtallotthe grant | PeICbOnOre aie 43 {Guard [Reivote conte let valve Pace valve piping Pilot — | Y¥esHo00s001 Lastall of the wedal ‘ [valve Control piping aa [rete Bock «wattol | omg amnonvere Tasall af the black tock us| Conte! | pining Blooky and piping J © [hele YVOCHOOUIEFS j Maix control . Control piping for a5 [O° eanea valve) option valve Conneatar YYOSHOODISFS [OCEANEA] « ASI} Control valve— ~~ ‘yvosH0032F1 Eyareute piping for owe 4.7| Upper bydrautic piping |-— brosler, 46 vs -rvoarioovgsP2. ‘Reptace hese fittmg Bracket 2 cane { Clamp 4.8] Iustell of che name plate] YT2zFa005 aR ‘Add Jabat [4a |Labet NOTE: [ Jshowsbelore meaitzation 42 FLOOR MAT (BREAKER) ‘Make slits (notch) to face of the etandard finer mat according to Fig. 1 and cut ont the hatehing. Woo mat for breaker ; YT26MO0004PL Fig. | Mcdification of floor mat, 41d4.3 MODIFICATION OF THE CONTROL VALVE (BREAKER, NIBGLER & BREAKER) 4.3.1, MODIFICATION PROCEDURE ‘Tustall the additional parts listed in Table & to suena, BOOM. the contrel valve of tho atandard machine, ae spavettee| || Pope shown in Mig, 2. On that nccasion, some parts LTRAVELRIGHT hecome uaxcecasaxy. ARM ARMRECICULATON Table 2 EERRNG, remoconey PART No. | NaME | Qry[aumarx Gowracrversre] cy Suan 1 fvisnavecarsrijornion vane bi 2 fesxcuinc lexsmonew | 4 tzcoo ‘CONTROL vaRvE. Fig.2 Modification of contrel valve 4.2.2 PARTS TO BE DISUSED Whon the option valve is installed, Une parle aS en consis showa in ‘Table 3 and Fig. 8 are disused from sevetier | ‘the standard machine TRAVELRIGHT THAVEL STRAIGHT Table 3 No] PaRTNe | NAME [QTY [ewan aril7seacizoas |carscacw | 4 (Mizxzs 211 Fig. 8 Parts tobe disused44 REPLACEMENT OF RETURN FILTER OF HYDRAULIC TANK (BREAKER, NIGBLER & BREAKER) Raplace the return filler filled to bydvavlie tank ‘mstalled on the machine corresponding io the specification furmadninos to which bueaker ov nibbler & broakor ia attacied by the fellowing procecurc. 4441 Before maxifizetion machine [QOEANIA, ASIA von-0179-, ¥¥02-03001~, YHo2-01901-] Replace the rolurn filler fitted oa slendard machine with one exdusively used jor machine breaker or nibbler & breaker ia attached. 4.4.2. Mor modification machina (Yos-02194~, Yr0s-04452~., YROR-02077-] Replaces tha filtor with new standard return Gilter There is intemal pressure in the hycraulic tank and hydraulic etreutt Be sure lo release (he internal pressure before carrying out the inspection, maintananee work, Supplementary Explanation Press the valve through the rubber cap on the hydraulic tank upper surface 5 oF 6 times 10 retezse the internal pressure ‘orm the hydraulic tank, 4.4.3 _Raplacing procedure 1) (Hv02-o1701-, v¥o2-os001—, Vite2 018014 Remove capserews of hydraulic tank, and lake out spring, bypass valve and return filter. Replace the following return filter by the procedure shown in Pable 44, Bigure 5. Assemble it by the reverse rrocedure. ‘Table 14 OCHANIA, ASL HYDEAUOT Bebe NICASSY, TYSSHODOOGT A |potitication Nol PARTNa NAME |ety| naam 1é4[¥VeaVocO0IPI|RETURN FILTER] 1 VALVE, Vigd Deain pressure for hydraulic tank Wierieciieato) Baise mado capagrew Lock 2 WASHER Go Donne | srone CAPSCREW ~. Waster come ™< farce Wane 4 evement| 3 Assy ‘e AD Doss VALVE Remove capsorews of hydraulic tank, and take out spring and clement asay, Heplace Giller element by the procedure shown in ‘Table 48, Figuee 6. Table AB HYDRAULIC 8 spe eR TANK ASST [PY S8TTCODOEE notitescon No | PARTNo. NAME [ory|remarce “r-toa) vesavova R06 [Ripa Kit 1 |yns2vor0r1P |Patar clement | 4 lamercom — |o ring 1 5. fymsevonnoesoos| Packing x 7_{apicss600 _ |o sing 1 Fig. Replace of return flter 4S. MODIFICATION OF THE GUARD (BREAKER, NIBALER & BREAKER) 4.5.1 MODIFIGATION PROCEDURE Inalull tho additional pacts linted in 'Pable 6 tw the guard of the atandart machine, shown in Fig. 6. On that eccanion, come nazta become unecessary. ‘Table 5 INSTALL Ov-THE [FYZICODOTORS Rous BUARD ly 21c0000si6 HORAN «STR No.|_ PART No. NAMS — [QTY[enmaak 93 [¥¥2100112081|GUARD assy | 1 452 PARTS TO BE DISUSED Concerning the guard install, the parts listed in tuble Gand in Tig. 7 are disused dvom the slandard machine, atte To PAREN [NATE een ar evan ast ATTARD ASST 7 Pig.6 Install of the guard 4-KD46 CONTROL PIPING (BREAKER) 4.6.1 RENOTE CONTROL PIPING & BLOCK CONTROL PIPING (@) Modification procedure Assemble the additional punta listed in Yablo Tand 8 t» the control valve of the standard machine, as chown in Pig. 8 und 9. On that vezasion, some of the existing parts nrust bo NOTE: @ Before starting te modification work, check paris according fo the Additional Parts List. © When disconnecting and recamecing pipes, take cere, 80 a8 not to allow dirt and forsign Matter to art ‘Dahle 8 Fare Bibi ONMCT” [yreattoooaee2 _No | PART No 8 |Zkz2Xoaono |CONNECTOR | + Bus [attsexosoon NAME [oTY gems Prva 1 ferwary ya aged and some of them become unnecessary. TmoMoNoL ANG YVesHOMOaTT] ‘Table 7 _ Na] PART Ne NAME _[QTV[Ranank][No| CART Ne. Kata (QV femvame j24voRsa9a20 HOSE L-s200} 1 |Pria JAC3]24 162566: CUSHION RUBE | lasorsanpou [HOSE immo | 1 ferv [Atalartavxneono fRLROW 2 formu slzsaaniizonos0 HOSE i-we | 1 feria — jArs[yTaovouooar|PmLor VALVE | 1 JZNI8Cos80)7 (NUT 1 JA16i.C52S00011PT fers: 1 levaswonert pin | laizizsiaconz0 _icarso 2| IZW16X08i00 | WASHER. a |ALS/YT30MOLOOZFLILOCK ASSY 1 frat camepeyc ZAlacnsods = |CADBREW a |ALD/YNGSHOLO3eP2|PELAL- 1 NN Fig. 9 Block control piping recunstrustion |ZW1éHo0g000 | WASHER. a |A20/YROIMO1134PLiCOVER. 1 @ 9 /YNGSHOLOS8PL| BRACKET 1 |A21/2W16X12000 |WASHER 1 (2) Parts to be disused R&D 5 IN a z\ze22xo4000 [CONNECTOR | 1 fervs Concerning the block control piping, the parts Be Di19ROD4 — |PTN 1 Agsioaistigond [PLATE 2 listed in table @ and Wig. [0 aro disused from eyo s ltirsrnanoscaconscror| 1 ier fAadzasazeozs [roe i jena the standard machine ONS -_ oy a Og TIGHTENING TORQUE Tables Ox Se, Capsrenif0T) No] PART No ery] rasa oe eee oS Fiend aaa] “pame’| Tatton bee Ce |2B72K0s0n0 [PLAT a [maa | 2 Te Tos Spa or3|zR72Xe1000 PLUG 1 [eww & TRA ae O ing type counting] NAG TRE Spare] Tameing torque | Tightening tue BBB Poon | Staion toe Irate (bet (B) Parts tu be disused. a4 | 18 Ex) 30 (22) Concerning the remote cunteel piping, the parls liated in table 10 and in Rig. 11 are disused from the standard machine, Vsbie 10 ‘et ser aT af Gee 2 [FfosMoLuser SUPPORT| 1 & fe ans tee a 4 | eNosntoiz00 3 [cow 1 3 AIS AA ABLAL 3 [exazcioo2s _|semsnovr | 2 Veg ¥ig. 11 Pouts lo be disused, Fig. Remote control piping (Breaker) 4-4)4.62 MAIN CONTROL PIPING (@REAKER) Modification Procedure Install the additional parts listed in Fable 11 to the main control piping of the standard machine, as shown in Fig. 12. NOTE Before starting the moditication work, check parts according to the Adgiiional Fatts List When disconnecting ard reconnecting pipes, take care, $0 as ack to allow dirt andl foreign matter to enter. ° ‘cca hs TIGHTENING TORQUE © ing ype counting dence howe PART No REMARK pasa7anes, i7F22X04006 izHa2X0006 12444R1120D065 PU1su01010D3 foes |rueree era Tiamanina toe | Tohtoning rave ‘gh tout mbit 37 ery 3022) 78 ) = CONTROL VALVE Tig. 12. Main contrel piping (Breaker) Noe} % Incase of KEKE Js000, ferro te essing lug Fas (2E72¥00000} arc! instalthis Eto (connect.4.7 UPPER HYDRAULIC PIPING [BREAKER) 47.1 MODIFICATION PROGEDURE Fit the additional parte in table 12 aad 13, according to Fig. 18, Ox thnt omusion, some parta become unnommuney. TIGHTENING TORQUE SREAKERIT NOTE: ® Bafore starting the modification work, check parts according to the Additonal Parte List. ® When disconnecting end reconnecting pipes, take — care, 26 a8 nat to allow dit and foreign matter to 8 Taroko tare a (Oe3 Typo enter. ‘Theses pera r © AL assembly, use care of O rings de net come off. Tae [we 1a 0 ® Reger the toheing torue of Ona Wo Talent ae 18 (139) Joints, hydraulic hoses end fisrel2ss joints, refer fo bh the Remark of Table 12, 13 and tha Tightering CONTROL VALVE Oragtpe countag] MSR ery Torque Table, [Tae spanner Tahtening wrque | Tightening toraue frm) | gen Tee "en hr & 2 7360) | th a 7180) | 36 | 16.5 420) 1 ba [| 26¢90, 4 (100) gS *, Capeeion pee ao) Tepteringioaue ra ee] Mn be * [__a6 (25) ‘ ‘ 7.2482) + ‘ yank 8 e 2.2 89) £89) d 8 \ 5 Ng : eh Doregavoeaunse ppelVVoarTOONS2PL Table 12 _ K ee, Wo.] PART No. Name lorpmdare[No[ PART No ‘NAME 1 “ 1 PYosTtoLea2P1 [BRACKET 2 JyVosItOLozsPa BLOCK 8 |YXosKlolo7sP1 BUSHING 4 |yvoado1ea9P1 |CONNECTOR! 9 lagssy1z012 |ELROW. pra lpriprae vj is |zs1eco8ozs |carscREW 12 [FROsHOL99PT|HOSE tania 18 faserexi2z000 [PLUG 1 1 |evae 14 FYYOBHOLOGSPL|HOSE 1960 | 1 |1ans2uN 1 4 15 [XOSHOLOOSDZHOSE L=sso Pr HYDRAULIC TANK, 17 |zsecizos0 |CAPSCREW ‘Z 1 1 1 1 1 jecesrioci2 = [CONNECTOR] 1 1 1 1 1 1 3 7 pascrogeds jETROW 18 [zwieHosnco | WASHER 4 8 fecasxasun. [CLIP iy |zwienizovo fwashen = | 4 9 [zsiscizc20 |oavsornw 29 }vXosTIOL04GP 3 [CLIP 1 30 jzDizanis0 [0 RING tang _| 21 jessazareo [CONNECTOR | 1 Jer 2 fa aoison_[o KING haneiunf 22 [YXa2HCTeTPA|BUSHING | 1 ‘Table 18 TERRE HVTRRUTIC Ty veaktawianr® No.| PART No. NAME lerry [ranean T [¥¥OsHOI05¢P1 [BRACKET E 4 |yxeakia1047P1 [CLAMP I zi jzwieriz000 fwASHER: 1 a1 |as1aci2090 |CAPSCREW ] 1 jotiaxae 4s [yvosrmsoo7Ps [BUSHING | 1 1-6) BREAKER CP} Ve——_ 9 Pig. 18 Upper hydraulic piping (Breskex)47.2 PARTS TO BE DISUSED Concerning the return hydraulic paping, the parts listed ia table 14 and Pig. 14 oro divuvad from tho standard machine. Table 14 Ne PARTNo. [PART NAME[gry[iaaanr Bajze7oxieice [PLUG 1 [pei 4.7.3 PARTS TO BE DISUSED With the extension of breaker circuit, the parts shown in Table 15 end Fig. 18 are canceled fram the standard machine. Table 15 No]__PARTNa. [PART NAMB]g Ty] REMARK ‘Aa[yVosTToi06e? 1 /BRACKET | 1 Ase|Yvoatto102101 [CLAMP L Fig. 15 Paste ta be disused4.8 INSTALL OF THE NAME PLATE (BREAKER) Fit the labels shown in Table 18 to the cab of the standard machine, according ta Pig. 14 Tables INSTATL OF THIEL, , NAME PLATE [°?22T00050TS Ma] PART No. NAME [@ry] wamans 2 |yvgoroisaora [LABHL 7 22 |pyeoTonoeeP1 |LABEL 1 (2 YY20TOUAP1 Procedure ja change MAINTENAREE selectar vatve werk | SEUICTIOW IR Nibbter IE Bresker fe EXTRA Plaae wsivst aul lanle notch tp eaeseren Tome week nay nal be Indies ed nate -tarsenen | — (@2) PY2oT01062P 1 Attachment operation by foot pedal. Always check the foot pedal contro! pattern before operation, Always road operators manual before operating machine. PysaretnsaPt RIGHTHAND VIEW OF CAB INTERIOR Fig. 16 Labeling position5. MODIFICATION PROCEDURE FOR NIBBLER & BREAKER 98.1 MODIFICATION ITEM ‘The main items that are needed to modify the standard machine into a nibbley & breuker- mounted machine are as follows Table 1 : 5 Main modifioation [iatavac| Mata leas We No. TAM ASSY No pyines pages [ated are change Modification of tonrmat |YYpAMOOOLET2 Cutout ef floor mat, Poor mae Woiificatioa of tie ; 7 “—"Tinstall of the option Opiien valve consol vslve PP 6sH00082FL eaive + lL espaeeew Modification Fike [YS 00006 Tima OAR Tepes ea or ydraclictank ‘¥¥satToo00er's Restor return Alto) 43 Pease "y210000:03 Part of the guard Intallofthe pat lyveiGocooeFopemmas am |changed 48 [Cond emote enkelpbing _ Pubt eave tint 0 Eilot valve seve peveaHoo2APD sfatormal ining |. [Redes [Block control finatail of the Heck | ~ go{comolpining teen [¥F64HD00acr2 Een Biocts 3 ining Hvoinomnslping | YYosHooo1si2 gag Control piping for |g 4 | Hose (Option vaive) | ¥V06H00028P2g0EDIAe EER [option valve Coanseior ‘yypsti0003ePL Conte valve pera Howe 5-4) Urperavemulicainns ry opriooosai'é Rema] Replace hose fitling| °° [Bracket “YvosHOO025F2 poeatwes [samp Clamp, atinoanon of he YPL TMOG IF Keou fastall of the ainglo 5.5] Hoaiienton af yyi7moo00ar2 fontis low select | 6-6 | Swix instrament and “YX TMonoOs#4 Asta eset ; YPerocossrd few «eas 5.8] instal ofthe ano plate |e or pognerG pee pAdd label 56 [Label NOTE jshows before madticaton, 5.2 FLOOR MAT (NIBELER & BREAKER) Make slits (notch} to fase of the stnndard floor mat according to Fig. 1 and cutout the hatching Fluor mat forbyeaker ; ¥¥26MO000eE1 Fig. 1 Modilication of floor mat, b-10)‘This page is left blank for editing eouvenience.5.3 CONTROL PIPING (NIBBLER & BREAKER) Table 3 531 REMOTE CONTROL PIPING & BLOGK FDGEOONMAOL TF eatruonssre ca WO Haine eT CONTROL PiPING NOTE: ~ 5 -—- (1). Modification procedure © Before starting the modification work, check parts No.| PART New REMARK Assemble the uddilinmal pacts listed i Table according to the Additional Pars List. ws [Zi122Xe4000 eva 2 and 3 te the control yolve of the standard — @ When disconnecting and rezonnecting pipes, Bri[zrsexo4006 |B uywevers nuachine, as shown in Fig. 2 and 3. On that take care, so 4s not to allow ditt and foreign oceaaion, come of the existing parts must be used and some of them becoma unnacassary. ‘ncn Conersen iris YOBEIOOORALL ble 2 No.[_ PART No. NAME [Ovy[aemank[No[ PART No, NAMI ry] Kewanee ‘Al Naovooo80r1 [PILOT VATE | 1 [aiz|PYosMoi026P: [PIN t A2/LC52800006P1 jpnasstmn sensor] 1 413 NosMieseP [PEDAL i A3 244172526 © [CONNECTOR ! 1 |rrus — |aidlyNosMoz2ser2|RUBEER 1 ‘Af [a872x04000 [PLUG 1 ferue — Jaxs)vTsoMoioozFi |LocK assy | 1 jax ‘AS (ZHs2xes000 [ELBOW | 3 [pm _faralzsiscusozo |capscrew | 2 As |FIMS5X040040)3/ ELBOW 1 [iitimene fAT7|ZS18010025 [CAFSCREW | 2 AT\ZW1GX0H000 FWASEER, 3 assizseacioo20 [carscrnw | 2 Ax zadaRIy20DNROITIOSE usseo | i Jeeves jAr9|Zw26X10000 [LOCK WASHER| 2 Ap 2t20RsdNDO40 HOSE 1-100 | 1 pews |A20/ZW1EXLC000 FWASHRR 4 Aiw[zszoRsagnsz0 [OSE ieazo0 | 1 |r — fazs{enisCosoc7 _ @) Parts tobe disused Auf2i20Rsd9n290 [MOSK Loz900 | 1 [pr Concerning the bloek contvol piping, the pacts hated in table 4 and Fig. 4 are disused frome fhe stundurd machine, TIGHTENING TORQUE mot [7 Ganson | Table a as WX Tiresasee | Eran No.f PARPNo, | Name [@rry| seman “NY N ue 3.5 (26) co famraxnsavo [P56 1 [eva ag as wo 72621 e13/2B72x04000 [PLUG \_ [pre “ye | Fe, a ‘Ome ype couning| —_ Hyoreuts rose ho ees TEED pana] Tomscng wean | Tavorng wre a ie Sees BA Lees | “ester tort ohn tot) i ~ wii s280) So. (B) Parte tobe diensed Conearning the remote control piping, the parts listed m table 5 and in Fig 5 are disuaed fun the standued machine. Table 5 No PART No NAME | YTosMor119P1 [SUPPORT ¥NosMotzo0P 1, COVER, lzMveciouzs _ |SEMs BOLT poe nf TeewaRK ig. 6 Parts to be diausod. Fig.2 Remote contral piping (Nibbler & Breaker) sad53.2 MAIN CONTROL PIPING (NIBBLER & BREAKER) Modification Procedure TIGHTENING TORQUE Install the additional perts listed in Table 6 to the main coalrol piping of the standard machine, aa shown in Fig. 6. NOTE: ~ © Before starting the modification work, chack parts, according to tha Additional Parts List. @ When disconnecting and reconnecting pipes, take care, 80 ea not to allow dirt and foreign matter to Boa) Fig. 6 Main control piping (Nibbler & Brealccx) atay 2 in case of [REAM ope. remove the existing plug Pais (2E72¥08000) and instal this EltowOn that occasion, some parts hocome unnecessary. TIGHTENING TORQUE © ring type oouping 64. UPPER HYDRAULIC PIPING (NIBBLER & BREAKER) 5.Ad MODIFICATION PROCEDURE Tit the additional parts in table 7 and 8, aveoeding NOTE ® Before starting the modification work, check parts according to the Adcitional Patts List © When disconnecting and reconnecting pipes, take care, s0 as not to alfow dirt and foreign matier to enter, 8 At assembly, lise cate of O rings do not come off. © Regarding the lightening torque of © ring type joinis, hydraulic heses and flaroless joints, refer to the Remark of Table 7, 8 end the Tightening Torque Table. TPPRR HYDRAULIC APNG] ‘Table 7 Nol _SaRT Na [NAME _[QTY[Rmane jY¥OSH0 1082PL l2t100r1008F3 WyxoaHOLOTEPL lyvoatio10s9P1 14 fyYoarinie6sP] HOSE tose 15 JYXosTO1O0ADZAOSE t=s80 16 |7siscoanas |CAPSCREW \7|rsnecizon0 jcapscRTW 18 |ZwwieHoson0 [WASHER 19 |ZWier2000 [WASHER P44sz2760 CONNECTOR /<32H101011P1 [BUSAING [ecrsxteord [OLIP (YVOSHOLGSSPT [xoaTIoLassD7 [2818012020 |CAPSCREW lyvacv'o100782 LABEL 1 1 4 a 4 4 2g [ESOSFLO LOSER 1 ICLIE 4 1 1 1 1 1 UPPRR HYDRAULIC a YROSHOL0S4PT Ly xosH01047P2 prvosTri1967P 1 napoy 2 7 Hee 43 HYDRAULIC TANK, Changing over procedure of the selector vilve A ro rane 1° Fix CONTROL VALVE deme en roo EE gO 4, VALVE [Aga ~~ VALVE (az) “a wow } o WHENUSING BREAKER Wi VM @—___’ Fig. ‘7 Upper hydraulic piping (Nibbler & Breskes) 9-355 MODIFICATION OF THE INSTRUMENT PANEL (NIBBLER & BREAKER) 55.1 MODIFICATION PROCEDURE Install the additional parts listed in ‘Table 9 te the inatrament panei asay of the standard machine, 5.6 INSTALL OF THE NAME PLATE (NIBBLER & BREAKER) Fit the label shown in table £1 to the eb of the standerd machine, agcording to Pig. 10 ‘Vable 11 as shown in Fig, 8, On that weasion, some parta INSTALL OFTHE WissToNoR Ey Ie became unneeanuacy. NAMEPLATE —_ frraeTooossrs fy | [Smea No,| PART No. NAME. QTY | REMARK 20 |[WRRGTOWTSP ABE. T= u 21 /YY20TO1080P 1] LABHE Tt insreummnr pple OO eee PANE a 22 |PY20To10e2PI|LARict ia sf 23 /YP2OTOLOS4P LAR 1 PARE Na err] REMARK — Pig. 8 Modification of instrument panch [Ror sine (20) YB2OTOO1SP1 39 |2479U LOOK 32 |S WITCH L foontlux: (ny 2h Seeking RIGHTHAND VIEW OF GAB INTERIOR, 7 5.5.2 PARTS TO BE DISUSED When the instrument panel is modificated, the parts shown in Table 10 aad Hig. 9 ave disuscd from the standart machine. Table 10. fo PART No. NAMB | erry |RRMARIC is jeaiariss0 [cap (21) ¥220TOL039P1 Procedure to chance 1 valve (ware_| SELECT GT] Nibbler B Breaker E EXTRA Plese tfwsl sui late Fig 9 Parts to be disused roles tp casserew feane eork may nat be Saceenteed olen 5 ceneer 22) PyeoTon0e2P1 A CAUTION Attachment operation by foot petial. Always check the foot pedal eontrof patter before operation, Always read operators manual bofore operating machine, PyzoTavecart (23) YTROTOLO54P L Do not set this switch to nibbler conbined flow ‘operation position when 19 breaker. ‘yr20w1054Pt Fig. 10 Labeling position 5-8)6. MODIFICATION PROCEDURE FOR ATTACHMENT 6.1, MODIFICATION ITEM FOR BREAKER ATTACHMENT ‘The main item that ave needed to modify the standard boom and atendard arm into a breaker-mountod machino avo ae follows: Tablet ee rae’ YroRnovie 7s Ke vy, [Bape Mediation of tho 46M (16°19 booul Frumnanioate aaa) 2 (fata ea Breaker ‘Yvaetiootesi gm 08 NB . Tata of 4.6 0571) boom hydraulic piping tee ' Yvasnicoas7Pl games| oe [PPE - ; a Yruanonv7eFi | [Puppet axg{ treater _|Netiietenortin 4M @).am [Woonona eee] °2 |aiee ag 2 realeer aM (A). YvasHoodesFi gammy vg [install of Re DAB aur bydrentiopiping | T al oO (imt Feation of the 2968 (8°) arm re 7 | Tapped ——_Trnreaker |MisiReation ofthe 295M 8% arm [¥¥i2uOnITOFI or [famed S13) Nm inecall a? [298M (or) am Wydrutie pining | YYAAHODOSOF TR oe [ere ; LP ASITODOOHPY (NPR) Insta of the G8 [Breaker [Connector sey LPA3HON005F% wexuauw| “" |oonnector Enea: (ya, om Fyvsebo1dosp1@3p nae lp 6s |p Reinfowing of the idle link esakoreorpies | €22 [Piste 6-1)6.14 MODIFICATION OF THE 4.6M (15ft-tin} BOOM (1) Modificetion of the 4.6M (L6ft-tin) boom (Breaker, Nibbles & Brerdeer} NOTE: Wold the adehtional parte listed in table 2 tc @ Use weld symbol @ welding tod irrild steel 50kg thy boom of the standard specification, rede). acoording to Hig, 1. | areas of the tanned block, ‘Table 2 a FYOZBOOL ETFS ey BOOM ASSY oapaowisr2 Fy | [pera aaa No] PART No. NAME 1 QTY | REMARK, T [evvo2800073F 1) BOOM ASSY WD] |STD kyveagcoio Boom Assy |—|(t)|87D. 2 lywezHo1wirs [TAPPED BLOCK] 1 3. fywa2Ho101gPr TAPPED BLOCK] 1 4 jpaeriseco [TAPPED BLOCK| 2 iy” Wao oer TAPPED BLOCA] 2 6 jenerigo0s TAPPED BLOCK] 1 7 8 a leaieriaza2 TAPPED BLOCK| beveriauis | TAPPED BLOCK |— yvo2so1094P1 |PAPFED BLOCK| leat 6TOSTE lnaaaR252D1 12 jaaaeneasmy oa * cual Fig. 1 Modification of the 4.6M (16f1-1in] boom (Brecker, Nibblor & Broalcox) 6-2)(@) Hydaulic piping for 46M (aftetin) boom (Brecker, Nibbler & Breaker) NOTE 2) (ROME Spec, © Apply Loctite #242 to the clamp mounting bots Tastall tke additionat pacte Hsted in table 9 ia @ At assemaly, use cate of O rings do nat came off the 4.6m (16%-1in) boom anedified under par. 6.1.1 (1) ga showa mn Fig. 2 TEDURUCICHIPING Ty aaunooeert ‘Tuble 8 Na. PART No. NAME TY REMARK | No. PAR'T No. NAME ]QUe'y | Reema RIC Y [Wyaaioisaora TORE t Ti (Ct 060 [GAPECHTN | 5 2 |y¥azHor240P3 TUBE L 13 feweextuous |Loc wasusn| 5 8 /Y¥42HO1325P1 |TUBE i 18 |ZW26X12000 |LOCK WASHER| 1 4 |yaaHerz3iP1 1 14 {awosxi4on0 finer wasern| 2 5, |2B72X1 soo is [ZD1zA01600__ |O RING 3 a facaaxazoy 36 [aDtzaoigod “FORING ——]S - 7 |ZCZ26X35016 a 17 |ZD12A02100 — |O RING i 8 /¥¥42HO1184P] |CLAMP. 1 18 Y¥42HO1324P1|0 RING a 9 /RS18C10046 ICAPSCREW 3 19 /2818C14065 {CAPSCREW 2 10 |Z2518C12086 ICAPSCREW 1 NOTE © For M-thteads Tightening tornue ‘Throne size Tighlening torcue m0 8.7katm (48.5 Ibtst) mata 41,7kgfim (86 left) 4 3,6kgtm (139 Ib) © ForPR, PT-threads —Tightoning torque Thread size Tightening toraue PRI,PTi _ 26kgfm (188 Ibff) © Tightening torque of ORS ceupling nuts Thread size Tightening torque 1-14UNS 14kg6m (101 eth 1SNB-AZUN ——18kgkmn (131 off) 17MB-12UN ——21kgém (152 dott) TAVAG-1BUN — B8kgbrn 2A Eft) © Femove item 5 plug €s necessary, and install an accumulator recommended by tha breekar maker. Fig, 2 Hydraulic piping for 4.6M (15fi Lin) boom (Breaker, Nibbler & Breaker) 6-32) (OCEANIA, [STA] Spee. Joetell che additions] parts listed in table 4 to the 4.6m (lift-lin) boom modified under par. © Apply Loctite #242 to the clamp mounting botis 6.1.4 (1) ag shown in Fig. 3 At assembly, use care of O rings donot come of. WORAULCP RNG J Ponda ieryavom [SexHoeosTe2| Table d — No. PART No. NAME JQ'TY| PEMARK PART No. NAME. AQUPY| REMARK 1 [yYa2Hoizser1 TUBE 1 JZS18C10045 |[CAPSCREW 3 2 /¥¥4a0124071 PUB 1 2818012055 |CAPSCREW a 3 |¥¥d2H01230F1 |TUBE 1 JZS18C12056 |CAPSCREW 7 4 |¥Y42Ho1gsiPl TUBE 1 IZW26X10000 |LOCK WASHER| 3 _8 [2e72x16009 [PLU 2 lzw2ex12000 |LOCKWASHER| 4 | 6 [202K 22015 [CLAMP | 3 JZDLZAGL600 JO RING i 7 |acesxzaoi4 [CLAMP 3 lapxzaoig00 [oO RING 4 8 [zaseraade [CLAMP 1 16 |2pyzA02100_[O RING 1 NOTE? © For Mthreads = Tightening torque @ Tightening torque of ORS coupling nuts. Thread size Tightening torque Throad size Tightening torque M0 6.7kafrn (48.5 loft) 1-14UNS- ‘akaém (107 tote) ie 41 Fhgfem (8 le) 1 SMGAZUN ——18kgier (191 Heft) © For PF, PT-threads Tightening torque J TNBAQUN Bt kgiem (152 fat) Tivead size Tightening torque © Remove item 6 plug as necessary, and install an PRA,PTt _ 28kghan (188 It) ccumulator recommended by the breaker maker. SECTUO ak orca has Vig.8 Hydroulie piping for 4.6M (15ft-Lin) boom @reaker, Nitbler & Breaker) 6-46.1.2 MODIFICATION OF THE 245M (ft) ARM (BREAKER) (1) Modification of the 2.45M (Sit) ara. When the additional parts listed in table 5 ty NOTE the arm of the standard specification, —@ sa weld! symbol B welding rods [mile steal 50kg acearding to Fig. 4 grade) eal the unwelded arses af the tapped klook. Table 6 2.404 (8h) AM ASSE eam No] TART No, TENATIC levy taRannst FC) levy saiscoc2ar 2) 2 |yvaopoioadrs feLwre 1 3 fyy12o1319F1 fraPPRD BLOCK | 1 4 |yyi2eorazort frarrmp Bucci) 1 || 5 lynasiforosiP1 [rarrip whack) 2 Fig. 4 Modificetion of the 2.48M (S(t) arm (Breaker) 6-50@) Tydruntie piping for 2.45M (8A) arm (Breaker, Nibley & Breaker) NOTE ‘Thio hydeaulic viping eppliay to both the Apply Loctite #242 to the clamp mounting bolts, brewker machine and the nibbler & breaker For M-threads machine. Inotall the additional parts listed in Thread size Tighlening torque table 6 to the 245m (Bft) arm body modified -MB_3.4kgfims (25 tiff) under par. 6.1.2 (1) as shown in Tig. 5. Mata 11.7kgl-m (85 Ibi able 6 © For PF.PT-threads Tightenhg torqua TREITTE TOT vasraonah1 Thread size Tightening torque ERS NAME [grime PFSM, PTSM ta skgtm (20 bff : 7 R¥aatoronP PRE 7 © Tightening torque for OFS ouping nuts. alyvasnutov2r) trust } Thread sizo Tightening torque alzxsornst30 HOSE 2 1 3M6-12UNS fekahm (130 tof) alzarooPieusti STOP VALVE | 2 © Ataseembly, use care of 0 rings do not come off. i _S|HG2sF31201201 CONNECTOR | 2 — @|aceexesoia CLAMP 2 ThywasroreasPy BRACKET | 2 slzseceavss caPsorew | 8 . slzsisti20e (CAPS 4 aol2 Re 2 i 11 zWielioscod WASHER at 12 /aaist30367 4 13|ZW26X12000 LOCK WASHER| 6 l4|Zb12A91800 RING fa 7 SECTION AA SECTION BB Fig. 5 Hydraulic piping for 245M (8!t) arm (Breaker, Nibbler & Breaker} 9.1218 6-66.1.8 MODIFICATION OF THE 2.95M (9ft-8in) ARM (BREAKER, NIBBLER & BREAKER) (1) Modification of the 2.95M (9ft-Bin) arm When the adeitional paris listed in table 7 to the arm of the standard specification, NOTE according to Fig, 6 © Use weld synbol 8 welding rocs (mild steel Bakg grad). Table F e Seal the umnelded areas af the tapped block, ‘TERE gece AUNT ARV YY IaROOT aNd [RCM ~ No] PART No. NAME laty[eeuanr my (eVisRcoSEr ERM | Si ¥¥12B01008P 1 [PLATE 1 ‘vy 1280100401 [PLATE (128010111 [PLATE [yvieR012Pr [pLare yyizB010d4P1 [eal ‘Y¥12B01319P1 [raPPRD BLOCK) ‘YY 12B01920P1 /rapeED BLOCK YN 43H01051P1|rsppED BLOCK wos a ‘ i Fig. Modification of the 2.95M (9f1-8in) arm (Breaker) 6-1(2) Hydraulic piping for 295M (8f.8in) arm Breaker, Nibbler & Breaker) ‘Thie hydeaulic piping applion ta both the breaker machine and the nibbler & breaker machine, Install the additional pars Fisted in table § to the 2.96m (Oft-8in) arm body as shown in Pig. 7 Table 8 Hon sponge aa us [YV49HO0059R 1 No] PART No. NAME 7 [SW4SHOI1S4P7 [TUBE 2 [Yy4arto1oozP) [TU B/Zxs0RL2185 [HOSK A|ZX50H16190 [HOSE 5 [24 100P1006F1_ [STOP VALVE . 6 [IiGRat 120170 CONNECTOR, 7 |ZC26x28014 [CLAMP B{ZC26X36016 CLAMP 9 |YWaakino4sPi BRACKET 10 |Zsiscoso2s ICAPSOREW. i [2818c12045” ICAPSCREW y2|zsiscizia5 — |CAPSGREW aa |zsiscianes — |CAPSCREW a4 |zwistiosooo WASHER 1g |za1eTionar ASHER. 1S |ZW26X12000 [LOCK WAS 17 /Zw26x14006 JLOCK WASILER| iszpizamaoo |ORING 19 }Z12A02100__[O RING NOTE: Apply Lastite #242 to tho clamp mounting bolts. ® For Whthreads Thread size Tightening torque M8 8.4kghmn (245 IbEf) M2 11.7kgfen (85 Ibe Mia. 1B Skefem (139 [bf © For PF,PT-threads Tightening torque Thread size Tightoning torque PRaia, PTS 16.5kghm (120 ft) © Tightening torque for ORS cupling nuts, Thread size Tightening torque 19/6-12UNS 18igém (190 Ibs) TTABAQUN — 21icghm (152 Ibtet) © Atascembly, use care of O sings do notcome olf. M1815 9 gecTION AA Fig. 7 SECTION BB Hydraulic piping {or 2.05M (Of-8in) arm (Breaker, Nibble & Brealea) 6-8)6.2 MODIFICATION ITEM FOR NIBBLER & BREAKER ATTACHMENT ‘The mein item thaé arc necded to modify the standard boom and standard arm into a nibble & breaker mounted machine are as follaws: ‘Table 1 No. [Specifieatio ‘Types nf attachment ASSY No. Petrenes Modifeation ore | ster S - oy ham | ESORDOSTRS EE PPepped bleak Referto | Breaker |MOaifewtion of fhe AME (187° boom] voy none7ay pommel © [wale ala [NB - Y¥42H000857 1 gg €_[Tnstall ofthe | 450 18'T'heom bebeolieptving era ngOETFL REO] pislon f FrY1 2001 78P2 pears Tapped block i Modification of the 245M (8°) aren sppel 62.3 [NB Modification of the 2 45M (8°) rrtanontgsre emp) O20 ack? Tolar w | Breaker ae . ‘YWanTTOoRSP) sea] Teall of the eee 2.45 @°) am hydraulic piping nary maga] 8 |e tor | treater i [Moctfieston of ho 2.6M (8°) arm] YY F2ROOT7BE STH 67 [Tepret Hecke 6.1.5 |NIB \2.90M @°8°) arm hydraulic piping | YY43HC0069¥1 gemy 6 nest of the Toler | Breaker LPasHOOUOAFT | 83 [ae [Connector ay Cpssaont0s¥t oan [Babette 64_|Nibbier LE4sHto000sF onnecton Bolte | Breaker ; : Y¥12HOL006P1@.5) nee Reinfoveing of the idler tne Ye asoLoOnPL LAH, 6-12 [Pie 6- KD6.2.1 MODIFICATION OF THE 2.45M (gf, ARM (NIBBLER & BREAKER} () Modification of the 845M @f) arm 1) When the additional parts Hsted in fable 2 ta the aim of the standard specification, acemrding to Fig. 1 NOTE: © Use weld symbel B welding sods (mild steel 80kg grad} able 2 @ Seal the unvaided areas of tne tapned block paiemamcasey Pe ESOTSIES FFY poe No] PART Ne. _ NAME: REMARIL 1 FY 12500061FC) |ARM |(V¥19B0018aF1) |ARM 2 /Y¥i2B01008P1 [PLATS + |yvaenoo04P2 [pLars aa |¥s2B01041P1 [yv1280191971 Jyy22B01320P2 [YN431701051P 1 PLATE TAPPED FLOCK TAPPED BLOCK EAPPRD BLOCK i arene SECLION A Lig. 1 Modification of the 2.451 (Ef vem (Nibbiler & Breaker) 6-108)63 CONNECTOR ASSY (OREAKER, NIBBLER & BREAKER) When using the machine with a breaker, attach the below parte to the tip of the stop valve. For use with NPK, TORU and KRUPP byeakess. ‘able & RIOR Toa ooan Fon une [Lp asrroo004P. Nel PART No |] NAME Jory [ranean 1 paaaPrtasD2 [CONNECTOR 2feaoracot — [PLUG 1 s)2D12P02400_|o RING. a_i pas ‘able 4 CONTRACTOR AY ; TOMO Ree [LPasiLooo0s¥t No[ PART No NAME [erry] anwar TaaaPi74bDS |CONNRCTOR| 1 2|eazozizzan4 [PLUG 1 3 [zpiapozao6 lO RING i [Brae 64 CONNECTOR ASSY (NIBBLER) When using the machine with nibbles, attach the below parte to the lip af the ntop valve. 2 BL ‘ee Fig. 2 Connector assy (NP) 2 PPA 1 3 PPS Table 5 CONNECTOR ASSY [LP axrannoar | _ No] PART No, NAMs lori] Reeane 1 [LPasHote12P1 [CONNECTOR 2|zAser2s000 PLUG a|zvizvoz400 lo RING IB P24 6-1 Fig, 4 Connestor avay (NIBBLER)6.5 REINFORCING THE IDLER LINK (BREAKER, NIBBLER & BREAKER) Whon using the mechine a2 a nibblor & breaker machine, the right and left idler Hinks necd reinforcement, Reinforce them according to table ¢ and Fig. 6 Pablo 6 DIRE LINE RE) _YrsawoTOOGeT IDLER LINK (LE) Yvi2ot007e1 No] PART No. Als [oer] imax Oerrenmmcm aan FDERR LINK | Gy) ED ; Oferviznnantriomy DEER LINK | (2) |) } 1 fyvienosousrico PLATE 2 | Bsn i Hae Ton co LM [ast aan ¢o| a0) i SDLER LINK {LH} 5017** (19,7008) 08) 80. 4981 (15) ect fea9 EEE Hane — es i 4 IDLER LINK (RD tg. 6 Reinforeing the adler nk:7 REMINDERS ON THE USE OF NIBBLER & BREAKERS 7.1 CHANGING OVER THE SELECTOR VALVE Anibbler & breaker-altachel machine is equipped seith a selector valve in both the operation circuit and the main circuit, When running the machine after completion of modification, always set the salector valves aceording 6 8 nibhler or rrenker used. NOTE : Incorrect seiting of the selector valves not only deteriorates operating efficiency and decteases speed but also causes lafure of the machine. Therstore, confrm completion of the modification and give proper advice to tha user, © Tools used For main cireuit changeover ot fmm yams | Ao Changing over procedure of the salector valve 1) Remove eockes bolt with allon wrench, 2) Torn the nibbler or the breaker to ite operating position, using a spanner. 8) Stop i uta specified pevition and tighton the selserew. ALLEN WRENGH (HEX Sm) SPANNER (HEX 24mm) 4 KR Hig. 1 Changing over procedure of the gelectur valve LOW PRESSUSE SIDE _—* «RETURN) WHEN USING WHEN USING BREAKER NIBBLER: TOTANK TO TANK sony Toow Re roar | 9 yoart Fig.2 Changing over procedure of the selector valve7.2 FLUSHING WETHOD After completion of piping work, connect the high precowre side end tho low pressure side, oe shown in Pig. 8, open the step vitves an both sides and cepress the operating pedal to pesform diushing © Delore beginning Bushing, run the omgine at low speed, depress. the breaker operating pedal and then yon the engine at high speed © Periunn flushing operation for at Joact 42 minutos, and during the operation, make ure of no oil leakage from cech of the connections of the newly attached breaker circuit and the nibbler & beaker creuits. 7.8 REPLACING HYDRAULIC Ol AND RETURN FILTER Contamination and deterioration of hydraulic ofl ney dovolop malfanct early wear and seizure of the bydraulhe pumps and malfunctioning of the entire hydraulic Grovits | alwaye renlace hytlraulic oil as regular intervals, based on table 1 joning of the eontwol valve, Table 1 An cxample of flushing time (25min) in a single process: Smix Lmin Bmin Lio Plushiag | —[Sto2]— [Flushing |— Btoa]|— Bmin Lmin 4 min '—[Rlashing | — [Step] — [Pushing Fig.8 Pushing method Ttetn Taspeetion / Replacement intervala maintenance points [“Tirst replacement dnd replacement [Regular replacement Hydraulic oil [Fydraulic ofl tank = = Bvery 6008) Return filter _[Aydraulie oil tank 250K vers 250) 7.4 OPERATING PROCEDURE This machine is provided with breaker s civemit and nibbler and breaker combined (conflux) eieuit, To use breaker or nibbler, select circuit appropiate to the apecification through single / conflux solect swilth on the left rear side of driver's goat. 7.4.4 SWITCH OPERATING (NIBBLER & BREAKER SPECIFICATION) Specification | Switch yosition [| “Gireuit Orr [Single flow ON Conflux flow A CAUTION Never turn switch on (conflux} to operate breaker. It may cause trouble of machine. NIBBLER & BREAKER SPECIFICATION7.42 THROTTLE POTENTIOMETER, Whoa ogevating tho muchino with a hydraulic breaker, do the following operations : ‘Use the thretile putentiommter on the high idle side. (Refer to Fig. 4) Fig.4 Throtile potentiometer pesition 7.43 CONTROL PEDAL (1) Hydsnulic breaker cingle sivouit Release pedal lock on the tight front side of driver's seat to operate pedal. reverse fi Precautton fr paca! epeatlon Nyaa tock The opwten ver he satan, | lovewicos | BEC ng wag bette operating, read the Gperwor Mental! | ROR FERED gusting carefully. ‘TO RELEASI A TOLOGK PEDAL pA ERE | Ouezating conttion ‘Duprene ve! section inerkot sete operon, Pade snow BREAKER ONLY nis operation, position [Brexker slope operating @ Ribbler and breaks cireuit, Release podal lock on the right front side of driver's seat to operate pedal, combined (eonflux} Hydraulic breaker Foot pedal depressing section Pedal in neutyal position. [Brosleor stops operating. Depsova hee! anction. _{Bzoulrer vluxto uper Operating condition, © Nibbler Foot pedal depressing aection Opezating condition, [Nabe INibbler open NAB PEDAL‘This page is loft blank fix aditing convenience.8 PRECAUTIONS TO BE EXERCISED ON BREAKERS OF DIFFERENT MANUFACTURERS here are sume differences between manufse- turers ss to the piping ( breakers and the handling of breakers. For thia reason, consult with the manufacturer when mounting 2 breaker in the field. The following is a summeay of how breakers should be handled that ie extracted from munu- factmers’ catalog use and operation manuals. NOTE: This i a general oilline of how breakers should be used and may differ with excavator models, Always contact the breaker manufacturer beiore field mounting. @) Plicing high and Tow pressure accumulators NPK ‘They must be plicad basically (depending upom models), TO KUN) Check the oscillation of the Ko UP ye pulsation of the breaker pressure and if pulsation is O RADA targe, always install accumu latows, FURUKAWA. Standard of judgment on the instellation of accumulators High pressure: Mensure the pulse oscillation by side -eawre on the hieh pressure sido of the Troakor at the inspection port fox the pump's delivery preasime by actuating the breaker at the full revolution of the engine in mode HT and set the maximum pressure difference to within 20% of the oxeavator’s system pressure 380kgffom" {4690psi), in cage it exoseds 20%, install 2 high presoure accunrulator NOTE: The pulse csellation i 830 X 20%. dekgtiom? (940psi). Therelore, i Ris more than this level, an accumulator must be installed, Thotall aesumulator voloreing to the Be result of verification test. “ bee I. Max, proco—Min prace = eyatem proce X 20% Low preseuve : Measure the inlet presse af the side line filter on the breaker aide by actuating the brosker ut full engine revolution in the H mode, and in case the maximum pressure exceeds Sbkgflem® (780 ps’), install alow pressure ceusmulater, Max. < 56lceffem® (780 psi) Regarding the capacity and the chares pressure of acemmulators, contaet the breaker mamufactwer before installation, (2) Installetion of a relief valve NPK Installation is mot necessary. (Contact the breaker manufachuroe as itis mcessary depending upon models.) Installation is necessary. A voliof valve is specified by each breaker manufacturer, KRU PP) Since the method of pressure ow AD A_[setting of the relief valve iffers with brosker manufac. TAT SE l— turers, install a relief valve FURUKAWA. Seooding to the manufne- turer's instructions. NOTE: Oniy the & series TOKU machine requires a reliof valve to be installed. rOoOKUY ALLATION OF A BELIEF Vi LOW PRESSURE SIDE (RETURN) ; HIGH PRESSURE SIDE Pig. | Reliof valve mountingarea i (ery “urea ee a TO BREAKER OL SUPPLYSIDE 4, HIGH PRESSURE HOSE 4, PLUG 2, NIPPLE 5. ELBOW 3. ADAPTER 6. RELIEF VALVE, Fig. 2 (8) Restriction of engine revelation NPR Pullengine revolution may be used, rook U, Thera sxe restriction on the KRU P PLY engine revolution. Since a . pecified xovolution diffora OR AB A~~ vith bankers, follow the TALS EX Sreaker mansfacturer's inst FURUKAWA "tions NOTE: in the case of @ braaker for which the engine revolution is limited, the breaker doos net increase impact nowar and cycles even at full engine revolution. Since oxira hydraulic oil returns to the hydraulic oil via the rellef valve, it causes the hydraulic oil temperature ta rise and the TO CONTROL VALVE \ fuel consumption to increase. Plaster the label (fumished by the breaker maker) indicating the revolution (Check the engins revolution), ta the tirotile potentiometer position, Aways observe the indicated revolution (@ Changing over the broaker to high and low apeeds NP K OK uy] These breakers are not so constructed as to be awitched TATSET over to high and low speed. FURUKAWA RUPP — Breakers on and afer MEB1200 are constructed with « svritehing function Tt can be operated from inside the eab hy the installation nf a galenaid vatve For piping work, consult with the Forenkor manudactmver. NOTE: Piping work is not required necme canes if a hhighfow changeover function is not necessary at user's request ‘On that opoasion, it is necessary to fix the changeover valve contained in the breaker 10 the low spead side betorshand, Consult with the breeker manulactuer In that case. It fs prohibited to use the high-low speed changecver valve without lgying high-ow spood piping ane without fing the high-low speed changeover valve. HIGH-LOW SPEED AREER ar. cen E71 Noosa revepvave | HT loma ie + if rorans “Up | cco vat wn9. REFERENCE ‘ypieal combinations are quoted from beeaker When fitting a breaker, read through yeminders manufacturers’ calalag use as below, hut on the use of breaMers and cautions instrveted by concerning applicable brealcer modela, decide it heaske manufackurers, after omsoltation with the breaker mamutacturer able 2 — cable] Working presa] Oilvolume | Total welght | Total length [—Fudet Manufacturer] APPHS*bI«) "Letom! | used @imin ke mm | capacity m! Gs) Ggalfinin) de) | Gn) eg) Rios | 220-140~~| “160-200, 1450 3.300 woe «fl ar0~r.990| G22~s2.9) | 6.20) | 48") axe Tso=TE0 | an=6G PATO eae XB |usio~2130] @.24~15.9 | 00) GAT) 190-140] 110140 7,000 OBST PTNB-TOB |x 1z0~1,900)| 29.0~37.0) | 210) | .72--092) T20=170 | 140~160 1.400 o7=O8H) PNB [a mo-isen} G70~12.9 | 100) 92133) th To-160 | 45~80 to ‘O25 ~Ca TOOK UYENBGR | g20~2.2¢0| 19-2121 Bsc), (0.33 ~ 0.46) TG0=140 097 PNE-108 (2.260) i 092) 150~170 7,500 0700.00 cone NE G4a~se9) | 300) 62) | (0.92~ 1,18 | THO L250 | 2278 | 0500.90 kRUpE ee @ia0~2 76M GOT) | n.gs~1.18) emia TIE) 1-200 “tine=1.00 (0721.51) a oo OR ADA 110185 OUB 810 (28.0~10.6) ais) my bv-a6i 1O0~ 120) TL595) TAT 8 Bi [oro we er , valnns 130-180 pais FURUKAWA [iTR20G Gnonten | [ ] Bxehides chicete. Generel precautions ta be exercised ax the iagtallation of broalkors hy different: manufacturers ‘table 2 Tntallation of] Installation off Besteietion of] Manufacturer ee nctsbee| washictotve | CREE, | Hibs speed changeover @ [Nps oO x x | enengoover type not available o [p0au “ ° % | changeover type not availa —HtoRe - . . eal @ [goRe #O x 4 _[aansrover in nok ast ~ Teeupe BLO) _ feingeerer re availabe for ane > ~~ ]ehanacover type available on OKADA 4 o | o |SRa —Jrorvcawal 4 O © [euangeover type wat available. — |raism A Oo © | enangeowor type not available. © One that aust be iretalled % Gas that must be adjusted at tpstaliation: % One thar dese not nocd tabe inatelled. 4 Capatity 1 lier, pseuanre is TOkpent” (1 000psi) G Adaptation vest completed, ou