Professional Documents
Culture Documents
November 1, 1982
Editorial Changes September 1, 2000
1.2 INTENDED USE: The specification covers a high PA 1 Shop, Field, and Maintenance Painting of
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grade air dry silicone alkyd type copolymer gloss and me- Steel
dium gloss enamels intended for use on primed metal but
particularly on smooth exterior metal. It is highly weather 3.5 AMERICAN SOCIETY FORTESTING AND MATE-
resistant and is characterized by excellent color and gloss RIALS (ASTM) STANDARDS:
retention. This coating is primarily intended for spray
application, but may also be applied by brush or roller. It is D 93 Test Methods for Flash Point by Pensky-
to be applied in accordance with SSPC-PA 1, "Shop, Field Martens Closed Tester
and Maintenance Painting of Steel." D 95 Test Method for Water in Petroleum Prod-
ucts and Bituminous Materials by Distilla-
1.3 The color of the enamel specified in the procure- tion
ment documents shall match that of the standard color chip D 185 Test Method for Coarse Particles in Pig-
in FED-STD 595 or other colors agreed upon. ments, Pastes, and Paints
D 235 Specification for Mineral Spirits (Petro-
2. Description leum Spirits) (Hydrocarbon Dry Cleaning
Solvent)
2.1 Two types of paint are available under this specifi- D 476 Specification for Titanium Dioxide Pig-
cation: Type I covers high gloss and Type II covers medium ments
gloss silicone alkyd white or colored paints. Twelve colors D 523 Test Method for Specular Gloss
are described under each type in this specification (see D 562 Test Method for Consistency of Paints
Tables 1 and 2). Using the Stormer Viscometer
D 600 Specification for Liquid Paint Dryers
2.2 This paint contains a minimum of 60 to 67% by D 1210 Test Methods for Fineness of Dispersion
volume of nonvolatile film-forming solids (pigment and of Pigment-Vehicle Systems
binder). The minimum theoretical spreading rate for a 1.5 D 1296 Test Method for Odor of Volatile Solvents
mil (38 micrometers) dry film thickness is 640 to 720 square and Diluents
feet1U.S. gallon (15.7 to 17.6 square metersIliter). Actual D 1306 Test Method for Phthalic Anhydride Con-
spreading rates can be significantly lower. tent of Alkyd Resins and Esters Contain-
ing Other Dibasic Acids (Gravimetric)
3. Reference Standards D 1398 Test Method for Fatty Acid Content of
Alkyd Resins and Alkyd Resin Solutions
D 1640 Test Methods for Drying, Curing, or Film
3.1 The standards referenced in this specification are
listed in Sections 3.4 through 3.7 and form a part of this Formation of Organic Coatings at Room
specification. Temperat ure
D 1729 Practice for Visual Evaluation of Color
3.2 The latest issue, revision, or amendment of the Differences of Opaque Materials
referenced standards in effect on the date of invitation to bid D 1849 Test Method for Package Stability of Paint
D 2244 Test Method for Calculation of Color Dif-
shall govern unless otherwise specified.
ferences from Instrumentally Measured
Color Coordinates
D 2369 Test Method for Volatile Content of Coat-
370 ings
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SSPC Paint 21
November 1, 1982
Editorial Changes September 1, 2000
D 2371 Test Method for Pigment Content of Sol- FED-STD-141: Paint, Varnish, Lacquer, and Related
vent-Reducible Coatings Materials: Methods of Inspection, Sampling, and Testing
D 2698 Test Method for the Determination of Pig- Section 9 Routine and Referee Testing Condi-
ment Content of Solvent Reducible Paints tions
by High Speed Centrifuging Method 201 1 Preparation of Steel Panels
D 2800 Test Method for Preparation of Methyl Method 3021 Condition in Container
Esters from Oils for Determination of Fatty Method 4061 Skinning (Partially Filled Container)
Acid Composition by Gas-Liquid Chroma- Method 4092 Coarse Particles and Skins in Syn-
tography thetic Vehicle Enamels, Lacquers, and
D 2805 Test Method for Hiding Power of Paints by Dopes
Reflectometry Method 4023 Reducibility and Dilution Stability
D 3335 Test Method for Low Concentrations of Method 4321 Brushing Properties
Lead, Cadmium, and Cobalt in Paint by Method 4331 Spraying Properties
Atomic Absorption Spectroscopy Method 6221 Flexibility
D 5486 Specification for Pressure-SensitiveTape Method 7014 Analysis of Unsaponifiable Matter, Oil
for Packaging, Box Closure, and Sealing Acids, and Phthalic Anhydride in Alkyd
E 97 (Canceled) Test Method for Directional Vehicles
Reflectance Factor, 45"-O" of Opaque FED-STD-595: Colors Used in Government Procure-
Specimens by Broad-Band Filter Reflec- ment
tometry
3.7 AMERICAN NATIONAL STANDARDS INSTITUTE
3.6 FEDERAL STANDARDS: (ANSI) STANDARD:
TT-E-1593 Enamel, Silicone Alkyd Copolymer, Gloss 2129.1 Hazardous Industrial Chemicals - Pre-
(for Exterior and Interior Use) cautionary Labeling
TABLE 1
PIGMENTATION (TYPE I)
COLOR
FED-STD-595 DESIGNATION PIGMENTATION
10045 Dark Brown Titanium dioxide, red iron oxide, yellow iron oxide carbon or
lampblack
10049 Maroon Titanium dioxide, red iron oxide, yellow iron oxide, carbon or
lampblack
10324 Light Brown Titanium dioxide, red iron oxide, yellow iron oxide, carbon or
lampblack
11105 Red1 Quinacridone violet, light stable molybdate orange
12197 Int. Orangel Light stable molybdate orange
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These enamels may contain lead when analyzed in accordance with ASTM D 3335. Such enamels shall not be used
in dwellings, household equipment, toys, etc. The supplier shall furnish proper labeling and description of intended
use for such enamels on every container.
For additional colors refer to TT-E-1593.
4. Composition 5. Properties
4.1 The pigments listed in Table 1 (or Type I) or Table 5.1 The paint shall meet the requirements of Table 6
2 (or Type il),or any combination thereof, shall make up the and Sections 5.2 through 5.12.
basic pigmentation for the color specified. Extender pig-
ments, shading pigments, and titanium dioxide conforming 5.2 ODOR: Shall be normal for the materials permitted
to ASTM D 476, Type IV, may be used when necessary to (ASTM D 1296). The odor of the wet enamel and of the film
match the color specified, provided the enamel complies at any interval of drying shall not be obnoxious or objection-
with the requirements of this specification. able.
4.2 The vehicle shall consist of silicone-modified me- 5.3 COLOR: Draw down a coat of enamel on a white
dium oil soya alkyd copolymer of the air-drying type, to- opaque glass panel using a doctor blade with a 6 mil (150
gether with suitable thinners, driers, anti-skinning agents, micrometer) gap clearance designed to deposit a wet film
wetting agents, dispersing agents, and stabilizers com- thickness of approximately 3 mils (76 micrometers). After
bined, producing a material conforming to all requirements 48 hours drying, at 70 to 75 OF (21 to 24 OC) and 50% relative
specified herein. The silicone intermediate used in the humidity, compare the dried film with the standard chip
preparation of the copolymerized resin shall be hydroxy (FED-STD-595) or other color agreed upon in accordance
functional. The vehicle shall conform to the composition with ASTM D 1729 for compliance. If doubt exists as to the
(analysis) requirements of Table 3. color match, an instrumental referee method may be used
(ASTM D 2244).
4.3 SOLVENT: Shall be mineral spirits conforming to
ASTM D 235. 5.4 DILUTION STABILITY: There shall be no evi-
dence of incompatibility of any of the ingredients of the paint
4.4 DRIERS: Shall conform to ASTM D 600. when one volume of the paint is slowly mixed with one
TABLE 2
PIGMENTATION (TYPE Il)
COLOR
FED-STD-595 DESIGNATION PIGMENTATION
These enamels may contain lead when analyzed in accordance with ASTM D 3335. Such enamels shall not be used
in dwellings, household equipment, toys, etc. The supplier shall furnish proper labeling and description of intended
use for such enamels on every container.
TABLE 3
VEHICLE CHARACTERISTICS
REQUIREMENTS
CHARACTERISTICS Min. Max. ASTM FED-STD-141
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Phthalic anhydride,
percent by weight of
copolymer resin solids 14.0 17.0 D 1306 70143
Copolymer resin content of nonvolatile isopropanol extraction: Weigh five grams (to the nearest 0.1 mg) of vehicle into a
tared centrifuge bottle or tube fitted with a cap. Add 50 ml of isopropanol (technical grade), cap the bottle or tube, and
shake vigorously for two minutes. Centrifuge for 15 minutes at a minimum of 2,000 rpm. Decant the isopropanol extract
and repeat the extraction and condition the bottle or tube in a 135 OC oven for three hours. Remove the bottle or tube,
cool for 30 minutes at room temperature, and weigh. Calculate the copolymer resin solids using the following formula:
Where:
R = Weight of residue (in the bottle or tube)
S = Weight of sample
D = Percent of vehicle solids (see Note 4, Tables 4 and 5)
Silica Content of Vehicle: From a stoppered bottle or weighing pipet, weigh accurately by difference, about 3 grams of the
vehicle into a properly ignited and weighed 3-inch porcelain evaporating dish. Dry at 105 OC in an oven for 3 hours. Place
the dried sample in a cold muffle furnace and gradually increase the temperature over a period of 3 hours to 800 OC. Then
maintain this temperature for an additional hour. After cooling in a desiccator, weigh the dish and contents and calculate
the percent of silica as follows:
Where:
A = Weight of ash
S = Weight of sample (vehicle)
D = Percent of vehicle solids (see Note 4, Tables 4 and 5)
TABLE 4
SPECIFIC QUANTITATIVE REQUIREMENTS (TYPE i)
Percent by Weight of Enamel
_____
volume of mineral spirits (FED-STD-141, Method 4203). can for three minutes on a paint shaker. On reexamination
However, slight pigment settling shall be permitted. of the contents, the disclosure of gel bodies, undispersed
pigment, or unsatisfactory settling properties is cause for
5.5 BRUSHING PROPERTIES: The enamel, as pack- rejection.
aged, shall be easily applied when tested in accordance with
FED-STD-141, Method 4321. The enamel shall dry to a 5.8 STORAGE STABILITY, PARTIALLY FULL CON-
smooth, uniform film, free from seeds, runs, sags, or streaks. TAINER: Determine skinning after 48 hours in accordance
The dried film shall show no discernible brush marks. with FED-STD-141, Method 3021 except use 3/4 filled, 1/2
pint (250 mi) multiple friction top can. The enamel shall
5.6 SPRAYING PROPERTIES: Prepare a steel panel show no skinning. Reseal and store for seven days at 140
in accordance with FED-STD-141, Method 201 1 using the OF (60 OC) and observe. The enamel shall show no livering,
petroleum naptha ethylene glycol monoethyl ether mixture. curdling, hard caking, or gummy sediment. It shall mix
Spray apply the enamel to this panel to a dry film thickness readily to a smooth homogeneous state.
of 0.9 to 1.1 mils (23 to 28 micrometers). The enamel shall
be easily applied when tested in accordance with FED-STD- 5.9 STORAGE STABILITY, FULL CONTAINER: De-
141, Method 4331. The enamel shall show no running, termine the storage stability of the package enamel in
sagging, or streaking. The air dried film shall show no accordance with ASTM D 1849 using a standard quart can
seeding, dusting, floating, fogging, mottling, hazing, exces- allowed to stand undisturbed for 12 months. The enamel
sive orange peel, or other film defects. shall show no skinning, livering, curdling, hard-dry caking,
or tough gummy sediment. Evaluate pigment settling or
5.7 CONDITION IN CONTAINER: Determine package caking, but agitate the can for five minutes on the paint
condition of the enamel in accordance with FED-STD-141, shaker prior to examination. The enamel shall mix readily to
Method 301 1. The enamel shall be free of grit, seeds, skins, a smooth homogeneous state and must be usable. The
lumps, thickening, or livering and shall show no more pig- consistency of the enamel after storage shall be 60 to 82
ment settling or caking that can be readily reincorporated to Krebs units (ASTM D 562).
a smooth homogeneous state. Reseal and then agitate the
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TABLE 5
SPECIFIC QUANTITATIVE REQUIREMENTS (TYPE il)
Percent by Weight of Enamel
TOTAL PIGMENT SOLIDS' VEHICLE
SOLIDS2 HIDING EXTENDER SOLIDS3
FED-STD-595 DESIGNATION Minimum Min. Max. Maximum Minimum
27886 White 65 24 28 20 25
26270 Gray 63 14 18 24 26
27038 Black 60 2 4 25 32
20313 Light Brown 65 19 23 24 25
20045 Dark Brown 62 7 11 28 29
20062 Maroon 63 7 11 28 29
23655 Yellow 67 28 32 17 23
22246 Orange 65 19 23 24 25
21105 Red 64 12 16 26 30
24325 Aqua 64 17 21 24 26
25177 Blue 67 16 20 24 26
24108 Dark Green 62 15 19 28 28
1
Use ASTM D 2371. These are not specific quantitative requirements but suggested guidelines only.
2
Use ASTM D 2369.
3 Vehicle Solids: Place a portion (approximately 10 grams) of the vehicle (separated as in ASTM D 2698) in a dropping
bottle and weigh to the nearest 0.1 mg. Weigh one of the 60 mm aluminum dishes with fourth-decimal place accuracy.
Transfer a small sample that does not exceed 0.3 grams to the dish, and determine its exact weight by loss of weight
of the bottle. Dissolve the sample in 2 ml of ACS reagent grade toluene and dry in a gravity convection oven at 105 I
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2°C for three hours. After cooling for 30 minutes, weigh the dish to the nearest 0.1 mg. From the weight of the residue
in the dish and the weight of the sample taken, calculate the percent vehicle solids.
~
5.10 ADHESION: Use the panel prepared in 5.6 by air in a horizontal position for 18 hours, and then bake for 168
drying for 18 hours, then baking for 2 hours at 2201 4 OF (105 hours at 220 I 4 OF (105 I 2 OC). Condition the panel for 1/2
I 2 OC). Condition the panel for one hour under referee hour under standard testing conditions (see Section 9 of
testing conditions (Section 9 of FED-STD-141), then score FED-STD-141). Bend over a 1/4 inch (6 mm) mandrel.
a line through to the metal across the width of the film using Examine the coating for cracks over the area of the bend in
a sharp pointed knife. The film shall then be taped perpen- a strong light at seven diameters magnification. The enamel
dicular to and across the score line with waterproof, pres- shall withstand the bending without cracking or flaking.
sure sensitive tape, 314 inch (2 cm) wide, conforming to
ASTM D 5486. Press the tape in firm contact with pressure. 5.12 HIDING POWER (CONTRAST RATIO): Deter-
Allow approximately 1O seconds for the test area to return to mine the hiding power in accordance with ASTM D 2805.
room temperature. Grasp the free end of the tape and at a Draw down a film using an applicator that will deposit a dry
rapid speed strip it from the film by pulling back from the film of 1 mil (25 micrometers) maximum thickness. Air dry
panel at an approximately 180 degree angle. The enamel for 72 hours, measure the thickness of the dry film, then
shall show no removal of the film or loosening beyond 1/16 measure the reflectance. Calculate the contrast ratio. A dry
inch (2 mm) on either side of the score line. film thickness of 1 mil (25 micrometers) maximum of white
enamel (minimum reflectance 84%) shall give a dry film
5.1 1 FLEXIBILITY: Determine flexibility in accordance contrast ratio of 0.95. The minimum dry film contrast ratio for
with FED-STD-141, Method 6221. Apply a 2 inch (5 cm) tints applied at the same wet film thickness in terms of
wide film of enamel on a smooth finish steel panel, prepared apparent reflectivity shall be specified in Table 7.
in accordance with FED-STD-141, Method 201 1, using the
petroleum naphtha ethylene glycol monoethyl ether mixture 6. Labeling
with a suitable film applicator that will give a dry film thick-
ness of 0.9 to 1.1 mils (28 to 28 micrometers). The panel 6.1 Refer to ANSI 2129.1 Other guidelines can be
shall be prepared for new cold rolled rust-free carbon steel found in the National Paint and Coatings Association (NPCA)
1O I 1 mils (250 I 25 micrometers) thick with a Rockwell 15- "Paint Industry Labeling Guide."
T maximum hardness of 82 and a finish with surface tough-
ness of 8 to 12 microinches (0.2 to 0.3 micrometers). Air dry
TABLE 6
QUANTITATIVE REQUIREMENTS OF THE ENAMEL
~
REQUIREMENTS
CHARACTERISTICS Min. ASTM FED-STD-141
Flash Point, Pensky-Martens, closed cup, "C 30 D 93 ___
Water, percent by weight of enamel ___ D 95
Coarse particles and skins (retained on No. 325
mesh sieve), percent by weight of pigment ___ D 185 4092
Gloss, 60" specular
Type I enamel 87 D 523
Type II enamel 40 D 523
Gloss, 20" specular
Type I enamel 70 D 523
Viscosity*, shear rate 200 rpm
Grams 125 D 562
Krebs Units 67 D 562
Fineness of Grind
Type I enamel 7 D 1210
Type II enamel 6 D 1210
Daylight 45", O" directional reflectance
Type I white enamel 87 E 97
Type II white enamel 84 E 97
Drying time:
Set to touch, hours ___ D 1640 4061
Dry hard, hours ___ D 1640 4061
6.2 MARKING OF CONTAINERS: Each container Mix paint thoroughly before use. If simple stirring is
shall be legibly marked with the following information: inadequate, pour off most of the liquid into a clean container.
Thoroughly mix the pigment with the remaining liquid, taking
Name: White or Colored Silicone Alkyd Paint care to scrape all the pigment off the bottom of the can.
Specification: SSPC-Paint 21, Type Gradually add the poured-off liquid and mix thoroughly.
Color: Mixing may be made easier by transferring contents to a
Lot Number: larger container or by pouring the paint to and from another
Stock Number: container. Examine the bottom of the container for unmixed
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