Massey Har ris

Service Manual
M a s s e y Fe r g u s o n
Service Manual
MF100 & MF200
Loaders

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF

MASSEY HARRIS MASSEY FERGUSON OR IT’S SUCCESSORS. MASSEY HARRIS MASSEY FERGUSON AND IT’S SUCCESSORS
ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

MH-S-MF100LDR+
 MF 100 AND MF 200 LOADERS
SERVICING INFORMATION

This information has been compiled from the old Massey-

Ferguson 5-Volume Technical Service Manual which is "out-
of-print".
In order to provide this information these sections have been
"photo-copied".

MF Technical Publications Dept.

Form No. 1448551 M1

 MASSEY -FERGUSON

GROUP VII - SECTION A - PART 1

PART 1 -TROUBLE-SHOOTING AND TESTING

HYDRAULIC SYSTEMS

INDEX
Page
Safety Precautions • • • . •.• 1
Testing the Hydraulic Systems . 1
. Hydraulic System Tro~ble-Shooting 14

A thorough understanding of the hydraulic system's operation should be obtained

before proper testing and trouble-shooting of the system is attempted.

Refer to the section of this manual that pertains to the loader being serviced for an
operational description of that particular loader's hydraulic system.

SAFETY PRECAUTIONS
The following safety precautions should always be followed when testing or trouble-shooting a
loader hydraulic system.

1. Before attempting to disconnect a hose or tube assembly to provide a connection for testing
equipment, make sure that boom is lowered with the bucket on the ground and relieve the pressure
from the system by moving the control levers back and forth several times.

2. Do not attempt to tighten a connection while the tractor engine is running, while the system
is under pressure, or when the boom is raised.

3. Never walk under the boom when it is raised.

4. Do not allow anyone to walk or stand in front of a disconnected hose or tube assembly.

TESTING THE HYDRAULIC SYSTEMS

Proper testing of the hydraulic systems will aid in speedier and more accurate trouble-shooting.

Hydraulic systems are basically similar. They all contain a pump to produce flow against a
back-pressure, they contain valves that direct and control the flow of oil while also limiting the
maximum pressure within the system or circuit, and they contain hydraulic cylinders which con-
vert hydraulic energy to mechanical force. Hydraulic systems require a reservoir to provide a
supply of oil to the pump, along with hose and tube assemblies to provide a path for the oil to fol-
low between the major components. A filter is most always incorporated into an hydraulic system
to keep the oil clean, protecting the system's components from damage. A by-pass valve is usu-
ally incorporated into the filter to allow the oil to by-pass the filter element if it becomes clogged.

Always check the loader hydraulic reservoir for correct oil level and ensure that the oil is of the
recommended type before attempting to test the system.

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 MASSEY -FERGUSON

GROUP VII - SECTION A - PART 3

PART 3-PUMP DRIVES

INDEX
Page Page
General Information 1 F 40, MH 50, MF 50 and MF 65 Tractors
MF 99 Loader • " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " 2 W/Rear Mounted Pumps................... 16
TO, FE and MF 35 Agricultural MF 300 Loader ••.••••••••.•••••••.•••••••••. 17
Tractors" " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " , 3 MF 302/304 Industrial Tractors •••••••••••••. 17
MF 202/204 Industrial Tractors .••••••••••••• 4 Similarities Between Pump Drives for
MF 203/205 Industrial and MF 35 Util ity MF 99, MF 100 and MF 200 Loaders ••••••.••.. 17
Tractors" " " " " " " " " ,. " " " ,I" " " " " " " " " " " " " " " • " " 5 TO, FE and MF 35 Agricultural Tractors...... 17
MF 50 and MF 65 Tractors W/Front MF 202/204 Industrial Tractors .•••••••••.... 18
Mounted Pumps ••••••••••••••••.•••••••• 7 MF 203/.205 Industrial and MF 35 Utility
F 40, MH SO, MF 50 and MF 65 Tractors Trectors """"""""""" " " " , " , " , " " , " " " " " " " " " 18
W/Rear Mounted Pumps ..•••.•••••••••••• 8 MF 50 and MF 65 Tractors W/Front
MF 100 and MF 200 Loaders ••.••••••.•••••••• 9 Mounted Pumps •.•.•.•••••••••••..•••••• 18
TO, FE and MF 35 Agricultural F 40, MH 50, MF 50 and MF 65 Tractors
Tractors................................ 9 W/Rear Mounted Pumps. . • • • • . . • . . • • • • . • . • 18
MF 202/204 Industrial Tractors ••.••••••••... 11 Servicing the Pump Drive Mechanism for
MF 203/205 Industrial and MF 35 Utility Rear Mounted Pumps •••.•....•••••..•.•.•..•. 18
Tractors •• . • • • . • • . • • • . • • . . . • • • • • • • • • • . .• 12 Disassembly of Pump Drive. • • . • . • • • . • • . • . • • • 18
MF 50 and MF 65 Tractors W/Front Inspection of Pump Drive •.•.••••••••.•.•••. 20
Mounted Pumps ..••••.. o' • • • • • • • • • • • • • • • •• 13 Reassembly of Pump Drive. • . • . • • • • • . . • . • • • • . 20

The pump drive mechanism used with the loaders will vary according to the tractor
model (and in some instances, the tractor serial number) to which the loader is
attached.

Information within this part allows comparison of the pump drives for a specific
model of loader when installed on the different tractor models. Information is also
included to allow for comparison between the similar pump drives for the different
loader models when installed on a specific tractor model. (i. e.: The pump drive
assembly for the MF 99 Loader, when installed on the MF 35 Agricultural Tractor
with gas engine, may be compared to the drive for the MF 99 Loader, when installed
on the MF 35 with Perkins Diesel. The pump drives for the MF 99 Loader used on
the TO, FE and MF 35 Agricultural Tractors may be compared to the pump drives
for the MF 100 and MF 200 Loaders used on these same tractor models. )

Instructions pertaining to the removal and installation of the pump drives may be
obtained by referring to the section within this group that concerns the particular
loader in question and the part that pertains to the hydraulic system of that loader.

GENERAL INFORMATION °b. The tractor model to which the loader is

being attached (and in some instances, the
The pump drive assembly to be used on a tractor serial number).
particular tractor model in conjunction with a
specific model of loader is dependant upon the The pump drive shafts for front mounted
following: pumps have left-handed threads (as would ap-
pear facing the engine). These drive shafts
a. The loader model. must be completely threaded into the pulley

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 MASSEY-FERGUSON

GROUP VII - SECTION A - PART 5

PART 5 - HYDRAULIC CYLINDERS - LOADERS

INDEX
Page
SPECIFICATIONS - MF PART
NO. 704388 M94 ......................... 2
SERVICING HYDRAULIC CYLINDER -
MF PART NO. 704388 M94 • . . . . . . • • . . . . . . . . 2
SPECIFICATIONS - MF PART
NO. 704 389 M92 ......................... 4
SERVICING HYDRAULIC CYLINDER -
MF PART NO. 704389 M92 ............ ..... 4
SPECIFICATIONS - MF PART
NO. 705800 M91 ....................•..•. 6
SERVICING HYDRAULIC CYLINDER -
MF PART NO. 705 800 M91 ............•.... 6
SPECIFICATIONS - MF PART
NO. 705 273 M91 ....•.•....•............. 9
SERVICING HYDRAULIC CYLINDER -
MF PART NO. 705 273 M91 ••......•.....•.. 9
SPECIFICATIONS - MF PART
NO. 706 889 M91.. . . . . . . . . . . . . . . . .. . . . . ... 12
SERVICING HYDRAULIC CYLINDER -
MF PART NO. 706889 M91 ................. 12
SPECIFICATIONS - MF PART
NO. 705432 M93 .......................... 15
SERVICING HYDRAULIC CYLINDER -
MF PART NO. 705 432 M93 . . . . . . . . . • . . . . . .. 15
SPECIFICATIONS - MF PART
NO. 705433 M92 ......................... 18
SERVICING HYDRAULIC CYLINDER -
MF PART NO. 705433 M92 ................. 18

The instructions for servicing are written while assuming the component has been
removed from the Loader.

Hydraulic components are precision-made and care must be taken to prevent dam-
age or foreign material from entering the component. Good work practices, cleanli-
ness, and caution are necessary to prevent damage to the cylinder and its components.

Printed in U.S.A.
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 MASSEY-FERGUSON

GROUP VI I - SECTION 8 - PART 1

PART 1 - GENERAL SPECIFICATIONS, DESCRIPTION

AND LUBRICATION - MF 100 INDUSTRIAL LOADER
INDEX
Page
SPECiFiCATIONS............................ 2
Operating Dimensions .••••••••••••••.•••••• 2
Loader - Genera I ••••••••••••••••••••••••• 2
Hydraulic - General •••••••••••••••••••••• 2
DESCRIPTION •••••••..•••••••.••••••••.•••• 5
General Design •. "........... • • • • • • . • . . • • • 5
Side Frames and Mounting Kits ••••.••••••••• 5
Lift Arms ....•..........•................. 8
Bucket ••.•.•••.•••.•• ,.................... 8
HydrauI ics ..•. '. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
LUBRICATION •••.•••••••••••••••••••••••••• 12

The MF 100 Industrial Loader is a front-mounted loader that may be installed on

the TO 35, FE 35, MF 35, MF 50 (F 40 and MH 50), MF 65, MF 202, MF 203, MF
204 and MF 205, MF 135, MF 150, MF 165, MF 175, MF 2135 Utility and MF 3165
Tractors.
NOTE: Loader Installation on High Clearance Tractors is not re-
commended.
Additional specifications and description may be obtained by referring to specific
Parts (within this section of the Manual) that pertain to the particular component or
assembly in question.
Left and right directions given within this Part are as they would appear to the
operator seated at the tractor steering wheel, unless· otherwise speCified.
Reference to this Part will provide the serviceman with a more complete under-
standing of the installation and repair procedures, assisting in trouble-shooting the
Loader.

Fig. 1 - MF 100 Industrial Loader - Mounted on an MF 35 Utility Tractor (W/Left.Hand.Mounted Control Valve)

Print... "! in II c::. t:..

 MASSEY-FERGUSON

GROUP VII - SECTION B - PART 2

PART 2-LlFT ARMS, SIDE FRAMES AND

MOUNTING KITS-MF 100 INDUSTRIAL LOADER

INDEX
Page
LIFT ARM ASSEMBLy......................... 2
Removi ng/I nsta II i ng Li ft Arms •.•.•..••.•..... 2
Servicing Lift Arms. • . • . . • • . • . • • • . . . . • • . • • . . 2
SIDE FRAME ASSEMBLIES •...•••••.•...•.•...• 2
Removing/Installing Side Frames ....•••.•..... 2
Servicing Side Frame Assemblies.............. 3
MOUNTING KITS........................... 3
Removing/Installing Bumper Assemblies........ 5
Servicing Bumper Assemblies.. ••• •••.•••....• 5

This Part provides service instructions for the actual repair of the major struc-
ture assemblies.

Refer to Group VII, Section A, Part 6 - "Basic Welding Data" to interpret the basic
welding symbols used on the illustrations.

Directions given are as they would appear to the operator s~ated on the tractor,
unless otherwise specified.

Printed in U.S.A.
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 MASSEY -FERGUSON

GROUP VII - SECTION C - PART 1

PART l-GENERAL SPECIFICATIONS, DESCRIPTION AND

LUBRICATION-MF 200 INDUSTRIAL LOADER

INDEX
Page Page
Specifications •...... ,. . . . . . . . . . . . . . . . . . . . . . . . 2 Side Frames and Mounting Kits. •• • •• • • • •• • • • 4
Operating Dimensions ••••.••••••••••••••••• 3 Lift Arms .......................••....... 6
Loader General. • • • • . • • • • • • • • • • • • • • • • • • • • • • 3 Bucket. . . . . • • • . • • • • . . . . • . . • . . . • • . . • . . . . . . 6
Hydraul ic General ••••••••••••••••••••••••• 3 Hydraul ics ••••••••••••••••••••••••••••••• 6

De.scription ••. "............................. 4 Lubrication. • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •• 11

The MF 200 Industrial Loader is a heavy-duty, front-mounted loader that may be

installed on the TO 35, FE 35, MF 35, MF: 50 (F-40 & MH 50), MF 65, MF 202, MF
203, MF 204 and MF 205 Tractors.

Additional specifications and description may be obtained by referring to specific

parts (within this section of the manual) that pertain to the particular component or
assembly in question.

Left and right directions given within this part are as they would appear to the op-
erator seated at the control levers, unless otherwise specified.

Fig. 1 - MF 200 Industrial Loader (Mounted on a MF 200 Series Industrial Tractor)

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Printed in U.S.A.
 MASSEY·FERGUSON

GROUP VII • SECTION C • PART 4

PART 4-HYDRAULIC SYSTEM-

MF 200 INDUSTRIAL LOADER

INDEX
Page Page
SPECiFiCATiONS..... ....................... 2 Installing the Pump ..................•...... 12
SYSTEM OPERATION AND DESCRiPTION....... 2 Servicing Pump Drive Mechanism ...........•. 12
Flow Description •..••..•....••..•..•••..••• 2 CONTROL VALVE ..••......•.......•........ 12
Loader-to-Backhoe Hydrau Ii cs ..••.••.••.•••• 4 Removing the Control Valve •................ 12
DRAINING AND REFILLING Servicing the Control Valve ......•..•....... 13
THE SySTEM .••.••......•••..•.••.•..•..•••• 5 Installing the Control Valve .•............... 13
Normal Refill of the System •••.•.••.•••.•••• 5 BOOM (Lift) CYLINDERS .....•..•............. 13
Draining the System ....•.•••..•...••.•.•••• 5 Removing Boom Cylinder ................•... 13
Refilling the System After Draining .••••.•...• 6 Servicing Boom Cylinders .......•.....•...•• 13
SERVICING HYDRAULIC FILTER ..••••..••••.•• 7 Installing Boom Cylinder .........•..•....... 13
Reservoir Mounted Filters. • • • . • • • • • • • • . • • • • • • t BUCKET (Dump) CYLINDER ................•.. 14
Front Mounted Filter •.•••.••••..•••••..••..• 10 Removing Bucket Cylinder ...•..••..•...••.•. 14
HYDRAULIC PUMP AND PUMP DRIVE .••••••••• 11 Servicing Bucket Cylinder •••••.....•••.•.•..• 14
Removi ng the Pump .•••.•••••••••••••••••••• 11 Installing Bucket Cylinder.••.......•.......•. 14
Servicing the Hydraul ic Pump ..••.••..•..••• 11 HOSES AND TUBES .........•.........•...•.. 16

This Part provides specifications and data pertaining to the MF 200 Industrial
Loader hydraulic system and its components.

System description is included within this Part, along with removal and reinstalla-
tion procedures for the hydraulic components. Actual servicing (disassembly, etc.)
of a particular hydraulic component may be referred to Group VII, Section A and the
appropriate Part that pertains to the component.

Proper testing of the hydraulic system .prior to attempting servicing will often times
aid in speedier and more accurate "Trouble-Shooting" of the system. Refer to Group
VII, Section A, Part 1 for "Trouble-Shooting" and testing procedures.

Good work practices, cleanliness and caution is necessary when working on, or
around, hydraulically actuated equipment. Hydraulic components are precision made
and dirt, or other foreign materials, entering the system can cause damage to the
components. Serious injury to personnel can be the result ofamoment's carelessness
or allowing anyone (who is not familiar with "the system and its controls) to operate
the controls during the servicing procedures. Safety precautions should always be
observed when servicing the Loader.

Directions given within this Part are as they would appear to the operator while
seated at the Loader controls, unless otherwise specified.

Printed in U.S.A.
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