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RE 92 500/06.04 1/60
Axial Piston Replaces: 07.00
Open circuit
Sizes 40...260
Series 1
Nominal pressure 350 bar
Peak pressure 400 bar
Contents Features
Ordering code / standard program 2...3 – Variable displacement axial piston pump of swashplate
design for hydrostatic drives in open circuit hydraulic system
Technical data 4...7
LR Power control 8...17 – Designed primarily for use in mobile applications
DR Pressure control 18...21 – The pump operates under self-priming conditions, with tank
pressurization, or with an optional built-in charge pump
HD Hydraulic control, pilot pressure related 22..23 (impeller)
EP Electrical control with proportional solenoid 24...25
– A comprehensive range of control options is available
Unit dimensions size 40 26...29 matching any application requirement
Unit dimensions size 60 30...33 – Power control option is externally adjustable, even when the
Unit dimensions size 75 34...37 pump is running
Unit dimensions size 95 38...41 – The through drive is suitable for adding gear pumps and axial
piston pumps up to the same, i.e. 100% through drive
Unit dimensions size 130/145 42...45
– The output flow is proportional to the drive speed and
Unit dimensions size 190 46...49
infinitely variable between maximum and zero
Unit dimensions size 260 50...53
Through drive dimensions 54...55
Summary of through drive assembly
possibilites for A11V(L)O 56
Combination pumps A11VO + A11VO 56
Swivel angle indicator 57
Male connectors for solenoids 58
Installation and commissioning 59
Safety Instructions 60
2/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04
A11V O / 1 – N 12 – 6)
Axial piston unit
Charge pump
Operation
Size
Control device
Series
Index
Direction of rotation
Seals
NBR (nitrile-caoutchouc), shaft seal in FKM (fluor-caoutchouc) N
Shaft end (perm. input torques see page 7) 40 60 75 95 130 145 190 260
Splined shaft DIN 5480 for single and combi pump ● ● ● ● ● ● ● ● Z
Cylindrical shaft with key DIN 6885 ● ● ● ● ● ● ● ● P
Splined shaft ANSI B92.1a–1976 for single pump ● ● ● ● ● ● ● ● S
for combination pump ● ● ● –1) –1) –1) ● ● T
Mounting flange 40 60 75 95 130 145 190 260
SAE J744 – 2-hole ● ● – – – – – – C
SAE J744 – 4-hole – – ● ● ● ● ● ● D
SAE J617 2) (SAE 3) – – – ● ● ● ● – G
Service line ports 40 60 75 95 130 145 190 260
SAE pressure and suction port on (opposite) sides,
● ● ● ● ● ● ● ● 12
with metric fastening threads
Through drive (see page 56 for attachments)
Flange SAE J744 3) Splined shaft coupler 40 60 75 95 130 145 190 260
– – ● ● ● ● ● ● ● ● N00
82-2 (A) 5/8in 9T 16/32DP (A) ● ● ● ● ● ● ● ● K01
3/4in 11T 16/32DP (A-B) ❍ ● ❍ ● ● ● ❍ ❍ K52
101-2 (B) 7/8in 13T 16/32DP (B) ● ● ● ● ● ● ● ● K02
1in 15T 16/32DP (B-B) ● ● ● ● ● ● ● ● K04
W35 2x30x16x9g ● ● ● ● ● ● ● ● K79
127-2 (C) 4) 1 1/4in 14T 12/24DP (C) – ● ● ● ● ● ● ● K07
1 1/2in 17T 12/24DP (C-C) – – – ● ● ● ● ● K24
W30 2x30x14x9g – ● ● ● ● ● ● ● K80
W35 2x30x16x9g – ● ● ● ● ● ● ● K61
152-4 (D) 1 1/4in 14T 12/24DP (C) – – ● ● ● ● ● ● K86
1 3/4in 13T 8/16DP (D) – – – – ● ● ● ● K17
W40 2x30x18x9g – – ● ● ● ● ● ● K81
W45 2x30x21x9g – – – ● ● ● ● ● K82
W50 2x30x24x9g – – – – ● ● ● ● K83
165-4 (E) 1 3/4in 13T 8/16DP (D) – – – – – – ● ● K72
W50 2x30x24x9g – – – – – – ● ● K84
W60 2x30x28x9g – – – – – – – ● K67
Swivel angle indicator (page 57) 40 60 75 95 130 145 190 260
without (no code) ● ● ● ● ● ● ● ●
with optical swivel angle indicator ● – ● ● ● ● ● ● V
with electrical swivel angle sensor ● – ● ● ● ● ● ● R
Male connectors for solenoids 5) (page 58) 40 60 75 95 130 145 190 260
DEUTSCH DT04-2P-EP04 (2-pole), moulded on the solenoid coil ● ● ● ● ● ● ● ● P
Hirschmann according to DIN EN 175 301-803-A ● ● ● ● ● ● ● ● H
(not for new projects)
1) S-shaft suitable for combination pump!
2) To fit the flywheel housing of the combustion engine
3) 2 2-hole; 4 4-hole
4) Size 190 and 260 with 2 + 4-hole flange
5) Male connector without bidirectional surpressor diode
6) no code = standard version, S = special version, K = combination with mounting part or mounting pump
4/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04
Technical Data
Hydraulic fluid
For detailed information on the choice of hydraulic fluids Explanation of selection of the hydraulic fluid
and application conditions, please see our catalog pages
Knowledge of the operating temperature in the tank (open
RE 90220 (mineral oil), RE 90221 (environmentally acceptable
circuit) depending on the ambient temperature is a prerequisite
hydraulic fluids) and RE 90223 (HF-hydraulic fluids) prior to
for the correct choice of hydraulic fluid.
configuration.
The hydraulic fluid should be selected so that the operating
The variable displacement pump A11VO is unsuitable for
viscosity is in the optimum range (νopt) in the operating
operation with HFA, HFB and HFC. When using HF- or
temperature range, see selection diagram, shaded area.
environmentally acceptable (Eco-evaluated) hydraulic fluids
We recommend you to choose the respective higher viscosity
possible restrictions in the technical data may have to be taken
class.
in consideration. If required please consult with our technical
support department. The hydraulic fluide type used should be Example: At an ambient temperature of X° C an operating
stated on the order. temperature of 60° C is set in the circuit. In the optimum
operating viscosity range (νopt; shaded area) this corresponds
Operating viscosity range to the viscosity classes VG 46 or VG 68; to be selected:
VG 68.
We recommend you to choose the operating viscosity (at
operating temperature) in the optimum range for efficiency and Note: The leakage oil temperature, influenced by pressure and
useful life of speed, is always above the tank temperature. The temperature
may not be higher than 115°C at any point in the machine.
νopt = opt. operating viscosity 16...36 mm2/s
If the above conditions cannot be satisfied in the case of
related to the tank temperature (open circuit). extreme operating parameters or high ambient temperatures,
please ask.
Limit viscosity range
The following values apply for borderline conditions: Filtration
νmin = 5 mm2/s The finer the filtration the better the cleanliness class of
temporary (t < 3 min) hydraulic fluid reached, the longer the life of the axial piston
at max. perm. temperature of tmax = +115°C. unit.
Note that the max. hydraulic fluid temperature of 115°C may To ensure functional reliability of the axial piston unit at least
not be exceeded even locally (e.g. in the bearing area). cleanliness class
νmax = 1600 mm2/s 20/18/15 in accordance with ISO 4406 is necessary for
temporary (t < 3 min) the hydraulic fluid.
at cold start (p ≤ 30 bar, n ≤ 1000 min-1, tmin = -40°C).
At very high hydraulic fluid temperatures (90°C to max. 115°C)
Only for starting up without load. The optimum operating
at least cleanliness class
viscosity must be reached within about 15 minutes.
19/17/14 in accordance with ISO 4406 is required.
Special measures are necessary in the temperature range from
-40°C to -25°C, please ask. If the above classes cannot be observed, please consult with
product support.
For detailed information about use at low temperatures, see
RE 90300-03-B.
200
G
10
3
2
100
Viscosity ν in mm2/s
60
40 36
νopt.
20
16
10
5 5
-40° -25° -10° 0° 10° 30° 50° 70° 90° 115°
Temperature t in °C
Technical Data
Operating pressure range Case drain pressure
The case drain pressure at the ports T1 and T2 may
Inlet
be a maximum 1.2 bar higher than the inlet pressure at the port
Absolute pressure at port S (suction port) S but not higher than
Version without charge pump pL abs. max ____________________________________________________________ 2 bar.
pabs min __________________________________________________________ 0.8 bar An unrestricted, full size case drain line directly to tank is
required.
pabs max __________________________________________________________ 30 bar
If the pressure is > 5 bar, please ask.
Temperature range of the shaft seal
Version with charge pump
The FKM shaft seal ring is permissible for housing
pabs min __________________________________________________________ 0.6 bar temperatures of -25°C to +115°C.
pabs max ____________________________________________________________ 2 bar Note:
For applications below -25°C, an NBR shaft seal is necessary
as a special version (permissible temperature range: -40°C to
Maximum permissible speed (speed limit) +90°C).
State NBR shaft seal in clear text in the order.
Permissible speed by increasing the inlet pressure pabs at the
suction port S or at Vg ≤ Vg max
Flushing the housing
1,2
If a variable displacement pump with control device EP, HD,
pabs = 1.5 bar DR or stroke limiter (H., U.) is operated over a long period
Speed nmax /nmax1
15
T1 G M A
/2
g
<V
Vg
10
x
ma
Vg max Vg min
Vg
/2 –
5
Vg
R T2 M1 S
0,5 0,6 0,7 0,8 0,9 1,0 n
/nmax, perm.
asdasd
6/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04
Technical Data
Value table
(theoretical values, without efficiencies and tolerances; values rounded)
Flow 4)
qV max L/min 126 158 189 220 273 319 405 468 325 363 483 598
at nmax and Vg max
Power at qV max
Pmax kW 74 92 110 128 159 186 236 273 190 211 281 349
and ∆p = 350 bar
Torque at Vg max
Tmax Nm 234 326 412 521 724 808 1075 1448 724 808 1075 1448
and ∆p = 350 bar
Mass moment of inertia
J kgm2 0.0048 0.0082 0.0115 0.0173 0.0318 0.0341 0.055 0.0878 0.0337 0.036 0.0577 0.0895
around drive axis
Rotational vibration 4)
Angular acceleration, max. α rad/s2 22000 17500 15000 13000 10500 9000 6800 4800 10500 9000 6800 4800
Speed variation, max. ∆n min-1 85 73 68 63 57 49 37 28 57 49 37 28
Frequency limit flimit Hz 788 731 675 626 563 563 563 518 563 563 563 518
Rotary stiffness Shaft end Z Nm/rad 88894 102440 145836 199601 302495 302495 346190 686465 302495 302495 346190 686465
Shaft end P Nm/rad 87467 107888 143104 196435 312403 312403 383292 653835 312403 312403 383292 653835
Shaft end S Nm/rad 58347 86308 101921 173704 236861 236861 259773 352009 236861 236861 259773 352009
Shaft end T Nm/rad 74476 102440 125603 – – – 301928 567115 – – 301928 567115
Filling volume L 1.1 1.35 1.85 2.1 2.9 2.9 3.8 4.6 2.9 2.9 3.8 4.6
Weight (approx.) m kg 32 40 45 53 66 76 95 125 72 73 104 138
1) The values apply at absolute pressure (pabs) 1 bar at the suction port S and mineral hydraulic fluid.
2) The values apply at absolute pressure (pabs) of at least 0.8 bar at the suction port S and mineral hydraulic fluid.
3) The values apply at V ≤ V
g g max or in case of an increase in the inlet pressure pabs at the suction port S (see diagram page 5)
4) The permissible angular acceleration or speed variation only applies for single pumps, not for combi pumps.
The load on connection parts (e.g. through drive) must be taken into account additionally.
At f < flimit the ∆n specified in the table is permissible.
At f > flimit the permissible angular acceleration α specified in the table limits the value of the speed variation:
∆nperm = 3.04 • α/f.
Vg • n • ηv
Flow qv = L/min Vg = Displacement per revolution cm3
1000
∆p = Differential pressure bar
Vg • ∆p
Torque T = Nm n = Speed rpm
20 • π • ηmh
ηv = volumetric efficiency
2π•T•n qv • ∆p ηmh = mechanical-hydraulic efficiency
Power P = = kW
60 000 600 • ηt ηt = overall efficiency (ηt = ηv • ηmh)
RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 7/60
Technical Data
Permissible radial and axial loading on the drive shaft
Size 40 60 75 95 130 145 190 260
Radial force, max. Fq max N 3600 5000 6300 8000 11000 11000 16925 22000
at distance (from shaft collar) a mm 17.5 17.5 20 20 22.5 22.5 26 29
Fq max N 2891 4046 4950 6334 8594 8594 13225 16809
Fq
b mm 30 30 35 35 40 40 46 50
Fq max N 2416 3398 4077 5242 7051 7051 10850 13600
a,b,c c mm 42.5 42.5 50 50 57.5 57.5 66 71
-
Axial force, max. Fax ± Fax max N 1500 2200 2750 3500 4800 4800 6000 4150
+
Distribution of torques
T1 T2
TE
1. Pumpe
1.Pump 2.2nd
Pumpe
pump
TD
8/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04
LR Power Control
The power control regulates the displacement of the pump Size 40-145: LR
depending on the operating pressure so that a given drive
power is not exceeded at constant drive speed.
pB = operating pressure
pB • Vg = constant T1 GM A
Vg = displacement
Vg max Vg min
The precise control with a hyperbolic control characteristic,
provides an optimum utilization of available power.
The operating pressure acts on a rocker via a piston.
An externally adjustable spring force counteracts this,
it determines the power setting. R T2 M1 S
If the operating pressure exceeds the set spring force, the
control valve is actuated by the rocker, the pump swivels back Size 190-260: LR
(direction Vg min). The lever length at the rocker is shortened
and the operating pressure can increase at the same rate as
the displacement decreases without the drive powers being
exceeded (pB • Vg = constant).
The output power (characteristic) is influenced by the T1 G M A
efficiency of the pump.
State in clear text in the order:
Vg max Vg min
– drive power P in kW
– drive speed n in rpm
– max. flow qV max in l/min
After clarifying the details a power diagram can be created by R T2 M1 S
our computer.
320 bar
Operating pressure pB in bar
setting range
start of control
50 bar
LR Power Control
LRC Override with cross-sensing LR3 High pressure related override
Cross sensing control is a summation power control system, The high pressure related power override is a total power
whereby the total power, of both the A11VO and of a same control in which the power control setting is piloted by the load
size A11VO power controlled pump mounted onto the through pressure of an attached fixed displacement pump (port Z).
drive, are kept constant.
As a result the A11VO can be set to 100 % of the total drive
If a pump is operating at pressures below the start of the power. The power setting of the A11VO is reduced proportio-
control curve setting, then the surplus power not required, in a nal to the load-dependent rise in operating pressure of the
critical case up to 100%, becomes available to the other pump. fixed displacement pump. The fixed displacement pump has
Total power is thus divided between two systems as demand priority in the total power setting.
requires.
The measuring area of the power reduction pilot piston is
Any power being limited by means of pressure cut-off or other designed as a function of the size of the fixed displacement
override functions is not taken into account. pump.
T1 GM A
Size 190-260: LR3
pHD
Z
Vg max Vg min LR
T1 G M A
R T2 M1 S
Vg max Vg min
R T2 M1 S
T1 G M A
Vg max Vg min
R T2 M1 S
10/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04
LR Power Control
LG1/2 Pilot pressure related override
This power control works by overriding the control setting with
an external pilot pressure signal. This pilot pressure acts on the
adjustment spring of the power regulator via port Z.
The mechanically adjusted basic setting can be hydraulically
adjusted by means of different pilot pressure settings, enabling
different power mode settings.
If the pilot pressure signal is then adjusted by means of a
external power limiting control, the total hydraulic power
consumption of all users can be adapted to the available drive
power from the engine.
The pilot pressure used for power control is generated by an
external control element that is not a component part of the
A11VO (e.g. see also data sheet RE 95310, Electronic Load
Limiting Control, LLC).
T1 GM A T1 GM A
R T2 M1 S R T2 M1 S
Z Z
T1 G M A T1 G M A
R T2 M1 S R T2 M1 S
RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 11/60
LR Power Control
LE1/2 Electrical override (negative) Size 40-145: LE1/2
Contrary to hydraulic power control override, the basic power
setting is reduced by an electrical pilot current applied to a
proportional solenoid. The resulting force is acting against the
mechanical power control adjustment spring. T1 GM A
Increase in current = decrease in power
If the pilot current signal is adjusted by a load limiting control
(e.g. LLC control RE 95310) the power consumption of all Vg max Vg min
mechanical and hydraulic actuators is decreasing the A11VO
power setting to match the remaining available power from the
engine.
A 12V (LE1) or 24V (LE2) supply is required for the control of
the proportion solenoid. R T2 M1 S
R T2 M1 S
pHD I pSt
LG2
50
min LRC LR3 LE1/2 LG1
LR Power Control
LRD Power control with pressure cut-off Size 40-145: LRD
Pressure cut-of is a pressure control that adjusts the pump
displacement back towards Vg min when a preset pressure
value is reached.
This function overrides the power control, i.e. below the preset
pressure value, the power function is effective. T1 GM A
The pressure cut-off function is integrated into the pump
control module and is preset to a specified value at the factory.
Setting range from 50 to 350 bar Vg max Vg min
Characteristic: LRD
max R T2 M1 S
350
Operating pressure pB in bar
50 T1 G M A
min
Characteristic: LRE
LR Power Control
LRDS Power control with pressure cut-off Size 40-145: LRDS
and load sensing
X
max
350
operating pressure pB in bar
50
min
LR Power Control
LRS2 Power control with load sensing, LRS5 Power control with load sensing,
electrically override hydraulically override
This control option adds a proportional solenoid to override to This control option adds an external proportional pilot pressure
the mechanically set load-sensing pressure. The pressure signal (to port Z) to override the mechanically set load-sensing
differential change is proportional to the solenoid current. pressure.
Increasing current = smaller ∆p-setting Increasing pilot pressure = smaller ∆p-setting
See following characteristic for details (example). See following characteristic for details (example).
This permits a change in flow with the same sensing orifice This permits a change in flow with the same sensing orifice
size, to improve control resolution of the control block. size, to improve control resolution of the control block.
Please consult us when applying. Please consult us when applying.
For solenoid specification, see page 11 (LE2)
Characteristic: LRS2 Characteristic: LRS5
25 25
18 18
∆pLS in bar
∆pLS in bar
14 14
10 10
5 5
X Z X
T1 GM A T1 GM A
R T2 M1 S R T2 M1 S
X Z X
T1 G M A T1 G M A
R T2 M1 S R T2 M1 S
RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 15/60
LR Power Control
LR... Power control with stroke limiter To permit operation of the pump displacement control from its
starting position Vg max to Vg min, a minimum control pressure of
The stroke limiter can be used to vary or limit the displacement
30 bar is required for the electrical stroke limiter LRU1/2 and
of the pump continuously over the whole control range. The
the hydraulic stroke limiter.
displacement is set in LRH with the pilot pressure pSt (max. 40
bar) applied to port Y or in LRU by the control current applied The required control oil is taken either from the load pressure,
to the proportional solenoid. A DC current of 12V (U1) or 24V or from the externally applied control pressure at the G port.
(U2) is required to control the proportional solenoid.
To ensure functioning of the stroke limiter at low operating
The power control overrides the stoke limiter control, i.e. below pressure as well, the port G must be supplied with external
the hyperbolic power characteristic, the displacement is control pressure of approx. 30 bar.
controlled, by the control current or pilot pressure. When
Note:
exceeding the power characteristic with a set flow or load
If no external control pressure is connected at G, the shuttle
pressure, the power control overrides and reduces the
valve must be removed.
displacement following the hyperbolic characteristic.
Characteristic: H1
Increase in pilot pressure (Vg max – Vg min) ________ ∆p = 25 bar
35 R T2 M1 S
30
25 Size 190-260: LRH1/5
Pilot pressure pSt in bar
20
Y
Setting range
15
10
4
0 0,5 1,0
Vg min Vg max T1 G M A
Displacement
20
Setting range
15 R T2 M1 S
10
4
0 0,5 1,0
Vg min Displacement Vg max
16/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04
LR Power Control
LRH2/6 Hydraulic stroke limiter Size 40-145: LRH2/6
(positive characteristic) Y
Control from Vg min to Vg max
With increasing pilot pressure the pump swivels to a higher
displacement.
Start of control (at Vg min), settable from 4 – 10 bar T1 GM A
20
Setting range
15 T1 G M A
10
4
0 0,5 1,0
Vg min Displacement Vg max
Characteristic: H6 R T2 M1 S
20
15
Setting range
10
4
0 0,5 1,0
Vg min Displacement Vg max
RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 17/60
LR Power Control
LRU1/2 Electrical stroke limiter Size 40-145: LRU1/2
(positive characteristic)
Control from Vg min to Vg max
With increasing control current the pump swivels to a higher
displacement.
T1 G M A
Technical data of solenoids
LRU1 LRU2
Voltage 12 V DC (± 20 %) 24 V DC (± 20 %) Vg max Vg min
Control current
Start of control at Vg min 400 mA 200 mA
End of control at Vg max 1200 mA 600 mA
Limiting current 1.54 A 0.77 A R T2 M1 S
Nominal resistance (at 20°C) 5.5 Ω 22.7 Ω
Size 190-260: LRU1/2
Dither frequency 100 Hz 100 Hz
Duty cycle 100 % 100%
Type of protection dependent on connector version, see page 58
1400
1200
Control current I in mA
1000
LRU1
800
600
LRU2
400
200
0 0,5 1,0
Vg min Displacement Vg max
18/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04
DR Pressure Control
DR Pressure control Size 40-145: DR
The pressure control keeps the pressure in a hydraulic system
constant within its control range even under varying flow
conditions. The variable displacement pump only moves as
much hydraulic fluid as is required by the actuators. If the T1 G M A
operating pressure exceeds the setpoint set at the integral
pressure control valve, the pump displacement is automatically
swivelled back until the pressure deviation is corrected.
In zero pressure non-running condition, the pump is swivelled Vg max Vg min
to its starting position (Vg max) by means of the control spring.
Setting range from 50 to 350 bar.
Characteristic: DR
R T2 M1 S
max
350 Size 190-260: DR
Operating pressure pB in bar
max. 10 bar
Setting range
T1 G M A
50 Vg max Vg min
min
0
Flow qv in L/min
R T2 M1 S
RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 19/60
DR Pressure Control
DRS Pressure control with load sensing Size 40-145: DRS
The load-sensing control is a flow control option that operates X
as a function of the load pressure to regulate the pump
(1)
displacement to match the actuator flow requirement.
The flow depends here on the cross section of the external
sensing orifice (1) fitted between the pump outlet and the
actuator. The flow is independent of the load pressure below T1 G M A
the pressure cut-off setting and within the control range of the
pump.
The sensing orifice is usually a separately arranged load Vg max Vg min
sensing directional valve (control block). The position of the
directional valve piston determines the opening cross section
of the sensing orifice and thus the flow of the pump.
The load-sensing control compares pressure before and after
the sensing orifice and maintains the pressure drop across the R T2 M1 S
orifice - and therefore the pump flow - constant as a function of
the orifice size. Size 190-260: DRS
max
Operating pressure pB in bar
350
max. 10 bar
50 min
0
Flow qv in L/min
20/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04
DR Pressure Control
DRG Pressure control, remote controlled Size 40-145: DRG
(1)
(2)
The remote control pressure cut-off regulator permits the
max. 5m
adjustment of the pressure setting by a remotely installed
pressure relief valve (1). Pilot flow for this valve is provide by a
fixed orifice in the control module. The pressure drop across X
this relief valve is additive to the spring bias of the control
spool.
Setting range from 50 to 350 bar.
In addition the pump can be unloaded into a standby pressure
condition by an externally installed 2/2-way directional valve T1 GM A
(2).
Both functions can be used individually or in combination (see
circuit diagram). Vg max Vg min
The external valves are not included in the pump supply.
As a separate pressure relief valve (1) we recommend:
- DBDH 6 (manual control), see RE 25402
R T2 M1 S
Characteristic: DRG
Size 190-260: DRG
max
350
Operating pressure pB in bar
max. 10 bar
max.5m
Setting range
50
min
0 T1 G M A
Flow qv in L/min
R T2 M1 S
RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 21/60
DR Pressure Control
DRL Pressure control for parallel operation Size 40-145: DRL
The pressure control DRL is suitable for pressure control of
several axial piston pumps A11VO in parallel operation (2) (1)
pumping into a common pressure header.
The parallel pressure control has a pressure rise characteristic (3) (3)
of approx. 15 bar from qv max to qv min. The pump regulates
X
therefore to a pressure dependent displacement position. This
results in stable control behavior, without the need of "staging"
the individual pump compensators.
T1 GM A
With the externally installed pressure relief valve (1) the nominal
pressure setting of all pumps connected to the system is
adjusted to the same value.
Setting range from 50 to 350 bar. Vg max Vg min
T1 G M A
max
350
Operating pressure pB in bar
335
max. 15 bar
Setting range
Vg max Vg min
165
150
65 R T2 M1 S
50
min
0
Flow qv in L/min
22/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04
Characteristic: HD1
Increase in pilot pressure Vg min to Vg max _____________ ∆p = 10 bar
Pilot pressure pSt in bar
20
Setting range
15
10
4
0 0,5 1,0
Vg min Displacement Vg max
Characteristic: HD2
Increase in pilot pressure Vg min to Vg max _____________ ∆p = 25 bar
35
30
25
Pilot pressure pSt in bar
20
15
Setting range
10
4
0 0,5 1,0
Vg min Displacement Vg max
RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 23/60
max. 10 bar
Setting range
T1 G M A
50
min Vg max Vg min
0
Flow qv in L/min
R T2 M1 S
24/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04
Control current I in mA
1200
A 12V DC ( EP1) or 24V DC (EP2) supply is required to
operate the proportional solenoid. 1000 EP1
Control from Vg min to Vg max
With increasing control current the pump swivels to a higher 800
displacement.
600
Starting position without control signal (control current): EP2
– at operating pressure and external control pressure < 30 bar:
Vg max 400
– at operating pressure or external control pressure > 30 bar:
Vg min 200
Note:
Install pump with EP control in the oil tank only when using
mineral hydraulic oils and an oil temperature in the tank of max.
80° C.
R T2 M1 S
The following electronic control devices are available for
controlling the proportional solenoid:
Size 190-260: EP
– Proportional amplifier PV (see RE 95023)
– Electronic control unit RC (see RE 95200)
max. 10 bar
Setting range
T1 G M A
50
min
0 Vg max Vg min
Flow qv in L/min
R T2 M1 S
26/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04
LRDCS:
Power control LR with pressure cut-off D, cross sensing control C and load sensing control S
248
183
123 View Y
122*) clockwise rotation
(anti-clockwise rotation)
74 Z T1 M Z
15
9.7 X
146
100
T1
S
39 (A)
ø101.6
X Y A
A (S)
20*)
103
T2
M1
Flange SAE J744
R
101-2 (B)
W
111 Detail X
X T2 S
28.3 12
14
0
S
110
D
21
75
C LR 45°
75
Z
14
225 A M
7
17
Detail W Detail V
50.8
77.8
50
S A
19
42.9 23.8
*) Center of gravity
RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 27/60
Shaft ends
Z splined shaft DIN 5480 P cyl. shaft with key S splined shaft T splined shaft
W35x2x30x16x9g DIN 6885 – AS10x8x56 1 in 15T 16/32DP 2) 1 1/4 in 14T 12/24DP 2)
(SAE J744 – 25-4 (B-B)) (SAE J744 – 32-4 (C))
3/8-16UNC-2B
7/16-14UNC-2B
40 38 48
M12x1.75 1)
M12x1.75 1)
32 58 30 40
9.5 7.5 7.5 9.5
ø80.5
ø80.5
ø80.5
ø80.5
ø40
ø40
ø40
ø40
ø32
28 22 22 28
66
50 46 56
Ports
Tightening torque, max.
A Service ports (high pressure series) SAE J518 3/4 in –
Fastening thread DIN 13 M10x1.5; 17 deep see safety instructions
S Suction port (standard series) SAE J518 2 in –
Fastening thread DIN 13 M12x1.75; 20 deep see safety instructions
T1, T2 Bleeding, tank DIN 3852 M22x1.5; 14 deep 210 Nm
R Bleeding, oil drain DIN 3852 M22x1.5; 14 deep 210 Nm
M1 Measuring position, positioning chamber DIN 3852 M12x1.5; 12 deep 50 Nm
M Measuring position, service port DIN 3852 M12x1.5; 12 deep 50 Nm
X Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nm
in version with load sensing (S)
and remote controlled pressure cut-off (G)
Y Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nm
in version with stroke limiter (H...),
2-stage pressure cut-off (E) and HD
Z Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nm
in version with cross sensing (C) and
power override (LR3, LG1)
G Port for control pressure (controller) DIN 3852 M14x1.5; 12 deep 80 Nm
in version with stroke limiter (H.., U2),
HD and EP with screw union GE10 - PLM
(otherwise port G plugged)
1) Centering bore in accordance with DIN 332
2) ANSI B92.1a-1976, 30° pressure angle, flat root side fit, tolerance class 5
28/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04
LRDH1/LRDH5: LRDH2/LRDH6:
Power control with pressure cut-off and hydraulic stroke Power control with pressure cut-off and hydraulic stroke
limiter (negative characteristic) limiter (positive characteristic)
248 248
206 206
58 60
5.5 Y G 21.5 Y G
153
153
131
131
106
106
Y Y
D D
21
21
78
78
H1/5 LR H2/6 LR
LRDU1/LRDU2: LR3DS:
Power control with pressure cut-off and electrical stroke Power control with high pressure related override,
limiter (positive characteristic) pressure cut-off and load sensing control
248 290
206 228
29 52 Z
G
153
140
106
111 X
D
78
U1/2 LR S
110
D Z
21
LR3
LG1E: LG2E:
Power control with pilot pressure related override Power control with pilot pressure related override
(negative) and 2-stage pressure cut-off (positive) and 2-stage pressure cut-off
248
70.5
35 Z
Y
131
107.5
Y Z
115
E
21
56
LG1
RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 29/60
HD1D/HD2D: EP1D/EP2D:
Hydraulic control, pilot pressure related with pressure Electrical control with proportional solenoid and pressure
cut-off cut-off
208 208
206 206
62 33
23 Y G
G
150.5
106
134
106 D
Y
78
D
21
78
HD1/2 EP1/2
DRS/DRG: DRL:
Pressure control with load sensing control Pressure control for parallel operation
Pressure control remote controlled
209 211.5
52 3
134
135
111 X
74 X
S/G
110
DR
81
75
DRL
LE1S/LE2S: LE2S2/LE1S5/LE2S5:
Power control with electrical override (negative) and load Power control with electrical override (negative) and load
sensing control sensing control, override
248
25.5
141.5
111 X
S
110
LE1/2
30/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04
LRDCS:
Power control LR with pressure cut-off D, cross sensing control C and load sensing control S
261,5
198 View Y
clockwise rotation
140*)
(anti-clockwise rotation)
136
10*)
88 Z T1 M Z
41.5
X
12.7
T1
154
108
S
17
46 (A)
ø127
A Y
15*)
A
111
(S) T2
M1
Flange SAE J744
R
127-2 (C) 181
124.5 213
W
19
X T2 S
S
112
D
23
82
C LR
82
Z T1 A M
242
V
Detail W Detail V
50.8
77.8
50
S A
19
42.9 23.8
*) Center of gravity
RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 31/60
Shaft ends
Z splined shaft DIN 5480 P cyl. shaft with key S splined shaft T splined shaft
W35x2x30x16x9g DIN 6885 – AS10x8x56 1 1/4 in 14T 12/24DP 2) 1 3/8 in 21T 16/32DP 2)
(SAE J744 – 32-4 (C))
7/16-14UNC-2B
7/16-14UNC-2B
40 58 48 48
M12x1.75 1)
M12x1.75 1)
32 40 40
9.5 9.5
9.5 9.5
ø91
ø91
ø91
ø45
ø45
ø35
ø91
ø45
ø45
28 28 28 28
66 56 56
50
Ports
Tightening torque, max.
A Service ports (high pressure series) SAE J518 3/4 in –
Fastening thread DIN 13 M10x1.5; 17 deep see safety instructions
S Suction port (standard series) SAE J518 2 in –
Fastening thread DIN 13 M12x1.75; 20 deep see safety instructions
T1, T2 Bleeding, tank DIN 3852 M22x1.5; 14 deep 210 Nm
R Bleeding, oil drain DIN 3852 M22x1.5; 14 deep 210 Nm
M1 Measuring position, positioning chamber DIN 3852 M12x1.5; 12 deep 50 Nm
M Measuring position, service port DIN 3852 M12x1.5; 12 deep 50 Nm
X Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nm
in version with load sensing (S)
and remote controlled pressure cut-off (G)
Y Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nm
in version with stroke limiter (H...),
2-stage pressure cut-off (E) and HD
Z Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nm
in version with cross sensing (C) and
power override (LR3, LG1)
G Port for control pressure (controller) DIN 3852 M14x1.5; 12 deep 80 Nm
in version with stroke limiter (H.., U2),
HD and EP with screw union GE10 - PLM
(otherwise port G plugged)
1) Centering bore in accordance with DIN 332
2) ANSI B92.1a-1976, 30° pressure angle, flat root side fit, tolerance class 5
32/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04
LRDH1/LRDH5: LRDH2/LRDH6:
Power control with pressure cut-off and hydraulic stroke Power control with pressure cut-off and hydraulic stroke
limiter (negative characteristic) limiter (positive characteristic)
261.5 261.5
225 225
73.5 73.5
17 Y G 35 Y G
161
161
139
139
110.5
110.5
Y Y
D D
83
83
H2/6 LR
23
H1/5 LR
23
LRDU1/LRDU2: LR3DS:
Power control with pressure cut-off and electrical stroke Power control with high pressure related override,
limiter (positive characteristic) pressure cut-off and load sensing control
261.5 312
225 241
2.5 G 65.5 Z
161
148
110.5
124.5 X
D S
83
Z
112
D
23
LR
LR3
U1/2
LG1E: LG2E:
Power control with pilot pressure related override Power control with pilot pressure related override
(negative) and 2-stage pressure cut-off (positive) and 2-stage pressure cut-off
261,5
83.5
48 Z
Y
136
114
Y Z
117
E
23
58
LG1
RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 33/60
HD1D/HD2D: EP1D/EP2D:
Hydraulic control, pilot pressure related with pressure Electrical control with proportional solenoid and pressure
cut-off cut-off
225 225
221.5 221.5
75.5 5.5
38 Y G
G
158.5
139
110.5
110.5
Y
D
83
D
23
83
HD1/2
EP1/2
DRS/DRG: DRL:
Pressure control with load sensing control Pressure control for parallel operation
Pressure control remote controlled
223.5 225
66.5 10.5
138.5
137
125.5 X 87.5 X
S/G
112
DR
76.5
DRL 83
LE1S/LE2S: LE2S2/LE1S5/LE2S5:
Power control with electrical override (negative) and load Power control with electrical override (negative) and load
sensing control sensing control, override
261.5
39
150
124.5 X
S
112
LE1/2
34/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04
LRDCS:
Power control LR with pressure cut-off D, cross sensing control C and load sensing control S
276
215 View Y
clockwise rotation
148
(anti-clockwise rotation)
130*)
105 Z T1 M
10*)
56 Z
12.7 X
160
T1
117
10*)
A
50
ø152.4
Y (S)
A
S
(A)
117
T2
D
24.5
88.5
C LR
88.5
260 M
T1 A
V
Detail W Detail V
88.9
57.2
63
S A
25
50.8 28
*) Center of gravity
RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 35/60
Shaft ends
Z splined shaft DIN 5480 P cyl. shaft with key S splined shaft T splined shaft
W40x2x30x18x9g DIN 6885 – AS12x8x80 1 1/4 in 14T 12/24DP 2) 1 3/8 in 21T 16/32DP 2)
(SAE J744 – 32-4 (C))
7/16-14UNC-2B
7/16-14UNC-2B
45 82 48 48
37 40 40
M16x2 1)
M16x2 1)
12 12 9.5 9.5
ø96
ø45
ø45
ø45
ø40
ø45
ø96
ø96
ø96
36 36 28 28
55 90 56 56
Ports
Tightening torque, max.
A Service ports (high pressure series) SAE J518 1 in –
Fastening thread DIN 13 M12x1.75; 17 deep see safety instructions
S Suction port SAE J518 2 1/2 in –
Fastening thread DIN 13 M12x1.75; 17 deep see safety instructions
T1, T2 Bleeding, tank DIN 3852 M22x1.5; 14 deep 210 Nm
R Bleeding, oil drain DIN 3852 M22x1.5; 14 deep 210 Nm
M1 Measuring position, positioning chamber DIN 3852 M12x1.5; 12 deep 50 Nm
M Measuring position, service port DIN 3852 M12x1.5; 12 deep 50 Nm
X Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nm
in version with load sensing (S)
and remote controlled pressure cut-off (G)
Y Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nm
in version with stroke limiter (H...),
2-stage pressure cut-off (E) and HD
Z Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nm
in version with cross sensing (C) and
power override (LR3, LG1)
G Port for control pressure (controller) DIN 3852 M14x1.5; 12 deep 80 Nm
in version with stroke limiter (H.., U2),
HD and EP with screw union GE10 - PLM
(otherwise port G plugged)
1) Centering bore in accordance with DIN 332
2) ANSI B92.1a-1976, 30° pressure angle, flat root side fit, tolerance class 5
36/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04
LRDH1/LRDH5: LRDH2/LRDH6:
Power control with pressure cut-off and hydraulic stroke Power control with pressure cut-off and hydraulic stroke
limiter (negative characteristic) limiter (positive characteristic)
276 276
239 239
87.5 87.5
31 G 49 Y G
Y
167.5
145.5
167.5
145.5
109
109
Y Y
24.5
24.5
D D
89.5
89.5
H1/5 LR H2/6 LR
LRDU1/LRDU2: LR3DS:
Power control with pressure cut-off and electrical stroke Power control with high pressure related override,
limiter (positive characteristic) pressure cut-off and load sensing control
276 326.5
239 255.5
15 G 80 Z
154.5
167.5
109
138.5 X
D S
89.5
Z
113.5
24.5
LR D
LR3
U1/2
LG1E: LG2E:
Power control with pilot pressure related override Power control with pilot pressure related override
(negative) and 2-stage pressure cut-off (positive) and 2-stage pressure cut-off
276
97.5
62 Z
Y
142.5
120.5
Y Z
118.5
E
59.5
24.5
LG1
RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 37/60
HD1D/HD2D: EP1D/EP2D:
Hydraulic control, pilot pressure related with pressure Electrical control with proportional solenoid and pressure
cut-off cut-off
239 239
235.5 235.5
89.5 20.5
50.5 Y G
G
145.5
165
109
109
Y
D
89.5
24.5
D
89.5
HD1/2
EP1/2
DRS/DRG: DRL:
Pressure control with load sensing control Pressure control for parallel operation
Pressure control remote controlled
238.5 240
80 25.5
142.5
144.5
138.5 X 102.5
X
S/G
113.5
89.5
DR
78
DRL
LE1S/LE2S: LE2S2/LE1S5/LE2S5:
Power control with electrical override (negative) and load Power control with electrical override (negative) and load
sensing control sensing control, override
276
54
156.5
138.5 X
S
113.5
LE1/2
38/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04
LRDCS:
Power control LR with pressure cut-off D, cross sensing control C and load sensing control S
292 View Y
234 clockwise rotation
155 (anti-clockwise rotation)
142*)
113 10*)
Z T1 M Z
48
X
12.7
172.5
T1
139
10*)
50
ø152.4
A Y
A S
(S) (A)
125
T2
M
M1 161.6
Flange SAE R
200
J744 152-4 (D)
ø1
26
96
1
C LR
77
ø428.62 1)
ø409.58 1)
ø451
ø385
ø101
ø130
M
287
T1 A
V
Detail W Detail V
106.5
57.2
25
75
S A
61.9 27.8
1) Dimensions according to SAE J617-No. 3, for connection to the flywheel housing of the combustion engine
*) Center of gravity
RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 39/60
Shaft ends
Z splined shaft DIN 5480 P cyl. shaft with key S splined shaft
W45x2x30x21x9g DIN 6885 – AS14x9x80 1 3/4 in 13T 8/16DP 2)
(SAE J744 – 44-4 (D))
5/8-11UNC-2B
50 82 67
42 55
M16x2 1)
M16x2 1)
12
12 12
ø101
ø101
ø101
ø55
ø55
ø45
ø55
36 36 36
60 90 75
Ports
Tightening torque, max.
A Service ports (high pressure series) SAE J518 1 in –
Fastening thread DIN 13 M12x1.75; 17 deep see safety instructions
S Suction port (standard series) SAE J518 3 in –
Fastening thread DIN 13 M16x2; 24 deep see safety instructions
T1, T2 Bleeding, tank DIN 3852 M26x1.5; 16 deep 230 Nm
R Bleeding, oil drain DIN 3852 M26x1.5; 16 deep 230 Nm
M1 Measuring position, positioning chamber DIN 3852 M12x1.5; 12 deep 50 Nm
M Measuring position, service port DIN 3852 M12x1.5; 12 deep 50 Nm
X Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nm
in version with load sensing (S)
and remote controlled pressure cut-off (G)
Y Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nm
in version with stroke limiter (H...),
2-stage pressure cut-off (E) and HD
Z Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nm
in version with cross sensing (C) and
power override (LR3, LG1)
G Port for control pressure (controller) DIN 3852 M14x1.5; 12 deep 80 Nm
in version with stroke limiter (H.., U2),
HD and EP with screw union GE10 - PLM
(otherwise port G plugged)
1) Centering bore in accordance with DIN 332
2) ANSI B92.1a-1976, 30° pressure angle, flat root side fit, tolerance class 5
40/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04
LRDH1/LRDH5: LRDH2/LRDH6:
Power control with pressure cut-off and hydraulic stroke Power control with pressure cut-off and hydraulic stroke
limiter (negative characteristic) limiter (positive characteristic)
292 292
262 262
97.5 97.5
Y 58.5 Y G
180
180
155
155
115
115
Y Y
D D
97
26
97
26
H1/5 LR H2/6 LR
LRDU1/LRDU2: LR3DS:
Power control with pressure cut-off and electrical stroke Power control with high pressure related override,
limiter (positive characteristic) pressure cut-off and load sensing control
292 342.5
262 271.5
32 91 Z
166
180
115
150
X
D S
97
Z
115
D
26
LR
LR3
U1/2
LG1E: LG2E:
Power control with pilot pressure related override Power control with pilot pressure related override
(negative) and 2-stage pressure cut-off (positive) and 2-stage pressure cut-off
292
108.5
73 Y Z
157
132.5
Y Z
120
E
26
61
LG1
RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 41/60
HD1D/HD2D: EP1D/EP2D:
Hydraulic control, pilot pressure related with pressure Electrical control with proportional solenoid and pressure
cut-off cut-off
262 262
252 252
101 31.5
62 Y G
G
174.9
155
114.8
115
Y
D
97
D
26
97
HD1/2
EP1/2
DRS/DRG: DRL:
Pressure control with load sensing control Pressure control for parallel operation
Pressure control remote controlled
255 255
91 36.5
153
157
150 X 113.5 X
S/G
115
DR
79.5
97
DRL
LE1S/LE2S: LE2S2/LE1S5/LE2S5:
Power control with electrical override (negative) and load Power control with electrical override (negative) and load
sensing control sensing control, override
293 293
62.5 62.5
169.5
169.5
Section
LE.S5
233 X 233 X 110
S S2 S5
121
121
LRDCS:
Power control LR with pressure cut-off D, cross sensing control C and load sensing control S
313 View Y
174 clockwise rotation
(anti-clockwise rotation) 29
170*)
10*)
134 Z T1 Z X
21
12.7
M
181.5
148
T1
21
58
ø152.4
Y A S
A
10*)
T2
M1
R 161.6
Flange SAE J744
204
152-4 (D)
Flange SAE 3 (G) 305 (A11VO) / 353 (A11VLO) 2)
W 16
171 15°
10 12x
69 X T2 S 30°
S
118
104
ø1
D
1
C LR
ø409.58 1)
ø428.62 1)
104
ø385
ø451
ø106
ø130
M
Z 310 T1 A
V
without charge pump with charge pump
Detail W Detail V Detail W Detail V
310 310 358 358
255 255 287 244
106.4
106.4
66.7
57.2
75
75
S A S1 A1
25
32
Shaft ends
Z splined shaft DIN 5480 P cyl. shaft with key DIN S splined shaft
W50x2x30x24x9g 6885 – AS14x9x80 1 3/4 in 13T 8/16DP 2)
(SAE J744 – 44-4 (D))
5/8-11UNC-2B
55 82 67
44 55
M16x2 1)
M16x2 1)
12
12 12
ø107
ø107
ø107
ø50
ø60
ø60
ø60
36 36 36
65 90
75
Ports
Tightening torque, max.
A Service ports (high pressure series) SAE J518 1 in –
Fastening thread DIN 13 M12x1.75; 17 deep see safety instructions
A1 Service ports (high pressure series) with charge pump SAE J518 1 1/4 in –
Fastening thread DIN 13 M14x2; 19 deep see safety instructions
S, S1 Suction port (standard series) SAE J518 3 in –
Fastening thread DIN 13 M16x2; 24 deep see safety instructions
T1, T2 Bleeding, tank DIN 3852 M26x1.5; 16 deep 230 Nm
R Bleeding, oil drain DIN 3852 M26x1.5; 16 deep 230 Nm
M1 Measuring position, positioning chamber DIN 3852 M12x1.5; 12 deep 50 Nm
M Measuring position, service port DIN 3852 M12x1.5; 12 deep 50 Nm
X Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nm
in version with load sensing (S)
and remote controlled pressure cut-off (G)
Y Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nm
in version with stroke limiter (H...),
2-stage pressure cut-off (E) and HD
Z Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nm
in version with cross sensing (C) and
power override (LR3, LG1)
G Port for control pressure (controller) DIN 3852 M14x1.5; 12 deep 80 Nm
in version with stroke limiter (H.., U2),
HD and EP with screw union GE10 - PLM
(otherwise port G plugged)
1) Centering bore in accordance with DIN 332
2) ANSI B92.1a-1976, 30° pressure angle, flat root side fit, tolerance class 5
44/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04
LRDH1/LRDH5: LRDH2/LRDH6:
Power control with pressure cut-off and hydraulic stroke Power control with pressure cut-off and hydraulic stroke
limiter (negative characteristic) limiter (positive characteristic)
313 313
283 283
118.5 118.5
Y 79.5
Y
G G
189
189
164
164
115
115
Y
Y
105
D
28
105
28
LR
H2/6 LR
H1/5
LRDU1/LRDU2: LR3DS:
Power control with pressure cut-off and electrical stroke Power control with high pressure related override,
limiter (positive characteristic) pressure cut-off and load sensing control
313 364
283 293
Z
48 112
175.5
189
115
171 X
S Z
D
105
118
D
28
LR
LR3
U1/2
LG1E: LG2E:
Power control with pilot pressure related override Power control with pilot pressure related override
(negative) and 2-stage pressure cut-off (positive) and 2-stage pressure cut-off
313
129.5
94 Y Z
166
Y Z
123
E
28
63
LG1
RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 45/60
HD1D/HD2D: EP1D/EP2D:
Hydraulic control, pilot pressure related with pressure Electrical control with proportional solenoid and pressure
cut-off cut-off
283 283
273 273
125 52.5
86 Y
G G
184
164
115
115
Y
D
105
D 105
28
HD1/2
EP1/2
DRS/DRG: DRL:
Pressure control with load sensing control Pressure control for parallel operation
Pressure control remote controlled
276 276
112 57.5
166
162
171 X 134.5 X
S/G
118
105
DR
82.5
DRL
178.5
Section
LE.S5
254 X 254 X 131
S S2 S5
124
124
LRDCS:
Power control LR with pressure cut-off D, cross sensing control C and load sensing control S
View Y
379 clockwise rotation
203.5 (anti-clockwise rotation)
190.5 34
170*) Z T1 M 10*) Z
27 X
15.9
196
T1
156
10*)
66
ø165.1
Y A S
A (S) (A)
T2
163.2
21
M1
R 224.5
Flange SAE J744
W 262.5
165-4 (E)
D
LR
ø1
C
1
116
ø409.58 1)
ø428.62 1)
ø451
ø126
ø385
ø155
M
346.8 T1 A
120.7
79.4
79.4
38
90
38
S
90
A S1 A1
Shaft ends
Z splined shaft DIN 5480 P cyl. shaft with key DIN S splined shaft T splined shaft
W50x2x30x24x9g 6885 – AS16x10x100 1 3/4 in 13T 8/16DP 2) 2 in 15T 8/16DP 2)
(SAE J744 – 44-4 (D)) (SAE J744 – 50-4 (F))
5/8-11UNC-2B
5/8-11UNC-2B
55 67 80
M20x2.5 1)
44 105 55 66
M16x2 1)
12 15 12 12
ø126
ø126
ø126
ø126
ø55
ø60
ø60
ø60
ø60
36 42 36 36
65 113 75 88
Ports
Tightening torque, max.
A, A1 Service ports (high pressure series) SAE J518 1 1/2 in –
Fastening thread DIN 13 M16x2; 21 deep see safety instructions
S, S1 Suction port (standard series) SAE J518 3 1/2 in –
Fastening thread DIN 13 M16x2; 24 deep see safety instructions
T1, T2 Bleeding, tank DIN 3852 M33x2; 18 deep 540 Nm
R Bleeding, oil drain DIN 3852 M33x2; 18 deep 540 Nm
M1 Measuring position, positioning chamber DIN 3852 M12x1.5; 12 deep 50 Nm
M Measuring position, service port DIN 3852 M12x1.5; 12 deep 50 Nm
X Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nm
in version with load sensing (S)
and remote controlled pressure cut-off (G)
Y Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nm
in version with stroke limiter (H...),
2-stage pressure cut-off (E) and HD
Z Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nm
in version with cross sensing (C) and
power override (LR3, LG1)
G Port for control pressure (controller) DIN 3852 M14x1.5; 12 deep 80 Nm
in version with stroke limiter (H.., U2),
HD and EP with screw union GE10 - PLM
(otherwise port G plugged)
1) Centering bore in accordance with DIN 332
2) ANSI B92.1a-1976, 30° pressure angle, flat root side fit, tolerance class 5
48/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04
LRDH1/LRDH5: LRDH2/LRDH6:
Power control with pressure cut-off and hydraulic stroke Power control with pressure cut-off and hydraulic stroke
limiter (negative characteristic) limiter (positive characteristic)
379 379
321.5 321.5
148 148
91 109
Y Y
G G
227.5
227.5
176
142.5
176
142.5
Y Y
118.5
118.5
D
34
34
H1/5 LR H2/6 LR
LRDU1/LRDU2: LR3DS:
Power control with pressure cut-off and electrical stroke Power control with high pressure related override,
limiter (positive characteristic) pressure cut-off and load sensing control
379 379
321.5 207
77.5 Z
178
227.5
142.5
319 X
S
131
118.5
D Z D
34
U1/2
LR LR3
LG1EH.: LG2EH.:
Power control with pilot pressure related override (neg.), Power control with pilot pressure related override (pos.),
2-stage pressure cut-off and hydr. stroke limiter 2-stage pressure cut-off and hydr. stroke limiter
392 442.5
148 365
109
Z2 148
Y 109 Z1
Y
227.5
200.5
227.5
176
176
242
Z1 Z2 Y 399
Y Z1
Z2
118.5
118.5
E E
34
69
69
H. H.
44
LG1 LG2
34
RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 49/60
HD1D/HD2D: EP1D/EP2D:
Hydraulic control, pilot pressure related with pressure Electrical control with proportional solenoid and pressure
cut-off cut-off
379 379
321.5 321.5
148 77.5 G
109 G
Y
187.5
142.5
183
178
142.5
Y
118.5
D 118.5 D
34
HD1/2 EP1/2
DRS/DRG: DRL:
Pressure control with load sensing control Pressure control for parallel operation
Pressure control remote controlled
379 315.5
223 79.5
178
178
161.5
319 X X
S/G
118.5
131
89.5
DR
DRL
LE1S/LE2S: LE2S2/LE1S5/LE2S5:
Power control with electrical override (negative) and load Power control with electrical override (negative) and load
sensing control sensing control, override
383 383
156.5 156.5
192
192
Section
LE.S5
321.5 X 321.5 X 198.5
S S2 S5
133
133
LE1/2
LE1/2 LE2
50/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04
LRDCS:
Power control LR with pressure cut-off D, cross sensing control C and load sensing control S
View Y
408,5 clockwise rotation
214 Z T1 (anti-clockwise rotation ) 34
M
185*) 10*) Z
30 X
15.9
205.5
156
T1
10*)
72
ø165.1
Y A S
A (S) (A)
176.2
T2
21
M1 R
R
Flange SAE J744 224.5
165-4 (E) 262.5
W
346
166.5
T2 Z S X
S
130
137
D
LR C
130
372.1 T1 A
V
without charge pump with charge pump
Detail W Detail V Detail W Detail V
372.1 372.1 428 428
307 307 346 329.5
130.2
120.7
79.4
100
79.4
38
38
90
S A S1 A1
Shaft ends
Z splined shaft DIN 5480 P cyl. shaft with key S splined shaft T splined shaft
W60x2x30x28x9g DIN 6885 –AS18x11x100 1 3/4 in 13T 8/16DP 2) 2 1/4 in 17T 8/16DP 2)
(SAE J744 – 44-4 (D))
80
5/8-11UNC-2B
3/4-10UNC-2B
58 67
105
M20x2.5 2)
M20x2.5 2)
47 66
15 55
15 15
12
ø131
ø131
ø131
ø70
ø70
ø131
ø70
ø60
ø70
42 42 36 42
66 113 75 88
Ports
Tightening torque, max.
A, A1 Service ports (high pressure series) SAE J518 1 1/2 in –
Fastening thread DIN 13 M16x2; 21 deep see safety instructions
S Suction port (standard series) SAE J518 3 1/2 in –
Fastening thread DIN 13 M16x2; 21 deep see safety instructions
S1 Suction port (standard series) SAE J518 4 in –
Fastening thread DIN 13 M16x1; 21 deep see safety instructions
T1, T2 Bleeding, tank DIN 3852 M33x2; 16 deep 540 Nm
R Bleeding, oil drain DIN 3852 M33x2; 16 deep 540 Nm
M1 Measuring position, positioning chamber DIN 3852 M12x1.5; 12 deep 50 Nm
M Measuring position, service port DIN 3852 M12x1.5; 12 deep 50 Nm
X Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nm
in version with load sensing (S)
and remote controlled pressure cut-off (G)
Y Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nm
in version with stroke limiter (H...),
2-stage pressure cut-off (E) and HD
Z Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nm
in version with cross sensing (C) and
power override (LR3, LG1)
G Port for control pressure (controller) DIN 3852 M14x1.5; 12 deep 80 Nm
in version with stroke limiter (H.., U2),
HD and EP with screw union GE10 - PLM
(otherwise port G plugged)
1) Centering bore in accordance with DIN 332
2) ANSI B92.1a-1976, 30° pressure angle, flat root side fit, tolerance class 5
52/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04
LRDH1/LRDH5: LRDH2/LRDH6:
Power control with pressure cut-off and hydraulic stroke Power control with pressure cut-off and hydraulic stroke
limiter (negative characteristic) limiter (positive characteristic)
408.5 408.5
351 351
174.5 174.5
116 135.5
Y Y
G G
239
239
187.5
187.5
153
153
Y Y
132.5
132.5
D D
H1/5 LR H2/6 LR
40
LRDU1/LRDU2: LR3DS: 40
Power control with pressure cut-off and electrical stroke Power control with high pressure related override,
limiter (positive characteristic) pressure cut-off and load sensing control
408.5 408.5
351 235
104.5
189.5
239
153
345.5 X
D S
132.5
U1/2
137
LR Z D
LR3
40
LG1EH.: LG2EH.:
Power control with pilot pressure related override (neg.), Power control with pilot pressure related override (pos.),
2-stage pressure cut-off and hydr. stroke limiter 2-stage pressure cut-off and hydr. stroke limiter
419.6 469.1
174.5 391.6
135.5 Z2 174.5 Z1
Y 135.5
Y
246
239
187.5
212
187.5
212
268.5 Z1 469.2
Y Y
Z2 Z1 Z
132.5
2
132.5
E E
75
H.
75
LG1 H. LG2
50
40
40
RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 53/60
HD1D/HD2D: EP1D/EP2D:
Hydraulic control, pilot pressure related with pressure Electrical control with proportional solenoid and pressure
cut-off cut-off
408.5 408.5
351 351
174.5 104.5
135.5 G
Y G
187.5
199
152.5
194
152.8
Y
D
132.5
132.5
D EP1/2
HD1/2
40
DRS/DRG: DRL:
Pressure control with load sensing control Pressure control for parallel operation
Pressure control remote controlled
408.5 342
106
189.5
189.5
345.5 X 188
X
S/G
137
132.5
DR
95.5
DRL
LE1S/LE2S: LE2S2/LE1S5/LE2S5:
Power control with electrical override (negative) and load Power control with electrical override (negative) and load
sensing control sensing control, override
409.5 409.5
183 183
203.5
203.5
Section
LE.S5
348
X 348 X 230.3
S S2 S5
137
137
Flange SAE J744 – 82-2 (A) Coupler for splined shaft according 5/8in 9T 16/32DP 1) (SAE J744 – 16-4 (A)) K01
to ANSI B92.1a-1976 3/4in 11T 16/32DP 1) (SAE J744 – 19-4 (A-B)) K52
A2 A1 A2 A3 3)
A3 Size K01 K52
2) 40 240 240 8 M10x1.5; 15 deep
60 257 257 – M10x1.5; 15 deep
75 275 275 – M10x1.5; 15 deep
ø82.5
95 306 306 – M10x1.5; 12.5 deep
130/145 339 329 – M10x1.5; 12.5 deep
130/145* 373 363 – M10x1.5; 12.5 deep
190 359.8 359.8 – M10x1.5; 13 deep
190* 394 394 – M10x1.5; 13 deep
106.4 A1 260 385 385 – M10x1.5; 13 deep
130 up to mounting flange 260* 27.3 427.3 – M10x1.5; 13 deep
*) Version with charge pump
Flange SAE J744 – 101-2 (B) Coupler for splined shaft according 7/8in 13T 16/32DP 1) (SAE J744 – 22-4 (B)) K02
to ANSI B92.1a-1976 1in 15T 16/32DP 1) (SAE J744 – 25-4 (B-B)) K04
Coupler for splined shaft according
to DIN 5480 W35x2x30x16x9g K79
Hole template in size 40 to 145 A2 A1 A2 A3 ) 3
Flange SAE J744 – 127-2 (C) Coupler for splined shaft according 1 1/4in 14T 12/24DP 1) (SAE J744 – 32-4 (C)) K07
to ANSI B92.1a-1976 1 1/2in 17T 12/24 DP 1) (SAE J744 – 38-4 (C-C)) K24
Coupler for splined shaft according W30x2x30x14x9g K80
to DIN 5480 W35x2x30x16x9g K61
A1 A2 A3 3)
A2
Size K07 K24 K80 K61
2)
60 272 – 265 265 13 M16x2; 20 deep
75 290 – 283 283 13 M16x2; 20 deep
A3 95 318 318 318 318 13 M16x2; 16 deep
130/145 330 330 330 330 13 M16x2; 20 deep
ø127
181 A1
213 up to mounting flange
Note: All through drive flanges can be turned 90°. Please state in clear text if required.
1) Pressure angle 30°, flat root side fit, tolerance class 5
2) O-ring seal is included in the supply
3) Thread according to DIN 13, see safety instructions
RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 55/60
Flange SAE J744 – 127-2 + 4 (C) Coupler for splined shaft according 1 1/4in 14T 12/24DP 1) (SAE J744 – 32-4 (C)) K07
to ANSI B92.1a-1976 1 1/2in 17T 12/24 DP 1) (SAE J744 – 38-4 (C-C)) K24
Coupler for splined shaft according W30x2x30x14x9g K80
to DIN 5480 W35x2x30x16x9g K61
A2 A1 A2 A3 3)
2) Size K07 K24 K80 K61
190 367.8 367.8 367.8 367.8 13 M16x2; 19 deep
190* 400 400 400 400 13 M16x2; 19 deep
A3 260 391.5 391.5 391.5 391.5 13 M16x2; 19 deep
ø127
115
115 A1
181 up to mounting flange
Flange SAE J744 – 152-4 (D) Coupler for splined shaft according 1 1/4in 14T 12/24DP 1) (SAE J744 – 32-4 (C)) K86
to ANSI B92.1a-1976 1 3/4in 13T 8/16DP 1) (SAE J744 – 44-4 (D)) K17
Coupler for splined shaft according W40x2x30x18x9g K81
to DIN 5480 W45x2x30x21x9g K82
W50x2x30x24x9g K83
A2 A1 A2 A3 3)
A3 2) Size K86 K17 K81 K82 K83
75 290 – 290 – – 13 M20x2.5; 28 deep
95 317 – 317 317 – 30 M20x2.5; 25 deep
130/145 340 350 340 340 340 30 M20x2.5; 25 deep
ø152.4
128
145 A1
up to mounting flange
Note: All through drive flanges can be turned 90°. Please state in clear text if required.
1) 30° pressure angle, flat root side fit, tolerance class 5
2) O-ring seal is included in the supply
3) Thread according to DIN 13, see safety instructions
56/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04
Mating connector
A
Female connector AMP Superseal 1.5; 3-pin,
Rexroth Mat. no. 2602132, consisting of: AMP-No.
– 1 female connector housing, 3-pins ____________ 282087-1
C
65,4
Cable
36
gland
Ø37
Ø37
50
68,5 50
68,5
Mating connector The sealing ring in the screw cable gland (M16x1.5) is suitable
for line diameters of 4.5 mm to 10 mm.
Female connector DEUTSCH DT06-2S-EP04
Rexroth Mat. no. 02601804 The mating connector is included in the supply of the pump.
consisting of: DT designation
– 1 housing __________________________ DT06-2S-EP04
– 1 wedge ___________________________ W2S
– 2 female connectors _________________ 0462-201-16141
The mating connector is not included in the supply. It can be
supplied by Rexroth on request.
RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 59/60
T2 R
T2 R T1
S S
T1
S hmax
S
R T
0,5 bar
R T1
S
T2 T1
S
T1 T2 hmax
S
60/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04
Safety Instructions
– The pump A11VO is designed for using in an open circuit.
– Configuration, assembly, commissioning of the pump must be performed by trained and qualified personnel.
– The operating and function ports are designed exclusively for connecting hydraulic lines.
– Tightening torques: The tightening torques specified in this data sheet are maximum values and may not be
exceeded (maximum value for screw thread). Manufacturer specifications for the max.
permissible tightening torques of the used fittings must be observed!
For DIN 13 fastening screws we recommend checking the tightening torque individually
according to VDI 2230 Edition 2003.
– There is a danger of burns from the pump and especially the solenoids during and shortly after operation.
– Observe the specified data and instructions.
Bosch Rexroth AG © This document, as well as the data, specifications and other informations set
Mobile Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. Without their consent
Product Unit Axial Piston Units it may not be reproduced or given to third parties.
Elchingen Plant The data specified above only serve to describe the product. No statements
Glockeraustrasse 2 concerning a certain condition or suitability for a certain application can be
89275 Elchingen, Germany derived from our information. The given information does not release the user
from the obligation of own judgment and verification. It must be remembered that
Telephone +49 (0) 73 08 82-0
our products are subject to a natural process of wear and aging.
Facsimile +49 (0) 73 08 72 74
Subject to change.
info.brm-ak@boschrexroth.de
www.boschrexroth.com/axial-piston-pumps