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Standard
Version 2.0
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Standard governance
Owner: Lead Electrical Engineer, Asset Standards Authority
Authoriser: Chief Engineer, Asset Standards Authority
Approver: Executive Director, Asset Standards Authority on behalf of the ASA Configuration Control
Board
Document history
Version Summary of changes
1.0 First issue 25 May 2017
2.0 Second issue
Preface
The Asset Standards Authority (ASA) is a key strategic branch of Transport for NSW (TfNSW).
As the network design and standards authority for NSW Transport Assets, as specified in the
ASA Charter, the ASA identifies, selects, develops, publishes, maintains and controls a suite of
requirements documents on behalf of TfNSW, the asset owner.
The ASA deploys TfNSW requirements for asset and safety assurance by creating and
managing TfNSW's governance models, documents and processes. To achieve this, the ASA
focuses on four primary tasks:
• publishing and managing TfNSW's process and requirements documents including TfNSW
plans, standards, manuals and guides
• collaborating with the Transport cluster and industry through open engagement
The AEO framework authorises engineering organisations to supply and provide asset related
products and services to TfNSW. It works to assure the safety, quality and fitness for purpose of
those products and services over the asset's whole-of-life. AEOs are expected to demonstrate
how they have applied the requirements of ASA documents, including TfNSW plans, standards
and guides, when delivering assets and related services for TfNSW.
Compliance with ASA requirements by itself is not sufficient to ensure satisfactory outcomes for
NSW Transport Assets. The ASA expects that professional judgement be used by competent
personnel when using ASA requirements to produce those outcomes.
This document is the second issue of the document. The changes to previous content include
minor amendments and clarification to content.
Table of contents
1. Introduction .............................................................................................................................................. 7
2. Purpose .................................................................................................................................................... 7
2.1. Scope ..................................................................................................................................................... 8
2.2. Application ............................................................................................................................................. 8
3. Reference documents ............................................................................................................................. 8
4. Terms and definitions ............................................................................................................................. 9
5. Electrical infrastructure standards ........................................................................................................ 9
6. Traction power infrastructure system electrical characteristics...................................................... 10
6.1. Traction supply .................................................................................................................................... 10
6.2. 750 V dc protection .............................................................................................................................. 11
6.3. Line current (pantograph current) ........................................................................................................ 12
6.4. Regeneration ....................................................................................................................................... 12
6.5. Surge arresters and transients ............................................................................................................ 12
7. Overhead conductor system infrastructure ....................................................................................... 13
7.1. Overhead conductor system configuration .......................................................................................... 13
7.2. Overhead conductor position ............................................................................................................... 13
7.3. Overhead conductor running surface .................................................................................................. 14
7.4. Contact wire uplift ................................................................................................................................ 14
8. APS infrastructure ................................................................................................................................. 14
9. Ground contact charging system infrastructure................................................................................ 14
10. Overhead contact charging system requirements............................................................................. 14
11. Pantograph requirements ..................................................................................................................... 14
11.1. Pantograph standard ....................................................................................................................... 14
11.2. Pantograph position ......................................................................................................................... 15
11.3. Pantograph dimensional characteristics .......................................................................................... 15
11.4. Pantograph height range ................................................................................................................. 15
11.5. Pantograph dynamic performance .................................................................................................. 15
11.6. Pantograph raising and lowering ..................................................................................................... 15
11.7. Pantograph upwards thrust.............................................................................................................. 16
11.8. Pantograph current of a stationary vehicle ...................................................................................... 16
11.9. Contact strip material ....................................................................................................................... 16
12. Vehicle-borne requirements for APS ................................................................................................... 16
12.1. Shoe gear requirements .................................................................................................................. 16
12.2. Infrastructure interface ..................................................................................................................... 17
12.3. Pantograph management requirements .......................................................................................... 17
12.4. Ride-through capability .................................................................................................................... 17
13. Vehicle-borne requirements ground contact charging ..................................................................... 17
14. Vehicle-borne requirements overhead contact charging .................................................................. 17
1. Introduction
The 750 V direct current (dc) electrical traction power supply infrastructure on TfNSW
(Transport for NSW) light rail networks supplies power to the light rail vehicle (LRV) traction and
auxiliary systems. The power supply infrastructure also provides a path for regenerated energy
from braking LRVs to supply other nearby LRVs or to substations equipped with reversible
traction converters where these are provided.
This standard is confined to the interactions of the traction supply infrastructure with the vehicle
based systems and components which are influenced by the following factors:
• Magnitude of electrical load: stationary and moving. This includes the type of LRVs, the
current required for powering, the current required for auxiliaries, the numbers of LRVs
operating (that is, the timetable) and the speed of operation.
• Traction system capacity including: maximum fault levels, fault clearing time and rate of
rise of current.
The electromechanical interface requirements enable the pantograph to interact safely and
reliably with the overhead conductor system to enable reliable transfer of power across the
interface.
• position and movement of the overhead conductor system (OCS), including contact wire
stagger, conductor tensioning mode, ambient temperature and crosswind
2. Purpose
This standard sets out the requirements for the interface between the traction power supply
infrastructure and LRVs.
2.1. Scope
This document sets out the technical requirements for the following:
• subsystems and components of the traction power supply infrastructure that interface with
LRVs
• subsystems and components of LRVs that interface with the traction power supply
infrastructure
2.2. Application
This standard applies to new and altered light rail traction power supply infrastructure and
LRVs. Refer to T MU MD 20001 ST System Safety Standard for New or Altered Assets for
system safety requirements related to changes to the transport network.
Unless otherwise stated, this standard does not apply to existing infrastructure and LRVs that
are not otherwise altered.
3. Reference documents
The following documents are cited in the text. For dated references, only the cited edition
applies. For undated references, the latest edition of the referenced document applies.
International standards
EN 50119 Railway applications - Fixed installations - Electric traction overhead contact lines
EN 50367 Railway applications - Current collection systems - Technical criteria for the
interaction between pantograph and overhead line (to achieve free access)
IEC 60077-1 Railway applications - Electric equipment for rolling stock - Part 1: General service
conditions and general rules
T LR RS 00100 ST LRU 100 Series – Minimum Operating Standards for Light Rail Vehicles –
General Interface Standards
ac alternating current
dc direct current
The characteristics of traction power substations are the basis for many of the electrical
characteristics of the interface. Specific requirements for traction power substations are in
T LR EL 00004 ST Traction Power Substations which provides further information regarding the
capacity, characteristics and protection arrangements of traction power substations.
The elements of the dc traction power reticulation system that interface with LRVs are electrical,
geometric and in some cases there is also a control element relating to traction power
infrastructure and power equipment on LRVs. Specific requirements for dc traction power
reticulation are in T LR EL 00005 ST Direct Current Traction Power Reticulation which covers
the set of infrastructure required to connect the traction power substations to the LRVs. This can
take one of several forms including the following:
• segmented third rail system – see Section 8 for details of the aesthetic power system
(APS)
The 750 V dc nominal overhead traction systems are fed from the three-phase 50 Hz alternating
current (ac) system of the NSW grid through traction substations which convert the three-phase
high voltage supply to 750 V dc nominal.
Solid state converters are used within the traction substations. These converters may consist of
simple twelve-pulse rectifiers or sophisticated fully reversible traction converters. Regenerated
braking energy can be returned to the high voltage grid where fully reversible traction converters
are used. Harmonic filters are not normally provided on the dc side of the rectifier set.
Failure of the converter equipment might result in 50 Hz ac voltages appearing on the 750 V dc
output of a traction substation.
The capacity of the converters typically range from 1200 kW to 2000 kW continuously rated.
The maximum infrastructure fault current shall be determined by the designer of the traction
infrastructure in accordance with IEC 60077-1 Railway applications - Electric equipment for
rolling stock – Part 1: General service conditions and general rules.
The maximum infrastructure fault current and the LRV fault capacity shall be accepted by the
Lead Electrical Engineer, Asset Standards Authority (ASA) and Lead Rolling Stock Engineer,
ASA prior to the detail design stage to ensure interoperability objectives at a TfNSW light rail
network level are met.
The requirements in Section 6.1 are an interim measure. In future a maximum infrastructure
fault level and the LRV fault capacity may be stipulated.
While all on-vehicle faults should be cleared by the vehicle HSCB rather than the substation
HSCB, it is not essential that discrimination between the vehicle HSCB and the substation
HSCB is achieved in all cases.
The substation HSCB trip levels are sensitive to the rate of rise of current. The characteristics of
LRV and the substation HSCB shall be coordinated to prevent nuisance tripping of substation
HSCBs on the rate of rise element.
Before each HSCB closure, a line test of the electrical section shall be executed. The line test is
to ensure that no fault exists on the electrical section before feeding it by closing the HSCB. The
line test shall be performed by energising the electric section through a contactor and a current
limiting resistor for defined period. Provided that the current does not exceed a threshold level
the circuit breaker is then closed.
Depending on the type of fault detected, the circuit breaker may be allowed to reclose
automatically. The enabling of automatic reclose functionality of the circuit breaker is
determined by the designer, based on a safety and risk analysis incorporating the operational
concept of the light rail. The reclose timing of the circuit breaker shall be coordinated with the
operation and protection arrangements for equipment on the LRV.
The proposed line test resistance, the line test duration and the maximum current at which
reclose will be allowed and the corresponding control characteristics of the LRV together shall
be accepted by the Lead Electrical Engineer, ASA and Lead Rolling Stock Engineer, ASA prior
to the detail design stage to ensure interoperability objectives at a TfNSW light rail network level
are met.
• the maximum line current due to systems inrush when the LRV is reconnected to the
traction power reticulation system, such as a charging point in a wire-free area
The LRV shall be capable of operating at the maximum rated power (accelerating) whenever
the line voltage exceeds 622.5 V.
When the line voltage falls below 622.5 V the maximum line current shall not further increase.
When the line voltage is below 562.5 V the maximum line current shall fall proportionally with
line voltage.
6.4. Regeneration
In some areas the traction system is capable of accepting power from regenerating vehicles
only when there are other vehicles capable of using the regenerated energy.
In other areas reversible converters are installed in the traction substations. These converters
will return braking energy regenerated by vehicles to the electricity network when no other
vehicles loads are nearby.
Notwithstanding the above receptivity is not guaranteed. LRV braking systems shall be
designed accordingly.
LRVs shall be fitted with surge arresters as necessary on the basis that surge arresters are not
provided on the fixed infrastructure.
Overhead conductor systems shall be compatible with T LR TR 10000 ST Light Rail Track
Requirements.
Overhead conductor systems may take any one of the following forms:
Helper cables may be installed to augment the current carrying capacity of the overhead
conductors. Helper cables shall be located underground in areas accessible to the public.
Overhead conductor systems shall be designed for the following operating parameters:
Overhead conductors of overhead line equipment (OLE) in the open route shall be auto-
tensioned.
The minimum and maximum contact wire heights above rail and the maximum contact wire
gradient are in T LR EL 00005 ST.
Converging contact wires shall not contact the pantograph horn more than 60 mm below the top
running surface of the pantograph.
• splices
• section insulators
• kinks
8. APS infrastructure
APS is an Alstom proprietary segmented third rail system requiring two collector shoes under
each LRV. The power rail segments are only energised when fully under the LRV. Refer to
SLR-ALS-D50-RST-SPE-000156 Sydney Light Rail – Interface Specification Rolling Stock /
Power Supply.
The width of the pantograph head shall not be more than 1710 mm, and shall not be less than
1680 mm. For the purpose of this document, the pantograph head is part of the pantograph
supported by the frame which includes contact strips, horns and may include a suspension.
The nominal contact strip length shall be in the range of 1045 mm to 1210 mm. Refer to
EN 50206-2 for the definition of the length of the contact strip.
The minimum current collection height shall be no more than 3900 mm above the rail.
Where lowering and raising of pantographs is required at the transitions to and from wire-free
areas, such raising and lowering shall be automated to ensure that these actions are executed
at the correct locations.
The static pantograph uplift force shall be adjustable on the pantograph during maintenance.
The composition of the contact collector strip material shall be optimised for the vehicle
operating characteristics and shall maximise service life for both the contact collector strip and
the contact wire.
Any carbon insert shall not include any lead or any other heavy metals.
APS shoe gear shall be mounted on a bogie section of the vehicle at the spacing and height
specified by Alstom system requirements.
Automatic raising and lowering of the APS shoe gear shall be as in Alstom system
requirements.
Refer to SLR-ALS-D50-RST-SPE-000156.
The APS shall be fail-safe such that no conductor-rail segment shall ever be live except when
entirely covered by an LRV.
The APS supplier shall specify the operating limits of the system when the conductor-rail
segments are covered by water.
Refer to SLR-ALS-D50-RST-SPE-000156.
Automatic raising and lowering of the pantograph shall be initiated in response to track magnet,
balise or inductive loop.
Automatic raising and lowering of the shoe shall be initiated in response to track magnet, balise
or inductive loop.
Automatic raising and lowering of the pantograph shall be initiated in response to track magnet,
balise, or inductive loop.
Module structures and conductive panels of the LRV shall be bonded to the vehicle earthing
system.
The onboard traction return current paths shall be separate to the vehicle earthing system up to
the wheel axle earthing units.
Each LRV module shall have a minimum of two separate paths for onboard traction return
current to separate wheel axle earthing units on separate bogies.
Each LRV module shall have a minimum of two separate paths for the vehicle earthing system
to separate wheel axle earthing units on separate bogies.
Refer to T LR RS 00117 ST Electrical Circuits and Equipment for Light Rail Vehicles for related
requirements.
Vehicle equipment shall limit the magnitude of the total inrush current so that closing an open
substation or sectioning hut direct current circuit breaker (DCCB) onto a line with one or more
stationary LRVs shall not cause sufficient inrush current to trip the DCCB.
• rated auxiliary demand in AW0, AW1, AW2, AW3 and AW4 loading under the most
onerous specified environmental conditions
• maximum steady state current required for powering on the steepest track grades to be
encountered with the heaviest loads
• maximum and minimum fault levels and associated parameters in Section 6.2
• the magnitude of any traction system or auxiliary system step current drawn from the
traction supply and its rate of rise
• maximum motoring line current versus line voltage curve across the voltage range
500 V dc to 900 V dc
• maximum regenerative braking line current versus line voltage curve across the voltage
range 500 V dc to 900 V dc