Professional Documents
Culture Documents
Опреснитель Hydrotay JC-3380-2M Users Manual
Опреснитель Hydrotay JC-3380-2M Users Manual
USERS MANUAL
INDEX
1. INTRODUCTION
3. FLOW DIAGRAM.
5. TUBBING INSTALATION.
6. ELECTRICAL CONNECTIONS.
8. ALARM MESSAGES.
9. SYSTEM COMMISIONING.
12. DRAWINGS.
14. MAINTENANCE.
15. CERTIFICATES.
1. INTRODUCTION
In the process known as direct or natural osmosis. There is a water transfer toward the
lowest concentration with a higher concentration in order to equalize the concentrations.
In the case of reverse osmosis, apply pressure on the water with higher salt
concentrations. Thus oblige the water with a high concentration of salts through the semi
permeable membrane, leaving behind the majority of the dissolved salts, to be evacuated
by the drain.
Pressure. Pressure is a fundamental value. The higher pressure produce more water.
As long as you do not overcome the design limits of the osmosis membrane.
Salinity. Logically, lower salinity water intake more amount of water we produce and
apply less pressure to conform to the design flows.
2.2. FILTERS.
The work of the filters is vital to ensure the smooth operation of the high pressure
pump and the membranes over time.
Its function is to ensure that water comes to the high pressure pump and membranes
is free of particles larger than 5 microns which could damage the most delicate parts of
the equipment.
In this case the pump is a positive displacement pump capable of providing three-
piston 100 bar pressure continuously.
Using this device is commanding two solenoid that depending on the quality required,
fill the intermediate tank or throw water into the bilge.
In this tank floats are two levels that trigger or stop the high pressure pump of the
second stage, if necessary.
Also there is a safety switch which stops in this tank system in the event that the
reservoir pressure more than 1,5 bar.
2.8. SECOND STAGE HIGH PRESSURE PUMP.
This bomb in a multi-stage vertical pump. The pressure needed for the second stage is
lower than the first stage.
Collect water buffer tank and sends it to the final membrane is specially designed for
fresh water.
NAME OF PARTS
BASED ON FLOW
DIAGRAM.
5. TUBING INSTALATION.
The equipment already factory preinstalled. Only is necessary connect input and outputs pipes,
as described below. It is important to follow the instructions in the present manual.
DN 32 GAS. Is water outlet with conductivity less 10µS. Not reduce the diameer of the pipe
and try not to use elbows straight.
PURGE TO BILGE.
Ø 32 GAS. It is the output of the first stage production does not meet adequate quality.
Normally always comes a little water each time you start the computer. You can send this pipe
to the bilge or side with a valve.
Ø 32 GAS. Maximum pressure 3.5 bar. Flush water inlet from the installation vessel. Its
usefulness is displace circuit saltwater and prevent deterioration that causes corrosion in high
pump and membranes.
DRAIN DISCHARGE.
DN 40. Brine outlet of the first stage. Must be conducted on one side with a check valve. You
should try to have the lowest load losses.
SEA WATER INLET.
DN 50. Water inlet from the booster pump. Although the pump has an output of 32 must be
kept as 50 to ensure the necessary flow and prevent pressure loss.
SEA STRAINER.
Filter basket which is the first barrier to particles and protects the booster pump.
BOOSTER PUMP.
Discharge DN32. You must install a Ø 50 to reduce as much as possible the losses.
This pump must always be installed below the waterline of the ship and ensuring that the
suction is always at the lowest possible. The purpose is to aspirate the least possible amount
of dirt.
6. ELECTRICAL CONNECTIONS.
The equipment is delivered fully electrically wiring. Connect need only those elements that are
outside the frame and optional equipment.
POWER SUPPLY.
3 Phase 440v 60 Hz. Must be observed regulations and laws that may apply.
63 Amp three-phase protection. 10mm Minimun wire. It shall apply the necessary correction
factors by distance.
BOOSTER PUMP.
The pump should be connected following the recorded instructions at the top in terms of
available voltage
Minimum cable section shall be 2.5 mm. It shall apply the correction factors to the distance.
EXTERNAL ALARM.
Is available potential free contact for external alarm. Can be used to send a signal to an alarm
center or to connect a siren or similar.
In the electrical box has several voltages available. 440VAC, 220VAC, 24VDC.
LOGIN
7.1. PRESS START BUTTON
SECOND STAGE
BRINE FLOW
SECOND STAGE
HIGH PRESSURE
FIRST STAGE
PRODUCTION
SECOND STAGE
FLOW & QUALITY
PRODUCTION
FLOW & QUALITY
Starts the sweep time manually. When the flushing is enabled will be visible a
countdown timer in seconds.
This button starts the booster pump. This option is particularly useful when you need
to purge the circuit. Whether starting or for wanting to move any cleaning chemical
or preservative product.
This button starts the shutdown sequence. It also stops the flushing process, the
booster pump and reset the alarms.
7.2. PRESS INFO PARTS
This window shows basic information of some components. Working hours appears in the pumps
windows.
CLOSE
With all the icons that appear on the screen refers useful information, references and similars.
7.3. PRESS SETTING.
This botton open a window where you can change some parameters of the screen as the system
time or contrast.
Flushing time can change from this screen. Also allows major changes but that is a function of
restricted access.
In this window you can start momentarily any pump or valve of the system. You can even perform a
test of the external alarm relay. This function is very useful in diagnosing faults. CAUTION THE
SECURITIES DO NOT WORK.
7.5. PRESS EMERGENCY START.
PASSWORD PROTECTED. This operating mode allows working with the equipment in a
conventional way. Launching various pumps one by one.
This mode is programmed for the case where a flow sensor or pressure fails. The securities
in this mode are disabled and supervision is essential that a qualified operator will have to
monitor the smooth operation of the equipment.
The elements must be started and stopped manually. Following the logical sequence:
1. Booster pump
2. HP pump
3. Vertical Pump.
In reverse when you want to stop the system. The indicators in the figure indicate the tank
when the tank is full and when empty.
This window shows some statistical and utility values to assist in preventive maintenance services.
RESET COUNTERS
8. ALARMS MESSAGE
The system displays text descriptions of the alarms that might arise. In this chapter we will see
the different alarms. Their set points and the reasons that cause.
The solution to this alarm is to reduce the pressure with first stage regulation valve.
This alarm works in two different values depending on the process in which the
equipment is working.
If the pressure does not exceed 1,5 bar will not start the high pressure pump and
indicate the fault.
if the equipment is already running. Allows to operate until the pressure drops 1
bar. The reason is to make the best of the filters.
You need to manually reset the motor protection and reset the alarm.
You need to manually reset the motor protection and reset the alarm.
The most usual solution is to open the regulating valve of the first phase and confirm the full
opening of the sea valve side.
The solution to this situation may be several. Failure of any membrane, excessive dirt
membranes, high pressure regulated low pressure, water quality sensor dirty.
8.9. OVERPRODUCTION.
Refers to the flow meter FS-2. Occurs when the flow exceeds the maximum possible output.
The system interprets the flow is only possible if there is a fault. Sometimes SALT WATER
PRODUCTION alarm occurs while this, if for example. It breaks an osmotic membrane.
Normally this alarm is due to a problem with the membrane or pressure vessel cap.
8.10. FLUSHING PRESSURE NO SUFFICIENT.
flushing pressure should be at least 2 bar. Should be less than 1 bar when this alarm is
activated flushing.
Use of non-authorized or misuse of authorized chemical voids system. These chemicals and
others also damage the R.O. membranes elements.
Check that the ship unloading valve is open and free of dirt.
verify no leaks.
Wait about 10 minutes for it to remove all air from the filters and pipes.
Make a flushing.
After 5 minutes slowly start closing the first stage regulation valve. The pressure should
rise very slowly to 50 bar. It should pause 2 minutes every 20 bar.
At the time we´ll be producing water. We verify that the tank inlet solenoid is open when
the conductivity meter indicates lower 700μS.
The intermediate tank level probes will indicate when the tank is full.
when it reaches the intermediate tank upper level probe. The high second stage pressure
pump will start.
Adjusting the flow with the valve located at the vertical pump discharge.
Adjusting the pressure slowly with the second stage regulation valve until the production
set.
10 START UP- DOWN PROCEDURE
10.1. NORMALLY START-UP.
This equipment has been designed to be very easy to work. The start and stop operations are
very simple.
Once the high pressure pump has started going up the pressure gradually.
When the tank is full start the high pressure pump of the second phase. We must try to
match the flow of the pump output flow playing with pressure regulating valve of the first
stage. That way the system will work stably.
Slowly open the pressure control valve of the first phase. Until the lower pressure of 12
bar.
The system will take care of the stop sequence in the right order.
It will stop the high pressure pump of the second stage if running.
Only some of the protections are preserved. Thermal protection of the pumps and the
intermediate tank level probes for vertical pump can not run dry.
In this mode the operator must start the equipment in stages and check that the values are
appropriate in order to boot the other stages. That is why it is a password protected mode
because it can cause serious damage if not done with due care.
Swich ON/Off
After checking the valve position .Caution the first stage regulation valve must be
open.
Start booster Pump. Wait for stabilization of the flow rate and pressure.
Start the High pressure pump. The flow must be maintained above 5700 l/h and the
pressure about 2 bar.
Adjust the work pressure with the first stage regulation valve.
When the intermediate tank is full. Start the second stage high pressure pump.
10.4. EMERGENCY SHUT-DOWN.
Wait 20 seconds.
SECOND STAGE
MAIN SECOND STAGE FINE FILTER CONDUCTIVITY
CONTROL BOX H.P. PUMP 5µ CELL
SECOND STAGE
OSMOTIC
MEMBRANES
FIRST STAGE
OSMOTIC
MEMBRANES
FIRST STAGE
CONDUCTIVITY
CELL
PRESSURE GAUGE
FIRST STAGE
PRODUCTION
FLOW METER
INTERMEDIATE
TANK
SECOND
STAGE BRINE
SECOND STAGE
FLOW METER FINE FILTER
REGULATION
50µ
VALVE
FIRST STAGE
REGULATION
VALVE
FIRST STAGE
PRESSURE BRINE FLOW
GAUGES METER
PANEL
AIREATION PRESSURE
VALVE TRANSMISORS
12. DRAWINGS.
CB-DYS3 THERMAL PROTEC. FIRST STAGE H.P. PUMP 9-12,5 Amp. 1 UND
Once every 24 hours of use Hidrotay should be inspected as part of a preventive maintenance
program. The following steps ensure that small problems do not cause serious breakdowns.
14.1.1 Inspect all fittings, tubes, and electric motors ( increase vibrations).
14.1.2 High Pressure pump. Regularly check the level of the crankcase oil. There is a oil dipstick
on the rear cover of the pump.
The following maintenance timetable is an estimate of the time intervals at which maintenance
may be required on the various system components.
Some variables are. Regulation of use, feed water, total running time. Because of these factors,
it is impossible to comprise an exact timetable for required maintenance.
MAINTENANCE
COMPONENT TIME INTERVAL
REQUIRED
Booster Pump Replace seal 4000 hours/ If leaks
When pressure drops
Disc Filter Back wash 1,5 bar.
500 hours
Change oil
First Stage HP Pump 8000 hours
Internal service