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    18 views48 pages

    19y406 1

    Uploaded by

    Blanca Estrada

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    © All Rights Reserved
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    of 48
    MANUAL 7519 (Chassis: Y1/¥4) Philips Consumer Electronics Company MANUAL 7519 ‘A Division of Nonh American Philips Corporation Chassis: YV4 OTH Fl: 180: 7518 Technical Service Data Service Company Technical Publications Dept. P.O. Box 555 401 East Old Andrew Johnson Hwy. Jefferson City, TN 37760 a thei Sunes tees Z eee : TABLE OF CONTENTS Note: the location of information in this manual is indicated by both page number and microfiche number. Paper ‘manual users should refer only to page numbers. Microfiche users reer only to microfiche frame numbers, Description ‘Y1i¥4 Chassis Inoduction ‘YUVA Model to Chassis List. ‘Y1¥4 Chasis Breakdown List Y11¥4 Chassis Service Adusimeris. YUVA Main Chassis information... 'ASD020 & ASDO2! Stereo Amp hloduios inf. 'APPO0G PIP Module Information ‘Tuner Schematic Diagram Flomote Transmiter Information ‘Jack Paral. REFER TO BACK PAGE FOR IMPORTANT SAFETY GUIDELINES ‘SAFETY NOTICE (PAULA :S1sSe4o) 6152 TVANVIN ANY PERSON ATTEMPTING TO SERVICE THIS CHASSIS MUST FAMILIARIZE HIMSELF WITH THE CHASSIS AND BE AWARE OF THE NECESSARY SAFETY PRECAUTIONS TO BE USED WHEN SERVICING ELECTRONIC EQUIPMENT CONTAINING HIGH VOLTAGES. Cc CAUTION: USE A SEPARATE ISOLATION TRANSFORMER FOR THIS UNIT WHEN SERVICING. BFKG-AS-099 PGC © 1909 Pilips Consumer Etctosics Company Syana ia eg. TM of GTE ProdetsCompotaon Prntedin USA, IMPORTANT SAFETY NOTICE Proper service and repair is important to the safe, reliable operation of all Philips Consumer Electronics Company** Equipment. The service procedures recommended by Philips and described in this service manual are effective methods of performing service operations. Some of these service operations require the use of tools specially designed for the purpose. The special tools should be used when and as recommended. It is important to note that this manual contains various CAUTIONS and NOTICES which should be carefully read in order to minimize the risk of personal injury to service personnel. The possibility exists that improper service methods may damage the equipment. It also is important to understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE. Philips could not possibly know, evaluate and advise the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way. Consequently, Philips has not undertaken any such broad evaluation. Accordingly, a servicer who uses a service procedure or tool which is not recommended by Philips must first satisfy himself thoroughly that neither his safety nor the safe operation of the equipment will be jeopardized by the service method selected. ** Hereafter throughout this manual, Philips Consumer Electronics Company will be referred to as Philips. WARNING Critical components having special safety characteristics are identified with a A by the Ref. No. in the parts list and enclosed within a broken line* (where several critical components are grouped in one area) along with the safety symbol on the schematics or exploded views. Use of substitute replacement parts which do not have the same specified safety characteristics may create shock, fire, or other hazards. Under no circumstances should the original design be modified or altered without written permission from Philips. Philips assumes no liability, express or implied, arising out of any unauthorized modification of design. Servicer assumes all liability. * Broken Line ee + ees ees ee 75192 Supplying the PHILIPS oe ’ TECHNICAL Technician's Needs TRAINING HANDS-ON Philips Technical Training provides the Hands-On training TRAINING needed to guarantee a student the best opportunity to learn ‘Theory, Operation, and Troubleshooting. Each class includes that unit. complete coverage of all product circuit theory and any component theory as needed. The class also includes the operational theory of the product from the customer standpoint. And most importantly, our classe: opportunity for each student to work with a product that has been bugged, allowing for troubleshooting experience on include the All books are supplied with the program and those that satisfactorily complete the program receive a diploma. Call 615-475-0044 for the latest schedule. BOOKS Our training books include drawings that simplify the schematic circuitry for easy explanation. We cover all of the subject in each manual and include servicing procedures for each set. All Service Tips are included where possible. SOFTWARE Philips Technical Training has put together software programs that are easy to use and simplify the service job. These programs are user-friendly and designed with the non-computer literate service technician in mind. 75198 L VIDEO Philips has expanded into the production of Technical Videos to simplify the teaching of some subjects. These videos are done with the technician in mind. Graphics, Animation, and a touch of humor are used to énsure the longest attention span and the greatest retention of the information. Mechanical Service, TV Chassis, Power Supplies, VCR/Camera Service, CD Repair, and any other subject that will help the technician are available You can order these products individually or in libraries. To get your Technical Training Catalog, call: 615-475-0044 or FAX 615-475-0221 Figure 1 - 25Y1 Chassis Rear View Y1/¥4 COLOR TV CHASSIS INTRODUCTION ‘The Y1/¥4 Series Chassis is the leader TV Set produced by Philips Consumer Electronics Company for the 1993/1994 model year. The Y1/¥4 Chassis is used in TV Sets with 13, 19, 20, 25, and 27 inch CRTs. The chassis orientation is from front to rear in the Y1/¥4 design (sometimes called “North-South"). The purpose for this layout design is to facilitate the smaller and narrower picture tubes, to allow the Customer Keyboard to be located on the Main Chassis printed circuit board along the front, and keep the design of the TV Cabinets narrow. The Y1/¥4 Chassis features the Y1/¥4 Tuning System (178 channels, depending upon the model) with On- ‘Screen Display. The Y1/¥4 Tuning System has two ICs mounted on the Main Chassis, which include a Microcomputer IC and a Memory IC. The Microcomputer communicates with the Memory IC, the Customer Keyboard, the Remote Receiver, the U/V Tuner, the TV Signal Processor, an AVIO Jack Panel, and the Power OniOff circuitry. The Memory IC retains the settings for Favorite Stations, Customer Control Settings, Mode Switches, and Factory Setup Data. The Y1/¥4 Tuning System can control the stereo feature and/or PIP functions in the Y1/¥4 Chassis if these options are present This chassis features a Very Large Scale Integration (VLSI) IC. The VLSI chip performs Video IF, Sound IF, AFTIAGC control, Horizontal Signal processing, Vertical Signal processing, Horizontal/Vertical synchronization, and Chrominance/Luminance processing. The 1 Screen Graphics information is placed on the main signal within the TV Signal Processor. The Y1/Y4 Chassis features a basic Series Pass regulation system for the main voltage source. Only one “HOT” ground reference is used in the Y1/¥4 Chassis. This “HOT” ground is the return side of the Bridge Rectifier. AN ISOLATION TRANSFORMER IS. REQUIRED WHEN PERFORMING SERVICE ON ANY VERSION OF THE NEW CHASSIS. 7104 SIGNAL FLOW The incoming TV RF signal is applied to the U/V Tuner is developed 45.75MHz IF signal before it is applied to the TV Signal Processor Integrated Circuit, |C270, for processing. AGC. (to the Tuner) and AFT (tothe Microcomputer) signals are developed within IC270 and then sent to the Tuner for RF Amp gain control and Oscillator frequency correction Sound IF signal jing for the Y1/Y4 Chassis is performed by coupling the 4.SMHz Sound IF signal from 1C270, Pin 52, via a 4.5MHz Band Pass Filter, 220, into output from Pin 4 in the mono . The Stereo ing to allow either m another si the speakers. Composite video from 1C270, Pin 52, is passed through a 4.5MHz Filter, L209, to remove any sound products al either goes back to IC270, Pin 37, 39, 40, and 44, or is sent to the AVIO Jack Panel for })Sutcing. The placement of Jumper B200 decides the direction of signal flow. The chroma signal is applied to Pin 37 via a chroma peaking circuit. Luminance is passed through 3.58MHz Trap circuitry before being applied to Pin 40. Luminance peaking is applied to Pin 39 of IC270. ‘Sync input is applied to Pin 44. The Red, Groen, and Blue signals are developed within 1C270 and output via Pins 23, 24, and 25. Brightness, re, Sharpness, Color, and Tint control voltages are applied to 1C270 from the Tuning System Microcomputer, CRT. ‘On-Screen Graphics is added to the video going to the CRT in the Chroma/Luma Process block in 1C270. There pes of graphics, normal set operation and Closed Caption. Red, Green, and Blue grap! through B361, B362, and B363 sent to IC360 via the Red, Green, and Blue lines. IC355 uses the video out of L209 as its input on Pin 11. All other control information comes. from 1345. 3 iu 195 ‘The Drive and Cutoff controls for CRT Set-Up are located in the Red, Green; and Blue Drive circuits on the Main Chassis. These cont the rear of the ch adjustme: procedures given in the Service Manual for setting uy CRT Circuits (White Balance). The Drive Cor adjusted yer mixing of the Lumina Chrominance signals. The Cutoff Controls in the output Circuits of the Driver Transistors provide the adjustment of the bias level for the CAT Output Transistors and thereby the CRT cutoff values. Horizontal and Vertical ignals are also developed within lator. The horizontal circuit is a count down type of system. ‘The horizorital signal is ap provided by the IFT for use by the chassis are the 200V Source, 24V Source, 14.5V Source, and the 14.5V Source. The Vertical signal exits 10270 at Pin and is applied to integrated circuit Neve "Now Aevide =" how ant Sv-1uN 14.5 ba 00 {i} ID HAS. JACK PANEL "AND NOR- JACK” PANEL 20 TDD Tels) 220vAc Figure 2 - Y1/V4 Chassis Block TKD TKD) STANDBY source Figure 2 - Y1/V4 Chassis Block Diagram R457 =o 27 5cv Ru17 ( O463 22 au10 _ + »5.6v-1F | 6.306) 14.5V an 7» 9AV Rade R467 R419 * = ~ 2 D405 ~ ator Go. 2 Tee™ SOURCE @ @ i = I cye7_ LT 5 J410 P411 = 100UF OS 133V(15.7¥) R493 432. sv(i60v) ii Rous : R466 . 2 t 47 MICROCOMPUTER { 0420 iz 2/2 Ty eon oe be de” 24V p>—w— : ON/OFF R423 pido 1 SWITCH 4.7K a7 P/S401 Ryo 2 + R308 - Rigoeeee 27k a 3[ Gd], 1k fs 4.7K T | 7 Ay eG oe or — Ru06 plore RESET 7.5V(7. corL : ~ ] 47K 2402 +L C413 VOLTAGE po— k400 a 33V) ‘TY u7uF Rage eo (wor ysen | 2708") | 8409 Head ON 13") eaog 1K 132.5V(16.3V) tat 7.5V(7.4) 120VAC WER INPUT puzg | ON/OFF —— 118V(0¥) | 130V(15.1V) FUSABLE 7.5¥(6.8) GTS fe ak | \ yoo |130V(13.1) 403. | PURRE ) R437 REG QV STBY SW a ! 4.7 129. 7v(160y) (STANDBY) . TP4 i : 130V(15.1V) ee eee 1¢410 D4 Ts REGULATOR naan t 129 | 1? are ec » source 5 wo Lo0ur [— Connection | Figure 3 - Y1/Y4 Chas: is Power Supply Block Diagram SIZE DEPENDS ON THE SCREEN SIZE ( ) STANDBY —————» 9V STANDBY auaz (6.2¥) SV 2 5.6(5.5 5AY L4a7 a eae a2) L418 TP10 ) roa k pais 7406 oe J410 Pull pas 6.2V BY 155vCa5.7V) TSNg 132-5V(160V) [aa Ru4g ae 41s ¥ : < 100-FOR 13,19,20 "Ww UTER 420 2 $47-FOR 25.26.27 7.5V ON/OFF 8.2V (6.8¥) SWITCH R402 oe 404 508 Rage _ Oak (6, 8V5 0404 R406 y= » RESET 7.5V(7.5) 47k 2402 «| cyy3 VOLTAGE —|— R424 oe R408 a 16V ci2atee 33V) TL aur nyo -8Y) eu32 120K auo2 21K LULU 7.5V(7.4) | Te Guiorn f SMCOT as0vc5.2v) FUSABLE _ 7.5V(6.8) 30K SWITCH Tes | 0400 | 130V(13.1) Q403 143V ov STBY SW (160)V 129.7V(160V) (STANDBY) Ful g — FON 1 3 130V(15.1V) 129. 4V(14.6V) iL, cwos | aero pao ‘T 470urF REGULATOR — 129V EA a SOURCE £ 130¥ paar ¢ 2 5 & ioovF FCG Connection 2436 i cu31 e yy 470K 3.30F SIZE DEPENDS Figure 3 - ¥1/Y4 Chassis Power Supply Block Diagram ( ON THE SCREEN SIZE. ) STANDBY Y1/V4 CHASSIS POWER SUPPLY When the 120Vac Source is connected to the Y1/¥4 Chassis (Figure 3), approximately 160Vdc is developed by the Bridge Rectifier circuit. The switched ac voltage from K400 is applied to the Degauss Coil to degauss the CRT at turn On, As degauss current flows through R400, its resistance increases stopping the degauss cycle. Resistor R403 dampens the inrush of ac current to prevent damage to the Bridge rectifiers. Capacitor C405 stores and filters this rectified dc voltage. The Bridge Rectifiers are protected from a failure of the Regulator IC by a2.5A, Fast Blow Fuse (F401). The 160V Source can be checked at TP8. The 160 volts drops to approximately 143 volts when the TV is tumed On. This voltage is applied to the base circuit of the 9V Standby Regulator, Q403. The 160V Source is applied through the collector source resisters to Q400 and the Power On/Off Switch transistors, Q402 and Q420. 0402 tums On and Q420 tums Off as soon as the 160V Source starts up. With Q402 turned On, Pin 2 of IC410 is pulled down to approximately 16Vdc. The input, Pin 3, of 1C410 is from the 160Vdc Source. Current passes into Pin 3 and out Pin 4 to provide the source voltage for the Standby ‘Supply. The voltage at Pin 4 during standby operation is approximately 15 Volts because of the 16.3 Volts on Pin 2. The voltage from Pin 4 is applied to the 9V Standby Regulator, 0403. The output from Q403 provides the 9V Standby Source, 5V Source, SAV Source, and SBV Source. Before the 9 volts becomes available, the Reset line to the Microcomputer is held Low by C413 and associated circuitry. Then, when the 9 Volts and the 5 Volts becomes available, the Reset line is allowed to go High to the Microcomputer. When the TV is Off, the Microcomputer applies a High through R308 which keeps Q402 turned On. There is no actual Off state for the Power Supply; the set is or in the Standby Mode. 2405 will place 15.7 volts on the base of Q420. D407 will place 16.3 volts on the emitter of 420, which turns the transistor Off. The bias current for 2405 and IC410, Pin 2, is through R405 and R424. Pin 2 of [C410 in standby is 15.6 volts. This causes the output of the regulator, Pin 4, to be 15.1 volts. When the set is turned On, the Microcomputer sends a Low to the base of Q402. Q402 is tumed Off and 2420 is saturated, allowing Pin 2 of IC410 to go to approximately 130 volts through R423 and R422. The output voltage from Pin 4 is always below Pin 2. When the TV is On and ac line voltage is Mid-range or Low, 400 is saturated. ‘When the TV is On and the ac line voltage is High or the Load Current is Low, 400 operates in a linear mode. During Power Off, the voltage from 0403 is the source for the 5V Regulator, Q410 and the 6.2V on the 9V Standby line. Q404 is held Off by the 13.1 volts across R409. Tho base voltage of Q403 is regulated by 2406, D416, and. 10415 to 7.4 volts. 403 conducts placing 6.8 volts on the emitter. This voltage goes through D408 to Q410 and the 9V Standby line. When the chassis is powered On, Q404 is tumed On by the 130 volts from Pin 4 of IC410. The emitter of 404 goes to 7.5 volts which will turn Off Q403. The 9 volts from Q462 will be the source for the 5V Regulator, 0410. 75196 ‘TROUBLESHOOTING THE Y1/Y4 POWER SUPPLY CAUTION: This Chassis requires the use of an Isolation Transformer while troubleshooting. ‘The supply in the Y1/¥4 is of the Series Pass (Linear Regulator) design. The Series Pass uses a Transistor or Integrated Circuit as the regulator. These are straight forward in their operation. A voltage source is applied to the input and the expected voltage is present at the output. Most troubleshooting in Series Pass power supplies can be performed very easily with a voltmeter. The only difference about this Series Pass supply is the switching between standby and full power. Figure 3 shows all the spacial component voltages for the entire power supply. Use these when troubleshooting ‘The Bridge Rectifiers become operational when the unit is connected to the ac source. The 160V source can be read at the output of the bridge. If the 160V is not present, repair of the Bridge Rectifier or the ac input circuit will be necessary. For the TV Set to operate, the Microcomputer must be operational. The Microcomputer becomes operational by providing SV from the 5V Regulator, Q410. The 5V Supply can be checked at TP10 and is always resent when the set is connected to the 120Vac source. Y1Y4 CLOSED CAPTION DECODER ‘The Closed Caption Decoder will display closed caption on the screen when the transmitting station transmits the signal. Figure 4 shows the circuit diagram of the Closed Caption Decoder. Video goes through buffer 0381 to Pin 11 of IC355. The video goes through a clamp to a Data Slicer and Sync Slicer. Horizontal syne enters Pin 8 to sync the VCO to the video horizontal timing. From the VCO, horizontal timing goes back into the loop and to the Timing Logic. The Sync Slicer sends the vertical sync to the Vertical Counter and Control circuit. The output of the Vertical Counter and Control sets the clamp level and the syne slicer level. The Data Slicer uses timing from the Timing Logic to pick the closed caption out of the signal. From the slicer, the data signal goes to the Data Recovery, which uses an 75197 input from the Data Clock Recovery circuit, for cleaning up the digital data information. The Data Recovery circ sends data to the Data Modulator and Transfer Buffer. It also sends a data present signal to the Command Processor. The other information for the Command Processor comes from the Decoder Control circuit. The Decoder Control uses inputs from the TV Microcomputer on Pins 1, and 18. Power up reset enters IC355 on Pin 2. The Command Processor, during closed caption transmission, allows the Data Modulator and Transfer Buffer to send the closed caption information through the Display RAM, the Character ROM, and into the Output Logic. The Output Logic sends the closed caption out as, red, green, blue, and a Fast Blanking signal that develops the box that holds the information on screen. This information goes to IC360 to be gated into the graphics data going from the Microcomputer to the Chroma/Luminance process in 1C270. os Y ay ree 10355 ee os81 ta fo 8 titer mA BATH noDULaTOR pe vipeo suse a] #ecOveRr Faas . BREE, [ Fan ca wee : wa oH tsfccane }—$ Hest we Bgear . a Fe crn J iliken aceon | al [taste |__4| cuaracte sare [5 venticat x 7 “ annie ls ee + ours Tees ooete et fe | aes | nlp ee vecaner 0 HORIZONTAL a uASEL Loop, CONTROL Eebitacy eal —af v00 L ed DETECTOR aa : 2 a __] l 124 eset A Lancuace Figure 4 - Y1/¥4 Closed Caption Decoder Loe ane CHASSIS IDENTIFICATION Y1 MODEL TO CHASSIS LIST Y4 MODEL TO CHASSIS LIST ‘An identification label is located on the outside of the cabinet back. The first four characters (27Y1) indicate the basic 4 ‘Se Sereon Chassis Screen Chassis ‘et. ‘ize : (Remote or Non-Remot sreoigzsctor at used to identify pr be identified wi Production (L.P.) changes. When ordering parts or requesting technical assistance or information, the complete chassis number must be supplied (.g., 27Y101-00AA). INTERCHANGEABILITY NOTICE © Important: While the following holds true in most cases, always refer to the most up-to-date service information for a confirmation of interchangeabilty. = CHASSIS IDENTIFICATION = Base No. identifies a family of assemblies. The remaining 4 characters (called the Group No.) indicate the ae rchangeabilty within iy. = Example: a ‘A001 = = sesévo. nd, : Note: Families having different Base Nos. cannot be interchanged. oe = The ninth digit (rst the Group No.) 3s the group interchangeabily level. This willbe an alpha character. = Higher groups may replace lower groups, but lower groups cannot be substituted for higher group, = Example: OOAPP0O8 AOOt = ‘oaPPOO Boo = OOAPPOOS Coos ar OOAPP008 B002 can be replaced by a C003 but not by an A001. In addition, a CO0S can be used in place of either a ar 002 or a AOI ar fe svat The last wo dis of the kein number inate runing change, When a parr deteton number i ir eer initially assign be A001 ‘does not significantly change the operational characteristics or the me ie veo. txtorral wih configuration @ running change within Ie group. This alow bratectonal nterchangeabity within the ie ‘4 group. x i evan Example: A001 can be used in place of AOD, and A003 can be used in place of A001. However, ita significant change x - a does occur which will only allow higher revision substitution, the group identifier (8th postion character) must change. = = ea ee i tva0a Example: OOAPPOO8 A001 (Early Production) = ie ‘svae0 ‘oAPPO0S A002 = Roar pons Bod ww creawer i ives ‘OAPPO0S 8004 ie Crewe i ivi ‘0APPO0S B05 i oAPPODE BO06 (Late Production) z O0APPO08 A001 is the it ation number. All assemblies in the “A” group (9th position character) are iS interchangeable with each ot ‘assemblies in the “B" group interchangeable with each other, and any “B” = ‘group assembly can be substituted for an "A" group. However, an “A” group assembly cannot be substituted for a “B” is group assembly. = ar ar NOTE: THROUGHOUT THIS MANUAL THE MAIN CHASSIS ASSEMBLIES WILL BE REFERRED TO AS Y1 7 AND/OR Y4 MAIN CHASSIS ASSEMBLIES, * Y1 = EMY101, EMY117, EMY119, EMY122, EMY123, EMY124, EMY127, EMY128, EMY129, EMY131, EMY133, EMY196, EMY141, EMY155, EMY157, EMY164, EMY185, VERSIONS ayes 4 = EMY401, EMY402, EMY403, EMY404, EMY407, EMY409, EMY412, EMY413, EMY422, EMY423, z Evin EMY430, EMY431, EMY445, EMY450, EMY470, EMY475, EMY479, EMY481, EMY493 VERSIONS z ES UNLESS A CHASSIS IS SPECIALLY CALLED OUT (EXAMPLE: EMY117) Y1 AND/OR Y4 WILL REFER TO oa zrvios ALL THE ABOVE MENTIONED CHASSIS. zr rv 75199 NOTE: THE LOCATION OF INFORMATION IN THIS MANUAL IS INDICATED BY BOTH PAGE NUMBER AND MICROFICHE FRAME NUMBER. PAPER MANUAL USERS SHOULD REFER TO ONLY THE PAGE NUMBERS. MICROFICHE USERS SHOULD REFER TO ONLY THE MICROFICHE FRAME NUMBERS. CHASSIS BREAK-DOWN NOTES. 1. WHEN AN ITEM OR GROUP OF ITEMS IS DESCRIBED AS A PANEL OR MODULE, THIS INDICATES THAT ITIS A NORMALLY STOCKED ITEM AND MAY BE REPLACED INITS ENTIRETY. WHEN A GROUP OF ITEMS IS REFERRED TO AS AN ASSEMBLY, THIS INDICATES A NON-REPLACEABLE/REPAIR ONLY TYPE OF ITEM (NOT NORMALLY STOCKED). * INDICATES A “NON-REPLACEABLE/REPAIR ONLY “TYPE ASSEMBLY. Y1 CHASSIS BREAKDOWN LIST ‘Schematic ‘Diagram PagelFrame r9y100 SoaLAOT0 Ramat Racivr Mode NAINA 0APPo08 women aD Goaeriia. CRT Module ‘ana BOASWI05 Keyboard Modu “20 DOAVSI26 Jack Panel Module Ia + OOEMYiSS Main Chassis “zonés) 00540313" Vaactor Tuner dul 0% ‘Typical Model: RR1946 s9yo1 QOAPTI10 CRT Module 2a + OoEMYI07 Main Chassis “2ov8) ‘asdo313 _ Varacior Tune’ Modul” BIS ‘Typical Model: RRI9S3, s9y102 QOAPTI10 CRT Module. aia ‘OOASDOZ Stare Modula BaD + Societies “Sote3) 0340313 Varactor Tune Midi "39/09 “Typical Model: RS1962 r9v103 ‘OALROTO Remote Receiver Module NANA OOAPTI0 CRT Module. gant ‘oasW105 ard Modi. “20a + OOEMYI0g Main Chassis, ‘20/68) ‘as40s13——Varactor Tunes ‘38/09 ‘Typical Mode!: HO1924 s9Y108 QOAPTIIO CRT Modu. 2onety * OOEMYI74 Main Chassis nnn BOG8) ostas13) —_Varacior Tuner tod 08 “Typical Model: MFiz047 s9Y105 OALAOTO Remote Recelver Module NANA Sparro, CRT Mose. anny ‘oASW05, Media 20168) + Soewvire Kel Grass oes) os40a13” —_Varactor Tuner Mode ‘0708 Typical Model: Mo2022 s9¥105 GOAPT:10 CAT Maule. anes SoASDa20 ‘Stereo Modu. ‘3001 SoAVJI29 Jack Pane! Modula S50) + OOEMYT12 Main Chassis. ‘20168) os40s13 —Varactor Tunes Modi 39/08 ‘Typical Model: HO1826 2ov100 OOAPTIO CRT Module. Zant OoeMvit7 20" Main Gnas” ‘20168) Sas4as1s' _Varactor Tuner Madi 30/08 ‘Typical Medel: R202 2ovs01 QOAPT:10 CAT Module, pansy GOALAGTO Remote Receiver Hiodule NANA ‘0ASDa20 Stereo Module, “3ar01) GOASWIOS Keyboard Modi ‘Bonee) OoAWJI29 Jack Panel Mode 35101) + OOEMYI19 Main Chassis BOG) ooseos13) —_Varacior Tuner Wisdi. ‘30/09 ‘Typical Medel: 182051 2ovi02 OOAPTI10 CRT Module. OOEMYI8a 20" Main Chasis bos40s13. —_Varactor Tuner Module ‘Typical Model: MO2142 2ovi0s OOAPTI10 CAT Module. : QOALROIO Remote Reesiver Modis DoAso020 Stereo Module. Doaswios Keyboard Meduie OOAVJI23° Jack Panel Module + OoEMYTEs — Main Chases. 00s40913°—_Varactor Tuner adda ‘Typical Modet: Mozt52 2ovi04 QOAPTII0 ORT Module. SoasDo20 — Stereo Modus. CoAvIst Jack Panel Module + OOEMYI5S §— Main Chassis 00s40513”——_Varacior Tuner idle Typical Model 208242 2ov105 QOAPTI10 CRT Module. SoAvsi27 Jack Panel Noduis + OOEMYise Main Chassis. Oosdos1s —_Varactor Tuner isle ‘Typical Model: 20R241 2ov108 QOAPTII0 CRT Module, 0As0020 Stereo Model. Soavsi2a Jack Panel Module + QOEMYi69 Main Chassie sn 00640513" Varacior Tuner ide ‘Typical Model: MS2126 2ovi07 OOAPTII0 CAT Module. ‘0ASDO20 Shorea Module OOAVI29 Jack Pane! Modula + OOEMYi41 Main Chase. Oost0s1s) | Varacior Tune Modi. ‘Typical Model: MS2127 2ov108 QOAPTI10 CAT Module. ‘0ASDO20 —Storeo Modu. OOAVJTSY Jack Pane! Mosie * QOEMYi97 Main Grassi. 0540313 Varactor Tuner Mod, ‘Typical Modet: 20x242 257100 QOAPTI13, CRT Module... SOALAOIO Remote Receiver kode OASWI0S — Keyboara Module. + OOEMYI22 §— Main Chasis 00540313 Varactor Tune Mio, ‘Typical Model: CR4523 ITEMS SHOWN INDENTED IN THE LIST BELOW ARE SUB-ASSEMBLY TYPE ITEMS TO THE LARGER ASSEMBLY LISTED ABOVE IT. ant “S01 os pansy 351) 20168) ‘9/08 zat “3an51) Bt panty “33109) 35/01 Ban 2008 ants Y1 CHASSIS BREAKDOWN LIST (continued) asvi02 OOAPTII CRT Modo. DOALADIO. Remote Moco. Doasou20 Stereo Mode. OoAPPOOs © PIP Module GoASWI0S Keyboard Modis Goavst26 dace Pane Module + OOEMV29 Main Chassis Sos40313 —Varactor Tune Nicduls ‘Typical Model: AP2576 2sv103 OOAPTII3 CRT Modul. SOALAOTO Remote Moda. SOAPPO0s = PIP Module SOASWI0s Keyboard Module SoavI2e dade Pant Moxie + OOEMY:2¢ Main Chass 0540313 _Varactor Tune Module ‘Typical Mede!: RP2546 2svi04 QOALAOIO Remote Receiver Module QOAPTS1 CAT Meogule. SOASWI05 Keyboard Medula QOEMIYI22 Main Chassis Oost0a13 Varactor Tune Modi ‘Typical Model: CRA523 28vi05 OOAPTI1, CRT Modul. OOALAGIO Remote ReosiverNicduie 0AS0020 Stereo Modul. OOASW105 Keyboard Module OOAVI328 Jack Panel Module + OOEMYi27 Main Chassis ost0a'3, —_Varactor Tune Modi Typical Model: 084537 25106 Q0ALROTO ——_Flemote Receiver Module doapriss CRT Modus SoASWi0s Keyboard Module. + OoEMYIOT Main Chassis 034031 Varactor Tune Midi ‘Typical Model: M2641 2svi07 OOAPTIN1 CAT Module. OoasD020 Stereo tied. QOALROIO Remote Recewer hadi Doaswi0S Keyboard Module Ooavsi20” lack Panel Module + OOEMVI28 Main Chassis os40313 —_Varactor Tuner Modis Typical Module: CT2524 2sv108 DDALROTO —_Ramate Receiver Module OoapTit3 CRT Module. SoASW105 Keyboard Modis + DOEMYI23 Main Chassis bostds13 —_Varacter Tuner Modul. ‘Typical Model: XR2541 2svi09 OALROTO —_Ramote Receiver Module OoAPTII] CRT Mogul oASDO20 Stereo Moodie GOASWIOS Keyboard Modul, Ooavs'29 — Jack Panat Module + OOEMYi28 Main Chassis 040213, Varactor Tuner Node ‘Typical Model: xS2568 ‘Schematic ‘Diagram PageFrame ats NANA 3303) 37104 oiG8) “35i1) 20168) ‘39/09 2314 ‘37101 018) ‘35i5) 20168) 39/09 NANA zai ‘201G8) 20168) 39/09 23411 NANA ‘3301 208) i 20168) 39108 NAINA 2a 201168) 20/68) “39709 zat ‘a01) ‘NANA (68) 35101) 20168) 009 NANA zane 20\Ga) 20/68) 39/08 NANA anti 4 = 29/09 2svi10 QOALRO10 Remote Receiver Module OoAPTii| CAT Modul, DoAson20 Stereo Mosul COASWI05 Keyboard Modul. DoAvsi2e Jack Panel Module + OOEMYi28 ain Chassis. ast0313—_Varactor Tuner hdl Typical Mode: XS2565, asvins SOALAIOIO Remote Raciver Mode DOAPTIIY CAT Modul oasW 10s Bare Modi * QOEMYI22 Main Chassis. 0340313 Varactor Tuner hole. ‘Typical Model: R255 2rvior QOAPTI11. ORT Module. DOALROIO. Remote Ressivar Modis” DOASW05 Keyboard Module. + OOEMYIST Main Chassis nso 00s403'3'__Varactor Tuner iol ‘Typical Model: R271 arvi02 DOALAOIO Remote Receiver Module. DoAPPOO8 PIP Mogul DOAPTIN? ORT Modu Doasbo20 Stereo Modul DoASWi0s Keyboard Moaiia Doavs130 Jack Panel Module + DOEMYi58 Main Chassis 00s80813, —_Varactor Tuner Ndi, ‘Typical Model: 662747 arvi03 QDALROTO Remote Recelver Module OoaPTi) CRT’ Module. oASDU20 Stereo Modu. GoASWi0s Keyboard Modi OORT Jack Panel Module * ObeMyigs Main Chases. Oa40a13 — Varactor Tuner dil “Typical Model: SSA475, 27108 QOALROI0 Remote Receiver Module OOAPTINY CRT Module. Soasoe2o Stereo lows CoASWI05 Keyboard Mode: OOAVI29 Jack Panel Module * OOEMYIo — Main Chassis.» 00340313 Varactor Tuner ladle ‘Typical Mode: C7273, arv108 QDALRO1O Remote Receiver Module Ooaprity CRT’ Module SoasDc20 Stereo Mocuis GOASWI0s — Keyboara Masi OOAWSIST. Jade Panel Module OOEMYI33. Main Chassis 0540313 Varactor Tuner Mod, Typical Mode: RS2761 2rv108 OALROIO emote Receiver Module SoaPPods PIP Madu SoaPTint CRT Modul. Doasbu20 — Stereo Moi SoasWi0s Keyboard Mosul Soavsi2e —Jadk Panel Module SOEMY'S8 Main Chassis 00540513" __Varactor Tuner hod ‘Typical Model: RP2729 ‘Schematic Diagram PagelFrame NANA anni ‘San 2068) 0168) 39/09 NANA 2a ones) 20/c8) 39/09 24-14 NANA 2o1c8) ons) 39/09 NAINA 27101 ant ‘3a01) ‘ance) “251 20168) 20/08 NAINA zane 3301) a8) a0} 2088) Sa NAINA pant ‘3a/01) 20468) i) 2063) 39109 NANA pain 3001) 20168) ‘35/1) 20/68) “3109 NANA ‘37104 ana “3af01) auN30 (1 20/68) “39103 7519-10 75194 ra¥401 APTH10 CRT Module. + Obemvaor Main Chassis 00340313. Varactor Tune Modis ‘Typical Model: RA1333. 13¥402 QOAPTI0. CAT Module. 2oAsDo20 Store Modu OOAVS129 Jack Panel Madi + ODEMy404 Main Chassis oosd0313. —__ Varador Tune’ edule. ‘Typical Model: SR1365 sa¥a0a OOAPTHO. CRT Module. OoAVII27 ack Pane! odie * oeMyaoe — Main Chassis Sostasis: _ Varacior Tune Modi. ‘Typical Model: 3R210 ra ¥404 OOAPTIIO CRT Modu. SoEMva70 Main Chases Gost0s13' Varactor Tuner Mode. ‘Typical Model: M1422. 137405 OOAPTIIO GAT Moaule. ‘O0ASDO21 Stereo Mookie. * OOEMVa03 Main Chases. ‘00340313, Varactor Tuner Noda ‘Typieal Model: SR1356 sa¥406, OOAPTII0 CAT Mosul. *OOEMY493, Main Chassis ‘00340313 Varactor Tuner Nod. ‘Typical Model: MS1462 13407 OOAPTIO CRT Modul. * ODEMYa22 Main Chassis Gos4013. —Vavactor Tuner Modul. Typical Mode: MR1447. 13¥408 OOAPTI10 CRT Module. DoaSDo2t —Storea od * OOEM¥E23 Main Chassis, 0840313 Varactor Tune Module ‘Typical Model: MS1483. 137409 OOAPTIIO CRT Module. OoAsDu20 Strep Modu OOAWII29 Jack Panel Mode * OoEMY409 Main Chassis. Ooe0313_ Varactor Tuner Node “Typical Mosel: 13x260 s9¥400 OOAPTIIO CRT Module. + ODEMYS07 Main Chassis 0340313 Varacior Tune Modul Typical Model: SAB196, s9¥401 OOAPTIIO CRT Mode... oasDo20 © Storeg tod. SoavsI29 Jack Pane! Module OoeMva12 Main Chasele Sosd0sis Vavactor Tune Modi. ‘Typieal Modet: 401926 s9va02 OOAPTIIO. CRT Modu, COALROIO Remote Reaver hostile Ooasb020 Stereo Module. OOASWI0s Keyboard Medi OoAVSI29° Jack Panel Modul * ODeMvais Main Chasse Sosdosts) _ Varactor Tunor Neda, Typical Model: RS1966 at Y4 CHASSIS BREAKDOWN LIST Schemate Pagettrame s9va0s 2ar.s1 OOAPTIO. CRT Modul : 168) SOaLROI Remote aca is ae SASWI05 Keyboard Module + Soenavaco Malm acts ooaosts,_Veracor tune isda y a pial Mode: P1820R Soy r9v408 S510 OOAPT110. CAT Modula 20168) GoaLAOTO, Remote Recsver cdi 20708 OOASWIGS Keyboard Modu + Doemyars — Melncnasse 050013) Varacir Tuner tide -zanys Tice Modo: moance 251) seya05 20438) QOAPTNIO. CRT Med SoaLaotd Remote Reese eds 20a8002 Stereo Mode. Somswies —Reyooand Modul. — Soavsize” Jak’ Banel Mogi fry) + SoeNast Man Chala >) Sootosts —_Varactor Tune odie “Typical Mode mS2010 s9¥406 zat OOAPTHN0 CRT Modu eh + DoeMvers Saran Gnas Ei Scents" Veet ne hi oer “Typical Moet M2004 s9v407 OOAPT110. CRT Module past soasna) Stereo oda Zon) oAvst29 Jack Pane Modile 300% + Doenivaro Main Chale tas40o13)—_Varacior Tuner Modi “Typica Meda MP2060 zany r9v4o8 20168) DOAPTHO CRT Moule od Goasoose Sires Mods Soavst2e ck Panel Modi + Goewvass Main Chasis onodosts, Vera tne id 233 ypiel Moda C1012 20188) 197409 - QOAPT110. CRT Module. + SoeMvs9> Main Gnawa onoaonte—_Varacor rane tiie zanat —__Typleal Made: M2008 S11) 381) coon ey OOAPTH10 CAT Module a oasbo20 Stereo Mode. coavay2e Jac Pana Modiie + Soenivast Main Chase 0540313, —_Varactor Tuner Ndi 2ai11 ——_Typeal Model MS2012 2aN68) M8} ovary DOAPTINO CRT Mod. 0450021 ‘Stereo Modi. + ooeMyaso Main chase 00340913 Varactor Tuner ode. ‘Typical Model: RS1962 Schematic Diagram Pageltrame 2anay “20168) :20)(68) “3908 214 ‘soupy 2018) 35/(N1) ‘20i8) oSaro9 Zana ace) 2009 2514 a0) 3511) ‘20/68) 30/08 23-11 a(n) ast oie) 20108 ay 308 2-11 Syon 35/1 ‘206) 3908 Zant a01) 20168) 2908 13, 197207257 26,27" Yi Y4 a = aS ro eat ae oats 00) =| i roel hog h ot | | y 1 eg a ( Me | ge cha aod oe i apres PS cap cal ops ES 661 cota >> [ale ough ol pe ke a Sten soe} | =a flee bo Tey a Fy RET ORT | Cro i oo rr | he oa) ae, pH Beg ee 1 wae Se | ee +04] || $—eson (SH gH aa - a one rest, Eh Eset «| Bee ot nea ee) eae ee el a eke” Ah sea Th Bia 4 Oso a Ee voce] ffsco 824 = Se Cen ee ||P * aa pare HOR ORR Gel EEE i iuerooe oon ee Pte oly 05 css oso gout ) we perl acen a ete a ‘Shrove aa el Corps 20 Choe 00g sie ea 2 |Poes [ aN BRGHT 4291 a aie 5 1 a. Teaco fressorcur | iss Dip ov swe] gre te of to 18h ffowtoe [| aon | Hele a B . (recs fea a ea {© oes wx cur bs Far’ commen £P igure 5 - Component it Location Chart Y1/Y4 CHASSIS SERVICE ADJUSTMENTS. Caution: The Y1/Y4 Chassis incorporates a “HOT” ground system. Always use a separate isolation transformer when applying power to the exposed chat IF/AFT Alignment 1. Ensure that the set is in the Broadcast Mode (normal) and tune the receiver to a good local ait signal. 2, Temporally place a jumper from Pin 41 (Conch Service Adjustment Notes: dence) of 1C270 fo ground " 3, Connect a DC Votmeter (input impedance 10 meg- Unless Otherwise Specified: ‘ohm or more) to Test Point 2 (TP2; grid location B34). 1. All service adjustments are “HOT” voltagewise. For 4. Preset L270 (AFT Coil; grid location B4) to place its maximum safety, ensure the use of properly insulated core at the bottom of the can. tools. 5. With an Intial otage reading of 8Vdc on the meter, 2, Refer to the Y1\¥4 Chassis Layout Diagram (Figure slowly begin turing the core of L210 counterclock: 5) fora quick location of test points or service adjust wise (CCW). When entering the AFT curve, the Seas voltage will begin to drop suddenly, Within the slope 3 Grid locations refer to the Printed Circuit Board of this curve (less than 1/4 tur), adjust L270 to Artwork. achieve @ reading of exactly 2.5Vdc on the meter. 6. Remove the FF signal from the recelver and clscon- Focus ect the jumper. 1. Tune ina local tation and adut he Focus Corr 7 Temporaly connects jumper ftom Test Pint 27 Tuna ina local station and act tho Fo (TP2r; gtd location D8) to ground eeceeeeeeee ce eeeeeee eee etna 8. Measure and record the DC voltage reading at Test AGC Delay Tune to a weak station, or loosely couple the antenna to observe a snowy picture. 2, Set the RF. AGC Delay (F206, Grid Location C3) to i's fully clockwise (CW) position. 3. Slowly turn F206 counterclockwise (CCW) to a point slightly beyond the point of minimum snow. NOTE: Do not turn the control any further as it may result in an overloaded picture on the face of the CRT (caused by a strong station signal). Point 28 (TP28; grid location D3) to within 1/100th of avolt NOTE: The voltage reading of a properly operating set should be approximately 3.38Vdc. 8. Remove the jumper from Test Point 27 and recon- nect the RIF Signal tothe receiver. With the set tuned to the RF Signal, adjust L210 (45.75MHz. VCO Adj. grid location C4) to achieve the same voltage as recorded in step 8 (approxi- mately 3.38Vdc). 10. 7519-12 IF/AFT Alignment (continued) NOTE: It is extremely important to the performance of the chassis that this voltage is adjusted as accurately as possible. Sound Discriminator 1. Select an active channel and loosely couple the antenna until noise/distortion is apparent in the output, 2. While keeping input signal weak enough to produce noise, adjust L221 (Sound Discriminator Adj.; grid location H5) for maximum output and minimum distortion, 5MHz Trap Adjustment (Certain Models only) NOTE: This adjustment is performed on a Cold Chassis (no AC power applied) 1. Inject a 4.5MHz, signal, 50% AM with TkHz. at 100mV atthe junction of R212 and L211 (grid location C5) 2. Connect the high impedance detector probe of an oscilloscope to Test Point 1 (TP1; gid location B4), 3. Adjust L209 (4.5MHz. Trap; grid location C4) for a minimum detocied 1kHz. signal. Vertical Height & Centering Adjustment 1. Apply a crosshatch pattern to the antenna input terminals, 2. Adjust the Vertical Size Control (R559; grid location D7) to obiain a slight underscan of the raster at the top and bottom portions of the screen, 3. If the raster is not centered, adjust the Vertical Centering Control (R545; grid location K2) to center the raster property on the screen. 4, Adjust the Vertical Size Control (R559) to obtain a slight overscan at the top and bottom portions of the screen (approximately 8% overscan total). Horizontal Centering Adjustment 1. Apply a cross hatch pattern to the antenna input terminals. 2. Adjust the Horizontal Centering Control (R520; grid location F2) to obtain proper horizontal centering ofthe ‘crosshatch pattern at the left and right of the screen. Adjusting The Picture NOTE: The Color Purity and Convergence Adjustments described below should be performed only after installa- tion of a new CRT or Deflection Yoke Assembly; other- wise, it will not be necessary to remove the rubber wedges. Minor corrections for purity and convergence can be accomplished through the use of the Purity and Convergence Assembly located on the neck on the CRT. CONVERGENCE AND PURITY ADJUSTMENT PROCEDURE Degaussing the receiver 1. Position the TV receiver so that the screen faces the direction it will be facing, while in use. 2. Before the set is turned on, thoroughly Degauss the entire receiver. 7519413 Degaussing the Receiver (continued) ‘a. Move a Degaussing Coil in a circular motion slowly around the sides and the front face plate of the receiver. b. Withdraw the Degaussing Coil at least six feet before disconnecting it from it's power source. Pre-Convergence Adjustments NOTE: Some sets may have only 3 sets of Purity Rings, others will have 4 sets of Purity Rings (see Fig. 6A or 68). Refer to the Zero Correction lilustration that resembles the set being serviced. 1. Place the multi-pole Purity and Convergence Assembly with the 2-Y pole Purity Rings directly in the gap between the G2 and G3 (Focus) Grids. (AS shown in Figure 6A or 68) 2. Connect a Center Cross pattern or a Crosshatch pattern to the Antenna terminals. 3, Set the Green Cutoff control (R649) t wise (CW) position. fully clock- 4, Set the Green Drive control (R643) to its fully counterclockwise (CCW) position. 5. Loosen the Yoke Clamp screws, pull the Yoke back ‘and remove the three Yoke wedges. 6. Slide the yoke all the way forward so that it rests against the base of the CRT. 7. Tighten the Yoke Clamp screw so that the Yoke doesn't drop away from the base of the CRT. 8. Slowly spread and, if necessary, rotate the 2-Y pole purity rings so that the red and blue lines are at least parallel and preferably coincide at the 6:00 and 12:00 o'clock position. (Refer to figure 7). 18 IB} 45- GaP ZERO (GRIDS CORRECTION a) POSITION Figure 6a | GAP (GRIDS G2 & G3) POSITION 2Y POLE—_ 2X POLE———=} ogee eroLe— Figure 6b 12 | pee x e SPREAD be 6 2 {—

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