Magnetic Q Sonde Type 108-010 and Junction Box Type 134-089 1 Description 2 Operating Instructions 3 Care and Maintenance 4 Repair 5 Illustrated Spare Parts Catalogue 6 Installation / Mounting 7 Putting into Operation 22496/108-010,D00012 Edtion: 04. Oct. 1989 Raytheon Marine GmbL High Sess Products| Postfach 1166 D = 24100 Kiel Germany ‘Tel +49-4 31-30 19-0 Fax 449-4 31-30 19-291 Email ReceptionDE@mykiel.com\Weitergabe sowie Vevlsigung deer Unelge, Verwertung und Miteiung ves Inates rch gestae, sowie ausrUcklch zgestanden,Zuviderhandlungen vepichten2uSchadenesatz Tout communication ou repradcton de ce document, tute ‘explain ou communication de son conte sont interes, saul autorsaton eres. Tout marqueent dct rg et ile et ‘expose san auteur au vsement de dommages eins, Copying ofthis document and ghing it to others andthe use or ‘communication of th contents threo ae frbzoen without express ‘authori. Oflender are able tothe payment of damages Sin nuesra expresa autora, queda teminanterente probit fo ‘eproducin total o parcial de est docament, asia su uso Indebido yo su ebb ocomunicacinaterceros. De os inactores se eign el corespondente ressrimento de dos y perc,MAGNETIC SONDE Tectia! Dooomensaton Preliminary Remark The documentation describes the basic devices incl. variations which are listed at the beginning of the description. Each basic device has a type number, e.g. 108-010. ‘An NG... designation behind the type number refers to a variation of the corresponding basic device, e.g. 108-010 NGOO1. If there are customer demands for modifications or complements, you will find them de— scribed in the Annex. The contract for delivery is binding. The figures are numbered in accordance to the chapters, e.g. Fig. 1-1, Fig. 1-2 etc. Furthermore, detail designations are given in the figures. The used cycles of numer— als explain themselves by the following example: Chapter 6 lustration 5. (in the Chapter 6) [—— Detail 3 (from lilustration 5 in the Chapter 6) Example: (Fig. 6-5.3) The first numeral denotes the relevant chapter the figure belongs to. The second numeral denotes the number of illustration. ‘The two numerals are separated from each other by a hyphen. The third numeral denotes the relevant detallof the resp. illustr the previous numerals by a point. nandis separated from The devices may differ from the figures, diagrams and drawings in minor details. ‘The right of alterations due to further technical developmentis reserved. The documenta— tion delivered is not subject to the alteration service. ‘Should an additional expert guidance be required, the ANSCHUTZ service stations throughout the world are at your disposal. 2249MAGNETIC SONDE CONTENTS 1. Description Ww General 1.2 Construction 1.24 Mechanical Construction of the Magnetic Sonde 1.2.2 Electric Connection of the Magnetic Sonde 1.23 Electric Supply of the Magnetic Sonde as well as Signal Transmission of the Magnetic Sonde Course Signal to the Corresponding Course Receiver 124 Junction Box, Type 134-089 12.4.1 Mechanical and Electrical Construction of the Junction Box 13 Principle of Operation 14 Technical Data 1.44 Magnetic Sonde, Type 108-010 1.42 Junction Box, Type 134-089 2. Operating Instructions 3. Care and Maintenance 4. Repair 44 Repair of the Magnetic Sonde, Type 108-010 42 Repair of the Junction Box, Type 134-089 43 Checking the Magnetic Sonde for Possible Faults 434 Measuring the DC Resistance of the Magnetic Sonde 44 Examples of the Magnetic Sonde Input and Output Signals in Conjunction with the Autopilot "NAUTOPILOT” or "NAUTOCOURSE” 5. Illustrated Spare Parts Catalogue 54 Magnetic Sonde, Type 108-010 NG0O1, NGO02, NGOOs 52 Junction Box, Type 184-089 2249D -ll-MAGNETIC SONDE Tectia Documenation CONTENTS Page 6. Installation / Mounting 1 64 Installation and Mounting Hints 61 62 Mounting the Magnetic Sonde 6-2 6.2.1 Examples of Mounting the Magnetic Sonde 6-3 6.22 Mounting the Magnetic Sonde onto the Magnetic Compass (without Spacers) 6-4 623 Mounting the Magnetic Sonde onto the Magnetic Compass 6-5 (with Spacers) 6.24 Terminal Assignment of the Magnetic Sonde Cable 66 63 Mounting the Junction Box, Type 134-089 6-7 64 Connection Scheme of the Magnetic Sonde, Type 108-010 with Junotion Box, Type 134-089 68 7 Putting into Operation 4 7A Adjusting the Magnetic Sonde 7-4 TAA General 4 TAZ Adapting the Magnetic Sonde to the Magnetic Cmpass and Adjusting the Magnetic Sonde in Conjunction with the Autopilot 7-1 Annexes Centering Mask (for centering the magnetic sonde when being mounted onto a magnetic compass) Dimensional Drawings Magnetic Sonde Magnetic Sonde Circuit Diagram: Magnetic Sonde Magnetic Sonde 108 D 010 HPO0S (NG001/002) 108 D 010 HP013 (NG003) is 108 E 010 HPOO7 (NG001/002) 108 D 010 HPO15 (NGOO3) 224961 MAGNETIC SONDE Technical Desumentaton Description General By means of the Magnetic Sonde, Type 108-010, the angular position of the DC mag- netic field in the card level of a magnetic compass is scanned off and converted into an electric signal. The produced course reference signal has 3 phases and is similar to the signal of a synchro. It can be used for: © ANSCHUTZ autopilots, e.g. NAUTOPILOT A, NAUTOPILOT A-1, NAUTOPILOT D or NAUTOPILOT 1 ANSCHUTZ heading reference managing system NAUTOCOURSE Combined action with the ANSCHUTZ Course Monitor, Type 135-079 Combined action with the ANSCHUTZ Steering Control System COMPILOT 9 Combined action with the ANSCHUTZ autopilot PILOTSTAR Combined action with the ANSCHUTZ autopilots, Type 102-839 or 102-840 Combined action with the ANSCHUTZ Monitor Repeater Compass, e.g. Type 183-312 MOD... within a TMC system) . The magnetic sonde can be mounted onto magnetic compasses of the bearing, steer- ing, mirror, projection or reflection type from 100 mm dia. Dependent on the type of the magnetic compass, the magnetic sonde can be fixed to the cover or bottom glass disk of the magnetic compass. ‘Types / Variations of the Magnetic Sonde The following variations are available: © Type 108-010 NGO01 2 Magnetic sonde with connecting cable (5 m) (fitted with 1 connector (7 poles) at the end of the connecting cable) as well as mounting material (BSH conformity). © Type 108-010 NG002 & Magnetic sonde with connecting cable (5 m) (fitted with plug-in terminals) as well as mounting material. © Type 108-010 NGO03 & Double magnetic sonde with connecting cables (2x5 m) (fitted with plug-in terminals each) as well as mounting material. *) (TMC © Transmission of Magnetic Course). 2249EMAGNETIC SONDE 12 1.24 Construction Mechanical Construction of the Magnetic Sonde The circular PCB (1~2.4) accommodates an annular magnetic soft-iron core (12.2), with three coils (1.2.1) arranged upon it and displaced by 120° each, as well as three resistors (1-2.3, 1-2.5, 1-2.6). All electric components are wired to one another (acc. to Fig. 1-6) and moisture-proof embedded in synthetic resin within an aluminium cap (1-1.2). Fig. 1-1: Magnetic Sonde, Type 108-010 (Side View, Enlarged, Partial Sectional 1 Cable, approx. 5 m long 2 Aluminium cap 3. Flange bolt (3x) 4 PCB (detail) Note: The fixation of the magnetic sonde to the magnetic compass (without or with spacers) can be seen from Fig. 6-2 to 6-4. 224951.22 MAGNETIC SONDE ® Technica aNscHUTZ Jahan Fig.1=2: Magnetic Sonde System A) Top view 8) Section X-Y Coil (3 coils displaced by 120° each) Annular core Resistor R3 Pca Resistor R2 Resistor Rt oarons Electric Connection of the Magnetic Sonde The electric connection of the Magnetic Sonde, Type 108-010, is performed either © via a Junction Box, Type 134-089 (e.g. with Type 108-010 NGOO1, Fig. 1-3) or © directly to a terminal strip of the device that is electrically connected to the magnetic sonde, see Fig. 1-4 or 1-5. 22496MAGNETIC SONDE Magnetic compass Bottom glass disk Adhesive ring Plate ‘Spacer (3x) Base plate Magnetic sonde, Type 108-010 NGOOt Magnetic sonde cable, 5m long Connector on magnetic sonde cable Junction Box, Type 134-089 Cable gland ‘Cable for hull-bound installation (shipyard ‘Supply, length acc. to system configuration) OD Oe - 200000 ANSCHUTZ magnetic compass ‘course reference receiver Fig. 1-3: Magnetic Sonde, Type 108-010 NGOO1, Electric Connection via Junction Box, Type 134-089, to ANSCHUTZ Autopilot, e.g. *PILOTSTAR® (Schematic Representation) If a junction box is provided in the magnetic compass course reference transmission system (see Fig. 1-3), use is made of the Magnetic Sonde, Type 108-010 NGOOt (BSH type). . This type of magnetic sonde has an appliance plug fitted to its connecting cable, which is to be inserted into the socket of the junction box and to be screwed (watertight plug connection). The junction box is to be connected via an adequate hull-bound, screened cable to the corresponding device, e.g. ANSCHUTZ autopilot "PILOTSTAR’. 2249EMAGNETIC SONDE Technical Documentaion Magnetic compass Bottom glass disk ‘Adhesive ring Plate Spacer (3x) Base plate Magnetic sonde, Type 108-010 NGOo2 Magnetic sonde cable, length 5 m (stranded wires with plug-in terminals on cable end) ANSCHUTZ magnetic compass course receiver Fig. 1-4: Magnetic Sonde, Type 108-010 NG002, Direct Electric Connection to ANSCHUTZ Autopilot, e.g. "PILOTSTAR” (Schematic Representation) lf no junction box is provided within the magnetic compass course reference transmis- sion (see Fig. 1-4), use is made of the Magnetic Sonde, Type 108-010 NGO02. ‘The connecting cable of this NG type has stranded wires with plug-in terminals on its end. The magnetic sonde is directly connected via the terminal strip of the corre- sponding device, e.g. ANSCHUTZ autopilot "PILOTSTAR’. The Magnetic Sonde, Type 108-010 NG002, is delivered without plug! 2249E 1-5MAGNETIC SONDE Magnetic compass ‘Adhesive ring ———— Bottom glass disk Plate- ‘Spacer (3x) ‘Magnetic sonde (B) Base plate (B) Base plate (A) ‘Magnetic sonde (A) Magnetic sonde (A + B) ‘Type 108-010 NGOOS Magnetic sonde cable (A) ic sonde cab length 5 m Magnetic sonde cable (8) length 5 m ‘The magnetic sonde cables are connected directly to the ‘compass course reference re- cceivers e.g. nautopilot and ‘course monitor. ‘The connecting cables have stranded wires and are fitted with plug-in terminals on both ANSCHUTZ mag- netic compass ‘course reference (& ceiver (A) ANSCHUTZ mag- |_ netic compass ‘course reference re- cover (B) Fig. 1-5: Magnetic Sonde, Type 108-010 NG003, Electric Connection e.g. to Two ANSCHUTZ Magnetic Compass Course Reference Receivers (Schematic Representation) Iftwo magnetic sondes are required within the magnetic compass course reference transmission system, use is made of the Magnetic Sonde, Type 108-010 NGOO3. It is made up of two magnetic sondes - mechanically connected and balanced to one another for "zero” — which are mounted and connected acc. to Fig. 1-5. Note on the Magnetic Sonde, Type 108-010 NGO03: ‘The magnetic sonde (B) is mirror—inverted with regard to the magnetic sonde (A). (On performing the connection, attention must be paid to the fact that ~ due to the opposed sense of rotation on the magnetic sonde (B) with regard to the magnetic sonde (A) ~ the phases $1 and $3 are interchanged. The Magnetic Sonde, Type 108-010 NG003, is delivered without plugs! 2249EMAGNETIC SONDE Technical Documentation 1.2.3 1.24 1244 Electric Supply of the Magnetic Sonde’) as well as Signal Transmission of the Magnetic Sonde Course Signal to the Corresponding Course Receiver The electric supply of the magnetic sonde as well as the transmission of the magnetic sonde signal to the connected magnetic compass course receiver takes place via the screened 6-core connecting cable of the magnetic sonde. With the Types 108-010 NG002"*) and 108-010 NG003**) the magnetic sonde cables are directly connected to the terminal strips of the corresponding devices. With the Type 108-010 NGOO1, the magnetic sonde is to be connected by means of an appliance plug via an interconnected Junction Box, Type 134-089 (BSH require- ment, see Fig. 1-3). Note: If use is made of the Junction Box, Type 134-089, the distance from the junc- tion box to the autopilot on board ship may be as long as desired’). For lines of more than 10 m, the cross section should be 1.5 mm? as a minimum. In any case, screened cable must be used. Junction Box, Type 134-089 Mechanical and Electrical Construction of the Junction Box ‘The junction box consists of seawater-resistant metal. its exterior is provided with a coat of paint. in its interior the 6-pole terminal strip L1 is located. As a protective earthing, the casing and the casing cover are electrically connected to one another via aground wire as well as 2 flat plugs and 2 flat plug sockets. As a protection against humidity, the casing cover is provided with a rubber gasket located in a recess (type of enclosure IP 65). At the side of the casing, a 7-pole appliance plug socket is located. Opposite it, a cable gland is provided for cables of up to 17 mm dia. as a maximum. On the outside of the casing, an earthing screw is fitted for being connected to a ship's earth. “) Correspondingly applicable for Type 108-010 NG00S (double magnetic sonde). “) The magnetic sondes, Type 108-010 NG002 and 108-010 NG003 are delivered without plugs. 2249MAGNETIC SONDE 1.3 Principle of Operation Input 400H2 excitation voltage 83 s2 si ‘Synchro signal output Fig. 1-6: Circuit Diagram of Magnetic Sonde The magnetic sonde is electrically isolated from the device connected, e.g. *PILOTSTAR’ and is supplied with a DC-free exciting voltage of e.g. 3.8Ve9/400Hz at the connections R1 and R2 (see Fig. 1-6). The output signal of the magnetic sonde is available as a 3-phase signal at the termi- nals $1, S2 and S3. It is formed by the voltage drop of the magnetizing current at the resistors R1, R2 and R3 (see Fig. 1-6). Dependent on the DC field magnetization at the coil concerned, the AC excitation uni- laterally reaches the saturation region of the core, as a result of which the first har- monic (e.g. 800Hz) is generated as the decisive signal component. The DC field magnetization of the coils L1, L2 and L3, displaced by 120° each, takes place dependent on the angular position of the individual coil to the magnetic DC field of the magnetic compass. See also Section 7.2, Example for magnetic sonde input and output signals with 2 os- cillograms. (Applicable only to ANSCHUTZ "NAUTOPILOT A”, "NAUTOPILOT A-1”, "NAUTOPILOT D”, NAUTOPILOT 1 and "NAUTOCOURSE”.) 2249EMAGNETIC SONDE Technica! Decumsrtation 14 Technical Data 141 Magnetic Sonde, Type 108-010 Dimensions: see Dimensional Drawing Weight: approx. 0.16 kg Available types: Magnetic Sonde with connecting cable, 5 m long (fixed to the magnetic sonde) and with 7—pole AMPHENOL connector, Type C161. Type 108-010 NGOOt Magnetic Sonde with connecting cable, 5 m in length, the ends of the stranded wires are fitted with plug-in terminals Type 108-010 NGOO2 Double Magnetic Sonde with 2 connecting cables § m in length each, without plugs, the ends of the stranded wires are fitted with plug-in terminals Type 108-010 NGOO3 Input voltage and Input frequency (excitation): acc. to the device connected”) Output voltage, max. value (measured between St and $3): ace. to input voltage’) Output frequency: double exciter frequency Type of enclosure: IP 65 BSH test no. DHV/A6/1k/78 EMC: see Declaration of conformity Permissible ambient temperature — storage: 40°C ... 470°C operation: -25°C ... 455°C. *) See example given in Section 4.4 2249E -9MAGNETIC SONDE ‘Magnetic flux density of the magnetic field to be scanned: 0.15mT ... 1.5mT. Most favourable value: 0.5mT Magnetic moment of magnetic compass: approx. 3000egs Note: With field strengths of >1.5mT, the magnetic sonde is overdriven! The distance between the bottom edge of the magnetic sonde and the center line of the card ‘magnets in the magnetic compass should be from 45 to 70 mm (see also Section 6, Installation). 1.4.2 Junction Box, Type 134-089 Dimensions: see Dimensional Drawing (Fig. 6-8) Weight: approx. 1 kg Type of enclosure: IP 65 EMC: see Declaration of conformity 2249 1-10MAGNETIC SONDE Toohneal ooumensaton 2 Operating Instructions ‘The magnetic sonde and the junction box require no operation. 3. Care and Maintenance The magnetic sonde and the junction box are free from care and maintenance. 22495 2-1/3-1MAGNETIC SONDE Documentation 4. 4a 42 43 434 2249 Repair Repair of the Magnetic Sonde, Type 108-010 ‘Should the magnetic sonde or the magnetic sonde cable be damaged, the magnetic sonde is completely to be exchanged. Note: Manipulations in the interior of the magnetic sonde cannot be performed, as the sonde system has been filled up with synthetic resin. Repair of the Junction Box, Type 134-089 In case the junction box is damaged, the complete junction box is to be exchanged. Checking the Magnetic Sonde for Possible Faults Measuring the DC Resistance of the Magnetic Sonde Checking of the magnetic sonde can be performed e.g. by measuring the DC resis- tance at its connections. The measured values given in the following table should approximately be obtained. Table for measuring the DC resis- tance of the magnetic sonde. Measuring between the following pins: Pin | Measured value |Connection 4-5| approx. 151 Ohm] (R2-R1) + + 1-2 | approx. 146 Ohm} (S2-S1) een] veto ‘brown| wit grey] |1-3| approx. 146 Ohm] (S2-S3) Pee ; © Sg {2-3} approx. 146 Ohm} (S1-S3) Connecton:s3 s2 st oR Re Fig. 4-1: Internal Wiring of the Magnetic Sonde, Type 108-010MAGNETIC SONDE 44 Examples of the Magnetic Sonde Input and Output Signals in Conjunction with the Autopilot "NAUTOPILOT” or "NAUTOCOURSE” (See oscillograms, Fig. 4-2 and Fig. 4-3) With the exciter voltage form given in oscillogram 1 (Fig. 42, beam A), the oscillo- gram 1 (Fig. 4-2, beam B) shows the magnetizing current flow of coil 1 as a voltage drop at resistor R1 as a result of a certain DC field magnetization. The magnetizing current is formed by the — signal component originating from the exciting voltage (essentially fundamental component) and by the — harmonic component generated as a result of the DC field magnetization. The signal component of the magnetizing current is the same in all coils. Thus, the utiizable signal component originating due to the different DC field magneti- zation of the individual coils can be obtained by forming the difference of the magnetiz~ ing current signal forms. This differential signal can be measured between the terminals $1, $2, $3. It origi- nates as a difference of the voltage drop at resistors R1, R2, R3. The signal form thus obtained is shown in the oscillogram 2 (Fig. 4~3). ‘As to be seen from this oscillogram, the evaluation of the sonde output signals (S1, $2, $3) is to be performed by demodulation of the first harmonic (here 800H2). 22496MAGNETIC SONDE Examples of Oscillograms for Magnetic Sonde Input and Output Signals Excitation: 3.8Veq, 45% Frequency: = 400Hz Exciting voltage applied toRt RZ BeamA Y= 8Viem X = 0.5msiom Output signal at$1/S3 Fig. 4-2: Oscillogram 1 Output eon Y= 0.1V/em a os X =0.5ms/cem Fig. 4-3: Oscillogram 2 2249E 4-3MAGNETIC SONDE (- ) A Technical rt Demanaen 5. Illustrated Spare Parts Catalogue 5A Magnetic Sonde, Type 108-010 NGOO1, NGOO2, NGOOS ‘All magnetic sondes wth cable, Sm in ength 7. fi 2 a3 g ge ge a5 $2 8 5 1 ¢ $ 3 29 22 22 2 He & 35 3s £ Hyp |g a 0 : = (Oi 2 ane B Pos. | Stock no. | Designation Drawing no. _| Piece] Note 1 [4.008849 | Magnetic sonde | 108-010 NGOO1| 1 | Complete exchange only 1 | 4.008.055 | Magnetic sonde | 108-010 NGoo2| 1 | Complete exchange only 1 | 4.005018 | Magnetic sonde | 108-010 NG003| 1 | Complete exchange only 52 Junetion Box, Type 134-089 I—1 [_ Pos. [Stock no. | Designation | Drawingno. [Piece | Note [__1_[2012 798 | unction Box | 134-089 f__| Complete exchange only 22496 5-1MAGNETIC SONDE Tecra Becumentation 6. 64 Installation / Mounting Installation and Mounting Hints © The magnetic sonde should be mounted onto the magnetic compass on the com— pass bridge, if possible. © Attachment of the magnetic sonde to the magnetic compass should preferably be made on the bottom glass disk of the magnetic compass. © If, by way of exception, the magnetic sonde is to be fastened on the cover glass disk of the magnetic compass, the phases $1 and $3 must be interchanged. Incase a double magnetic sonde is installed, the phases S1 and S3 are inter- changed for one of the magnetic sondes only. © The connecting cable of the magnetic sonde is to be installed without buckling and with traction relief. The magnetic compass must not be hindered in its gimbal suspension by the mag~ netic sonde or by the connecting cable. @ With regard to its permeability tuning, the magnetic sonde can be adapted to the magnetic compass concerned by means of spacers. For this purpose, the 3 spacers can be shortened to the lengths required. If, by way of exception, the spacers are not long enough, longer antimagnetic spacers must be used. @ As per BSH specification, installation must be performed by spacers whenever combined action with a Course Monitor, Type 135-079, is intended ! © Oninstalling the magnetic sonde in systems subject to a BSH acceptance test, use is to be made of the Junction Box, Type 134-089. By this, itis possible to re— move the compass bow! together with the magnetic sonde and to store them safely the interior of the ship. (Removal of the magnetic compass bowl is pre— scribed as a safety measure for protection against strong magnetic fields as occur~ ring e.g. in the reach of magnet cranes, and as long as work is performed !) 2249EMAGNETIC SONDE 62 Mounting the Magnetic Sonde Note: © The magnetic sonde is to be fastened exactly in the center of the cover or bottom glass disk of the magnetic compass! In support of alignment and centering of the magnetic sonde on the cover or bottom glass disk of the magnetic compass, use is made of the centering mask (see Fig. 7-1). © Alter the sonde has been adjusted, the enclosed adhesive label "AHEAD" is to be fastened to the sonde in the ship's ahead direction (see Fig. 6-1). (See also Fig. 7-1, Centering Mask, in the Annex) Fig. 6-1: Positioning Possibilities of the Magnetic Sonde on the Magnetic Compass (Schematic Representation) 2249E 6-2MAGNETIC SONDE Tectia ecumertaton 6.24 Examples of Mounting the Magnetic Sonde Fig. 6-2: Example of fastening the Magnetic Sonde on the Cover Glass of the Magnetic Compass (to be installed in exceptional cases only!) Fig. 6-3: Example of fastening the Magnetic Sonde on the Bottom Glass of the Magnetic Compass Fig. 6-4: Example of fastening the Magnetic Sonde on the Bottom Glass of the Magnetic Compass by means of Spacers 2249E 6-3MAGNETIC SONDE 6.2.2 Mounting the Magnetic Sonde onto the Magnetic Compass (without Spacers) Fig. 6-5: Magnetic Sonde fastened on the Glass Disk of the Magnetic Compass without Spacers — Schematic Sectional Drawing — 1 Magnetic sonde 4 Glass disk of magnetic compass 2 Base plate 5 Screw, M3x6 (3x) 3. Adhesive ring 6 Clamp (3x) Mounting the Magnetic Sonde onto the magnetic compass Procedure: = Clean and degrease the adhesion surface area of the magnetic compass glass disk. — Mark the center on the glass disk exactly by means of the centering mask (Fig. 7-1) (e.g. with an indelible felt-tip pen) — Remove the protective paper from the surface of the adhesive ring (6-5.3) on the base plate (6-5.2) (do not touch the adhesive surface with your fingers). — Carefully paste the centered base plate onto the marked glass disk and press it on strongly for about 15 s. — Support the connecting cable of the magnetic sonde by means of a cable clamp for traction relief and run it to the junction box (if existing) or to the respective device. Important! All fastening materials on the magnetic compass, e.g. screws, wishers, cable clips and so on have to consist of antimagnetic substances! 2249E 6-4MAGNETIC SONDE Documentation 6.2.3 Mounting the Magnetic Sonde onto the Magnetic Compass (with Spacers) Fig. 6-6: Magnetic Sonde fastened on the Glass Disk of the Magnetic Compass with Spacers — Schematic Sectional Drawing - 1 Magnetic sonde 7 Adhesive ring, covered 2 Nut, M4 (3x) 8 Plate 3 Guard ring (3x) 9 Glass disk of magnetic compass 4 Base plate 10 Screw, M3x6 (3x) 5 Threaded bolt (3x) 11 Clamp (3x) 6 Distance sleeve (3x) 12 Adhesive ring Pre-condition: The magnetic sonde has been pre-assembled with the spacers. Procedure: — Clean and degrease the adhesive surface area of the magnetic compass glass disk. — Mark the center on the glass disk exactly by means of the centering mask (Fig. 7-1) (e.g. with an indelible felt-tip pen). 2249 6-56.2.4 MAGNETIC SONDE — Remove the protective paper from the surface of the adhesive ring (6-6.12) on the plate (6-6.8) (do not touch the adhesive surface with your fingers). — Carefully paste the centered plate onto the marked glass disk (6-6.9) and press it on strongly for about 15 s. — Support the connecting cable of the magnetic sonde by means of a cable clamp for traction relief and run it to the junction box (if existing) or to the respective device. Terminal Assignment of the Magnetic Sonde Cable CT = Magnetic sonde Ri ccc Screening of the magnetic sone cable, standard cable length: 5 m Colour of cores: ———}— green Connections Screen | 3 s2 s1 Ri Ra Pin no. of magnetic sonde connector % © 3 1 2 5 4 Terminal no. in Junction Box, ‘Type 134-089 Fig. 6-7: Terminal Assignment of the Magnetic Sonde Cable 22495MAGNETIC SONDE ® Technical PRR eeurarzaion 63 Mounting the Junction Box, Type 134-089 ‘The junction box is to be mounted in such a way that the cable of the magnetic sonde (cable length 5 m) can be connected with the junction box. The terminal assignment in the junction box results from the connection diagrams an- nexed for the respective systems. 63.203 a Dimensions without tolerances for information only Type of enclosure IP 65 52403 Fig, 6-8; Junction Box, Type 134-089, (Dimensional Drawing and Drilling Scheme) 22496 6-7MAGNETIC SONDE 64 Connection Scheme of the Magnetic Sonde, Type 108-010 NGOO1, with Junction Box, Type 134-089 (see Fig. 6-7) Glass disk of magnetic compass, detail Magnetic Sonde, Type 108-010 (fastened to the ‘magnetic compass eg. via spacers) Earthing screw Junction Box, “Type 134-068 (Cover removed) Appliance plug socket, 7 pole: Appliance plug, Toles With NGoo2 and NGOOS the appliance plugs are to 'be obtainable as an op- tion if required Fig. 6-9: Connection Scheme of the Magnetic Sonde, Type 108-010 NGOO1, with Junction Box, Type 134-089 2249E 6-8MAGNETIC SONDE z 7A TAA TAZ Putting into Operation Adjusting the Magnetic Sonde General Attention! On commissioning and adjusting the magnetic sonde, pay attention to the electrical safety regulations! The adjusting procedure specific to the relevant system configuration is to be taken from the corresponding section of the commissioning instructions or of the appertain- ing device description of the device connected (e.g. autopilots NP 2010, NP 2020, NP 2030, PILOTSTAR and of the corresponding electronic connection box). Adapting the Magnetic Sonde to the Magnetic Compass and Adjusting the Magnetic Sonde in Conjunction with the Autopilot Loosen the three fastening screws (6-5.5) or (6-6.10) by means of a screw driver (for cross-slotted screws) so that the magnetic sonde can be turned with regard to its base plate. A multimeter (range 0 ... 20V DC) is to be connected as follows: NP 2000 series on the course PCB AP 01-Z03: L4 (sin). LS (cos) and L1 (OV) PILOTSTAR D on the I/O PCB: P11 (sin), TP12 (cos) and TP1 (OV) Now, turn the magnetic sonde slowly until the course indication on the desplay of the autopilot connected at the time shows a magnetic course of 0°. For the individual devices, the following voltage ranges are permissible: - NP 2000 series: & — +4.5VC... +5.8VDC - PILOTSTAR D: Adjust the alignment of the voltage by the potentiometer ‘Scale Ref. Mag’ on the I/O PCB to +4.5V DC In case of lower voltage, the distance from the magnetic sonde to the magnetic com- pass must be reduced (e.g. spacers to be shortened). In case of higher voltage, the distance from the magnetic sonde to the magnetic com- pass must be increased (e.g. a set of longer spacers to be used). 22495MAGNETIC SONDE ‘Subsequently, turn the magnetic sonde slowly until the course indication on the device connected coincides with the course indication on the magnetic compass. This procedure is to be repeated several times in order that the highest accuracy might be obtained Checking the correct sense of rotation of the phases: If the magnetic sonde is slowly turned towards increasing angular degree values, the display indication must indicate the increasing angular values. After that, the magnetic compass should be deflected several times (e.g. by means of an iron key), and the indicated values or the sense of rotation, resp., should be checked, If the sense of rotation is found to be wrong, the connections of phases S1 and S3 are to be interchanged. After adjustment, re-tighten the fastening screws on the clamps and secure them by varnish. After disconnection of the multimeter, opened devices must be closed again. After adjustment, the enclosed adhesive label "AHEAD" is to be fastened to the magnetic sonde in the ship's ahead direction (see also Section 6.2, Fig. 6-1) Note: In combination of the relevant magnetic sonde with devices of other manufacturers the technical details of the appertaining device descriptions have to be observed! Note in conjunction to arrangements with double magnetic sonde: The double magnetic sonde, Type 108-010 NGO03, is mechanically and electrically ready assembled and adjusted to zero. Itis - corresponding to the single magnetic sonde - to be adapted and adjusted. 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