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Diseño A Través de Los 12 Principios de Sostenibilidad
Diseño A Través de Los 12 Principios de Sostenibilidad
of
Through the 12 Principles
GREEN Engineering
I
n recent years, numerous papers, books, and
conferences have centered on the subject of
lessening the negative human impacts on the
planet and on its ability to sustain life (1–7).
PAU L T. A N A S TA S Often, from these discussions, specific goals
UNIVERSITY OF NOT TINGHAM, have emerged, such as minimizing waste, increasing
UNITED KINGDOM recycling, or approaching sustainability (8–10). Goal
statements can be very useful in providing a vision of
JULIE B. ZIMMERMAN what needs to be achieved, and many of these dis-
UNIVERSITY OF MICHIGAN cussions contribute to important parts of that vision.
Yet, goals are only effective when they become reali-
ty. Approaches are being developed to achieve these
goals across disciplines, industries, and sectors. It is
clear, however, that these approaches are currently
neither systematic nor comprehensive.
Green engineering (11) focuses on how to achieve
sustainability through science and technology (12–14).
The 12 Principles of Green Engineering (see box on the
next page) provide a framework for scientists and en-
gineers to engage in when designing new materials,
products, processes, and systems that are benign to
human health and the environment. A design based
on the 12 principles moves beyond baseline engi-
neering quality and safety specifications to consider
environmental, economic, and social factors.
Sustainability requires The breadth of the principles’ applicability is im-
portant. When dealing with design architecture—
objectives at the whether it is the molecular architecture required to
construct chemical compounds, product architecture
molecular, product, to create an automobile, or urban architecture to build
a city—the same green engineering principles must
process, and be applicable, effective, and appropriate. Otherwise,
these would not be principles but simply a list of use-
system levels. ful techniques that have been successfully demon-
strated under specific conditions. In this article, we
illustrate how these principles can be applied across
a range of scales.
It is also useful to view the 12 principles as para-
meters in a complex and integrated system. Just as
every parameter in a system cannot be optimized at
any one time, especially when they are interdepen-
dent, the same is true of these principles. There are
MICK WIGGINS
© 2003 American Chemical Society MARCH 1, 2003 / ENVIRONMENTAL SCIENCE & TECHNOLOGY ■ 95 A
quired to optimize the overall system solution. There of the system or changing the circumstances/condi-
are, however, two fundamental concepts that de- tions of the system. Although inherency may, for ex-
signers should strive to integrate at every opportuni- ample, reduce the intrinsic toxicity of a chemical; a
ty: life cycle considerations and the first principle of conditional change can include controlling the re-
green engineering, inherency. lease of, and exposure to, a toxic chemical.
Inherency is preferable for various reasons, most
importantly to preclude “failure”. By relying on tech-
The 12 Principles of Green Engineering nological control of system conditions, such as air
scrubbers or effluent treatment, there is a potential
Principle 1: Designers need to strive to ensure that all material and
for failure that can lead to a significant risk to human
energy inputs and outputs are as inherently nonhaz-
health and natural systems. However, with an inher-
ardous as possible.
ently more benign design, regardless of changes in
Principle 2: It is better to prevent waste than to treat or clean up
conditions or circumstances, the intrinsic nature of
waste after it is formed.
the system cannot fail.
Principle 3: Separation and purification operations should be
In those cases in which the inherent nature of the
designed to minimize energy consumption and materials
system is predefined, it is often necessary to improve
use.
that system through changes in circumstances and
Principle 4: Products, processes, and systems should be designed to
conditions. Although technological and economic
maximize mass, energy, space, and time efficiency.
factors may often preclude the adoption of an alter-
Principle 5: Products, processes, and systems should be “output
native system design that is more inherently benign,
pulled” rather than “input pushed” through the use of
incremental changes in circumstances can have a
energy and materials.
very significant effect on the overall system. One ex-
Principle 6: Embedded entropy and complexity must be viewed as an
ample is the choice between designing personal trans-
investment when making design choices on recycle,
portation in the most environmentally benign and
reuse, or beneficial disposition.
sustainable way versus designing a gasoline-powered
Principle 7: Targeted durability, not immortality, should be a design
sport utility vehicle to be the most sustainable.
goal.
The 12 Principles of Green Engineering provide a
Principle 8: Design for unnecessary capacity or capability (e.g., “one
structure to create and assess the elements of design
size fits all”) solutions should be considered a design
relevant to maximizing sustainability. Engineers can
flaw.
use these principles as guidelines to help ensure that
Principle 9: Material diversity in multicomponent products should be
designs for products, processes, or systems have the
minimized to promote disassembly and value retention.
fundamental components, conditions, and circum-
Principle 10: Design of products, processes, and systems must
stances necessary to be more sustainable.
include integration and interconnectivity with available
energy and materials flows.
The principles
Principle 11: Products, processes, and systems should be designed
More details about the application of the 12 princi-
for performance in a commercial “afterlife”.
ples across the four design scales are found in Tables
Principle 12: Material and energy inputs should be renewable rather
1–11 in Supporting Information at http://pubs.acs.
than depleting.
org/est.
Principle 1: Inherent rather than circumstantial.
Life cycle and inherency Although the negative consequences of inherently
The materials and energy that enter each life cycle stage hazardous substances (whether toxicological, physi-
of every product and process have their own life cycle. cal, or global) may be minimized, this is accomplished
If a product is environmentally benign but is made only through a significant investment of time, capi-
using hazardous or nonrenewable substances, the im- tal, material, and energy resources. Generally, this is
pacts have simply been shifted to another part of the not an economically or environmentally sustainable
overall life cycle. If, for example, a product or process approach. Designers should evaluate the inherent na-
is energy efficient or even energy generating (e.g., pho- ture of the selected material and energy inputs to en-
tovoltaics), but the manufacturing process consumes sure that they are as benign as possible as a first step
energy to a degree that offsets any energy gains, there toward a sustainable product, process, or system.
is no net sustainability advantage. Accordingly, de- Similarly, molecular designers are developing meth-
signers should consider the entire life cycle, including ods and technologies to create inherently benign ma-
those of the materials and energy inputs. terial and energy sources (15–18).
The life cycles of materials and energy begin with For cases in which inherently hazardous inputs
acquisition (e.g., mining, drilling, harvesting) and are selected, the hazard will either be removed in the
move throughout manufacturing, distribution, use, process, usually during purification or cleanup steps,
and end of life. It is the consideration of all of the im- or incorporated into the final output. Hazards that
pacts that is needed when applying the green engi- are eliminated in-process from the final product by
neering principles. This strategy complements the optimized operating conditions will require constant
selection of inherently benign inputs that will reduce monitoring and containment and may also require
the environmental impact across life-cycle stages. eventual removal to a permanent off-site storage and
Making products, processes, and systems more disposal facility. Each step requires engineered safe-
environmentally benign generally follows one of the ty precautions that could fail. What if these hazards
two basic approaches: changing the inherent nature are not removed but instead incorporated into the
final product? Strategies for incorporating hazards Principle 3: Design for separation. Product sepa-
into a product or process as long as the hazard is con- ration and purification consume the most energy and
tinually recycled and reused do exist, but this ap- material in many manufacturing processes. Many tra-
proach requires resource expenditure for monitoring ditional methods for separations require large
and control throughout the hazard’s lifetime. Further- amounts of hazardous solvents, whereas others con-
more, these methodologies depend on the transport sume large quantities of energy as heat or pressure.
of these hazards to maintain “closed-loop” cycling, Appropriate up-front designs permit the self-separa-
thereby increasing the risk of release through acci- tion of products using intrinsic physical/chemical
dents, spills, and leaks. Ideally, inputs to the system properties, such as solubility and volatility rather than
will be inherently less hazardous, which significant- induced conditions, decrease waste and reduce pro-
ly reduces the risks of failure and the resources ex- cessing times.
pended on control, monitoring, and containment. A similar design strategy can be applied across
Principle 2: Prevention instead of treatment. scales such that the final product, process, or system
Proposals for manufacturing processes or service sys- is shaped from components with desired properties.
tems that are “zero-waste” are often criticized as ig- This approach minimizes the energy and materials
noring the laws of thermodynamics and enthalpic necessary to isolate the desired output from a com-
considerations. An important point, often overlooked, plicated matrix of undesirable and valueless extra-
is that the concept of waste is human. In other words, neous matter. Furthermore, the components of the
there is nothing inherent about energy or a substance unwanted matrix are often classified as waste, which
that makes it a waste. Rather it results from a lack of requires time, money, and resources for handling,
use that has yet to be imagined or implemented. As transportation, disposal, and possible monitoring.
such, waste is assigned to material or energy that cur- Additionally, design decisions at the earliest stage
rent processes or systems are unable to effectively ex- can impact the ease of product separation and
ploit for beneficial use. Regardless of its nature, the purification for later reuse and recycling of compo-
generation and handling of waste consumes time, ef- nents. Economic and technical limitations in sepa-
fort, and money. Furthermore, hazardous waste de- rating materials and components are among the
mands even greater additional investments for greatest obstacles to recovery, recycle, and reuse (21).
monitoring and control. These obstacles can be overcome by avoiding per-
Although it may seem obvious that waste genera- manent bonds between two different materials wher-
tion should be prevented or avoided wherever possi- ever possible. Fasteners that are designed for
ble, there are plentiful examples where it is not disassembly should be incorporated into the
inadvertently generated; rather, waste generation is basic design strategy at all scales.
thoughtlessly designed into the process. Technologies “Reversible fasteners”, in-
targeted toward waste-free design at any scale are cluding threaded fasten-
based on the same fundamental concept: inputs are ers, can significantly
designed to be a part of the desired output. This con- improve the ease
cept has been described at the molecular scale as of material recov-
“atom economy” (18) and can be extended across de- ery, recycling,
sign scales as the “material economy”. and reuse in
This principle can be illustrated by the design of cellular tele-
current power generation systems based on fossil phones to
fuels, which inherently produce waste at each life cars.
cycle stage. Although waste is also generated during Up-front
mining and processing, most is produced during use. considera-
Burning fossil fuels releases greenhouse gases and tion for sep-
particulate matter, which contribute to global climate aration and
change and its subsequent impacts (19). purification
However, power generation systems do not have avoids the
to produce waste, as exemplified by fusion energy. need to expend
Although still unrealized, fusion energy could move materials and en-
energy systems toward sustainability (20). Fusion will ergy to harvest the
eliminate the release of chemical combustion prod- desired output across
ucts because fossil fuels are not used. In addition, fu- all design scales and
sion energy does not form dangerous fission products throughout the life cycle. At
that are associated with nuclear energy sources. the molecular scale, for example,
Applying this strategy to energy systems illustrates separation and purification processes such
that products, processes, and other systems can be as column chromatography and distillation are often
designed to prevent the production of waste through inefficient. Column chromatography can require large
elemental design considerations. quantities of hazardous solvents (22), whereas distil-
Principle 7: Durability rather than immortality. infected to the furthest receiving point. However,
Products that will last well beyond their useful com- water at a shorter distance from the drinking water
mercial life often result in environmental problems, treatment plant in the system will have higher-than-
ranging from solid waste disposal to persistence and necessary levels of disinfection byproducts because
bioaccumulation. It is therefore necessary to design some dissipate with time. An alternative and poten-
substances with a targeted lifetime to avoid immor- tially more sustainable strategy would be to install
tality of undesirable materials in the environment. actuator and control systems throughout the distri-
However, this strategy must be balanced with the bution system that regulate the dose of chlorination
design of products that are durable enough to with- (30). This reduces the environmental and human
stand anticipated operating conditions for the ex- health burdens of chlorine production and the sub-
pected lifetime to avoid premature failure and sequent release of chlorination byproducts, such as
subsequent disposal. Effective and efficient mainte- trihalomethanes (31).
nance and repair must also be considered, so that the Although this example does not move toward a
intended lifetime can be achieved with minimal in- nonchlorinated disinfection system, it provides an
troduction of additional material and energy example of a significant, if incremental, improvement
throughout the life cycle. on the current system. This strategy can be applied
By targeting durability and not immortality as a de- across design scales to limit the expenditure of un-
sign goal, the risk to human and environmental health derused and unnecessary materials and energy. For
at end of life is significantly reduced. For example, example, enzyme catalysts that operate at mild con-
single-use disposable diapers consisting of several ditions can replace more reactive reagents. Tech-
materials, including nonbiodegradable polymers, nologies that target the specific needs and demands
have represented the single largest nonrecyclable frac- of end users also offer an alternative to “off the shelf”
tion of municipal solid waste (27). Although this prod- solutions.
uct has a short useful lifetime, it remains a significant Principle 9: Minimize material diversity. Products
environmental problem well beyond its targeted and as diverse as cars, food packaging, computers, and
defined need. One solution is a new starch-based paint all have multiple components. In an automo-
packing material, Eco-fill, which consists of food- bile, components are made from various plastics,
grade inputs (starch and water) that can be readily dis- glasses, and metals. Within individual plastics there
solved in domestic/industrial water systems at the are various chemical additives, including thermal sta-
product’s end of life, and is competitive with tradi- bilizers, plasticizers, dyes, and flame-retardants. This
tional polystyrene packing (28). By designing dura- diversity becomes an issue when considering end-
bility, but not immortality, into this product, Eco-fill of-useful-life decisions, which determines the ease of
achieves its intended use without long-term envi- disassembly for reuse and recycle. Options for final
ronmental burdens. disposition are increased through up-front designs
Another example on the molecular scale is using that minimize material diversity yet accomplish the
biologically based polylactic acid to create plastics needed functions.
and fibers instead of petroleum-based polyacrylic At the process level, this is being done by inte-
acid, which is not biodegradable (29). grating desired functionality into polymer backbones
Principle 8: Meet need, minimize excess. Antici- and thereby avoiding additives at a later stage in the
pating the necessary process agility and product flex- manufacturing process (32). Tailoring polymer prop-
ibility at the design stage is important. However, the erties can have a positive environmental effect in
material and energy costs for overdesign and unus- cases in which leaching of additives may be an issue
able capacity or capability can be high. There is also and in cases in which ease of recycling is important.
a tendency to design for worst-case scenarios or op- On the product scale, selected automobile design-
timize performance for extreme or unrealistic con- ers are reducing the number of plastics by developing
ditions, which allow the same product or process to different forms of polymers to have new material char-
be used regardless of local spatial, time, or physical acteristics that improve ease of disassembly and re-
conditions. This requires incorporating and subse- cyclability. This technology is currently applied to the
quently disposing and treating components whose design of multilayer components, such as door and in-
function will not be realized under most operating strument panels. For example, components can be
conditions. produced using a single material, such as metallocene
The tendency to design an eternal, global solution polyolefins, that are engineered to have the various
(e.g., chlorofluorocarbons, PCBs) should be mini- and necessary design properties. Through the use of
mized to reduce unnecessary resource expenditures. this monomaterial design strategy, it is no longer nec-
Drinking water disinfection using chlorine is a good essary to disassemble the door or instrument panel for
example. Water distributed from a centralized loca- recovery and recycling (33).
tion is treated to ensure that the water remains dis- On the molecular scale, this principle is illustrat-
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