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Eaton 93e Sidecar Integrated Accessory Cabinet Bypass Manual P 1640000303 Rev03 Rel
Eaton 93e Sidecar Integrated Accessory Cabinet Bypass Manual P 1640000303 Rev03 Rel
p/n: P-164000303
Revision 03
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and maintenance
of the UPS and batteries. Please read all instructions before operating the equipment and save this
manual for future reference.
! IMPORTANT
To ensure you have the most up-to-date content and information for this product, please review the
latest manual revision on our website, www.eaton.com/93E.
Eaton reserves the right to change specifications without prior notice. Modbus is a registered trademark of Schneider Automation, Inc.
MOXA is a registered trademark and MGate is a trademark of MOXA, Inc. Spiralock is a registered trademark of Spiralock Corporation.
KIRK is a registered trademark of Kirk Key Interlock company, LLC, a subsidiary of Halma plc. National Electrical Code and NEC are
registered trademarks of National Fire Protection Association, Inc. ERIFLEX and FLEXIBAR are registered trademark of Erico International
Corporation. All other trademarks are property of their respective companies.
©Copyright 2013-2020 Eaton, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the
express written approval of Eaton.
Table of Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Features ................................................................................................................................................... 1
1.2 Installation Features .................................................................................................................................... 1
1.3 Model Configurations .................................................................................................................................. 1
1.4 Using This Manual ...................................................................................................................................... 3
1.5 Conventions Used in This Manual .................................................................................................................. 3
1.6 Symbols, Controls, and Indicators .................................................................................................................. 4
1.7 For More Information .................................................................................................................................. 4
1.8 Getting Help .............................................................................................................................................. 4
1.9 Equipment Registration ............................................................................................................................... 5
2 Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.1 Preliminary Installation Information............................................................................................................... 25
4.2 Unloading the SIAC-B from the Pallet and Mechanical Installation ....................................................................... 25
4.3 Installing the SIAC-B Prewired Cables ........................................................................................................... 30
4.4 Installing SIAC-B External Power Wiring ........................................................................................................ 31
4.5 Installing SIAC-B Interface Connections......................................................................................................... 40
4.6 Wireway Cover and Splice Installation ........................................................................................................... 43
4.7 Initial Startup ........................................................................................................................................... 46
4.8 Completing the Installation Checklist ............................................................................................................ 46
4.8.1 Installation Checklist............................................................................................................................ 46
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 iii
Table of Contents
7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
7.1 Important Safety Instructions ...................................................................................................................... 71
7.2 Performing Preventive Maintenance ............................................................................................................. 71
7.2.1 DAILY Maintenance ............................................................................................................................ 71
7.2.2 PERIODIC Maintenance ....................................................................................................................... 71
7.2.3 ANNUAL Maintenance......................................................................................................................... 71
7.3 Maintenance Training ................................................................................................................................ 72
8 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
8.1 Model Numbers ....................................................................................................................................... 73
8.2 Specifications .......................................................................................................................................... 73
8.2.1 Input ................................................................................................................................................ 73
8.2.2 Output.............................................................................................................................................. 73
8.2.3 Environmental and Safety Specifications.................................................................................................. 73
9 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
iv Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
List of Figures
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 v
List of Figures
Figure 38. 60 kVA UPS System Online – Internal Battery and External Battery Capable with Four-Breaker SIAC-
B .............................................................................................................................................. 60
Figure 39. 60 kVA UPS System Online – Internal and External Batteries with Three-Breaker SIAC-B............................. 61
Figure 40. 60 kVA UPS System Online – Internal and External Batteries with Four-Breaker SIAC-B .............................. 62
Figure 41. Eaton 93E 30SIAC-B and 93E 60SIAC-B Three-Breaker Schematic.......................................................... 63
Figure 42. Eaton 93E 30SIAC-B and 93E 60SIAC-B Four-Breaker Schematic ........................................................... 64
Figure 43. 93E 30SIAC-B Breakers ................................................................................................................. 66
Figure 44. 93E 60SIAC-B Breakers ................................................................................................................. 67
vi Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
List of Tables
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 vii
List of Tables
viii Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Chapter 1 Introduction
The Eaton® Sidecar Integrated Accessory Cabinets (SIACs) are designed for use with the 93E 30 kVA and 60
kVA UPS. They provide maintenance bypass functions with the configurable features, enabling adaptation and
expansion without costly electrical rework.
The Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B) is housed in a single cabinet designed to be
attached directly to the UPS cabinet. Safety shields behind the front panel provide protection from hazardous
voltage. Mechanical lug input terminals reduce installation time. The cabinets match the UPS cabinet in style
and color.
NOTE Startup and operational checks must be performed by an authorized Eaton Customer
Service Engineer, or the warranty terms specified on the product's resources page
become void. See Chapter 9 Warranty for details. This service is offered as part of the
sales contract for the UPS. Contact an Eaton service representative in advance (a
minimum two-week notice is required) to reserve a preferred startup date.
1.1 Features
The following descriptions provide a brief overview of the SIACs functions:
• Three breaker configuration (used with single-feed systems) – Maintenance Bypass (MBP) and
Maintenance Isolation (MIS) breakers, and a Bypass Input Breaker (BIB) enable power to completely
bypass the UPS. The UPS can then be safely serviced or replaced without interrupting power to critical
systems.
• Four breaker configuration (used with dual-feed systems) – Maintenance Bypass (MBP) and Maintenance
Isolation (MIS) breakers, and a Bypass Input Breaker (BIB) enable power to completely bypass the UPS. A
Rectifier Input Breaker (RIB) provides a convenient method for removing power from the UPS when using
the maintenance bypass to supply the load. The UPS can then be safely serviced or replaced without
interrupting power to critical systems.
Figure 1 shows the Eaton 93E 30SIAC-B and Eaton 93E 60SIAC-B.
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 1
Introduction
30SIAC-B 60SIAC-B
2 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Introduction
• Bold type highlights important concepts in discussions, key terms in procedures, and menu options, or
represents a command or option that you type or enter at a prompt.
• Italic type highlights notes and new terms where they are defined.
• Screen type represents information that appears on the screen or LCD.
Icon Description
[Keys] Brackets are used when referring to a specific key, such as [Enter] or [Ctrl].
In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The term UPS
system refers to the entire power protection system – the UPS cabinet, an external battery system, and
options or accessories installed.
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 3
Introduction
The term line-up-and-match refers to accessory cabinets that are physically located adjacent to the UPS.
The term
Special standalone refers to accessory cabinets that are located separate from the UPS.
Symbols
Special Symbols
1.6 S y m b oSpecial
lThe
Special oSymbols
s , Cfollowing l s , are
o n t rSymbols a n dexamples
I n d i c a tof
o rsymbols
s used on the UPS or accessories to alert you to important
The following are examples of symbols used on the UPS or accessories to alert you to important
information:
The following are examples of symbols used on the UPS or accessories to alert you to important
Thefollowing
following are examples of symbols used on the UPS or accessories to alert you to important information:
information:
information: are examples of symbols used on the UPS or accessories to alert you to important
The
information:
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of
RISK RISK OFSHOCK
OFELECTRIC
ELECTRIC ELECTRIC SHOCKthe
- Observe the warning associated with the risk of electric shock symbol.
electric
RISK
RISK OFOF shock symbol.
ELECTRIC SHOCK
SHOCK - - -Observe
Observe
Observe the the warning
warning
warning
associated
associated
associated with
with
with
the the
risk
the
of riskrisk
of of
electric shock
electric shocksymbol.
symbol.
electric shock symbol.
Thisindicates
This symbol symbol indicates thatshould
that you you should
notnot discardthe
discard the UPS
UPS ororthe
theUPS
UPSbatteries in the trash. This
batteries
This symbol indicates
product thatthat
yousealed,
should not discard the UPS or the UPS
or batteries
This
This symbol
symbol
in the trash. Thiscontains
indicates
indicates that
product you lead-acid
youshould
should
contains not batteries
notdiscard
sealed, and
discard
lead‐acidmust
thethe
UPS be
UPSordisposed
the
batteries
in the trash. This product contains sealed, lead‐acid batteries and must be
the
UPS
and of
UPS properly.
be For more information,
batteries
batteries
must
in the
the trash.
indisposed contact
trash.This
of This your local
product
product
properly. For recycling/reuse
contains
contains
more sealed, or
sealed,
information,hazardous
lead‐acid
lead‐acidwaste
contact center.
batteries
batteries
your andand
local must
mustbe be
recycling/reuse or
disposed of properly. For more information, contact your local recycling/reuse or
disposed
disposed
hazardous of
ofproperly.
properly.
waste For
Formore
center. moreinformation,
information, contact
contactyour
yourlocal recycling/reuse
local recycling/reuseor or
hazardous waste center.
hazardous
hazardouswaste
wastecenter.
center.
This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in
This symbol
This indicates
symbol trash.that
the indicates you
thatshould
For proper not contact
disposal,
you shoulddiscard waste
not your electrical
local
discard or electronic
recycling/reuse
waste or hazardous
electrical waste center.
or electronic
This symbol indicates that
equipment
This (WEEE)
symbol
equipment in thein
indicates
(WEEE) theyou
trash.
that Forshould
you For not
proper
should
trash. discard
disposal,
not
properdiscardwaste
contact
waste
disposal, electrical
your or electronic
local your
electrical
contact or electronic
local
equipment
equipment(WEEE)
recycling/reuse ininthe
or hazardous
(WEEE) thetrash.
trash.For
waste Forproper
center.properdisposal,
disposal,contact
contactyour local
your local
recycling/reuse or hazardous waste center.
recycling/reuse
recycling/reuseororhazardous
hazardouswaste
wastecenter.
center.
4 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Introduction
Please use the following e-mail address for manual comments, suggestions, or to report an error in this
manual:
E-ESSDocumentation@eaton.com
Model Number:
Serial Number:
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 5
Introduction
6 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Chapter 2 Safety Warnings
DANGER
This UPS system contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED
SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.
WARNING
• The UPS system is powered by its own energy source (batteries). The output terminals may carry live
voltage even when the UPS is disconnected from an AC source.
• To reduce the risk of fire or electric shock, install this UPS system in a temperature and humidity
controlled, indoor environment, free of conductive contaminants. Ambient temperature must not exceed
30°C (86°F). Do not operate near water or excessive humidity (95% maximum). The system is not
intended for outdoor use.
• As a result of the connected loads high leakage current is possible. Connection to earth ground is required
for safety and proper product operation. Do not check UPS system operation by any action that includes
removal of the earth (ground) connection with loads attached.
• Ensure all power is disconnected before performing installation or service.
• ELECTRIC ENERGY HAZARD. Do not attempt to alter any UPS system or battery wiring or connectors.
Attempting to alter wiring can cause injury.
• Failure to anchor the cabinet could lead to injury or death. To reduce this risk, the distribution, tie, and
bypass cabinets must be secured to the building floor or to an adjacent 93E system cabinet.
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 7
Safety Warnings
CAUTION
• Installation or servicing should be performed by qualified service personnel knowledgeable of UPS and
battery systems, and required precautions. Keep unauthorized personnel away from equipment. Consider
all warnings, cautions, and notes before installing or servicing equipment.
• Keep the Accessory cabinet doors closed and front panels installed to ensure proper cooling airflow and to
protect personnel from dangerous voltages inside the unit.
• Do not install or operate the UPS system close to gas or electric heat sources.
• The operating environment should be maintained within the parameters stated in this manual.
• Keep surroundings uncluttered, clean, and free from excess moisture.
• Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the
equipment.
8 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Chapter 3 Installation Plan and Unpacking
This chapter includes planning and unpacking for the Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B).
Use the following basic sequence of steps to install the Eaton 93E 30SIAC-B or 93E 60SIAC-B:
1. Create an installation plan for the SIAC-B.
2. Prepare your site for the SIAC-B.
3. Inspect and unpack the SIAC-B.
4. Unload and install the SIAC-B, and wire the system.
5. Complete the Installation Checklist.
6. Have authorized service personnel perform preliminary operational checks and start up the system.
NOTE Startup and operational checks must be performed by an authorized Eaton Customer
Service Engineer, or the warranty terms specified on the product's resources page
become void. See Chapter 9 Warranty for details. This service is offered as part of the
sales contract for the UPS. Contact an Eaton service representative in advance (a
minimum two-week notice is required) to reserve a preferred startup date.
• The system must be installed on a level floor suitable for computer or electronic equipment.
• The system must be installed in a temperature and humidity controlled indoor area free of conductive
contaminants.
Failure to follow guidelines may void your warranty.
The SIAC-B operating environment must meet the weight requirements shown in Table 1 and the size
requirements shown in Figure 4 through Figure 8. Dimensions are in millimeters (inches).
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 9
Installation Plan and Unpacking
Eaton 93E 30SIAC-B (three-breaker bypass) 98.0 (216) 75 (165) 4 at 18.8 (41.3)
Eaton 93E 30SIAC-B (four-breaker bypass) 103.9 (229) 80.9 (178) 4 at 20.2 (44.5)
Eaton 93E 60SIAC-B (three-breaker bypass) 137.4 (303) 114.4 (252) 4 at 28.6 (63.0)
Eaton 93E 60SIAC-B (four-breaker bypass) 148.8 (328) 125.8 (277) 4 at 31.5 (69.3)
The clearances required around the SIAC-B are the same as the attached UPS.
The basic environmental requirements for operation of the SIAC-Bs are:
10 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Installation Plan and Unpacking
Figure 4. Eaton 93E 30SIAC-B Dimensions (Front, Right Side, Rear, Top, and Bottom Views)
Top
Right Side
Front Rear
Bottom
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 11
Installation Plan and Unpacking
Figure 5. Eaton 93E 30 kVA UPS with Eaton 93E 30SIAC-B Dimensions (Front, Right Side, and Rear
Views)
Rear
Front
Right Side
Dimensions are in millimeters [inches]
NOTE The 93E 30 kVA UPS is shown with a right-mounted SIAC-B. A UPS with a left-mounted SIAC-B is the mirror image.
12 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Installation Plan and Unpacking
NOTE A right-mounted 93E 30SIAC-B is shown. A left-mounted 93E 30SIAC-B is the mirror image.
Dimensions are in millimeters [inches]
A B C Weight
kg (lb)
Eaton 93E 30SIAC-B 92 (3.6) 368 (14.5) 696 (27.4) 75.0 (165) – Installed
(three-breaker bypass)
Eaton 93E 30SIAC-B 92 (3.6) 368 (14.5) 690 (27.2) 80.9 (178) – Installed
(four-breaker bypass)
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 13
Installation Plan and Unpacking
Figure 7. Eaton 93E 60SIAC-B Dimensions (Front, Right Side, Rear, Top, and Bottom Views)
Top
Right Side
Rear
Front
Bottom
14 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Installation Plan and Unpacking
Figure 8. Eaton 93E 60 kVA UPS with Eaton 93E 60SIAC-B Dimensions (Front, Right Side, and Rear
Views)
Rear
Front
NOTE The 93E 60 kVA UPS is shown with a right-mounted SIAC-B. A UPS with a left-mounted SIAC-B is the mirror image.
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 15
Installation Plan and Unpacking
NOTE A right-mounted 93E 60SIAC-B is shown. A left-mounted 93E 60SIAC-B is the mirror image.
Dimensions are in millimeters [inches]
A B C Weight
kg (lb)
Eaton 93E 60SIAC-B 90 (3.5) 372 (14.7) 950 (37.4) 114.4 (252) – Installed
(three-breaker bypass)
Eaton 93E 60SIAC-B 90 (3.5) 385 (15.2) 940 (37.0) 125.8 (277) – Installed
(four-breaker bypass)
16 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Installation Plan and Unpacking
WARNING
As a result of the connected loads high leakage current is possible. Connection to earth ground is required for
safety and proper product operation. Do not check SIAC-B operation by any action that includes removal of the
earth (ground) connection with loads attached.
• Refer to national and local electrical codes for acceptable external wiring practices.
• Material and labor for external wiring requirements are to be provided by the customer.
• For external wiring, use 90°C copper wire. Wire sizes listed in Table 3 are for copper wiring only. If wire is
run in an ambient temperature greater than 30°C, higher temperature wire and/or larger size wire may be
necessary. Wire sizes are based on using the specified breakers.
• Wire ampacities are chosen from Table 310-16 of the National Electrical Code® (NEC®). Specification is for
copper wire with a 90°C rating.
• SIAC-B wiring for the 93E 20 kVA and 40 kVA UPS must use the 30 kVA or 60 kVA wiring requirements
listed in Table 2 or Table 3 and are wired as if the UPS is fully rated at 30 kVA or 60 kVA.
• Refer to NEC Article 250 and local codes for proper grounding practices.
• Per NEC Article 300-20(a), all three-phase conductors must be run in the same conduit. Neutral and ground
must be run in the same conduit as the phase conductors.
• Phase rotation must be clockwise starting with phase A (rotation A, B, C).
• Conduit is to be sized to accommodate one neutral conductor the same size as the phase conductor and
one ground conductor. If two neutral conductors or an oversized neutral conductor are to be installed, size
the conduit to accommodate the extra wire or size.
• Refer to the appropriate Eaton 93E UPS Installation and Operation manual listed in paragraph
1.7 For More Information for UPS cabinet conduit and terminal specifications and locations.
• The term line-up-and-match refers to accessory cabinets that are physically located adjacent to the UPS.
The term standalone refers to accessory cabinets that are located separate from the UPS.
For SIAC-B external power wiring requirements, including the minimum AWG size of external wiring, see
Table 2 or Table 3. Wire sizes listed are for copper wiring only.
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 17
Installation Plan and Unpacking
Table 2. External Power Wiring Requirements: Eaton 93E 30SIAC-B and 60SIAC-B – Three Breaker Maintenance Bypass
Units Rating 60 Hz
Basic Unit Rating kVA 30 60
Input/Output Voltage Volts 208/208 208/208
Min. Conductor Size (Neutral) AWG or kcmil Factory Prewired 1/0 Factory Prewired 4/0
—
Number per Phase (each) (1) (1)
Min. Conductor Size (Neutral) AWG or kcmil Factory Prewired 1/0 Factory Prewired 4/0
—
Number per Phase (each) (1) (1)
NOTE Callout letters A, B, C, and D map to the Oneline Schematics detailed in Chapter 5 Onelines and Schematics.
18 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Installation Plan and Unpacking
Table 3. External Power Wiring Requirements: Eaton 93E 30SIAC-B and 60SIAC-B – Four Breaker Maintenance Bypass
Units Rating 60 Hz
Basic Unit Rating kVA 30 60
Input/Output Voltage Volts 208/208 208/208
Min. Conductor Size (Neutral) AWG or kcmil Factory Factory Prewired 4/0
Number per Phase — (each) Prewired 1/0 (1)
(1)
Min. Conductor Size (Neutral) AWG or kcmil Factory Prewired 1/0 Factory Prewired 4/0
—
Number per Phase (each) (1) (1)
Min. Conductor Size (Neutral) AWG or kcmil Factory Prewired 1/0 Factory Prewired 4/0
—
Number per Phase (each) (1) (1)
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 19
Installation Plan and Unpacking
Table 3. External Power Wiring Requirements: Eaton 93E 30SIAC-B and 60SIAC-B – Four Breaker Maintenance Bypass
(Continued)
NOTE Callout letters A, B, C, D, E, and F map to the Oneline Schematics detailed in Chapter 5 Onelines and Schematics.
The power wiring terminals are pressure terminations, UL and CSA rated at 90°C. See Table 4 or Table 5 for
SIAC-B external input power cable terminations.
Figure 17 and Figure 20 show the location of the SIAC-B power cable terminals.
Table 4. External Input Power Cable Terminations: Eaton 93E 30SIAC-B – Three and Four Breaker Maintenance Bypass
20 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Installation Plan and Unpacking
Table 5. External Input Power Cable Terminations: Eaton 93E 60SIAC-B – Three and Four Breaker Maintenance Bypass
WARNING
Do not directly connect relay contacts to the mains related circuits. Reinforced insulation to the mains is
required.
Read and understand the following notes while planning and performing the installation:
• Use Class 1 wiring methods (as defined by the NEC) for interface wiring from 30V to 600V. The wire
should be rated for 600V, 1A minimum. 12 AWG maximum wire size.
• Use Class 2 wiring methods (as defined by the NEC) for interface wiring up to 30V. The wire should be
rated for 24V, 1A minimum.
• Use twisted-pair wires for each input and return or common.
• All interface wiring and conduit is to be supplied by the customer.
• Interface wiring can be installed using conduit between cabinets or by routing wiring through the power
terminal cover base wiring channels.
• Install the interface wiring in separate conduit from the power wiring.
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 21
Installation Plan and Unpacking
NOTE Startup and operational checks must be performed by an authorized Eaton Customer
Service Engineer, or the warranty terms specified on the product's resources page
become void. See Chapter 9 Warranty for details. This service is offered as part of the
sales contract for the UPS. Contact an Eaton service representative in advance (a
minimum two-week notice is required) to reserve a preferred startup date.
WARNING
The SIAC-B is heavy (see Table 1). If unpacking and unloading instructions are not closely followed, the cabinet
may tip and cause serious injury.
1. Carefully inspect the outer packaging for evidence of damage during transit.
CAUTION
Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative
immediately.
NOTE For the following step, verify that the forklift or pallet jack is rated to handle the weight
of the cabinet (see Table 1 for cabinet weight).
2. Use a forklift or pallet jack to move the packaged cabinet to the installation site, or as close as possible,
before unpacking. If possible, move the cabinet using the pallet. Insert the forklift or pallet jack forks
between the supports on the bottom of the pallet (see Figure 6 or Figure 9 for the SIAC-B center of gravity
measurements).
CAUTION
Do not tilt the SIAC-B more than 10° from vertical or the cabinets may tip over (see Figure 6 or Figure 9 for the
SIAC-B center of gravity measurements).
3. Set the pallet on a firm, level surface, allowing a minimum clearance of 3m (10 ft) on each side for
removing the cabinet from the pallet.
4. Remove the protective packaging material from the cabinet and recycle in a responsible manner. Retain
the parts kit box packed at the side of the cabinet and leave the cables in the cardboard sleeve until
electrical installation.
5. Inspect the contents for any evidence of physical damage, and compare each item with the Bill of Lading.
If damage has occurred or shortages are evident, contact an Eaton service representative immediately to
determine the extent of the damage and its impact on further installation.
NOTE While waiting for installation, protect the unpacked cabinet from moisture, dust, and
other harmful contaminants. Failure to store and protect the SIAC-B properly may void
your warranty.
22 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Installation Plan and Unpacking
NOTE The 93E 30SIAC-B is shown. The 93E 60SIAC-B is shipped using the same type of pallet.
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 23
Installation Plan and Unpacking
24 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Chapter 4 Installation
This chapter includes unloading and installing instructions for the Sidecar Integrated Accessory Cabinet-Bypass
(SIAC-B).
4.2 Unloading the SIAC-B from the Pallet and Mechanical Installation
The Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B) is bolted to wood skids using angle brackets and
side braces.
WARNING
The SIAC-B is heavy (see Table 1) and bulky. Two persons are required to lift the cabinet from the pallet and
place the cabinet in position adjacent to the UPS cabinet. If unpacking and unloading instructions are not closely
followed serious injury may occur.
CAUTION
Lift the palleted cabinet only with a forklift or damage may occur.
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 25
Installation
Shipping Brace
Pallet
NOTE The 93E 30SIAC-B is shown. The 93E 60SIAC-B pallet is removed using the same method.
26 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Installation
Shipping Brace
Pallet
NOTE The 93E 30SIAC-B is shown. The 93E 60SIAC-B pallet is removed using the same method.
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 27
Installation
NOTE The SIAC-B is available for left mounting or right mounting. A left-mounted SIAC-B is
installed on the left side of the UPS. A right-mounted SIAC-B is installed on the right side
of the UPS. When installed correctly, the unpainted side of the SIAC-B will face the side
of the UPS cabinet.
NOTE The SIAC-B has pre-wired cables for connection to the UPS. The cables are coiled inside
of a cardboard sleeve at the back of the SIAC-B. If possible, leave the cables in the
sleeve during the mechanical installation.
NOTE Leave the front and rear shipping brackets and braces attached to the cabinet during
removal from the pallet for increased stability.
6. Using two persons, remove the SIAC-B from the pallet by walking or sliding the cabinet from the pallet.
Position the cabinet adjacent to the correct side of the UPS cabinet (see Note ).
7. Remove the shipping brace bolts securing the front left and right shipping braces to the cabinet (see
Figure 11).
8. Remove the bolts securing the front left and right shipping braces to the shipping brackets. Remove the
braces.
9. Remove the bolts securing the back left and right shipping braces to the cabinet (see Figure 12).
10. Remove the bolts securing the back left and right shipping braces to the shipping brackets. Remove the
braces.
11. Remove two bolts securing the front shipping bracket to the cabinet. Remove the front shipping bracket.
12. Remove two bolts securing the rear shipping bracket to the cabinet. Remove the rear shipping bracket.
NOTE Use the leveling feet to align and support the SIAC-B.
13. Align the SIAC-B with the UPS using the leveling feet.
14. Remove the screws securing four cabinet attaching brackets (see Figure 13) to the SIAC-B. Remove the
brackets.
15. Rotate the brackets and reinstall the brackets to the SIAC-B. See Figure 13 for correct orientation.
16. Locate the parts bag with the cabinet attaching bracket screws. The parts bag is packed with the SIAC-B
manual at the bottom rear of the SIAC-B.
17. Secure the SIAC-B to the UPS cabinet using two screws from the parts bag for each bracket. Use the
existing UPS screw holes. If necessary, use the leveling feet to align the bracket holes with the UPS screw
holes. See Figure 14 for attached view.
18. Reinstall the SIAC-B front panel and secure with captive thumb screw.
19. Recycle the SIAC-B pallet and shipping brackets in a responsible manner.
20. Proceed to paragraph 4.3 Installing the SIAC-B Prewired Cables.
28 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Installation
NOTE 1 The 93E 60SIAC-Bis shown. The 93E 30SIAC-B uses the same brackets.
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 29
Installation
Cabinet Cabinet
Attaching Attaching
Bracket Bracket
Front Rear
Cabinet Cabinet
Attaching Attaching
Bracket Bracket
NOTE 1 The 93E 60SIAC-B is shown. The 93E 30SIAC-B is attached using the same method.
NOTE 2 A right-mounted SIAC-B is shown. A left-mounted SIAC-B is the mirror image.
30 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Installation
To install wiring:
1. Verify the UPS system is turned off and all power sources are removed. Refer to the applicable Eaton 93E
UPS Installation and Operation manual listed in paragraph 1.7 For More Information, for UPS operating
procedures.
2. If not already installed, install the power terminal cover base to the UPS.
3. Locate the wiring sleeve at the back of the SIAC-B. Remove the bundled cables from the sleeve and
recycle the sleeve in a responsible manner.
4. Route the wires to the UPS power terminal cover base wiring channel.
5. Connect the BIB to UPS, UPS Output, and RIB to UPS (if installed) phase and neutral wiring from the SIAC-
B to the UPS power terminals. Follow the cable, phase, and neutral designations marked on the cables to
connect the cables to the correct terminals. Refer to the applicable Eaton 93E UPS Installation and
Operation manual listed in paragraph 1.7 For More Information, for UPS cabinet terminal locations,
termination requirements, and installation instructions.
6. Proceed to paragraph 4.4 Installing SIAC-B External Power Wiring.
NOTE 3 Depending on installation constraints, the SIAC-B outside side panel and the top cover
can removed to assist in routing wiring to SIAC-B terminals.
To install wiring:
1. Remove the screws securing the terminal block access plates (see Figure 16) and remove the plates to
gain access to the bypass input, neutral, output, and ground terminals. Retain the plates and hardware for
later use.
2. If an RIB is installed, proceed to Step 3; otherwise, proceed to Step 5.
3. Loosen the captive thumb screw securing the bottom of the SIAC-B front panel. Lift the panel straight up
to remove it from the panel hanger bracket at the top of the cabinet.
4. At the front of the SIAC-B, remove the four screws securing the RIB front access cover plate to gain
access to the RIB input terminal termination screws. Retain the hardware for later use.
5. If wiring the SIAC-B using top entry wiring access, proceed to Step 6; otherwise, proceed to Step 9.
6. Top Entry Wiring. Remove the top cover (see Figure 15) from the top of the SIAC-B. Identify all conduit
requirements and mark their location. Drill and punch all conduit holes in the top cover prior to mounting on
the SIAC-B. Install the top cover and install all conduit runs into the top cover.
NOTE In the following step, remove or slide back the SIAC-B top cover to gain access to the
RIB input terminals or if accessible, remove the SIAC-B outside side panel.
7. Route the maintenance bypass input, critical load output, and rectifier input (if installed) cables (phase A, B,
and C, Neutral, and Ground) through the conduit on the top of the SIAC-B to the SIAC-B terminals. See
Figure 15 and Figure 16 for SIAC-B wiring access information, and Figure 17 through Figure 22 for terminal
locations.
8. Proceed to Step 11.
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 31
Installation
9. Bottom Entry Wiring. Remove the bottom conduit plate (see Figure 15) from the bottom of the SIAC-B.
Identify all conduit requirements and mark their location. Drill and punch all conduit holes in the bottom
conduit plate prior to mounting on the SIAC-B. Install the conduit plate and install all conduit runs into the
plate.
NOTE In the following step, remove or slide back the SIAC-B top cover to gain access to the
RIB input terminals or if accessible, remove the SIAC-B outside side panel.
10. Route the maintenance bypass input, critical load output, and rectifier input (if installed) cables (phase A, B,
and C, Neutral, and Ground) through the conduit on the bottom of the SIAC-B to the SIAC-B terminals. See
Figure 15 and Figure 16 for SIAC-B wiring access information, and Figure 17 through Figure 22 for terminal
locations.
11. Connect the Ground, phase A, B, C, and Neutral bypass input power wiring from the utility source to the
SIAC-B maintenance bypass input terminals. See paragraph 3.2.2 SIAC-B Power Wiring Preparation,
Table 2 or Table 3 and Table 4 or Table 5 for SIAC-B wiring and termination requirements.
For a detailed view of the SIAC-B terminal blocks, see Figure 18 or Figure 19.
12. Connect the Ground, phase A, B, C, and Neutral output power wiring from the SIAC-B output terminals to
the critical load or Integrated Accesssory Cabinet-Distribution (IAC-D). See paragraph
3.2.2 SIAC-B Power Wiring Preparation, Table 2 or Table 3 and Table 4 or Table 5 for SIAC-B wiring and
termination requirements. Refer to the Eaton 93E Integrated Accessory Cabinet-Distribution Installation
and Operation Manual listed in paragraph 1.7 For More Information for conduit and terminal locations and
termination requirements.
For a detailed view of the SIAC-B terminal blocks, see Figure 18 or Figure 19.
13. If installed, connect the Ground, phase A, B, C, and Neutral rectifier input power wiring from the utility
source to the SIAC-B rectifier input terminals. See paragraph 3.2.2 SIAC-B Power Wiring Preparation,
Table 3, and Table 5 for SIAC-B wiring and termination requirements.
For a detailed view of the SIAC-B terminal blocks, see Figure 21 or Figure 22.
14. Route and connect ground wiring between the SIAC-B and the UPS cabinet ground terminals.
15. Reinstall the RIB front access cover plate removed in Step 4.
16. If removed, reinstall the top cover and outside side panel.
17. Reinstall the SIAC-B front panel and secure with captive thumb screw.
18. Reinstall the terminal block access plates removed in Step 1.
19. Proceed to paragraph 4.5 Installing SIAC-B Interface Connections.
32 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Installation
Top Cover
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 33
Installation
Rear Rear
34 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Installation
Figure 17. SIAC-B Bypass Input, Neutral, Ground, and Output Power Terminal Locations
Neutral Terminals
Rear Rear
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 35
Installation
Figure 18. 93E 30SIAC-B Bypass Input and Output Power Terminal Detail
Phase A (E6)
AC Input to
Phase B (E7) Maintenance
Bypass
Phase C (E8)
Maintenance Bypass
Input Terminal Block
Phase A (E9)
AC Output to
Critical Load Phase B (E10)
Phase C (E11)
36 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Installation
Figure 19. 93E 60SIAC-B Bypass Input and Output Power Terminal Detail
Phase A (E6)
AC Input to
Phase B (E7) Maintenance
Bypass
Phase C (E8)
Maintenance Bypass
Input Terminal Block
Phase A (E9)
AC Output to
Critical Load Phase B (E10)
Phase C (E11)
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 37
Installation
AC Input to RIB
(A, B, C)
AC Input to RIB
(A, B, C)
Front Front
38 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Installation
RIB
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 39
Installation
RIB
To install wiring:
1. Verify the UPS system is turned off and all power sources are removed. Refer to the applicable Eaton 93E
UPS Installation and Operation manual listed in paragraph 1.7 For More Information, for UPS operating
procedures.
2. Locate the black and white twisted pair cable at the back of the SIAC-B. Route the cable to the UPS power
terminal cover base wiring channel. Refer to the applicable Eaton 93E UPS Installation and Operation
manual listed in paragraph 1.7 For More Information for wiring channel location.
3. Connect the MBP auxiliary contact wiring from the SIAC-B to the UPS building alarm 1 terminals. See
Table 6 for terminal information. Refer to the applicable Eaton 93E UPS Installation and Operation manual
listed in paragraph 1.7 For More Information, for UPS cabinet terminal locations, termination requirements,
and installation instructions.
40 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Installation
TB-01 MBP Aux #1 NO White Building Alarm 1 (Pin1) Output: Normally Open (NO) contact used to indicate
whether the MBP is closed and the UPS system is
TB-02 MBP Aux #1 Black Building Alarm 1 Return (Pin on maintenance bypass. Contacts are closed when
Common 2) the MBP is closed.
TB-03 MBP Aux #1 NC Not Used
TB-04 MBP Aux #2 NO Not Used
TB-05 MBP Aux #2
Not Used
Common
TB-06 MBP Aux #2 NC Not Used
TB-07 Empty Not Used
TB-08 Empty Not Used
TB-09 Empty Not Used
TB-10 Empty Not Used
NOTE UPS building alarm signals are customer programmable. Customer interface wiring for the SIAC-B MBP assumes that UPS
Building Alarm 1 is programmed to monitor Normally Open (NO) contacts.
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 41
Installation
Interface
Terminal Block
Interface
Terminal Block
42 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Installation
SIAC-B
NOTE UPS building alarm signals are customer programmable. Customer interface wiring for the
SIAC-B MBP assumes that UPS Building Alarm 1 is programmed to monitor Normally Open (NO) contacts.
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 43
Installation
Right Side
Left Side
Wireway Cover
NOTE Do not install the Power Terminal Cover Left and/or Right Side covers if wiring adjacent
cabinets using the power terminal base wiring channel.
44 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Installation
SIAC-B UPS
NOTE 1 The 93E 60SIAC-B is shown. The 93E 30SIAC-B wireway cover and splice are attached using
the same method.
NOTE 3 Do not install the Power Terminal Cover Left and/or Right Side covers if wiring adjacent
cabinets using the power terminal base wiring channel.
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 45
Installation
NOTE The Installation Checklist MUST be completed prior to starting the UPS system for the
first time.
46 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Installation
Notes
_________________________________________________________________________
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_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 47
Installation
48 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Chapter 5 Onelines and Schematics
5.1 Onelines
Figure 27 and Figure 28 show the simplified internal structure of the Sidecar Integrated Accessory Cabinet-
Bypasss (SIAC-B).
Figure 27. Three-Breaker Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B) Internal Oneline
A D
INPUT OUTPUT
TERMINAL TERMINAL
BLOCK BLOCK
B C
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 49
Onelines and Schematics
Figure 28. Four-Breaker Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B) Internal Oneline
A INPUT OUTPUT F
TERMINAL TERMINAL
BLOCK BLOCK
C D E
50 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Onelines and Schematics
Figure 29. 30 kVA UPS System Online – Internal Battery with Three-Breaker SIAC-B
AC Input to UPS
Pull Chain Parallel CAN Bypass 4 Wire
A-B-C Rotation
Mini-Slot
Remote EPO Interface A
Interface L1, L2, E6, E7,
Board L3, N E8, N
Internal B Bypass Input
Input Breaker Breaker (BIB)
Single-Feed
Jumper
Fuse
Rectifier
Switchgear
Rectifier
Bypass Maintenance
Switchgear Bypass
Breaker (MBP)
Inverter
Static
Swtich
Inverter
Switchgear
Fuse
C D
AC Output to
L1, L2, Maintenance E9, E10, Critical Load
Battery L3, N Isolation E11, N
Converter Breaker (MIS)
Battery
Switchgear
Fuses
UPM 1 SIAC-B
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 51
Onelines and Schematics
Figure 30. 30 kVA UPS System Online – Internal Battery with Four-Breaker SIAC-B
L1, L2,
Fuse L3, N
Rectifier Bypass Input
Switchgear
D Breaker (BIB)
Rectifier
Bypass Maintenance
Switchgear Bypass
Breaker (MBP)
Inverter
Static
Swtich
Inverter
Switchgear
Fuse
E F
AC Output to
L1, L2, Maintenance E9, E10, Critical Load
Battery L3, N Isolation E11, N
Converter Breaker (MIS)
Battery
Switchgear
Fuses
UPM 1 SIAC-B
52 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Onelines and Schematics
Figure 31. 30 kVA UPS System Online – Internal Battery and External Battery Capable with Three-
Breaker SIAC-B
AC Input to UPS
Pull Chain Parallel CAN Bypass 4 Wire
A-B-C Rotation
Mini-Slot
Remote EPO Interface A
Interface L1, L2, E6, E7,
Board L3, N E8, N
Bypass Input
Internal B Breaker (BIB)
Input Breaker
Single-Feed
Jumper
Fuse
Rectifier
Switchgear
Rectifier
Bypass Maintenance
Switchgear Bypass
Breaker (MBP)
Inverter
Static
Swtich
Inverter
Switchgear
Fuse
C D
AC Output to
L1, L2, Maintenance E9, E10, Critical Load
Battery L3, N Isolation E11, N
Converter Breaker (MIS)
Battery
Switchgear
Fuses
UPM 1 SIAC-B
External
Battery Input
Battery
Breaker
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 53
Onelines and Schematics
Figure 32. 30 kVA UPS System Online – Internal Battery and External Battery Capable with Four-
Breaker SIAC-B
L1, L2,
Fuse L3, N
Rectifier Bypass Input
Switchgear
D
Breaker (BIB)
Rectifier
Bypass Maintenance
Switchgear Bypass
Breaker (MBP)
Inverter
Static
Swtich
Inverter
Switchgear
Fuse
E F
AC Output to
L1, L2, Maintenance E9, E10, Critical Load
Battery L3, N Isolation E11, N
Converter Breaker (MIS)
Battery
Switchgear
Fuses
UPM 1 SIAC-B
External
Battery Input
Battery
Breaker
54 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Onelines and Schematics
Figure 33. 30 kVA UPS System Online – Internal and External Batteries with Three-Breaker SIAC-B
AC Input to UPS
Pull Chain Parallel CAN Bypass 4 Wire
A-B-C Rotation
Mini-Slot
Remote EPO Interface A
L1, L2,
Interface E6, E7,
L3, N
Board E8, N
Internal
B Bypass Input
Input Breaker Breaker (BIB)
Single-Feed
Jumper
Fuse
Rectifier
Switchgear
Rectifier
Bypass Maintenance
Switchgear Bypass
Breaker (MBP)
Inverter
Static
Swtich
Inverter
Switchgear
Fuse
C D
AC Output to
L1, L2, Maintenance E9, E10, Critical Load
Battery L3, N Isolation E11, N
Converter Breaker (MIS)
Battery
Switchgear
Fuses
UPM 1 SIAC-B
External
Battery Input
Battery
Breaker
Battery
Breaker
EXTERNAL BATTERY
Internal Battery UPS CABINET CABINET
(Not supplied with the UPS)
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 55
Onelines and Schematics
Figure 34. 30 kVA UPS System Online – Internal and External Batteries with Four-Breaker SIAC-B
L1, L2,
Fuse L3, N
Rectifier Bypass Input
Switchgear D
Breaker (BIB)
Rectifier
Bypass Maintenance
Switchgear Bypass
Breaker (MBP)
Inverter
Static
Inverter Swtich
Switchgear
Fuse
E F
AC Output to
L1, L2, Maintenance E9, E10, Critical Load
Battery L3, N Isolation E11, N
Converter Breaker (MIS)
Battery
Switchgear
Fuses
UPM 1 SIAC-B
External
Battery Input
Battery
Breaker
Battery
Breaker
EXTERNAL BATTERY
CABINET
Internal Battery UPS CABINET (Not supplied with the UPS)
56 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Onelines and Schematics
Figure 35. 60 kVA UPS System Online – Internal Battery with Three-Breaker SIAC-B
AC Input to UPS
Pull Chain Parallel CAN Bypass 4 Wire
A-B-C Rotation
Mini-Slot
Remote EPO Interface A
Interface L1, L2, E6, E7,
Board L3, N E8, N
Internal B Bypass Input
Input Breaker Breaker (BIB)
Single-Feed
Jumper
Fuse Fuse
Rectifier Rectifier
Switchgear Switchgear
Rectifier Rectifier
Bypass Maintenance
Switchgear Bypass
Breaker (MBP)
Inverter Inverter
Static
Swtich
Inverter Inverter
Switchgear Switchgear
Fuse Fuse
C D
AC Output to
L1, L2, Maintenance E9, E10, Critical Load
Battery Battery L3, N Isolation E11, N
Converter Converter Breaker (MIS)
Battery Battery
Switchgear Switchgear
Fuses Fuses
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 57
Onelines and Schematics
Figure 36. 60 kVA UPS System Online – Internal Battery with Four-Breaker SIAC-B
L1, L2,
Fuse Fuse L3, N
Rectifier Bypass Input
Rectifier D
Switchgear Switchgear Breaker (BIB)
Rectifier Rectifier
Bypass Maintenance
Switchgear Bypass
Breaker (MBP)
Inverter Inverter
Static
Swtich
Inverter Inverter
Switchgear Switchgear
Fuse Fuse
E F
AC Output to
L1, L2, Maintenance E9, E10, Critical Load
Battery Battery L3, N Isolation E11, N
Converter Converter Breaker (MIS)
Battery Battery
Switchgear Switchgear
Fuses Fuses
58 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Onelines and Schematics
Figure 37. 60 kVA UPS System Online – Internal Battery and External Battery Capable with Three-
Breaker SIAC-B
AC Input to UPS
Pull Chain Parallel CAN Bypass 4 Wire
A-B-C Rotation
Mini-Slot
Remote EPO Interface A
Interface L1, L2, E6, E7,
Board L3, N E8, N
Internal B Bypass Input
Input Breaker Breaker (BIB)
Single-Feed
Jumper
Fuse Fuse
Rectifier Rectifier
Switchgear Switchgear
Rectifier Rectifier
Bypass Maintenance
Switchgear Bypass
Breaker (MBP)
Inverter Inverter
Static
Swtich
Inverter Inverter
Switchgear Switchgear
Fuse Fuse
C D
AC Output to
L1, L2, Maintenance E9, E10, Critical Load
Battery Battery L3, N Isolation E11, N
Converter Converter Breaker (MIS)
Battery Battery
Switchgear Switchgear
Fuses Fuses
External
Battery Input
Battery
Breaker
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 59
Onelines and Schematics
Figure 38. 60 kVA UPS System Online – Internal Battery and External Battery Capable with Four-
Breaker SIAC-B
L1, L2,
Fuse Fuse L3, N
Rectifier Rectifier Bypass Input
Switchgear
D
Switchgear Breaker (BIB)
Rectifier Rectifier
Bypass Maintenance
Switchgear Bypass
Breaker (MBP)
Inverter Inverter
Static
Swtich
Inverter Inverter
Switchgear Switchgear
Fuse Fuse
E F
AC Output to
L1, L2, Maintenance E9, E10, Critical Load
Battery Battery L3, N Isolation E11, N
Converter Converter Breaker (MIS)
Battery Battery
Switchgear Switchgear
Fuses Fuses
External
Battery Input
Battery
Breaker
60 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Onelines and Schematics
Figure 39. 60 kVA UPS System Online – Internal and External Batteries with Three-Breaker SIAC-B
AC Input to UPS
Pull Chain Parallel CAN Bypass 4 Wire
A-B-C Rotation
Mini-Slot
Remote EPO Interface A
Interface L1, L2, E6, E7,
Board L3, N E8, N
Internal B Bypass Input
Input Breaker Breaker (BIB)
Single-Feed
Jumper
Fuse Fuse
Rectifier Rectifier
Switchgear Switchgear
Rectifier Rectifier
Bypass Maintenance
Switchgear Bypass
Breaker (MBP)
Inverter Inverter
Static
Swtich
Inverter Inverter
Switchgear Switchgear
Fuse Fuse
C D
AC Output to
L1, L2, Maintenance E9, E10, Critical Load
Battery Battery L3, N Isolation E11, N
Converter Converter Breaker (MIS)
Battery Battery
Switchgear Switchgear
Fuses Fuses
External
Battery Input
Battery
Breaker
Battery
Breaker
EXTERNAL BATTERY
CABINET
Internal Battery UPS CABINET (Not supplied with the UPS)
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 61
Onelines and Schematics
Figure 40. 60 kVA UPS System Online – Internal and External Batteries with Four-Breaker SIAC-B
L1, L2,
Fuse Fuse L3, N
Rectifier Rectifier Bypass Input
Switchgear
D
Switchgear Breaker (BIB)
Rectifier Rectifier
Bypass Maintenance
Switchgear Bypass
Breaker (MBP)
Inverter Inverter
Static
Swtich
Inverter Inverter
Switchgear Switchgear
Fuse Fuse
E F
AC Output to
L1, L2, Maintenance E9, E10, Critical Load
Battery Battery L3, N Isolation E11, N
Converter Converter Breaker (MIS)
Battery Battery
Switchgear Switchgear
Fuses Fuses
External
Battery Input
Battery
Breaker
Battery
Breaker
EXTERNAL BATTERY
Internal Battery UPS CABINET CABINET
(Not supplied with the UPS)
62 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Onelines and Schematics
5.3 Schematics
Figure 41 and Figure 42 show the SIAC-B schematics.
Figure 41. Eaton 93E 30SIAC-B and 93E 60SIAC-B Three-Breaker Schematic
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 63
Onelines and Schematics
Figure 42. Eaton 93E 30SIAC-B and 93E 60SIAC-B Four-Breaker Schematic
64 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Chapter 6 Sidecar Integrated Accessory Cabinet-Bypass Operating Instructions
This section describes how to operate the Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B).
NOTE 1 Before using the SIAC-B, ensure all installation tasks are complete and a preliminary
startup has been performed by authorized service personnel. The preliminary startup
verifies all electrical interconnections to ensure the installation was successful and the
system operates properly.
NOTE 2 Read this section of the manual and have thorough knowledge of UPS and SIAC-B
operation before attempting to operate any of the controls.
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 65
Sidecar Integrated Accessory Cabinet-Bypass Operating Instructions
Optional RIB
(four-breaker model only
BIB
MBP
MIS
UPS SIAC-B
66 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Sidecar Integrated Accessory Cabinet-Bypass Operating Instructions
Optional RIB
(four-breaker model only
BIB
MBP
MIS
UPS SIAC-B
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 67
Sidecar Integrated Accessory Cabinet-Bypass Operating Instructions
6.2 Operation
6.2.1 Using the UPS when an SIAC-B is Installed
To operate the SIAC-B:
1. Loosen the captive thumb screw securing the bottom of the SIAC-B front panel. Lift the panel straight up
to remove it from the panel hanger bracket at the top of the cabinet.
2. Close the SIAC-B bypass input feeder circuit breaker.
3. If an RIB is installed, close the SIAC-B rectifier input feeder breaker.
4. Verify that the SIAC-B circuit breakers are set as follows (see Figure 43 or Figure 44 for breaker locations):
MBP OPEN
MIS CLOSED
BIB CLOSED
RIB (if installed) CLOSED
5. Start the UPS. Refer to the applicable Eaton 93E UPS Installation and Operation manual listed in paragraph
1.7 For More Information, for UPS operating procedures.
6. Reinstall the SIAC-B front panel and secure with captive thumb screw.
CAUTION
Only trained personnel familiar with the operation of this equipment should transfer loads. Failure to follow this
transfer sequence may cause loss of power to loads.
CAUTION
In Bypass mode, the critical load is not protected from commercial power interruptions and abnormalities.
CAUTION
Failure to close the MBP before opening the Maintenance Isolation Breaker (MIS) will result in the loss of
power to the critical load.
68 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Sidecar Integrated Accessory Cabinet-Bypass Operating Instructions
WARNING
The BIB and RIB (if installed) must be opened to electrically isolate the UPS.
CAUTION
Only trained personnel familiar with the operation of this equipment should transfer loads. Failure to follow this
transfer sequence may cause loss of power to loads.
CAUTION
Failure to close the MIS before opening the MBP will result in the loss of power to the critical load.
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 69
Sidecar Integrated Accessory Cabinet-Bypass Operating Instructions
70 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Chapter 7 Maintenance
The components inside the Sidecar Integrated Accessory Cabinets (SIACs) are secured to a sturdy metal
frame. All repairable parts and assemblies are located for easy removal, with very little disassembly. This
design allows authorized service personnel to perform routine maintenance and servicing quickly.
You must schedule periodic performance checks of the UPS system to keep it running properly. Regular
routine checks of operation and system parameters enable your system to function efficiently for many trouble-
free years.
WARNING
1. Check the area surrounding the UPS system. Ensure the area is not cluttered, allowing free access to the
unit.
2. Ensure the air intakes on the Accessory cabinets are not blocked.
3. Ensure the operating environment is within the parameters specified in paragraph
3.2.1 Environmental and Installation Considerations and Chapter 8 Product Specifications.
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Maintenance
72 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Chapter 8 Product Specifications
• Model Numbers
• Input specifications
• Output specifications
• Environmental and safety specifications
8.2 Specifications
The following sections detail the input, output, and environmental and safety specifications for the SIACs.
8.2.1 Input
Input Wiring: 4W + G 60 Hz ± 5 Hz
Operating Frequency Range
8.2.2 Output
Output Wiring: 4W + G 60 Hz ± 5 Hz
Operating Output Frequency Range
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Product Specifications
74 Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03
Chapter 9 Warranty
For warranty information, please refer to the Resources link on our website, www.eaton.com/93E.
EQUIPMENT REGISTRATION
Please visit www.eaton.com/pq/register to register your new Eaton UPS / Eaton UPS Accessory.
Model Number:
Serial Number:
Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual P-164000303—Rev 03 75
P-16400030303
P-164000303 03